CN105968270B - A kind of composite ceramic water-reducing agent and preparation method thereof - Google Patents

A kind of composite ceramic water-reducing agent and preparation method thereof Download PDF

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CN105968270B
CN105968270B CN201610556582.0A CN201610556582A CN105968270B CN 105968270 B CN105968270 B CN 105968270B CN 201610556582 A CN201610556582 A CN 201610556582A CN 105968270 B CN105968270 B CN 105968270B
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reducing agent
composite ceramic
ceramic water
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water
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CN105968270A (en
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李碧钗
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Guangdong Gaoxiang Ceramic Industry Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/06Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals
    • C08F283/065Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals on to unsaturated polyethers, polyoxymethylenes or polyacetals
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
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  • Health & Medical Sciences (AREA)
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  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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Abstract

The present invention provides a kind of composite ceramic water-reducing agent and preparation method thereof, and its step are as follows:(1) tannin extract, diallyl polyglycol ether, acrylic acid glucose ester, unsaturated carboxylic acid and its salt and water are added in reaction kettle, opens and stir and heat up;(2) when temperature rises to 90~120 DEG C, then initiator is added in into reaction kettle, keeps 100~120 DEG C of temperature, the reaction was continued 5~10 hours;(3) inorganic dispersant is added in, cooling discharge is to get the composite ceramic water-reducing agent after stirring 0.5~2 hour.

