CN105946289A - Cake tray automatic forming production line - Google Patents
Cake tray automatic forming production line Download PDFInfo
- Publication number
- CN105946289A CN105946289A CN201610464954.7A CN201610464954A CN105946289A CN 105946289 A CN105946289 A CN 105946289A CN 201610464954 A CN201610464954 A CN 201610464954A CN 105946289 A CN105946289 A CN 105946289A
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- China
- Prior art keywords
- cake
- torr
- tension force
- paper
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 59
- 239000002131 composite material Substances 0.000 claims abstract description 41
- 239000002699 waste material Substances 0.000 claims abstract description 17
- 238000000465 moulding Methods 0.000 claims description 63
- 238000001514 detection method Methods 0.000 claims description 53
- 238000005096 rolling process Methods 0.000 claims description 28
- 238000007493 shaping process Methods 0.000 claims description 19
- 238000013016 damping Methods 0.000 claims description 15
- 238000007790 scraping Methods 0.000 claims description 14
- 239000006247 magnetic powder Substances 0.000 claims description 13
- 238000007667 floating Methods 0.000 claims description 11
- 239000010893 paper waste Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 244000309464 bull Species 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 2
- 235000012976 tarts Nutrition 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 238000007664 blowing Methods 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 208000031481 Pathologic Constriction Diseases 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 210000003464 cuspid Anatomy 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012432 intermediate storage Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 235000013606 potato chips Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
- 210000001215 vagina Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
- B65H26/04—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The invention discloses a cake tray automatic forming production line. The cake tray automatic forming production line is capable of achieving continuous automatic production, high in efficiency, capable of guaranteeing the quality and high in safety in the production process. The cake tray automatic forming production line sequentially comprises unwinding devices for volumed cake tray paper, a paper sending and folding device, a cake tray composite forming device and a waste traction device according to the machining procedures. The process from the volumed cake tray paper to completion of finished cake trays is completed on the automatic forming production line, continuous automatic control production is achieved, manual operation is not needed, the production efficiency is high, the product quality is stable, the safety is good, and the produced cake trays are sanitary and clean. The production line can further be applied to production of products similar to the cake trays such as egg tart trays, fried chip bowls and paper cups.
Description
Technical field
The invention belongs to the production equipment of cake torr, refer more particularly to cake torr automatic moulding production line.
Background technology
The manufacture method of cake is that the powder modulated is poured into the cake tray paper system compound with plastic paper or paper and PET film
In the cake torr become, then make cake through baking box or microwave-oven-heating.General cake torr is the circle that top-open is up big and down small
Platform shape, the side of round platform is shaped with corrugated gauffer as shown in Figure 1.The manufacture method of this cake torr: by the cake torr of rolling
Paper is sliced into a sheet by a sheet rectangle or the cake tray paper of square lamellar；Individual cake tray paper is built up by hand several to several
Ten one piles, the above and bottom surface of each pile adds packing paper, then is put in blanking die, is die-cut into circle, rectangle, positive square or each
Plant special-shaped ground paper, ground paper is put into the cake torr of compressing several to tens one piles in shaping mould.Such processing work
Skill, production efficiency is low, color matching therein, say good-bye, stacker, blanking, molding are required for artificial blowing, not only working (machining) efficiency is low, on
The paper of lower floor easily occurs matching colors, says good-bye, stacker mistake, occurs that the ground paper mouth after molding is high the lowest, and quality is difficult to protect
The problems such as card.And artificial blowing also danger close, once impact molding machine step-out easily injures workman's finger, whole production process
In need intermediate storage vessel, be manually affectedly bashful, become easily infected by dust or antibacterial, hygienic requirements is relatively difficult to ensure card.
Summary of the invention
It is an object of the invention to provide one and can carry out continuous automatic production, efficiency height, quality assurance, in production process
The cake torr automatic moulding production line that safety is good.
In order to reach the effect above, the technical scheme is that and it is characterized in that the priority according to manufacturing procedure is wrapped successively
Include the unwinding device of rolling cake tray paper, paper feeding and polyunit, cake torr composite forming device, waste material traction apparatus, institute
The unwinding device stated: it includes edge-on frame, the side of frame is provided with many confessions and fixes the rotating shaft of rolling cake tray paper
With guide the deflector roll of cake tray paper moving direction, every rotating shaft is fixed with driving gear, driving gear be fixed in frame
Driven gear engagement, driven gear has been provided with the magnetic powder brake of damping action, has been provided with swing on the side of rotating shaft
Tension force detection gear wheel, tension force detection bull wheel is fixed with the floating tension force detection bar stretched out, and floating tension force detection bar is shelved on
On the rolling cake tray paper external diameter on side, tension force detection gear wheel and tension force detect the engagement of little gear, detect little gear at tension force
On potentiometer is installed, potentiometer controls the electric current output of tension control board, is provided with and controls on tension force detection gear wheel
Volume cake tray paper minimum unreels the pre-alarm of diameter and the Hall-switching device of autostop and controls the damping of magnetic powder brake
Force control device.
