CN105949834A - Thermal-resistant chemical-resistance coating for exhaust equipment - Google Patents

Thermal-resistant chemical-resistance coating for exhaust equipment Download PDF

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Publication number
CN105949834A
CN105949834A CN201610180745.XA CN201610180745A CN105949834A CN 105949834 A CN105949834 A CN 105949834A CN 201610180745 A CN201610180745 A CN 201610180745A CN 105949834 A CN105949834 A CN 105949834A
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Prior art keywords
resistance
coating
add
powder
exhaust equipment
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CN201610180745.XA
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Chinese (zh)
Inventor
丁德波
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Jiangsu Institute of Economic and Trade Technology
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Jiangsu Institute of Economic and Trade Technology
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Priority to CN201610180745.XA priority Critical patent/CN105949834A/en
Publication of CN105949834A publication Critical patent/CN105949834A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • C09D4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/06Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/10Anti-corrosive paints containing metal dust
    • C09D5/103Anti-corrosive paints containing metal dust containing Al
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0812Aluminium

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention discloses a thermal-resistant chemical-resistance coating for exhaust equipment. The coating is made from the following raw materials: coal ash, aluminium powder, a glycerol alkyd resin, a melamine-formaldehyde resin, precipitated barium sulphate, a curing agent, sodium tripolyphosphate, an acrylates leveling agent, butyl acetate, sepiolite powder, styrene, azodiisobutyronitrile, glycidyl methacrylate, dihydroxy polydimethylsiloxane, magnesium tungstate, sodium methylenebisnaphthalenesulphonate, aluminium nitride, molasses, dilinoleic acid and a proper amount of deionized water and absolute ethanol. The coating has preferable fouling resistance, oil resistance, water resistance and aging resistance, and good thermal resistance, corrosion resistance and chemical corrosion resistance. The defect of a conventional wear-resistant coating is overcome, the service life of mechanical equipment is prolonged, and the coating has high practical value.

