CN105983260A - Improved squeezing filter - Google Patents
Improved squeezing filter Download PDFInfo
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- CN105983260A CN105983260A CN201510095413.7A CN201510095413A CN105983260A CN 105983260 A CN105983260 A CN 105983260A CN 201510095413 A CN201510095413 A CN 201510095413A CN 105983260 A CN105983260 A CN 105983260A
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Abstract
An improved squeezing filter forms a contained composed of an inner pressure-bearing steel cylinder and an outer pressure-bearing steel cylinder. The filter is internally provided with a hollow bag, liquid enters and goes out from the bottom end of the bag, and gas enters and goes out from the top end of the bag. The bag is filled with liquid and then filled with gas to squeeze a filter cake, the liquid in the bag is discharged by means of pressure, and the filter cake is directly discharged. The filter cake is steamed and boiled to prepare pulp, an efficient black liquor extraction machine is used, and the yield of the single machine reaches 50 tons of oven dry stock per day. The filter can filter out and concentrate solid particles in wastewater, the solid particles are squeezed into the filter cake, and the filter cake is recycled or combusted. The squeezing filter is controlled by a PLC program in the whole process and is automatically operated.
Description
The present invention relates to squeeze and filter device, specifically, relate to first filtering, will press again
Power fluid introduces the filter of hollow capsule squeezing filter cake, is ZL03137068.3 patent
Improve.
" squeeze and filter device " is used for solid is collected by filtration, and squeezes into filter cake, reclaims profit
With or burn.For slurrying, separate fiber and cooking liquor in boiling product, efficiency ratio
Existing extraction black liquor equipment is high, claims " efficient black liquor extraction machine ".
Within 2008, in new Asia paper industry group, complete ZL03137068.3 patent model machine
Commerical test.Water prevention and cure of pollution committee orgaization of China environmental protection industry association expert's technology
Appraise through discussion, appraise certification recommendation through discussion, " improving single machine yield, transform existing pulping production line ".
Restricted by scale and benefit, pulping production line yield 150 ton per day, be less than this scale,
Technical economic benefit is impaired.It is high that ZL200810167182.6 patent solves discontinuous
Effect black liquor extraction machine and pulping production line matching problem.By the present invention, bag pressure is filled in reduction
Squeeze and the deslagging time, improve single machine yield, meet scale and benefit and require.
Squeeze and filter device discontinuous be first charging, squeezing, slag tap again after, just complete
Become single pressing.The daily output is the product of single pressing quantity thereof and day squeezing number of times.Increase
Day squeezes number of times and single pressing quantity thereof all improves the daily output.
Both restrictions, it is impossible to simple increase single pressing quantity thereof;Because of its can extend charging,
Squeeze and slag tap the time, affecting day squeezing number of times, it is impossible to effectively improve the unit daily output.
Simple to capsule inflated squeezing, it is for example full of 10m3Volume, arrives 1.2Mpa pressure;
Need to be pressed into 120m3Atmosphere gas, though flow 10m3/ minute air pump, also wants 12
Minute.
Inflated squeezing further drawback, is that the filter cake thickness squeezing out has a difference, upper thin under
Thick.Its reason is, starts when capsule is inflated, and solidliquid mixture proportion is much larger than inflation
Hollow capsule, the capsule being gradually increased volume produces buoyancy, causes capsule top first to expand,
Forcing and being squeezed the downward sliding of material, consequence is filter cake upper-thin-lower-thick.
Topping up squeezing in capsule, high-capacity pump lift is inadequate, and middle high-pressure pump discharge is little.
For shortening the squeezing cycle, first can fill low pressure liquid in capsule with high-capacity pump, squeeze out
After portion filtrate, switch to high-pressure pump and continue to be filled with liquid in capsule, improve pressure pressure
Squeeze.
But, in emptying capsule, the liquid time is long.As long as beginning discharge opeing, just release in capsule
Pressure, by nature trickling discharge opeing, speed is slow, uses duration.To this end, enter from capsule top
Gas port, inflates in capsule, forces CF body quickly to be discharged, and shortens capsule emptying time,
Improve the daily output.