Description

A kind of composite ceramic water-reducing agent and preparation method thereof
Technical field
The invention belongs to ceramic water reducing agent preparing technical field, more particularly to a kind of composite ceramic water-reducing agent and its preparation Method.
Background technology
Ceramic water reducing agent also known as ceramic dispersants, liquefacient and diluent etc. are that most one kind is applied in Production of Ceramics Inorganic dispersant is paid attention to always by domestic and international ceramic industry.The major function of ceramic water reducing agent is to make the dispersion of slurry particle more Adding uniformly improves the mobility of base, glaze slip, makes slurry in the case of low water content, has appropriate viscosity, good stream Dynamic property, it is easy to operation.Ceramic water reducing agent belongs to one kind in ceramic inorganic dispersant, and additive amount is smaller and function and effect are bright It is aobvious, therefore have saying for ceramic " monosodium glutamate ".
Water-reducing agent can not only reduce production cost, and as height as most additives is applied during Ceramic manufacturing Molecule water-reducing agent can also on main polymer chain other compound functional groups and further improve the performance of ceramic product, if not Aqua is added and subtracted, Free water easily enters in particle, makes the shortening of the distance between particle, needs plus many water can just make base, glaze tool There is mobility, form hydrophobic surface after adding in water-reducing agent, increase in this way in intergranular Free water, so as to improve slurry and glaze slip Mobility.Under conditions of equal water consumption, the mobility for adding in the slurry of water-reducing agent improves, and can improve the equal of particle Evenness, and firm time can be shortened, intensity is improved, so as to which Production of Ceramics person be made to obtain higher economic value added and society Benefit.Therefore, excellent water-reducing agent can promote Production of Ceramics to develop to high benefit, high quality, low energy consumption direction.
Invention content
It is of the invention it is an object of the invention to overcome the deficiencies of the prior art and provide a kind of composite ceramic water-reducing agent Ceramic water reducing agent has the advantages of versatile, dosage is small, effect is good, ceramic mud can be made to subtract as far as possible in water content after use In the case of few, and reach the mobility of requirement, while the present invention also provides the preparation sides of the composite ceramic water-reducing agent Method.
To achieve these goals, the present invention uses following technical scheme:
A kind of preparation method of composite ceramic water-reducing agent, is achieved by the steps of:
(1) tannin extract, diallyl polyglycol ether, acrylic acid glucose ester, unsaturated carboxylic acid and its salt and water are added in In reaction kettle, open and stir and heat up;
(2) when temperature rises to 90~120 DEG C, then initiator is added in into reaction kettle, keeps 100~120 DEG C of temperature, after Continuous reaction 5~10 hours;
(3) inorganic dispersant is added in, cooling discharge is to get the composite ceramic water-reducing agent after stirring 0.5~2 hour.
Further, the unsaturated carboxylic acid and its salt are acrylic acid, sodium acrylate, methacrylic acid and methacrylic acid Any one in sodium or the two or more mixtures with arbitrary ratio mixing.
Further, the initiator for one or more of sodium peroxydisulfate, potassium peroxydisulfate and ammonium persulfate with The arbitrary mixture than mixing.
Further, the inorganic dispersant is arbitrary in sodium metasilicate, sodium tripolyphosphate, calgon, sodium phosphate One or more are with the arbitrary mixture than mixing.
A kind of composite ceramic water-reducing agent, the raw material components mainly matched by following portions by weight are made:
Compared with prior art, the present invention has following remarkable result:
1st, ceramic water reducing agent prepared by the present invention is containing functional groups such as carboxyl, ether, ester group, hydroxyls, in additive amount and its When his condition is identical, relative to inorganic salts ceramic water reducing agent, there is good mobility and viscosity, reached energy-saving Purpose, while there is apparent enhancing effect to biscuit of ceramics.
2nd, ceramic water reducing agent simple production process, mild condition prepared by the present invention, production process charging, condition are all easy Control, it is easy to accomplish industrialized production.
Specific embodiment
The present invention is further elaborated on reference to embodiments.
A kind of composite ceramic water-reducing agent of the present invention, the raw material components matched by following portions by weight are made:
Further, the unsaturated carboxylic acid and its salt are acrylic acid, sodium acrylate, methacrylic acid and methacrylic acid Any one in sodium or the two or more mixtures with arbitrary ratio mixing.
Further, the initiator for one or more of sodium peroxydisulfate, potassium peroxydisulfate and ammonium persulfate with The arbitrary mixture than mixing.
Further, the inorganic dispersant is arbitrary in sodium metasilicate, sodium tripolyphosphate, calgon, sodium phosphate One or more are with the arbitrary mixture than mixing.
A kind of preparation method of composite ceramic water-reducing agent, is achieved by the steps of:
(1) tannin extract, diallyl polyglycol ether, acrylic acid glucose ester, unsaturated carboxylic acid and its salt and water are added in In reaction kettle, open and stir and heat up;
(2) when temperature rises to 90~120 DEG C, then initiator is added in into reaction kettle, keeps 100~120 DEG C of temperature, after Continuous reaction 5~10 hours;
(3) inorganic dispersant is added in, cooling discharge is to get the composite ceramic water-reducing agent after stirring 0.5~2 hour.
With specific embodiment, the present invention is described in detail below, but the present invention is not limited only to this.
Embodiment one
A kind of composite ceramic water-reducing agent, the raw material components matched by following portions by weight are made:
Preparation method is achieved by the steps of:
(1) by 12 parts of tannin extracts, 3 parts of diallyl polyglycol ethers, 8 parts of acrylic acid glucose esters, 8 parts of acrylic acid and 63 parts Water is added in reaction kettle, is opened and is stirred and heat up;
(2) when temperature rises to 95 DEG C, then 1 part of sodium peroxydisulfate is added in into reaction kettle, keeps 105 DEG C of temperature, continued anti- It answers 6 hours;
(3) 5 parts of sodium metasilicate are added in, cooling discharge is to get the composite ceramic water-reducing agent after stirring 1 hour.
Embodiment two
A kind of composite ceramic water-reducing agent, the raw material components matched by following portions by weight are made:
Preparation method is achieved by the steps of:
(1) by 13 parts of tannin extracts, 4 parts of diallyl polyglycol ethers, 7 parts of acrylic acid glucose esters, 10 parts of sodium acrylate and 61.5 parts of water are added in reaction kettle, are opened and are stirred and heat up;
(2) when temperature rises to 100 DEG C, then 1.5 parts of sodium peroxydisulfates are added in into reaction kettle, keeps 110 DEG C of temperature, continued Reaction 7 hours;
(3) 3 parts of sodium metasilicate are added in, cooling discharge is to get the composite ceramic water-reducing agent after stirring 1 hour.
Embodiment three
A kind of composite ceramic water-reducing agent, the raw material components matched by following portions by weight are made:
Preparation method is achieved by the steps of:
(1) by 15 parts of tannin extracts, 5 parts of diallyl polyglycol ethers, 6 parts of acrylic acid glucose esters, 13 parts of methacrylic acids It is added in reaction kettle with 54.5 parts of water, opens and stir and heat up;
(2) when temperature rises to 105 DEG C, then 1.5 parts of potassium peroxydisulfates are added in into reaction kettle, keeps 108 DEG C of temperature, continued Reaction 6.5 hours;
(3) 5 parts of sodium tripolyphosphates are added in, cooling discharge is to get the composite ceramic water-reducing agent after stirring 1.5 hours.
Example IV
A kind of composite ceramic water-reducing agent, the raw material components matched by following portions by weight are made:
Preparation method is achieved by the steps of:
(1) by 16 parts of tannin extracts, 6 parts of diallyl polyglycol ethers, 5 parts of acrylic acid glucose esters, 16 parts of methacrylic acids Sodium and 49 parts of water are added in reaction kettle, are opened and are stirred and heat up;
(2) when temperature rises to 110 DEG C, then 2 parts of potassium peroxydisulfates are added in into reaction kettle, keeps 115 DEG C of temperature, continued anti- It answers 7 hours;
(3) 6 parts of sodium tripolyphosphates are added in, cooling discharge is to get the composite ceramic water-reducing agent after stirring 1.5 hours.
Embodiment five
A kind of composite ceramic water-reducing agent, the raw material components matched by following portions by weight are made:
Wherein, the unsaturated carboxylic acid and its mixture that salt is acrylic acid and methacrylic acid, and acrylic acid and methyl The mass ratio of acrylic acid is 1:1, that is, the dosage of acrylic acid and methacrylic acid is respectively 9.5 parts and 9.5 parts.
Preparation method is achieved by the steps of:
(1) by 17 parts of tannin extracts, 7 parts of diallyl polyglycol ethers, 4 parts of acrylic acid glucose esters, 9.5 parts of acrylic acid and 9.5 parts of methacrylic acids and 45 parts of water are added in reaction kettle, are opened and are stirred and heat up;
(2) when temperature rises to 116 DEG C, then 2 parts of ammonium persulfates are added in into reaction kettle, keeps 117 DEG C of temperature, continued anti- It answers 8 hours;
(3) 6 parts of calgons are added in, cooling discharge is to get the composite ceramic water-reducing agent after stirring 1 hour.
Embodiment six
A kind of composite ceramic water-reducing agent, the raw material components matched by following portions by weight are made:
Wherein, mixture of the initiator for sodium peroxydisulfate and ammonium persulfate, and the matter of sodium peroxydisulfate and ammonium persulfate Amount is than being 1:3, that is, the dosage of sodium peroxydisulfate and ammonium persulfate is respectively 0.25 part and 0.75 part.
Mixture of the inorganic dispersant for calgon and sodium phosphate, and the quality of calgon and sodium phosphate Than being 2:5, that is, the dosage of calgon and sodium phosphate is respectively 2 parts and 5 parts.
Preparation method is achieved by the steps of:
(1) by 19 parts of tannin extracts, 8 parts of diallyl polyglycol ethers, 3 parts of acrylic acid glucose esters, 22 parts of acrylic acid and 40 Part water is added in reaction kettle, is opened to stir and simultaneously be heated up;
(2) when temperature rises to 118 DEG C, then 0.25 part of sodium peroxydisulfate and 0.75 part of ammonium persulfate are added in into reaction kettle, 118 DEG C of temperature is kept, the reaction was continued 8.5 hours;
(3) 2 parts of calgons and 5 parts of sodium phosphates are added in, cooling discharge is to get described compound after stirring 1.5 hours Ceramic water reducing agent.
It is the performance comparison data of the composite ceramic water-reducing agent using the present invention and other similar products below.Ceramic blank Material composition (wt%) is shown in Table 1.
1 ceramic batch of table forms
Clay Kaolin Feldspar Silica flour
40% 15% 30% 15%
Composite ceramic water-reducing agent and commercially available ceramic water reducing agent performance comparison prepared by 2 embodiment of the present invention one~six of table Table
Remarks:1st, comparative sample is commercially available ceramic water reducing agent, is by sodium tripolyphosphate and waterglass in mass ratio 5:2 are made into Mixture;
2nd, the delivery time of ceramic slurry is using -4 glasss of measure of painting, with 100 milliliters of slurries required times of outflow come table Show;
3rd, the test of green compact flexural strength is with reference to the 4th parts of national standard GBT3810.4-2006:The modulus of rupture and breakdown strength It measures.
The foregoing descriptions are merely the embodiment using this origination techniques content, any those skilled in the art use this wound Make done modifications and changes, all belong to the scope of the claims of this creation opinion, and be not limited to those disclosed embodiments.

