CN105973002B - ceramic infrared heating furnace - Google Patents

ceramic infrared heating furnace Download PDF

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Publication number
CN105973002B
CN105973002B CN201610474698.XA CN201610474698A CN105973002B CN 105973002 B CN105973002 B CN 105973002B CN 201610474698 A CN201610474698 A CN 201610474698A CN 105973002 B CN105973002 B CN 105973002B
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CN
China
Prior art keywords
heating furnace
furnace body
heating
ceramics
suspension
Prior art date
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Application number
CN201610474698.XA
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Chinese (zh)
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CN105973002A (en
Inventor
罗长军
杨长锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sichuan Huge Waves Intelligent Equipment Co Ltd
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Sichuan Huge Waves Intelligent Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Sichuan Huge Waves Intelligent Equipment Co Ltd filed Critical Sichuan Huge Waves Intelligent Equipment Co Ltd
Priority to CN201610474698.XA priority Critical patent/CN105973002B/en
Publication of CN105973002A publication Critical patent/CN105973002A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/06Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated
    • F27B9/062Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated electrically heated
    • F27B9/067Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated electrically heated heated by induction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/36Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/36Arrangements of heating devices
    • F27B2009/3638Heaters located above and under the track

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Tunnel Furnaces (AREA)

Abstract

The invention discloses a kind of ceramic infrared heating furnaces.In order to overcome labor intensity big, there is security risk in equipment.The present invention includes heating furnace body, is set to inside heating furnace body and the net chain conveyor that can be slided with respect to heating furnace body and the heating system being set in heating furnace body;The elevator that driving heating furnace body moves up and down is additionally provided on the heating furnace body.Plate after heating can be sent directly into pressing mold inner cavity by the present invention by net chain conveyor, so as to alleviate labor intensity and workload, to improve the production efficiency of plate and product quality;In addition, due to being provided with elevator, the height of heating furnace body entirety can be adjusted, this makes it possible to meet different mold height requirements.