Therefore, the present invention is first topping up, reinflated.Liquid is incompressible, occupies capsule
Internal volume, significantly reduces aeration quantity, shortens the inflated squeezing time.
Fluid filled sac is very little with solidliquid mixture specific gravity difference, during topping up, from capsule top to
Bottom even inflation, will not force supports for material down-sliding.First topping up squeezing, filter cake is tentatively fixed
Type positions, and reinflated raising pressure squeezing, filter cake does not glides, and filter cake thickness is uniform.
Therefore, it is an object of the present invention to provide a kind of improved squeeze and filter device, its hollow
Gas inlet and outlet is arranged at capsule top, and liquid entrance is arranged at bottom.It first in capsule, is filled with liquid
Squeezing, then switching is filled with higher pressure gas or liquid squeezes.After squeezing, lean on gas
Pressure forces liquid emptying in capsule.Thus, reduce the single squeezing time, improve unit
The daily output, and overcome simple by gas squeezing, the shortcoming of filter cake upper-thin-lower-thick.
Another object of the present invention is to provide the pressure improving volume space and hollow capsule shape
Squeeze filter.Its screen area is big to volume ratio, when reduction capsule pressurising and capsule emptying
Between.
Another object of the present invention is to provide the squeeze and filter that heavy in section slag notch is arranged at bottom
Device, solid-state filter cake is expelled directly out from slag notch by gravity energy, reduces the deslagging time, carries
The high daily output.
Squeeze and filter device of the present invention be briefly described for:
Including rigid pressure resistant vessel, inside join filter screen, discharge filtrate channel and hollow capsule
Squeeze and filter device;It after being full of solidliquid mixture, in capsule, is filled with fluid pressurization, squeezing
Go out filtrate to discharge from passage;In emptying capsule after fluid, open slag notch, discharge filter cake,
It is characterized in that,
Hollow capsule has liquid entrance and gas inlet and outlet;It described in capsule, is filled with fluid
It is first topping up body squeezing, squeezes out portion filtrate, then switching is filled with higher pressure fluid,
Improve pressure squeezing;After squeezing, liquid in pneumatically emptying capsule.
Accompanying drawing 1 is the structural representation of preferred embodiment, and accompanying drawing 2 shows slags tap greatly
State when mouth is opened, can the more accurate understanding present invention by accompanying drawing.
In embodiments, being first filled with predetermined pump pressure liquid in capsule, squeezing solid-liquid mixes
Compound, discharges filtrate.Close liquid feed valve, then in capsule, be filled with higher pressure gas,
Improve pressure squeezing;After reaching effect, emptying filtrate;Close capsule intake valve, open-minded
Capsule tapping valve, after capsule internal gas pressure forces the quick emptying of liquid, then emptying filter cake.
In scheme, being filled with higher pressure gas in capsule is compressed air.Air compressor machine is defeated
Go out pressure up to 1.6Mpa, flow 10m3/ minute.Higher pressure gas is that squeezing is dynamic
Power, after squeezing, during capsule discharge opeing, higher pressure gas is again capsule discharge opeing power.
In another embodiment, first with big flow centrifugal pump to capsule internal-filling liquid, squeezing is solid
Liquid mixture, discharges filtrate.Switch to high-pressure low-flow pump again to capsule internal-filling liquid, carry
High pressure squeezes filter cake, after reaching effect, emptying filtrate.Close capsule liquid feed valve, open
Logical capsule tapping valve, fills compressed air from capsule top inlet, forces CF body emptying.
In this scheme, first with low pressure and mass flow centrifugal pump to capsule topping up, it is therefore an objective to save
Fill the capsule time;Again with high-pressure low-flow pump to capsule internal-filling liquid, it is therefore an objective to improve squeezing pressure
Power.Multipole centrifugal pump easily reaches 1.6~3.0Mpa pressure, reaches to squeeze effect
After, it for forcing the quick emptying of CF body, is passed through compressed air from capsule top.
It in capsule, is first filled with liquid squeezing, not only shorten and fill bag pressure squeezing time, Er Qieke
Take the squeezing of simple gas, the shortcoming that filter cake thickness has upper-thin-lower-thick.Use intracapsular pressure strength
Body is power, forces the quick emptying of CF body, shortens capsule drain time.
