CN105964239A - Method for preparing spherical denitration catalyst - Google Patents

Method for preparing spherical denitration catalyst Download PDF

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Publication number
CN105964239A
CN105964239A CN201610347694.5A CN201610347694A CN105964239A CN 105964239 A CN105964239 A CN 105964239A CN 201610347694 A CN201610347694 A CN 201610347694A CN 105964239 A CN105964239 A CN 105964239A
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spherical
catalyst
preparation
denitrating catalyst
mixing
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CN105964239B (en
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于锋
张轲
朱明远
代斌
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Zhejiang Tianlin Environmental Engineering Co.,Ltd.
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Shihezi University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/10Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of rare earths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/066Zirconium or hafnium; Oxides or hydroxides thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/32Manganese, technetium or rhenium
    • B01J23/34Manganese
    • B01J35/51
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/206Rare earth metals
    • B01D2255/2065Cerium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20715Zirconium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/2073Manganese

Abstract

The invention discloses a method for preparing a spherical denitration catalyst. The method specifically comprises the following steps: 1) uniformly mixing cordierite and deionized water in a pug mill; 2) adding an adhesive, a toughening agent and a pore-forming agent into the pug mill, and uniformly mixing so as to obtain mud pie; 3) adding the mud pie, the deionized water, a fermentation agent and a catalyst active component into the pug mill, mixing and smelting uniformly for a second time, sealing, and aging so as to obtain a mixture, wherein the mixture comprises the following components in percentage by weight: 8-15% of cordierite, 25-35% of the catalyst active component, 1-3% of the adhesive, 1-5% of the toughening agent, 1-5% of the pore-forming agent, 1-5% of the fermentation agent and 32-63% of water, and the percentage sum of the components is 100%; 4) mixing and smelting the mixture for a third time, balling, aging, and drying, thereby obtaining the spherical denitration catalyst. The spherical denitration catalyst prepared by using the method is easy in dust cleaning, blocking can be not easily caused, the contact area of gases and catalysts can be effectively increased, and the catalysis efficiency can be improved.