Description

A kind of exhaust equipment is with heat-resisting chemicals-resistant coating
Technical field
The present invention relates to technical field of coatings, particularly relate to a kind of heat-resisting chemicals-resistant coating of exhaust equipment.
Background technology
The surface of shell of exhaust equipment can be brushed different pigment and guarantee that housing is without damage, the use longevity of extension device Life.Aluminum pigment is widely used in traditional solvent based coating and oil due to its special metallic luster and " changeable colors along with angle " effect Mo Zhong.It is big that it has excellent metallic effect demand, and flake aluminum has good reflection light and the energy of reflective thermal radiation Power, forms continuous print metal film in coating, can reflect visible ray, ultraviolet and infrared ray.Reflection to visible light full spectrum It is silvery white in color so that it is there is good decoration performance, ultrared reflection is made it have the heat-insulating property of reflective thermal radiation, and To the reflection of ultraviolet then can protective coating not by ultraviolet damage, extend the life-span of coating.Due to the performance of pure aluminum own Vivaciously, aluminium powder specific surface area is big, and the most surface treated aluminium powder is easy to reunite, and aluminium powder occurs chemistry anti-with other media Should easily lose original performance.Common aluminium powder pigment easily reacts with water, therefore can not directly use, with acid in water paint again Property or alkaline medium contact time be easily corroded, corrosion can make the glossiness of aluminium powder pigment decline, and color is gloomy, the hydrogen of release The biggest pressure is formed, consequently, it is possible to there is the danger of blast in container.Therefore to adapt to different application demands, improve aluminum The weatherability of powder, widens application, needs aluminium powder is carried out surface modification, makes powder body in preparation process and last handling process In be in high degree of dispersion state, be current aluminium powder pigment research important topic.
Having carried out the research of styrene polymerization cladding aluminium powder in " research of styrene polymerization cladding flake aluminum ", author adopts Being coated with aluminium powder under the system of dehydrated alcohol with refined styrene, result shows along with the increase of monomer consumption, slow Releasing efficiency to be gradually increased, conversion ratio, clad ratio, coating efficiency are had the biggest by the quality of the quality of monomer, consumption and aluminium powder Impact, the quality stability of product is the highest, and the corrosion resistant effect played in coating also needs to improve.The thing that flyash is good Reason, chemical characteristic make it have and well apply potential quality, add flyash and be not only able to strengthen the mobility of coating in coating, The pore structure of system can also be improved, improve the function of coating.The present invention utilizes aluminium powder and flyash to be mixed with high-alumina fly Coal ash microsphere, corrosion-resistant, impact strength, the erosion-wear-resisting performance that play in coating can play the biggest raising, but It is that to be directly added into the compatibility the highest, the combination property of material can be substantially reduced.
Summary of the invention
The object of the invention is contemplated to make up the defect of prior art, it is provided that a kind of exhaust equipment is coated with heat-resisting chemicals-resistant Material.
The present invention is achieved by the following technical solutions:
A kind of exhaust equipment, with heat-resisting chemicals-resistant coating, is made up of the raw material of following weight portion: flyash 18-22, aluminum Powder 7-9, glyptal 50-55, melamine resin 40-45, blanc fixe 3-4, firming agent 1-1.3, trimerization Sodium phosphate 0.4-0.7, esters of acrylic acid levelling agent 0.3-0.7, butyl acetate 15-18, sepiolite powder 2.5-3, styrene 12- 14, azodiisobutyronitrile 1.2-1.4, glycidyl methacrylate 0.2-0.25, dialkyl polydimethylsiloxane 0.12- 0.15, magnesium tungstate 0.8-1.2, sodium metnylene bis-naphthalene sulfonate 0.2-0.24, aluminium nitride 1.2-1.5, molasses 0.4-0.6, dimerization Asia Oleic acid 0.2-0.3, deionized water are appropriate, dehydrated alcohol is appropriate.
2, according to claim 1 a kind of exhaust equipment with heat-resisting chemicals-resistant coating, it is characterised in that by following tool Body step is made:
(1) being hydrofluoric acid dips 8-10h of 35-40% by flyash 2-3 times amount mass concentration, taking-up is washed with deionized It is neutrality to filtrate, dried 200-300 mesh sieve, then by magnesium tungstate, sodium metnylene bis-naphthalene sulfonate, aluminium nitride, molasses and appropriate Deionized water mixing, be sprayed on flyash surface, after spray drying add material gross weight 0.3-0.6% titanate esters coupling Agent;
(2) aluminum paste that mass concentration is 40-45% is made in the making beating of aluminium powder dehydrated alcohol, add dihydroxy polydimethyl Siloxanes, dimerized linoleic acid and the aluminum sulfate of slip weight 6-8%, ultrasonic disperse final vacuum is dried, after cooling and methacrylic acid Product mix and blend prepared by ethylene oxidic ester, step (1), then calcines 0.5-1h, natural cooling at 100-120 DEG C;
