CN105965992A - 一种零点皮纹仿牛皮复合沙发面料的制作方法 - Google Patents

一种零点皮纹仿牛皮复合沙发面料的制作方法 Download PDF

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CN105965992A
CN105965992A CN201610310533.9A CN201610310533A CN105965992A CN 105965992 A CN105965992 A CN 105965992A CN 201610310533 A CN201610310533 A CN 201610310533A CN 105965992 A CN105965992 A CN 105965992A
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孙培芬
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Haining Baijiahong Composite Gilding Co Ltd
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Abstract

本发明公开了一种零点皮纹仿牛皮复合沙发面料的制作方法，零点皮纹仿牛皮复合沙发面料由麂皮绒面层、麻布中层和单面绒底层复合而成，其制作方法如下，首先将麂皮绒面层进行染色、印花和烫金，染色时温度为180～190℃，然后与麻布中层进行复合，复合用粘胶剂Ⅰ包括聚酯多元醇、丁醇、解桥剂和促进剂，其组份比例为10﹕3.5﹕1.2﹕0.5，复合温度为220～230℃，复合后静置24小时，再进行水洗、烘干；最后与单面绒底层复合，复合用粘胶剂Ⅱ包括聚酯多元醇和乙醇，其组份比例为10﹕3.5，复合温度为220～230℃。本发明具有真皮的肌理和纹路，面料质感舒适，冬暖夏凉，透气性好，且易于打理。

Description

一种零点皮纹仿牛皮复合沙发面料的制作方法
技术领域
本发明涉及一种复合材料及其制作方法，具体涉及一种零点皮纹仿牛皮复合沙发面料的制作方法。
背景技术
目前，随着社会经济生活的不断发展，人们的生活水平不断提高，人们对于生活的品质要求也越来越高，特别是对于沙发、窗帘、床上用品等的家纺、装饰面料的需求也越来越高，特别是真皮沙发面料，但由于真皮沙发面料货源少，价格昂贵，为了解决天然皮革导致的环境污染和动物保护的问题，市场上出现很多仿真皮沙发面料，常见的仿真皮面料采用直接涂层或转移涂层的工艺实现，使其具有真皮的光泽，手感厚实而有弹性，但直接涂层受织物织纹的影响，其外观与真皮差距较大，而转移涂层产品解决了这个问题，其外观与真皮十分相似，但由于其生产工艺有一定局限性，原料离型纸需要进口，成本较高。而且离型纸转移涂层使用连续涂工艺，使涂层过于规则化而造成产品存在透气性问题；且目前转移涂层生产中对环境有一定影响，对环保设施要求也很高。虽然转移涂层仿真皮面料可以用于服装和家纺，但始终存在着发闷不透气的弊病，且由于添加剂的作用使面料不耐用。也有一些仿真皮复合沙发面料，但由于复合工艺及复合温度掌握不好而不能生产出好的仿真皮复合沙发面料。
发明内容
本发明所要解决的技术问题是提供一种零点皮纹仿牛皮复合沙发面料的制作方法，具有真皮的肌理和纹路，面料质感舒适，冬暖夏凉，透气性好，且易于打理。
本发明解决技术问题所采用的技术方案是：一种零点皮纹仿牛皮复合沙发面料的制作方法，所述零点皮纹仿牛皮复合沙发面料由麂皮绒面层、麻布中层和单面绒底层复合而成，其制作方法如下，首先将麂皮绒面层进行染色、印花和烫金，所述染色时温度为180～190℃，然后与麻布中层进行复合，复合用粘胶剂Ⅰ包括聚酯多元醇、丁醇、解桥剂和促进剂，其组份比例为10﹕3.5﹕1.2﹕0.5，复合温度为220～230℃，复合后静置24小时，再进行水洗、烘干；麂皮绒面层和麻布中层复合后再与单面绒底层复合，复合用粘胶剂Ⅱ包括聚酯多元醇和乙醇，其组份比例为10﹕3.5，复合温度为220～230℃。
作为一种优选，所述麂皮绒面层染色后需50℃保温24小时，再自然冷却12小时。
本发明的有益效果是: 由麂皮绒面层、麻布中层和单面绒底层复合而成，在面层进行染色时采用180～190℃，再经50℃保温24小时后冷却，再进行面层和底层的复合水洗，使面料收缩后在其面层产生真牛皮的肌理和纹路，面料质感舒适，冬暖夏凉，透气性好，久坐也不会产生闷热感，且易于打理，无需定期保养。
具体实施方式
实施例1：一种零点皮纹仿牛皮复合沙发面料的制作方法，所述零点皮纹仿牛皮复合沙发面料由麂皮绒面层、麻布中层和单面绒底层复合而成，其制作方法如下，首先将麂皮绒面层进行染色、印花和烫金，所述染色时温度为180℃，所述麂皮绒面层染色后需50℃保温24小时，再自然冷却12小时；然后与麻布中层进行复合，复合用粘胶剂Ⅰ包括聚酯多元醇、丁醇、解桥剂和促进剂，其组份比例为10﹕3.5﹕1.2﹕0.5，复合温度为220℃，复合后静置24小时，再进行水洗、烘干；麂皮绒面层和麻布中层复合后再与单面绒底层复合，复合用粘胶剂Ⅱ包括聚酯多元醇和乙醇，其组份比例为10﹕3.5，复合温度为220℃。
实施例2：另一种零点皮纹仿牛皮复合沙发面料的制作方法，所述染色时温度为190℃，复合温度为230℃，其它与实施例1相同。
实施例3：再一种零点皮纹仿牛皮复合沙发面料的制作方法，所述染色时温度为185℃，复合温度为225℃，其它与实施例1相同。

