CN105976909A - Carbon fiber enhanced high-tensile-strength cold-resistant torsion-resistant flexible cable for wind power generation - Google Patents

Carbon fiber enhanced high-tensile-strength cold-resistant torsion-resistant flexible cable for wind power generation Download PDF

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Publication number
CN105976909A
CN105976909A CN201610191864.5A CN201610191864A CN105976909A CN 105976909 A CN105976909 A CN 105976909A CN 201610191864 A CN201610191864 A CN 201610191864A CN 105976909 A CN105976909 A CN 105976909A
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CN
China
Prior art keywords
resistance
composite
cable
carbon fiber
power generation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610191864.5A
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Chinese (zh)
Inventor
王敏
陶天宝
吴中东
李小康
李业胜
陈国林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Huatong Cable Group Co Ltd
Original Assignee
Anhui Huatong Cable Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Huatong Cable Group Co Ltd filed Critical Anhui Huatong Cable Group Co Ltd
Priority to CN201610191864.5A priority Critical patent/CN105976909A/en
Publication of CN105976909A publication Critical patent/CN105976909A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/006Constructional features relating to the conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/182Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
    • H01B7/1825Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of a high tensile strength core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/02Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
    • H01B9/024Power cables with screens or conductive layers, e.g. for avoiding large potential gradients composed of braided metal wire

Abstract

The invention discloses a carbon fiber enhanced high-tensile-strength cold-resistant torsion-resistant flexible cable for wind power generation, which comprises a plurality of composite conductors and is characterized in that each composite conductor is externally coated with an insulating layer formed by a silicon rubber mixture material in an extrusion molding manner so as to form a composite conductive wire core, a plurality of composite conductive wire cores are intertwisted together to form a cable core, the cable core is externally coated with a wrapping layer and a composite braided shielding layer, and the composite braided shielding layer is externally coated with a polyurethane elastomer sheath player. The flexible cable disclosed by the invention adopts the composite conductors which are formed by intertwisting carbon fibers and copper single wires and the woven shielding layer which is formed by braiding the carbon fibers and the copper single wires, and has the characteristics of high tensile strength, good flexibility, torsion resistance, stable electrical performance, high and low temperature resistance, corrosion resistance, fatigue resistance, creep resistance, small thermal expansion coefficient, light mass and the like. Silicon rubber and polyurethane elastomers are used to respectively act as materials of the insulating layer and the sheath of the cable, thereby enabling the cable to have the characteristics of good flexibility, torsion resistance, cold resistance, high temperature resistance, corrosion resistance, radiation resistance, ozone resistance, weather resistance, flame retardance, environmental protection and the like.