Description

Ceramic infrared heating furnace
Technical field
The invention belongs to automobile part production technique field, more particularly to a kind of ceramic infrared heating furnace.
Background technology
Light-duty enhancing thermoplastic composite(Abbreviation LWRT)A kind of new material, due to LWRT composite densities compared with Its small per unit weight generates hardness enhances thermoplasticity than conventional fiber glass felt(GMT)Sheet stock is high, at the same this kind of material with Metal, GMT and tradition PP and nylon long fiber thermoplastic(LFT)Compound compare have mitigate weight, design it is more flexible and into This lower advantage, therefore become light-duty GMT composite materials ideal substitute.This kind of material extensive utilization and manufacture vapour at present Vehicle underbody screen protective device, bearing plate, inside roof lining, door trim, luggage carrier, roof molded item, hood and vehicle Trunk lid etc..Such product producing process is generally that low pressure is hot-forming, and surface is often coated with fabric or film surface layer.Such Production of articles line is most of using baking box at present to plate heating equipment.It is commonly equipped with 2 groups of ovens, one group of heating, one Group feeding, to meet continuous production demand.Such form occupancy is a large amount of artificial, and labor intensity is big, and worker exposure is high Temperature, there are security risks.
Invention content
In order to overcome labor intensity big, there is security risk in equipment, and the present invention provides a kind of ceramics are red Externally heated oven.
To achieve these goals, the technical solution adopted by the present invention is as follows:
Ceramic infrared heating furnace including heating furnace body, is set to inside heating furnace body and can be slided with respect to heating furnace body Net chain conveyor and the heating system that is set in heating furnace body;Driving heating furnace body is additionally provided on the heating furnace body The elevator moved up and down.
Further, the elevator is four, is uniformly distributed in below heating furnace body, for adjusting the height of heating furnace body Degree.
Still further, the heating system is made of two heat by infrared ceramics plates;Above the net chain conveyor and Lower section is respectively provided with a heat by infrared ceramics plate.
Further, the net chain conveyor includes the supporting rack being slidably connected with heating furnace body inner wall, is set to branch First roller at support both ends, the second tin roller being set in heating furnace body and below supporting rack and is set to second The guide pulley being connected between roller and supporting rack and with heating furnace body inner wall;Further include be wrapped in the first roller, second tin roller, Conveying network chain on guide pulley and supporting rack.
In addition, the heating furnace body inner wall is equipped with guided way, support frame as described above both sides are equipped with the idler wheel being located in guided way.
In addition, support frame as described above surface is equipped with the wear-resisting supporting bar of network chain.
Further, one of them first cylinder outer wall is equipped with to be caught in the sprocket wheel in the grid of network chain.
Still further, the heat by infrared ceramics plate includes suspension, it is set on suspension and is flexibly connected with suspension Heating plate and the adjusting bolt being set on suspension;The suspension is connected by adjusting bolt with heating furnace body inner wall.
Further, the heating plate is made of multiple individual heating units, and each heating unit is and suspension It is detachable to be connected.
In addition, gas gathering mask is equipped at the top of the heating furnace body.
Compared with prior art, the present invention haing the following advantages and advantageous effect:
Plate after heating can be sent directly into pressing mold inner cavity by the present invention by net chain conveyor, so as to alleviate worker Labor intensity and workload, to improve the production efficiency of plate and product quality;In addition, due to being provided with elevator, can adjust The height of whole heating furnace body entirety, this makes it possible to meet different mold height requirements.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structure diagram of supporting rack in the present invention.
Fig. 3 is the structure diagram of heating system in the present invention.
Fig. 4 is the side view of net chain conveyor of the present invention.
Wherein, the corresponding parts title is marked to be in attached drawing:1- heating furnace bodies, 2- net chain conveyors, 3- elevators, 4- Heat by infrared ceramics plate, the first rollers of 5-, 6- second tin rollers, 7- guide pulleys, 8- idler wheels, the wear-resisting supporting bar of 9- network chains, 10- hang Frame, 11- heating plates, 12- adjusting bolts, 13- gas gathering masks, 14- guided ways, 15- control cabinets, 16- supporting racks, 17- conveying network chains.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples, and embodiments of the present invention include but not limited to The following example.
Embodiment
As shown in figures 1-4, ceramic infrared heating furnace including heating furnace body 1, is set to inside heating furnace body and being capable of phase The net chain conveyor 2 slided to heating furnace body and the heating system being set in heating furnace body;It is also set on the heating furnace body There is the elevator 3 that driving heating furnace body moves up and down.
By above device, it is aided with external plate automatic feed mechanism, it can be achieved that the automation of plate heating process, heating Plate afterwards can directly be sent plate to pressing mold inner cavity by the net chain conveyor in heating furnace body(Subsequent processing).So as to subtract Light labor intensity and workload, to improve the production efficiency of plate product and product quality.During concrete operations, by by plate Material is sent on net chain conveyor, is then sent at heating system and is heated, after the completion of heating, passes through net chain conveyor phase Heating furnace body is slided, you can realize and send out plate.