Claims (2)

1.一种零点皮纹仿牛皮复合沙发面料的制作方法，其特征在于：所述零点皮纹仿牛皮复合沙发面料由麂皮绒面层、麻布中层和单面绒底层复合而成，其制作方法如下，首先将麂皮绒面层进行染色、印花和烫金，所述染色时温度为180～190℃，然后与麻布中层进行复合，复合用粘胶剂Ⅰ包括聚酯多元醇、丁醇、解桥剂和促进剂，其组份比例为10﹕3.5﹕1.2﹕0.5，复合温度为220～230℃，复合后静置24小时，再进行水洗、烘干；麂皮绒面层和麻布中层复合后再与单面绒底层复合，复合用粘胶剂Ⅱ包括聚酯多元醇和乙醇，其组份比例为10﹕3.5，复合温度为220～230℃。
2.一种制作如权利要求1所述的零点皮纹仿牛皮复合沙发面料的制作方法，其特征在于：所述麂皮绒面层染色后需50℃保温24小时，再自然冷却12小时。
CN201610310533.9A 2016-05-12 2016-05-12 一种零点皮纹仿牛皮复合沙发面料的制作方法 Pending CN105965992A (zh)

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Cited By (5)

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CN106863932A (zh) * 2017-04-03 2017-06-20 海宁市百佳虹纺织科技有限公司 皮绒烫金复合面料
CN107287917A (zh) * 2017-06-17 2017-10-24 桐乡市龙翔纺织有限责任公司 一种仿厚牛皮高档沙发装饰面料生产工艺
CN107364210A (zh) * 2017-07-18 2017-11-21 桐乡市龙翔纺织有限责任公司 一种三层复合起皱高档装饰面料生产工艺
CN107446537A (zh) * 2017-06-25 2017-12-08 桐乡市卓源纺织有限公司 一种烫金胶水
CN107474777A (zh) * 2017-06-25 2017-12-15 桐乡市卓源纺织有限公司 一种复合胶水

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CN202846989U (zh) * 2012-09-12 2013-04-03 嘉善杰皓毛绒制品有限责任公司 烫金的复合人造毛皮
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106863932A (zh) * 2017-04-03 2017-06-20 海宁市百佳虹纺织科技有限公司 皮绒烫金复合面料
CN107287917A (zh) * 2017-06-17 2017-10-24 桐乡市龙翔纺织有限责任公司 一种仿厚牛皮高档沙发装饰面料生产工艺
CN107446537A (zh) * 2017-06-25 2017-12-08 桐乡市卓源纺织有限公司 一种烫金胶水
CN107474777A (zh) * 2017-06-25 2017-12-15 桐乡市卓源纺织有限公司 一种复合胶水
CN107364210A (zh) * 2017-07-18 2017-11-21 桐乡市龙翔纺织有限责任公司 一种三层复合起皱高档装饰面料生产工艺

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