Description

The preparation method of spherical denitrating catalyst
Technical field
The present invention relates to the preparation method of a kind of catalyst, particularly relate to a kind of spherical denitrating catalyst Preparation method.
Background technology
Nitrogen oxides can produce photochemical fog, acid rain, Ozone hole and greenhouse effect, is air One of major pollutants.At present, during denitrating flue gas is control coal-fired process, discharged nitrous oxides has One of efficacious prescriptions method, wherein SCR (SCR) technology because its denitration efficiency is high, selectivity is good, The advantages such as stable and reliable operation, are widely used during denitrating flue gas.
Common pellet type catalyst cannot directly apply to the denitrating technique of boiler smoke, it is necessary to possesses Certain shape could preferably play a role, and current industrial conventional use of SCR monoblock type is catalyzed Agent is broadly divided into corrugated plate dst, flat and honeycomb fashion three kinds.
Corrugated plate dst denitrating catalyst is that the mixture of catalyst and carrier etc. is attached on certain substrate On, substrate is the wire netting being pressed into stainless steel metal plate, through compacting, calcination after sticking, will urge Agent plate is assembled into catalyst module.Board-like catalyst has that specific surface area is less, produce simple, machine The advantage that tool intensity is high, but actual application easily blocks between the upper and lower module of catalyst, substantial activity Material is less.
Plate-type denitration catalyst is that carrier and catalyst active component are impregnated into the table of catalyst carrier Face, carrier is reinforced glass fiber, and the advantage of corrugated catalyst is lightweight, but active substance is few, In actual applications after flue gas weares and teares for a long time, active component runs off significantly, and catalyst life contracts It is short, so corrugated catalyst more application is in low dirt environment.
Honeycomb type denitrification catalyst is generally divided into two kinds of forms, a kind of ceramic honey comb with after pre-treatment (as Cordierite) it is substrate, at its surface-coated pellet type catalyst, then drying roasting is catalyzed Agent;Another kind is homogenizing honeycomb type catalyst, is to be added suitably by the pellet type catalyst prepared Additive, obtains catalyst through a series of moulding process.The shortcoming of this type of catalyst is activity group Divide less.
Summary of the invention
Present invention is primarily targeted at, it is provided that the preparation method of a kind of novel spherical denitrating catalyst, Technical problem to be solved makes catalyst easy-to-clean ash, should not block, effective increase gas and catalysis The contact area of agent, improves catalytic efficiency, thus more suitable for practicality.
The object of the invention to solve the technical problems realizes by the following technical solutions.Foundation The preparation method of a kind of spherical denitrating catalyst that the present invention proposes, specifically includes following steps:
1) cordierite and deionized water are placed in mix homogeneously in pug mill;
2) in pug mill add binding agent, toughener, pore creating material, mixing kneading to mix homogeneously, Obtain walk;
3) by described walk, deionized water, leaven, catalyst activity component addition pug mill, two Secondary mixing uniformly, seal, old, obtain mixture;The weight percent of each component of described mixture Ratio is: cordierite: 8-15%;Catalyst activity component: 25-35%;Binding agent: 1-3%;Toughener: 1-5%;Pore creating material: 1-5%;Leaven: 1-5%;Water: 32-63%, said components summation is 100%;
4) described mixture three times is mixing, make spherical, aging, it is dried, obtains spherical denitration and urge Agent.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
Preferably, the preparation method of aforesaid spherical denitrating catalyst, wherein said binding agent is carboxylic Methylcellulose, Ludox or boehmite.
Preferably, the preparation method of aforesaid spherical denitrating catalyst, wherein said toughener is glass Glass fiber or polyvinyl alcohol.
Preferably, the preparation method of aforesaid spherical denitrating catalyst, wherein said pore creating material is poly- Ethylene oxide or PMMA microsphere.
Preferably, the preparation method of aforesaid spherical denitrating catalyst, wherein said polyethylene glycol oxide Molecular weight is 105-106;The aperture size of described PMMA microsphere is 300nm-150um.
Preferably, the preparation method of aforesaid spherical denitrating catalyst, wherein said leaven is breast Acid or stearic acid.
Preferably, the preparation method of aforesaid spherical denitrating catalyst, wherein step 3) in the old time For 20-30h.
Preferably, the preparation method of aforesaid spherical denitrating catalyst, wherein step 4) in aging time Between be 20-30h;Baking temperature is 50 DEG C-100 DEG C, and drying time is 8-15h, and calcining heat is 100 DEG C-200 DEG C, calcination time is 3-7h;It is dried the speed with 0.5 DEG C/min-2 DEG C/min after terminating It is warming up to calcining heat.
Preferably, the preparation method of aforesaid spherical denitrating catalyst, wherein said spherical denitration is urged Agent particle diameter is 4-12mm.
By technique scheme, the preparation method of the spherical denitrating catalyst of the present invention at least has following Advantage: spheric catalyst is conducive to removing the dust adhering to catalyst surface, it is possible to solve catalyst Surface laying dust phenomenon, can effectively increase the contact area of gas and catalyst, improves catalytic efficiency.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the present invention's Technological means, and can be practiced according to the content of description, below with presently preferred embodiments of the present invention After describing in detail such as.
Detailed description of the invention
By further illustrating the technological means and merit that the present invention taked by reaching predetermined goal of the invention Effect, below in conjunction with preferred embodiment, the preparation method to the spherical denitrating catalyst proposed according to the present invention Its detailed description of the invention, structure, feature and effect thereof, after describing in detail such as.In the following description, What different " embodiments " or " embodiment " referred to is not necessarily same embodiment.Additionally, one or Special characteristic, structure or feature in multiple embodiments can be combined by any suitable form.
The preparation method of a kind of spherical denitrating catalyst that one embodiment of the present of invention proposes, specifically wraps Include following steps:
1) cordierite and deionized water are placed in mix homogeneously in pug mill;
2) in pug mill add binding agent, toughener, pore creating material, mixing kneading to mix homogeneously, Obtain walk;
Described binding agent can be chosen as: carboxymethyl cellulose, Ludox or boehmite;Institute What the binding agent stated was played act as: make raw material preferably mix bonding, prepares circular walk.