In addition, the present invention is equipped with elevator on heating furnace body, heating furnace body can be adjusted with respect to ground by elevator Height, can thus meet different mold height requirements;When mold mouth is higher, elevator only need to be controlled by heating furnace body Raising, makes the outlet of heating furnace body and the import of mold be in same level, then can easily control network chain Plate is sent into mold by conveyer;When mold height is relatively low, decline the height of heating furnace body.In just eliminating in this way Between equipment, be transported through without other equipment(Plate in heating furnace body is sent into mold), greatly reduce work The labor intensity of people.
Specifically, the elevator is four, is uniformly distributed in below heating furnace body, for adjusting the height of heating furnace body Degree.By setting four elevators on heating furnace, it can be ensured that the stability of heating furnace body ascending and descending process improves safety Property.
Specifically, the heating system is made of two heat by infrared ceramics plates 4;Above and below the net chain conveyor It is respectively provided with a heat by infrared ceramics plate.The present invention uses two heat by infrared ceramics plates, can realize plate Double-side Heating, from And the efficiency of heating surface is improved, while can be ensured that plate is heated evenly.
As a kind of selection, the heat by infrared ceramics plate includes suspension 10, is set on suspension and connects with suspension activity The heating plate 11 connect and the adjusting bolt 12 being set on suspension;The suspension passes through adjusting bolt and heating furnace body inner wall It is connected.By by heating plate with suspension design into being flexibly connected, be convenient for changing and overhaul.In addition, setting adjusts spiral shell on suspension Bolt can adjust the distance between suspension and net chain conveyor, disclosure satisfy that the plate of different-thickness in this way, while be also convenient for pacifying Assembly and disassembly suspension, is overhauled.
As a preferred embodiment, the heating plate is made of multiple individual heating units, and each heating unit is with hanging Frame is detachably connected(Drawer-type structure).It is designed by using cellular structure, it is single that heating plate is divided into multigroup individual heating Member facilitates the single independent extraction of heating unit, convenient individually to be overhauled and replaced, simultaneously because multiple heating units can Subregion is heated, and without whole heating, to reach temperature compliant regulatory function and energy conservation and environmental protection demand.
Specifically, the net chain conveyor includes the supporting rack 16 being slidably connected with heating furnace body inner wall, is set to support First roller 5 at frame both ends, the second tin roller 6 being set in heating furnace body and below supporting rack and is set to second The guide pulley 7 being connected between roller and supporting rack and with heating furnace body inner wall;It further includes and is wrapped in the first roller, the second rolling Conveying network chain 17 on cylinder, guide pulley and supporting rack.
It is cleverly designed by above-mentioned, can realize that conveying network chain individual layer enters heating region, to reduce conveyer to red Outside line obstructs, and realizes the higher thermal efficiency.Simultaneously by the ingehious design of above-mentioned each roller, can when supporting rack slides, under The conveying network chain of side will not be contacted with the heat by infrared ceramics plate of lower section.Ensure the stability of whole device.
Specifically, the heating furnace body inner wall is equipped with guided way 14, and support frame as described above both sides, which are equipped with, to be located in guided way Idler wheel 8.By setting guided way, it can be ensured that the stability of supporting rack sliding process avoids supporting rack sideslip, sets idler wheel energy The enough effective frictional force for reducing sliding process, so as to improve efficiency.
As a kind of selection, support frame as described above surface is equipped with the wear-resisting supporting bar 9 of network chain.Wherein, the wear-resisting supporting bar of network chain is flat Structure reduces and infrared ray is obstructed so that product is uniformly heated, to improve product quality.
Specifically, one of them first cylinder outer wall is equipped with to be caught in the sprocket wheel in the grid of network chain.Pass through setting Sprocket wheel can block conveying network chain, so as to avoid conveying network chain sideslip, while also be able to control conveying network chain according to rotational frequency Rotary speed.
In order to preferably realize the present invention, gas gathering mask 13 is equipped at the top of the heating furnace body.It, can by setting gas gathering mask By the gas centralized collection in heating furnace body and processing, avoid causing environmental pollution.
Worth explanation is to be additionally provided with to control elevator, heating system, network chain conveying outside heating furnace body of the invention The control cabinet 15 of machine, all kinds of mechanical actions, heat protocol to whole device carry out centralized Control.
According to above-described embodiment, the present invention can be realized well.What deserves to be explained is before based on said structure design It puts, to solve the technical issues of similary, even if some made in the present invention are used without substantive change or polishing Technical solution essence still as the present invention, therefore it should also be as within the scope of the present invention.