Description

A kind of reinforced high tensile of carbon fiber used for wind-energy power generation resists cold distortion resistant flexible cable
Technical field:
The present invention relates to wind power generation field, particularly relate to a kind of reinforced high tensile of carbon fiber used for wind-energy power generation and resist cold warp resistance Flexible cable.
Background technology:
Along with the high speed development of country's New Energy Industry, the wind power generation industry as New Energy Industry mainstay develops too Rapidly, the most supporting amount is big, technology requires that high rated voltage 1.8/3kV used for wind-energy power generation and following cold-resistant warp resistance are soft Cable, becomes domestic each cable manufacturing enterprise especially and waits for the technical barrier captured.Cable for wind power generation is generally at turbine and tower Use under cylinder junction or similar adverse circumstances occasion, warp resistance, resistance to tension and high-and low-temperature resistance are had the highest wanting Ask.
Summary of the invention:
In order to make up prior art problem, it is an object of the invention to provide a kind of reinforced high tensile of carbon fiber used for wind-energy power generation resistance to Cold distortion resistant flexible cable, have that pliability is good, warp resistance, irradiation cold-resistant, high temperature resistant, corrosion-resistant, resistance to, resistance to ozone, against weather, The features such as fire-retardant, environmental protection.
Technical scheme is as follows:
The reinforced high tensile of carbon fiber used for wind-energy power generation resists cold distortion resistant flexible cable, it is characterised in that include many composite conductors, Every composite conductor is coated with the insulating barrier composition composite conducting core of silastic mixture material extrusion moulding, and many are combined The stranded bunchy of conductor wire core constitutes cable core, and cable core is coated with lapping layer, composite braided screen layer, composite braided screen layer outsourcing It is covered with polyurethane elastomer sheathing layer.
The described reinforced high tensile of carbon fiber used for wind-energy power generation resists cold distortion resistant flexible cable, it is characterised in that described Composite conductor all uses the long and slender dimension of carbon to constitute with the stranded bunchy of copper single line.
The described reinforced high tensile of carbon fiber used for wind-energy power generation resists cold distortion resistant flexible cable, it is characterised in that described Composite braided screen layer uses the long and slender dimension of carbon to constitute with the braiding of copper single line.
The invention have the advantage that
Composite conductor that carbon fiber and copper single line that this cable of the present invention uses are stranded and carbon fiber and copper single line shuffling and The woven shield become, has that tensile strength is high, pliability is good, warp resistance, electric performance stablity, high-low temperature resistant, corrosion-resistant, resistance to tired The features such as labor, creep resistant, thermal coefficient of expansion are little, light weight, make the insulating barrier of cable respectively with silicone rubber and polyurethane elastomer And sheath material, pliability is good, warp resistance, irradiation cold-resistant, high temperature resistant, corrosion-resistant, resistance to, resistance to ozone, weatherability to make cable have The features such as property, fire-retardant, environmental protection.
Accompanying drawing illustrates:
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention:
See accompanying drawing:
The reinforced high tensile of carbon fiber used for wind-energy power generation resists cold distortion resistant flexible cable, including many composite conductors 1, every composite guide Body 1 is coated with the insulating barrier 2 of silastic mixture material extrusion moulding and constitutes composite conducting core, many composite conducting cores Stranded bunchy constitutes cable core, and cable core is coated with lapping layer 3, composite braided screen layer 4, and composite braided screen layer 4 is coated with Polyurethane elastomer sheathing layer 5.
Composite conductor 1 all uses the long and slender dimension of carbon to constitute with the stranded bunchy of copper single line;Composite braided screen layer 4 uses carbon long and slender Dimension is constituted with the braiding of copper single line.
The present invention in use has a following superiority:
1, tensile strength is high: the carbon fiber wire added in cable conductor and screen layer, its intensity is 62 times of steel, makes cable Under the tension force that own wt and external environmental factor cause, it is unlikely to damage, fracture.
2, lightweight: the carbon fiber wire added in cable conductor and screen layer, its density is the 1/4 of steel.
3, warp resistance: the carbon fiber wire added in cable and screen layer, has that pliability is good, endurance, creep resistant, heat The features such as the coefficient of expansion is little, high-low temperature resistant, tensile strength big (62 times of steel).
4, electric performance stablity is lasting: the carbon fiber wire added in cable conductor and screen layer, due to its endurance, anti-compacted Become, thermal coefficient of expansion is little, tensile strength is big, so under high tension, cable conductor and screen layer will not draw and attenuate, deform, rupture Cause electrical property change and can effectively protect electric insulation layer.
5, service life is long: the carbon fiber wire added in cable conductor and screen layer, owing to its pliability is good, tension is strong Degree is big, endurance, creep resistant, thermal coefficient of expansion are little, high-low temperature resistant, corrosion-resistant, so the unit that protection that can be long-term is within cable Part and the construction of cable complete, the service life making cable is longer.