In a particular embodiment, described rigid pressure resistant vessel is by concentric inside and outside cylinder
Composition, has ring section container.Outer tube inner wall and inner tank theca fix screen support and
Filter screen, two end bearing diagonals, filter screen end is round table surface shape.It between filter screen and wall is
Filtrate channel.Urceolus bears internal pressure;Inner core bears external pressure.
Wherein, hollow capsule has an inside and outside double-layer flexible material cylinder, cylinder two end bolt and
Pressure ring is tightly fixed on end ring plate.Form capsule between two end ring plates and double-layer flexible cylinder
Interior space.Bottom ring flat-plate joins the turnover liquid mouth of pipe, and top ring flat-plate joins the input and output gas mouth of pipe.
Wherein, capsule two end ring plate is except having sealing double-layer flexible cylinder end, empty in constituting capsule
Outside between, also have closure rigidity pressure resistant vessel top annular charging aperture concurrently and base circle goes out
Cinder notch function.
When capsule apical ring plate rises to a high position, its outer rim contacts with urceolus apical ring plate inner edge,
Its inner rim contacts with inner core apical ring plate outer rim, closure annular charging aperture.It is corresponding,
When capsule bottom circumferential lamella falls low level, closure container bottom annular slag notch.
After closure charging aperture and slag notch, between urceolus and outer layer flexible material cylinder,
And between inner core and internal layer flexible material cylinder, accommodate solidliquid mixture.When filling bag pressure squeezing,
Solidliquid mixture is squeezed in urceolus on side screen by capsule outer layer, becomes filter cake;In capsule
Layer squeezes solidliquid mixture in inner core outer screen, becomes filter cake.
During charging, hydraulic cylinder drives capsule apical ring plate to fall low level by attachment structure, solves
Except closure, solidliquid mixture enters through annular charging aperture, between urceolus and capsule outer layer
And between inner core and capsule internal layer.Before capsule pressurising squeezing, hydraulic cylinder promotes, and recovers closure.
Another hydraulic means promotes capsule bottom circumferential lamella to a high position, releasing container bottom closure, ring
Shape slag notch is open-minded, and filter cake is discharged by slag notch.
In another specific embodiments, pressure resistant vessel is concentric inside and outside cylinder composition, has
Ring section container.Outer tube inner wall fixes screen support and filter screen, two end bearing diagonals,
Filter screen end is round table surface shape.It is filtrate channel between filter screen and wall, in urceolus bears
Pressure.
Hollow capsule is made up of outer layer flexible material cylinder and inner core, flexible sleeve two end bolt
It is fixed on inner core end ring plate with pressure ring, be space in capsule between flexible sleeve and inner core,
Inner core bears external pressure.The dosing body turnover mouth of pipe bottom inner core, input and output gas pipe is joined at top
Mouthful.
Main body joint and bottom joint that inner core is connected by sleeve pattern form.Inner core main body saves
Top ring flat-plate is connected with urceolus top ring flat-plate.
When sleeve connection stretches out, bottom joint is in low level;End ring plate outer rim is saved in bottom
Contact sealing with urceolus bottom ring flat-plate inner edge, accommodate solid-liquid between urceolus and flexible sleeve and mix
Compound.In capsule during space pressurising squeezing, seal between inner core bottom joint and main body joint,
It is static seal herein.
Available hollow inflatable rubber ring seals, or extension rubber packing element seals.Gas-flow closure
Simply, when needing to seal, inflation;When not needing to seal, emptying.
When sleeve connection is retracted, rise to bottom ring flat-plate outer rim and the urceolus bottom of a high position
Ring flat-plate inner edge disengages, and Formation cross-section is shaped as the passage on the face of cylinder, is to slag tapMouthful。
Accompanying drawing 1 is the illustrative view of functional configuration of preferred embodiment.
In figure, urceolus is to identify by sequence number 1, and urceolus top ring flat-plate is 2, inner core
Main body joint is 3, and inner core top ring flat-plate is that 4,4 and 2 bolts connect.Urceolus 1 and interior
Form volume space between cylinder 3, constitute the ring section of concentric inside and outside cylinder composition
Container.