Described Hall detection switching device is to be provided with Magnet on the wheel rim of tension force detection gear wheel, the position of Magnet
The cake tray paper on reel when will be finished, Hall detection switch to position, along with cake torr automatic moulding produces
The operation of line, when the diameter of rolling cake tray paper tapers into, the floating tension force being shelved in rolling cake tray paper detects bar institute
The tension force detection gear wheel driven gradually deflects, the Magnet when cake tray paper on reel is finished, on tension force detection gear wheel
Alignment Hall detection switch, Hall detection switch is sent by sensing that cake torr automatic moulding production line is out of service or alarm signal
Number, the cake tray paper on prompting reel is finished, and need to change new volume has the reel of cake tray paper.
The described damping force control apparatus controlling magnetic powder brake, includes the tension force engaged with tension force detection gear wheel
Detect little gear, tension force detection pinion shaft is fixed with potentiometer, along with the operation of cake torr automatic moulding production line, when
The diameter of rolling cake tray paper tapers into, and the tension force detection gear wheel that the detection bar that floats being shelved on paper roll is driven swings
Angle gradually deflects, and drives the tension force being provided with potentiometer to detect the deflection of little gear, and the outfan at potentiometer obtains and tension force
Detecting the relevant resistance value of little gear deflection angle or voltage, this resistance value or voltage control magnetic powder brake by tension control board
Damping force so that the least damping torque of diameter of rolling cake tray paper is the least, to keep the perseverance of cake tray paper tension force on reel
Fixed.
Described paper feeding and polyunit, include base, be provided with in the rear end of base two setting up and down passive
Deflector roll, it is one group that the front end of passive deflector roll is provided with two, has two groups of adjustable actives of thrust to roller, and two groups actively to roller
Linkage, and by step motor drive, each cake tray paper that unwinding device guides is drawn and is superimposed together, shape
Become the cake tray paper of multilamellar, and cake torr composite forming device forwards carries set length.
Described cake torr composite forming device, includes forcing press, pacifies between the drift and work top of forcing press
Equipped with cope match-plate pattern, lower bolster, the mould bases of guide pillars and bushes composition, mould bases is provided with cake torr composite molding die, described
Cake torr composite molding die include: the blanking die combined, one shaping mould and two road shaping moulds, described blanking
Mould is that on warp, clip gripper shoe is fixed with clip fixed plate below cope match-plate pattern, upper clip fixed plate is fixed with and cuts
Mouthful, lower bolster is fixed with lower clip seat, lower clip seat is fixed with lower clip, in upper clip and lower clip, be fixed with one
Road shaping mould and two road shaping moulds；The multilamellar cake being superimposed together is brought in paper feeding and polyunit by upper clip and lower clip
Tray paper carries out blanking stamping-out, and the outer rim at lower clip is provided with scraping wings, scraping wings be mounted below charging ram, charging ram
It is connected with scraping wings cylinder below, when scraping wings cylinder stretches out, implements the cake tray paper waste material after blanking and lower clip
Outer rim separate, by blanking, multilamellar cake tray paper is punched out the ground paper of required form；One described shaping mould is upper
Upper clip hole below template is connected with in turn draw core fix bar, upper tooth push pedal, upper flute profile set and upper flute profile, described upper tooth
Type front end is little big truncated cone-shaped under being, the side of truncated cone-shaped is shaped with the ripple identical with cake torr side, in upper tooth push pedal
It is connected with the piston in the upper flute profile cylinder being fixed on cope match-plate pattern through upper cylinder push rod above, is fixed with in the hole of lower clip
Lower flute profile, described lower flute profile upper part is recessed dish type, and the bottom of dish type is through hole, and the upper surface of dish type is shaped with upper
The ripple that flute profile matches, the inwall of through hole is also shaped with the ripple identical with cake torr side, and connects with the ripple of disc-shaped surface,
Work as descent of piston, upper flute profile and lower flute profile closed pair ground paper punch forming, make middle for the circular ripply uncovered dish of surrounding
Body；Two described road shaping moulds be the front end drawing core and fixing bar, on the center of flute profile be provided with and draw core, the described core that draws is
Cylinder, cylindrical side is shaped with the ripple matched with through-hole wall in lower flute profile, when the drift of forcing press is descending, cope match-plate pattern
Close with lower bolster, cope match-plate pattern drive is drawn core and is fixed bar, will draw core and stretch out from upper flute profile, and push the cake torr of uncovered disking body
Bottom enters in the through hole of lower flute profile, is enclosed with heating collar, to cake torr heat set, makes bucket in the outer rim of lower flute profile
The cake torr finished product of shape, along with the increase of cake torr quantity in through hole, the cake torr in aperture is discharged from through hole.