Claims (3)

1. the reinforced high tensile of carbon fiber used for wind-energy power generation resists cold distortion resistant flexible cable, it is characterised in that include many multiple Closing conductor, every composite conductor is coated with the insulating barrier composition composite conducting core of silastic mixture material extrusion moulding, The many stranded bunchys of composite conducting core constitute cable core, and cable core is coated with lapping layer, composite braided screen layer, composite braided screen Cover layer and be coated with polyurethane elastomer sheathing layer.
The reinforced high tensile of carbon fiber used for wind-energy power generation the most according to claim 1 resists cold distortion resistant flexible cable, its feature Being, described composite conductor all uses the long and slender dimension of carbon to constitute with the stranded bunchy of copper single line.
The reinforced high tensile of carbon fiber used for wind-energy power generation the most according to claim 1 resists cold distortion resistant flexible cable, its feature Being, described composite braided screen layer uses the long and slender dimension of carbon to constitute with the braiding of copper single line.
CN201610191864.5A 2016-03-30 2016-03-30 Carbon fiber enhanced high-tensile-strength cold-resistant torsion-resistant flexible cable for wind power generation Pending CN105976909A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610191864.5A CN105976909A (en) 2016-03-30 2016-03-30 Carbon fiber enhanced high-tensile-strength cold-resistant torsion-resistant flexible cable for wind power generation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610191864.5A CN105976909A (en) 2016-03-30 2016-03-30 Carbon fiber enhanced high-tensile-strength cold-resistant torsion-resistant flexible cable for wind power generation

Publications (1)

Publication Number Publication Date
CN105976909A true CN105976909A (en) 2016-09-28

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CN201610191864.5A Pending CN105976909A (en) 2016-03-30 2016-03-30 Carbon fiber enhanced high-tensile-strength cold-resistant torsion-resistant flexible cable for wind power generation

Country Status (1)

Country Link
CN (1) CN105976909A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107221376A (en) * 2017-06-23 2017-09-29 安徽华通电缆集团有限公司 A kind of environment-friendly type railway station building low-voltage-powered cable of fire resisting
CN108461179A (en) * 2018-03-05 2018-08-28 通鼎互联信息股份有限公司 A kind of Cold-proof oilproof high tensile control instrument cable

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040182597A1 (en) * 2003-03-20 2004-09-23 Smith Jack B. Carbon-core transmission cable
CN201274187Y (en) * 2008-08-20 2009-07-15 江苏长峰电缆有限公司 Wind energy electric cable
CN201820506U (en) * 2010-10-14 2011-05-04 安徽蒙特尔电缆集团有限公司 Control cable used for halogen-free environment-friendly wind power generation
CN203659497U (en) * 2013-10-30 2014-06-18 沙以发 High-strength and easy-to-maintain data electric cable
CN204792101U (en) * 2015-06-24 2015-11-18 安徽国电电缆集团有限公司 Stand wear and tear exploration cable is used to oil well

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040182597A1 (en) * 2003-03-20 2004-09-23 Smith Jack B. Carbon-core transmission cable
CN201274187Y (en) * 2008-08-20 2009-07-15 江苏长峰电缆有限公司 Wind energy electric cable
CN201820506U (en) * 2010-10-14 2011-05-04 安徽蒙特尔电缆集团有限公司 Control cable used for halogen-free environment-friendly wind power generation
CN203659497U (en) * 2013-10-30 2014-06-18 沙以发 High-strength and easy-to-maintain data electric cable
CN204792101U (en) * 2015-06-24 2015-11-18 安徽国电电缆集团有限公司 Stand wear and tear exploration cable is used to oil well

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
乔月纯、李吉浩: "《电线电缆结构设计》", 31 December 2010, 中国电力出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107221376A (en) * 2017-06-23 2017-09-29 安徽华通电缆集团有限公司 A kind of environment-friendly type railway station building low-voltage-powered cable of fire resisting
CN108461179A (en) * 2018-03-05 2018-08-28 通鼎互联信息股份有限公司 A kind of Cold-proof oilproof high tensile control instrument cable

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Application publication date: 20160928

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