Outer tube inner wall fixes screen support 5 and filter screen 6, and end bearing diagonal 7 makes filter screen
Two ends are round table surface shape.It is filtrate channel between filter screen and wall.Urceolus, support and filter
Net is by internal pressure.
Hollow capsule is by outer layer flexible material cylinder 9 and includes main body joint 3 and bottom joint 13
Inner core composition, flexible sleeve 9 two end pressure ring 10 and bolt are tightly fixed to inner core end
On ring flat-plate 4 and 14.It is space 8 in capsule between flexible sleeve 9 and inner core (3 and 13),
Inner core is by external pressure.The turnover liquid mouth of pipe 11 is joined in inner core bottom, and input and output gas pipe is joined on top
Mouth 12.
Inner core includes main body joint 3 and the bottom joint 13 that sleeve pattern connects.Main body joint top
End ring plate 4 is connected with urceolus top ring flat-plate 2, the end ring plate outer rim 14 of bottom joint 13
Contact sealing with urceolus bottom ring flat-plate inner edge 15, between urceolus and flexible sleeve 16, hold
Receive solidliquid mixture.
Charging squeezing when, sleeve connection stretches out, inner core bottom joint 13 arrive low level, its with
Still keep sleeve connection between main body joint 3, and seal.In capsule after fluid evacuation, set
Cylinder connects retraction, and inner core bottom joint 13 rises to a high position, its bottom ring flat-plate 14 with outer
Cylinder bottom ring flat-plate 15 leaves, and it is cutting of slag notch that the height leaving is multiplied by bottom joint girth
Area.
Accompanying drawing 2 shows that inner core bottom joint 13 rises to a high position, state when slag notch is opened.
Such scheme great advantage is that slag notch is big, it is sufficient to quick sheet solid of discharging is filtered
Cake.As long as squeezing filter cake is peeled off from filter screen, just can pass through out by self gravitation
Cinder notch is discharged.Water or compressed air recoil or blowback filter screen can quickly peel off filter cake.
Embodiment 1
Referring also to accompanying drawing 1.Predetermined squeeze pressure 1.2Mpa, urceolus 1 is with 20 millimeters of pots
Stove roll of steel plate is welded, diameter 3m, effective depth 6m.Deduction 20mm wall thickness and 30mm
Screen support, filter screen cylindrical portions 6 diameter 2.9m, the filter screen gross area about 54m2.In
Cylinder 3 diameter 2.2m;Between inside and outside cylinder, annular space volume is 19.5m3.In ignoring
Empty pocket rubber tube 9 material net volume (about 0.3m3), there is no excessive error.
Predetermined squeezing slurry cake thick 40mm, volume 2.16m3;Slurry concentration is 34%, it is assumed that
When slurry cake proportion is 1, oven dry stock amount 760Kg.When entering to starch concentration and being 4%, pump
Entering slurry mixture volume is 19m3。
Use flow 400m3/ hour centrifugal stuff pump, entering the slurry time is 3 minutes.
First use flow 300m by the present invention3/ hour, lift 30m centrifugal pump, from hollow
Capsule inlet pumps into water.Test proves, in capsule, hydraulic pressure squeezes rapidly pulp concentration and is about
The slurry cake of 20%, its thickness is about 66mm, now starches cake and occupies volume about 3.5m3。
Pump into the hollow capsule water yield about 16m3, about 3.3 minutes used times.
Close hollow capsule liquid flowing valve, then with export 1.2Mpa, flow 10m3/ minute
Air compressor machine to capsule inflation, 16m in capsule3Water is incompressible, and squeezing slurry cake occupies
2.16m3, it is filled with 1.2Mpa compressed air volume 1.34m3, being converted into normal pressure is 16m3,
2 minutes used times.
Time to hollow capsule inflation is 5.3 minutes (3.3+2).
Identical air compressor machine, simple inflated squeezing, need 1.2Mpa compressed air
17.34m3, it is converted into normal pressure volume 225m3(17.36 × 13), during air compressor machine inflation
Between 22.5 minutes.
So far, the slurry that enters of embodiment has taken 8.3 minutes with pressurising in capsule.For protecting
Card squeezing effect, time delay pressurize is squeezed 2.7 minutes, enters slurry and squeezing time by 11
Minute meter.