Described toughener can be chosen as: glass fibre or polyvinyl alcohol;Described toughener is risen To act as: improve binding agent toughness, increase catalyst compressive resistance.
Described pore creating material can be chosen as: polyethylene glycol oxide or PMMA microsphere;Described leaven institute That plays act as: increase the pore space structure of catalyst, improves the specific surface area of catalyst.
3) by described walk, deionized water, leaven, catalyst activity component addition pug mill, two Secondary mixing uniformly, seal, old, obtain mixture;The weight percent of each component of described mixture Ratio is: cordierite: 8-15%;Catalyst activity component: 25-35%;Binding agent: 1-3%;Toughener: 1-5%;Pore creating material: 1-5%;Leaven: 1-5%;Water: 32-63%, said components summation is 100%;
Described leaven is chosen as: lactic acid or stearic acid;What it was played act as: urge in preparation Leaven volatilization in agent, increases catalyst plasticity.
Described catalyst activity compositional selecting is: transition metal or lanthanide metal oxide;It is risen To act as: in denitration reaction, improve nitric oxide production conversion ratio.
4) described mixture three times is mixing, make spherical, aging, it is dried, obtains spherical denitration and urge Agent.
The particle diameter of described spherical denitrating catalyst is 4-12mm.
Embodiment 1
1) 10g cordierite and 30mL deionized water are placed in mix homogeneously in pug mill;
2) in pug mill, 1.05g carboxymethyl cellulose, 1.8g glass fibre, 1.5g molecule are added Amount is 105Polyethylene glycol oxide, mixing kneading 30min, to mix homogeneously, obtains walk;
3) in described walk, add 30mL deionized water, 1.5g lactic acid, 30g cerium oxide, add Mixing 3h in pug mill, mixing uniformly after, fully seal, old 24h, obtain mixture;
4) by three mixing 2h of described mixture, making 4-6mm spherical, aging 24h, at Muffle furnace In 70 DEG C of dry 12h, then 1 DEG C/min of temperature programming is raised to 150 DEG C, keep 5h then lower the temperature, Obtain hardness 5MPa, the spherical denitrating catalyst of particle diameter 4-6mm.
Embodiment 2
1) 15g cordierite and 30mL deionized water are placed in mix homogeneously in pug mill;
2) in pug mill, 1.5g Ludox, 1.1g glass fibre, 1.8g aperture size 300nm are added PMMA microsphere, mixing kneading 40min, to mix homogeneously, obtains walk;
3) in described walk, add 25mL deionized water, 2g lactic acid, the zirconium oxide of 35g, add Mixing 5h in pug mill, mixing uniformly after, fully seal, old 20h, obtain mixture;
4) by three mixing 3h of described mixture, making 6-8mm spherical, aging 30h, at Muffle furnace In 50 DEG C of dry 15h, then 0.5 DEG C/min of temperature programming is raised to 100 DEG C, keep 7h then lower the temperature, Obtain hardness 5MPa, the spherical denitrating catalyst of particle diameter 6-8mm.
Embodiment 3
1) 10g and 30mL deionized water is placed in mix homogeneously in pug mill;
2) in pug mill, addition 3g boehmite, 5g glass fibre, 5g molecular weight are 108's Polyethylene glycol oxide, mixing kneading 30min, to mix homogeneously, obtains walk;
3) in described walk, add 30mL deionized water, 5g lactic acid, the manganese oxide of 25g, add Mixing 4h in pug mill, mixing uniformly after, fully seal, old 20h, obtain mixture;
4) by three mixing 3h of described mixture, making 8-10mm spherical, aging 20h, in Muffle 100 DEG C of dry 12h in stove, then 2 DEG C/min of temperature programming is raised to 200 DEG C, keeps 3h then to lower the temperature, Obtain hardness 5MPa, the spherical denitrating catalyst of particle diameter 8-10mm.
Embodiment 4
1) 10g cordierite and 30mL deionized water are placed in mix homogeneously in pug mill;
2) in pug mill, 2g carboxymethyl cellulose, 2.1g polyvinyl alcohol, 3g aperture size 150um are added PMMA microsphere, mixing kneading 50min, to mix homogeneously, obtains walk;
3 add 20mL deionized water, 3g lactic acid, the cerium oxide of 25g in described walk, join Mixing 3h in pug mill, mixing uniformly after, fully seal, old 30h, obtain mixture;
4) by three mixing 3h of said mixture, making 10-12mm spherical, aging 24h, in Muffle 70 DEG C of dry 12h in stove, then 1 DEG C/min of temperature programming is raised to 150 DEG C, keeps 5h then to lower the temperature, Obtain hardness 5MPa, the spherical denitrating catalyst of particle diameter 10-12mm.
Embodiment 5
1) 10g cordierite and 30mL deionized water are placed in mix homogeneously in pug mill;
2) in pug mill, addition 2.1g Ludox, 1.8g glass fibre, 1.5g molecular weight are 105 Polyethylene glycol oxide, mixing kneading 30min, to mix homogeneously, obtains walk;
3) in described walk, add 30mL deionized water, 1.5g stearic acid, 30g cerium oxide, add Enter in pug mill mixing 3h, mixing uniformly after, fully seal, old 24h, obtain mixture;
4) by three mixing 2h of described mixture, making 4-6mm spherical, aging 24h, at Muffle furnace In 100 DEG C of dry 8h, then 1 DEG C/min of temperature programming is raised to 500 DEG C, keep 5h then lower the temperature, Obtain hardness 5MPa, the spherical denitrating catalyst of particle diameter 4-6mm.
Embodiment 6
1) 12g cordierite and 30mL deionized water are placed in mix homogeneously in pug mill;
2) in pug mill, 2.5g boehmite, 1.8g glass fibre, 1.4g aperture size are added The PMMA microsphere of 500nm, mixing kneading 30min, to mix homogeneously, obtains walk;
3) in described walk, add 30mL deionized water, 1.5g lactic acid, 30g manganese oxide, add Mixing 3h in pug mill, mixing uniformly after, fully seal, old 24h, obtain mixture;
4) by three mixing 2h of described mixture, making 6-8mm spherical, aging 24h, at Muffle furnace In 70 DEG C of dry 12h, then 1.5 DEG C/min of temperature programming is raised to 500 DEG C, keep 5h then lower the temperature, Obtain hardness 5MPa, the spherical denitrating catalyst of particle diameter 6-8mm.
The catalyst that the catalyst preparing embodiment 1-6 and comparative example prepare is for denitration reaction, instead Condition and Activity Results is answered to be shown in Table 1.
Catalyst performance evaluation: utilizing simulated flue gas to test catalyst denitration situation, simulated flue gas forms For: NO:500ppm, NH3: 500ppm, O2: 5%vol, N2For Balance Air.Flue gas flow is 100mL/min, Take the catalyst of different volumes to put into fixed bed reactors and test, the catalysis under test different temperatures The out of stock efficiency of agent, controls reaction temperature and is 50-400 DEG C.Use flue gas analyzer detection reactor outlet The concentration of the NO at place.NO conversion ratio, i.e. denitration rate is calculated according to formula 1.
NO conversion ratio=[(NOin-NOout)/NOin] × 100% (formula 1)
Table 1. catalyst SCR denitration reaction test Activity Results
The above, be only presently preferred embodiments of the present invention, and the present invention not makees any form On restriction, any simple modification above example made according to the technical spirit of the present invention, etc. With change and modification, all still fall within the range of technical solution of the present invention.