(3) in equipped with the flask of agitator add step (2) prepare product, dehydrated alcohol, styrene, in the protection of nitrogen Under, start agitator heat make bottle in temperature control, at 70 DEG C, to be slowly added dropwise initiator azo two at this temperature Isopropyl cyanide, then constant temperature keeps this temperature to continue reaction 3-3.5h, and reaction cools down after terminating, reactant mixture methanol extraction, Filtering, filter cake is placed in that to dry, pulverize 300-400 mesh sieve in 50 DEG C of vacuum drying ovens standby;
(4) be sequentially added into glyptal in high-speed stirred dispersion machine, prepared by melamine resin, step (3) Product and butyl acetate first stir 10-12min with 200r/min, add sodium tripolyphosphate and stir 12-with 800r/min 14min, is eventually adding esters of acrylic acid levelling agent and surplus materials thereof and stirs 10-15min with 600-800r/min, and stirring completes Rear standing 4-6min.
The invention have the advantage that the present invention uses Fluohydric acid., as caustic, flyash surface is carried out corrosion treatmentCorrosion Science, table Face becomes the active site that coarse formation is new, then activates heat-resisting, heat conduction and the fire resistance improving flyash, and profit with activator Improve hydrophobicity and the reactivity of flyash by coupling agent treatment, aluminium powder is also modified process and improves water-fast by the present invention Property, the performance such as moisture resistance and insulation, and and modified coal ash mixing also solve aluminium powder and be easily generated in matrix resin is coated with Between trace, unordered polymerization aluminium powder, the problem of cross-linkable adhesive, improves the dispersibility in coating and the compatibility;The present invention's is resistance to Hot chemicals-resistant coating, not only has preferable anti-fouling performance, oil resistant resistance to water, ageing-resistant performance, also has the strongest resistance to Hot anticorrosion and chemicals-resistant corrosive nature, breach the defect of tradition abrasion-resistant coating, add the service life of plant equipment, tool There is the strongest practical value.
Detailed description of the invention
A kind of exhaust equipment, with heat-resisting chemicals-resistant coating, is made up of the raw material of following weight portion (kilogram): fine coal Ash 18, aluminium powder 7, glyptal 50, melamine resin 40, blanc fixe 3, firming agent 1, sodium tripolyphosphate 0.4, esters of acrylic acid levelling agent 0.3, butyl acetate 15, sepiolite powder 2.5, styrene 12, azodiisobutyronitrile 1.2, methyl Glycidyl acrylate 0.2, dialkyl polydimethylsiloxane 0.12, magnesium tungstate 0.8, sodium metnylene bis-naphthalene sulfonate 0.2, nitrogen Change aluminum 1.2, molasses 0.4, dimerized linoleic acid 0.2, deionized water is appropriate, dehydrated alcohol is appropriate.
Described a kind of exhaust equipment with heat-resisting chemicals-resistant coating, is made up of step in detail below:
(1) be hydrofluoric acid dips 8h of 35% by flyash by 2 times amount mass concentrations, take out be washed with deionized to filtrate in Neutrality, dried 200 mesh sieves, then magnesium tungstate, sodium metnylene bis-naphthalene sulfonate, aluminium nitride, molasses and appropriate deionized water was mixed Close, be sprayed on flyash surface, after spray drying, add the titanate coupling agent of material gross weight 0.3%;
(2) aluminum paste that mass concentration is 40% is made in the making beating of aluminium powder dehydrated alcohol, add dihydroxy polydimethyl silica Alkane, dimerized linoleic acid and the aluminum sulfate of slip weight 6%, ultrasonic disperse final vacuum is dried, sweet with Glycidyl methacrylate after cooling Product mix and blend prepared by grease, step (1), then calcines 0.5h, natural cooling at 100 DEG C;
(3) in equipped with the flask of agitator add step (2) prepare product, dehydrated alcohol, styrene, in the protection of nitrogen Under, start agitator heat make bottle in temperature control, at 70 DEG C, to be slowly added dropwise initiator azo two at this temperature Isopropyl cyanide, then constant temperature keeps this temperature to continue reaction 3h, and reaction cools down after terminating, and reactant mixture methanol extraction filters, Filter cake is placed in that to dry, pulverize 300 mesh sieves in 50 DEG C of vacuum drying ovens standby;
(4) be sequentially added into glyptal in high-speed stirred dispersion machine, prepared by melamine resin, step (3) Product and butyl acetate first stir 10min with 200r/min, add sodium tripolyphosphate and stir 12min with 800r/min, finally Add esters of acrylic acid levelling agent and surplus materials stirs 10min with 600r/min, after having stirred, stand 4min.
This coating artificial ageing resistance 4800 hours, pliability > 2mm, resistance to impact > 55cm, resistance to 30% sulfuric acid solution > 180d, resistance to 30% sodium hydroxide solution > 180d, resistance to 3% sodium chloride solution > 180d, thermostability (heating 80h at 500 DEG C) is without becoming Change, fire resistance >=4 grade.