Claims (5)

1. a kind of preparation method of composite ceramic water-reducing agent, it is characterised in that:It is achieved by the steps of:
(1) tannin extract, diallyl polyglycol ether, acrylic acid glucose ester, unsaturated carboxylic acid and its salt and water are added in into reaction In kettle, open and stir and heat up;
(2) when temperature rises to 90~120 DEG C, then initiator is added in into reaction kettle, keeps 100~120 DEG C of temperature, continued anti- It answers 5~10 hours;
(3) inorganic dispersant is added in, cooling discharge is to get the composite ceramic water-reducing agent after stirring 0.5~2 hour.
2. a kind of preparation method of composite ceramic water-reducing agent according to claim 1, it is characterised in that:The unsaturation Carboxylic acid and its salt for any one in acrylic acid, sodium acrylate, methacrylic acid and Sodium methacrylate or it is two or more with The arbitrary mixture than mixing.
3. a kind of preparation method of composite ceramic water-reducing agent according to claim 1, it is characterised in that:The initiator For any one in sodium peroxydisulfate, potassium peroxydisulfate and ammonium persulfate or the two or more mixtures with arbitrary ratio mixing.
4. a kind of preparation method of composite ceramic water-reducing agent according to claim 1, it is characterised in that:Described inorganic point Powder is sodium metasilicate, sodium tripolyphosphate, calgon, in sodium phosphate any one or it is two or more with arbitrary than mixing Mixture.
5. a kind of preparation method of composite ceramic water-reducing agent according to claim 1, it is characterised in that:Mainly by following The raw material components of parts by weight proportioning are made:
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CN201810647246.6A CN108440722A (en) 2016-07-15 2016-07-15 A kind of composite ceramic water-reducing agent

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CN103755883A (en) * 2013-12-17 2014-04-30 中科院广州化学有限公司 Polycarboxylic acid type high efficiency ceramic water reducing agent, preparation method and application thereof
CN105384380A (en) * 2015-12-07 2016-03-09 安徽省阜南绿原化工有限公司 Tannin extract/polycarboxylate concrete water reducer and preparation method thereof

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