Claims (9)

1. the preparation method of a spherical denitrating catalyst, it is characterised in that: specifically include following steps:
1) cordierite and deionized water are placed in mix homogeneously in pug mill;
2) in pug mill add binding agent, toughener, pore creating material, mixing kneading to mix homogeneously, Obtain walk;
3) by described walk, deionized water, leaven, catalyst activity component addition pug mill, two Secondary mixing uniformly, seal, old, obtain mixture;The weight percent of each component of described mixture Ratio is: cordierite: 8-15%;Catalyst activity component: 25-35%;Binding agent: 1-3%;Toughener: 1-5%;Pore creating material: 1-5%;Leaven: 1-5%;Water: 32-63%, said components summation is 100%;
4) described mixture three times is mixing, make spherical, aging, it is dried, obtains spherical denitration and urge Agent.
The preparation method of spherical denitrating catalyst the most according to claim 1, it is characterised in that Described binding agent is carboxymethyl cellulose, Ludox or boehmite.
The preparation method of spherical denitrating catalyst the most according to claim 1, it is characterised in that Described toughener is glass fibre or polyvinyl alcohol.
The preparation method of spherical denitrating catalyst the most according to claim 1, it is characterised in that Described pore creating material is polyethylene glycol oxide or PMMA microsphere.
The preparation method of spherical denitrating catalyst the most according to claim 4, it is characterised in that Described polyethylene glycol oxide molecular weight is 105-106;The aperture size of described PMMA microsphere is 300nm-150um。
The preparation method of spherical denitrating catalyst the most according to claim 1, it is characterised in that Described leaven is lactic acid or stearic acid.
The preparation method of spherical denitrating catalyst the most according to claim 1, it is characterised in that Step 3) in the old time be 20-30h.
The preparation method of spherical denitrating catalyst the most according to claim 1, it is characterised in that Step 4) in ageing time be 20-30h;Baking temperature is 50 DEG C-100 DEG C, and drying time is 8-15h, Calcining heat is 100 DEG C-200 DEG C, and calcination time is 3-7h;It is dried after terminating with 0.5 DEG C/min-2 DEG C The ramp of/min is to calcining heat.
The preparation method of spherical denitrating catalyst the most according to claim 1, it is characterised in that Described spherical denitrating catalyst particle diameter is 4-12mm.
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Cited By (2)

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CN106732546A (en) * 2016-12-28 2017-05-31 南京德普瑞克催化器有限公司 A kind of spherical SCR denitration and preparation method thereof
CN107098333A (en) * 2017-06-05 2017-08-29 北京化工大学 A kind of preparation method of crosslinking net carbon nanomaterial

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Publication number Priority date Publication date Assignee Title
CN106732546A (en) * 2016-12-28 2017-05-31 南京德普瑞克催化器有限公司 A kind of spherical SCR denitration and preparation method thereof
CN106732546B (en) * 2016-12-28 2019-03-01 南京德普瑞克催化器有限公司 A kind of spherical shape SCR denitration and preparation method thereof
CN107098333A (en) * 2017-06-05 2017-08-29 北京化工大学 A kind of preparation method of crosslinking net carbon nanomaterial

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