Claims (2)

1. an exhaust equipment is with heat-resisting chemicals-resistant coating, it is characterised in that be made up of the raw material of following weight portion: powder Coal ash 18-22, aluminium powder 7-9, glyptal 50-55, melamine resin 40-45, blanc fixe 3-4, solidification Agent 1-1.3, sodium tripolyphosphate 0.4-0.7, esters of acrylic acid levelling agent 0.3-0.7, butyl acetate 15-18, sepiolite powder 2.5- 3, styrene 12-14, azodiisobutyronitrile 1.2-1.4, glycidyl methacrylate 0.2-0.25, dihydroxy polydimethyl Siloxanes 0.12-0.15, magnesium tungstate 0.8-1.2, sodium metnylene bis-naphthalene sulfonate 0.2-0.24, aluminium nitride 1.2-1.5, molasses 0.4- 0.6, dimerized linoleic acid 0.2-0.3, deionized water is appropriate, dehydrated alcohol is appropriate.
The most according to claim 1, a kind of exhaust equipment is with heat-resisting chemicals-resistant coating, it is characterised in that by walking in detail below Suddenly make:
(1) being hydrofluoric acid dips 8-10h of 35-40% by flyash 2-3 times amount mass concentration, taking-up is washed with deionized It is neutrality to filtrate, dried 200-300 mesh sieve, then by magnesium tungstate, sodium metnylene bis-naphthalene sulfonate, aluminium nitride, molasses and appropriate Deionized water mixing, be sprayed on flyash surface, after spray drying add material gross weight 0.3-0.6% titanate esters coupling Agent;
(2) aluminum paste that mass concentration is 40-45% is made in the making beating of aluminium powder dehydrated alcohol, add dihydroxy polydimethyl Siloxanes, dimerized linoleic acid and the aluminum sulfate of slip weight 6-8%, ultrasonic disperse final vacuum is dried, after cooling and methacrylic acid Product mix and blend prepared by ethylene oxidic ester, step (1), then calcines 0.5-1h, natural cooling at 100-120 DEG C;
(3) in equipped with the flask of agitator add step (2) prepare product, dehydrated alcohol, styrene, in the protection of nitrogen Under, start agitator heat make bottle in temperature control, at 70 DEG C, to be slowly added dropwise initiator azo two at this temperature Isopropyl cyanide, then constant temperature keeps this temperature to continue reaction 3-3.5h, and reaction cools down after terminating, reactant mixture methanol extraction, Filtering, filter cake is placed in that to dry, pulverize 300-400 mesh sieve in 50 DEG C of vacuum drying ovens standby;
(4) be sequentially added into glyptal in high-speed stirred dispersion machine, prepared by melamine resin, step (3) Product and butyl acetate first stir 10-12min with 200r/min, add sodium tripolyphosphate and stir 12-with 800r/min 14min, is eventually adding esters of acrylic acid levelling agent and surplus materials thereof and stirs 10-15min with 600-800r/min, and stirring completes Rear standing 4-6min.
CN201610180745.XA 2016-03-28 2016-03-28 Thermal-resistant chemical-resistance coating for exhaust equipment Pending CN105949834A (en)

Priority Applications (1)

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CN201610180745.XA CN105949834A (en) 2016-03-28 2016-03-28 Thermal-resistant chemical-resistance coating for exhaust equipment

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Application Number Priority Date Filing Date Title
CN201610180745.XA CN105949834A (en) 2016-03-28 2016-03-28 Thermal-resistant chemical-resistance coating for exhaust equipment

Publications (1)

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CN105949834A true CN105949834A (en) 2016-09-21

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1152012A (en) * 1995-12-15 1997-06-18 中国人民解放军海军后勤技术装备研究所 Fire-retardant, electrostatic-conducting, heat-resisting and anticorrosive paint
CN104356901A (en) * 2014-10-23 2015-02-18 安徽省金盾涂料有限责任公司 Easily-cured flame-retardant corrosion-resistant coating

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1152012A (en) * 1995-12-15 1997-06-18 中国人民解放军海军后勤技术装备研究所 Fire-retardant, electrostatic-conducting, heat-resisting and anticorrosive paint
CN104356901A (en) * 2014-10-23 2015-02-18 安徽省金盾涂料有限责任公司 Easily-cured flame-retardant corrosion-resistant coating

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
陈子路: "苯乙烯聚合包覆片状铝粉的研究", 《中国优秀硕士学位论文全文数据库,工程科技第Ⅰ辑》 *

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