Opening capsule tapping valve, in capsule, 1.2Mpa air forces the quick emptying of liquid, emptying
Transient liquid, still has about 0.08Mpa air, also quickly emptying can become normal pressure in capsule.
About 2.5 minutes described process used times, so far with 13.5 minutes.
Promoting inner core bottom joint 13 with stroke 1m hydraulic cylinder, sleeve pattern connects retracts,
Inner core bottom joint 13 is inserted among main body joint bottom.Original place is in contact sealing state
Cylinder bottom ring flat-plate outer rim 14 departs from urceolus bottom ring flat-plate inner edge 15, and departing from height is 1m,
Form the cylindrical passage of high 1m diameter 2.2m between it, be slag notch.
From filtrate channel backflushing fluid, the power of back-flushing or back flushing air, promote filter
Cake comes off from filter screen, discharges from slag notch.Slag notch area is big, filter cake 1~2 minute
Interior emptying.
Summary, first to the squeezing of capsule internal-filling liquid, reinflated body improves pressure squeezing;
Shorten and fill bag pressure squeezing and capsule emptying time.Slag notch sectional area is big, can quick emptying
Filter cake.
More than add up, 15.5 minutes used times, then add valve switch used time and suitable
Standby time;By the present invention, single squeezes the time, is less than 20 minutes.24 is little
Shi Lianxu works, and its Milling Capacity reaches 54 tons of oven dry stock/days.
Identical device, simple inflated squeezing, or simple topping up squeezing, in any case,
Unit Milling Capacity does not reaches 54 tons of oven dry stock/days yet.
Simple water-filling squeezing in capsule.Middle high-pressure pump discharge is little, and big flow centrifugal pump is raised
Journey is inadequate.First can only fill low pressure liquid squeezing in capsule with big flow centrifugal pump, discharge
Filtrate.Switch to middle high-pressure low-capacity pump again to capsule internal-filling liquid, raising pressure squeezing.
Reach to squeeze effect, close capsule liquid feed valve, open capsule tapping valve, from capsule top gas
Import is passed through compressed air, forces the quick emptying of CF body.
Without from capsule top inflatable, force CF body emptying step, depend merely on capsule
Interior liquid naturally trickles and discharges it is necessary to take more drain time, reduces unit day raw
Production capacity power.
In sum, by the present invention, improve the ratio to volume for the screen area, shorten
Single squeezes the cycle, improves squeezing number of times/day, improves the unit daily output, and filter cake is thick
Degree is uniformly.
Claims (5)
1. include rigid pressure resistant vessel, inside join filter screen, discharge filtrate channel and hollow capsule
Squeeze and filter device;It after being full of solidliquid mixture, in capsule, is filled with fluid, squeezes out
Filtrate is discharged from passage;In emptying capsule after fluid, open slag notch, discharge filter cake,
It is characterized in that,
Hollow capsule has liquid entrance and gas inlet and outlet;It described in capsule, is filled with fluid
It is first topping up body squeezing, squeezes out portion filtrate, then switching is filled with higher pressure fluid,
Improve pressure squeezing;After squeezing, liquid in pneumatically emptying capsule.
2. squeeze and filter device described in claim 1, it is characterised in that
In capsule, first fill predetermined pump pressure liquid, squeeze out filtrate;Close liquid feed valve, then
It is filled with higher pressure gas in capsule, improve pressure and squeeze out filtrate;Reach squeezing effect
After Guo, closing capsule intake valve, opening capsule tapping valve, capsule internal gas pressure forces liquid emptying.
3. squeeze and filter device described in claim 1, it is characterised in that
First with high-capacity pump to capsule internal-filling liquid, squeeze out filtrate;Switch to low discharge again
High-pressure pump, to capsule internal-filling liquid, improves pressure and squeezes out filtrate;After reaching effect, close
Capsule liquid feed valve, opens capsule tapping valve, fills compressed air from capsule top, forces CF
Body emptying.