Claims (9)

1. a kind of ceramics infrared heating furnace, which is characterized in that including heating furnace body(1), it is set to inside heating furnace body and can The net chain conveyor slided with respect to heating furnace body(2)And it is set to the heating system in heating furnace body;On the heating furnace body It is additionally provided with the elevator that driving heating furnace body moves up and down(3);The net chain conveyor includes sliding with heating furnace body inner wall and connect The supporting rack connect(16), it is set to first roller at supporting rack both ends(5), it is set in heating furnace body and below supporting rack Second tin roller(6)And the guide pulley for being set between second tin roller and supporting rack and being connected with heating furnace body inner wall (7);Further include the conveying network chain being wrapped on the first roller, second tin roller, guide pulley and supporting rack(17).
2. ceramics infrared heating furnace according to claim 1, which is characterized in that the elevator is four, is uniformly distributed Below heating furnace body, for adjusting the height of heating furnace body.
3. ceramics infrared heating furnace according to claim 1, which is characterized in that the heating system is by two infra-red chinas Heating plate(4)Composition;A heat by infrared ceramics plate is respectively provided with above and below the net chain conveyor.
4. ceramics infrared heating furnace according to claim 1, which is characterized in that the heating furnace body inner wall is equipped with guided way (14), support frame as described above both sides are equipped with the idler wheel being located in guided way(8).
5. ceramics infrared heating furnace according to claim 1, which is characterized in that it is wear-resisting that support frame as described above surface is equipped with network chain Supporting bar(9).
6. ceramics infrared heating furnace according to claim 1, which is characterized in that one of them first cylinder outer wall is equipped with For being caught in the sprocket wheel in the grid of network chain.
7. ceramics infrared heating furnace according to claim 3, which is characterized in that the heat by infrared ceramics plate includes suspension (10), the heating plate that is set on suspension and is flexibly connected with suspension(11)And it is set to the adjusting bolt on suspension(12); The suspension is connected by adjusting bolt with heating furnace body inner wall.
8. ceramics infrared heating furnace according to claim 7, which is characterized in that the heating plate is by multiple individual heating Unit forms, and each heating unit is detachably connected with suspension.
9. ceramics infrared heating furnace according to claim 1, which is characterized in that gas gathering mask is equipped at the top of the heating furnace body (13).
CN201610474698.XA 2016-06-23 2016-06-23 ceramic infrared heating furnace Active CN105973002B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610474698.XA CN105973002B (en) 2016-06-23 2016-06-23 ceramic infrared heating furnace

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Application Number Priority Date Filing Date Title
CN201610474698.XA CN105973002B (en) 2016-06-23 2016-06-23 ceramic infrared heating furnace

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Publication Number Publication Date
CN105973002A CN105973002A (en) 2016-09-28
CN105973002B true CN105973002B (en) 2018-07-03

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Application Number Title Priority Date Filing Date
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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111085657A (en) * 2019-12-03 2020-05-01 南京市三环精密锻造有限公司 Adjustable is used for forging heating tool of mould

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2713769Y (en) * 2004-07-21 2005-07-27 刘明春 Infrared heating device for automobile hood assembly line
CN102218814A (en) * 2011-05-20 2011-10-19 长春博超汽车零部件股份有限公司 Automatic thermal forming device for automobile interior parts
CN103057108A (en) * 2011-10-24 2013-04-24 广州市番禺科腾工业有限公司 Infrared heating machine
CN105583980A (en) * 2016-03-15 2016-05-18 沈阳拓普汽车部件有限公司 Automatic lifting and heating system for automotive trim materials
CN205747951U (en) * 2016-06-23 2016-11-30 四川巨浪智能设备有限公司 Pottery infrared heating furnace

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2713769Y (en) * 2004-07-21 2005-07-27 刘明春 Infrared heating device for automobile hood assembly line
CN102218814A (en) * 2011-05-20 2011-10-19 长春博超汽车零部件股份有限公司 Automatic thermal forming device for automobile interior parts
CN103057108A (en) * 2011-10-24 2013-04-24 广州市番禺科腾工业有限公司 Infrared heating machine
CN105583980A (en) * 2016-03-15 2016-05-18 沈阳拓普汽车部件有限公司 Automatic lifting and heating system for automotive trim materials
CN205747951U (en) * 2016-06-23 2016-11-30 四川巨浪智能设备有限公司 Pottery infrared heating furnace

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