4. squeeze and filter device described in claim 1, it is characterised in that
Wherein, described pressure resistant vessel is that concentric inside and outside cylinder composition has ring section container;
Wherein, outer tube inner wall and inner tank theca fix screen support and filter screen, and two ends are used
Bearing diagonal, filter screen end is round table surface shape;It is filtrate channel between filter screen and wall;
Wherein, described hollow capsule has inside and outside double-layer flexible material cylinder, cylinder two end bolt
It is fixed on ring flat-plate with pressure ring, empty in forming capsule between two end ring plates and double-layer flexible cylinder
Between, bottom ring flat-plate joins the turnover liquid mouth of pipe, and top ring flat-plate joins the input and output gas mouth of pipe;
When capsule apical ring plate rises to a high position, its outer rim contacts with urceolus apical ring plate inner edge,
Its inner rim contacts with inner core apical ring plate outer rim, closure annular charging aperture;It is corresponding,
When capsule bottom circumferential lamella falls low level, closure container bottom annular slag notch;
Filling bag pressure when squeezing, solidliquid mixture is squeezed in urceolus on side screen by capsule outer layer,
Become filter cake;Capsule internal layer squeezes solidliquid mixture in inner core outer screen, becomes
Filter cake.
5. squeeze and filter device described in claim 1, it is characterised in that
Wherein, pressure resistant vessel is that concentric inside and outside cylinder composition has ring section container;Outward
Cylinder inwall fixes screen support and filter screen, is filtrate channel between filter screen and wall;
Wherein, hollow capsule is made up of outer layer flexible material cylinder and steel inner cylinder, flexible sleeve with
Form space in capsule between inner core;Join bottom inner core turnover the liquid mouth of pipe, top join into
Go out the gas mouth of pipe;
Inner core is made up of main body joint and the bottom joint of telescopic connection, and bottom joint stretches out,
When being in low level, seal at sleeve connection;Its end ring plate outer rim and urceolus bottom ring flat-plate
Inner edge contact seals;It is filled with fluid squeezing in capsule;
When sleeve connection is retracted, rise to the bottom joint end ring plate outer rim of a high position with outward
Cylinder bottom ring flat-plate inner edge departs from, and Formation cross-section is the passage on the face of cylinder, is slag notch.
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CN201510095413.7A CN105983260B (en) | 2015-03-04 | 2015-03-04 | A kind of improved squeeze and filter device |
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CN201510095413.7A CN105983260B (en) | 2015-03-04 | 2015-03-04 | A kind of improved squeeze and filter device |
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CN105983260B CN105983260B (en) | 2019-09-13 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008093644A (en) * | 2006-10-10 | 2008-04-24 | Koumura Techno:Kk | Bag filter |
CN103405953A (en) * | 2013-08-30 | 2013-11-27 | 重庆三温暖电气有限公司 | Filter press |
CN203842363U (en) * | 2014-03-10 | 2014-09-24 | 重庆代利妮特环保技术开发有限公司 | Capsule type pressure filter |
CN203916219U (en) * | 2014-07-07 | 2014-11-05 | 佛山市海天调味食品股份有限公司 | A kind of hydraulic fluid device |
JP2015142953A (en) * | 2014-01-31 | 2015-08-06 | 寿一 吉川 | Mixed fluid separation machine and sludge recovery device using the same |
CN204560881U (en) * | 2015-04-22 | 2015-08-19 | 桂春来 | Water and gas dual-purpose juice extractor |
-
2015
- 2015-03-04 CN CN201510095413.7A patent/CN105983260B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008093644A (en) * | 2006-10-10 | 2008-04-24 | Koumura Techno:Kk | Bag filter |
CN103405953A (en) * | 2013-08-30 | 2013-11-27 | 重庆三温暖电气有限公司 | Filter press |
JP2015142953A (en) * | 2014-01-31 | 2015-08-06 | 寿一 吉川 | Mixed fluid separation machine and sludge recovery device using the same |
CN203842363U (en) * | 2014-03-10 | 2014-09-24 | 重庆代利妮特环保技术开发有限公司 | Capsule type pressure filter |
CN203916219U (en) * | 2014-07-07 | 2014-11-05 | 佛山市海天调味食品股份有限公司 | A kind of hydraulic fluid device |
CN204560881U (en) * | 2015-04-22 | 2015-08-19 | 桂春来 | Water and gas dual-purpose juice extractor |
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