Described mould bases is provided with 2 or more than 2 cake torr composite molding dies, at cake torr composite molding die
Top upper-mould top is installed.
Described waste material traction apparatus is integrally fixed at the rear upper end of hydropress frame, and it includes being separately mounted to press
The fixed plate of frame both sides, installs the rewinding cylinder rotated by driven by motor between two fixed plates, described rewinding cylinder includes
The spoke at two ends, the surrounding at two spokes is fixed with many and dials bar, is provided with and cake torr composite molding filled in hydropress frame
Put the cake torr waste paper that stamping-out gets off and be directed to the guide reel of rewinding cylinder.
Described forcing press is punch press.
Paper feeding and polyunit, cake torr composite forming device, waste material traction are set in the left side of unwinding device or right side
Device, forms a cake torr automatic moulding production line, or both sides is equipped with unwinding device before and after a frame, and with machine
Centered by frame, two ends arrange paper feeding and polyunit, cake torr composite forming device, waste material traction apparatus the most to the left and right, utilize
Two set cake torr automatic moulding production lines about the formation of both sides before and after one frame.
Described unwinding device is arranged on the side of frame and arranges paper feeding and polyunit, egg in the left side of frame or right side
Cake torr composite forming device, waste material traction apparatus form a cake torr automatic moulding production line, or before and after a frame
Both sides are equipped with unwinding device, and centered by frame, two ends arrange paper feeding and polyunit the most to the left and right, cake torr is combined
Shaped device, waste material traction apparatus, utilize both sides before and after a frame formed about two set cake torr automatic moulding production lines.
According to the cake torr automatic moulding production line of said structure design, whole production process is opened from the cake tray paper of rolling
Beginning completing to cake torr finished product, all completes on automatic moulding production line, and realizes continuous print and automatically control production, nothing
Needing manual operations, production efficiency is high, and constant product quality, safety is good, the cake torr hygiene of production.And this production line
Can be applied in the production of similar cake tropsch products, such as egg tart torr, potato chips bowl, papery cup etc..
Accompanying drawing explanation
Fig. 1 is the axonometric chart of cake torr；
Fig. 2 is cake torr automatic moulding production line front view；
Fig. 3 is the top view of Fig. 2；
Fig. 4 is the partial enlarged drawing in F region in Fig. 2；
Fig. 5 is the cake tray paper on reel when completely rolling up, the fundamental diagram of Hall detection switching device；
Fig. 6 is the cake tray paper on reel when being finished, the fundamental diagram of Hall detection switching device；
Fig. 7 is the axonometric chart of paper feeding and polyunit；
Fig. 8 is the front view of cake torr composite molding die；
Fig. 9 is the top view of cake torr composite molding die；
Figure 10 is the axonometric chart of cake torr composite molding die；
Figure 11 is the profile of cake torr composite molding die；
Figure 12 is state diagram during cake torr composite molding die blanking；
Figure 13 is the ground paper figure punching out circle in multilamellar cake tray paper；
Figure 14 is the state diagram when one molding of the cake torr composite molding die；
Figure 15 is the state diagram after one molding of the cake torr；
Figure 16 is the state diagram when two road molding of the cake torr composite molding die；
Figure 17 is the state diagram after cake Tuo bis-road molding；
Figure 18 is the axonometric chart of waste material traction apparatus；
Figure 19 is the axonometric chart that both sides are equipped with unwinding device before and after frame；
Figure 20 be before and after frame both sides formed about the front view of two set cake torr automatic moulding production lines；
Figure 21 is the top view of Figure 20.
In figure: 1, unwinding device；2, paper feeding and polyunit；3, cake torr composite forming device；4, waste material traction apparatus；
5, frame；6, rolling cake tray paper；7, rotating shaft；8, cake tray paper；9, deflector roll；10, clamp nut；11, driving gear；12, quilt
Moving gear；13, magnetic powder brake；14, tension force detection gear wheel；15, floating tension force detection bar；16, tension force detects little gear；
17, potentiometer；18, Magnet；19, Hall detection switch；20, base；21, passive deflector roll；22, actively to roller；23, Chain conveyer；
24, motor；25, punch press；26, cope match-plate pattern；27, lower bolster；28, guide pillar；29, guide pin bushing；30, upper clip gripper shoe；31, on
Clip fixed plate；32, upper clip；33, lower clip seat；34, lower clip；35, scraping wings；36, charging ram；37, scraping wings cylinder；
38, cake tray paper waste material；39, draw core and fix bar；40, upper tooth push pedal；41, upper flute profile set；42, upper flute profile；43, upper cylinder top
Bar；44, upper flute profile cylinder；45, piston；46, lower flute profile；47, through hole；48, core is drawn；49, heating collar；50, mould bases；51, cake
Torr composite molding die；52, upper-mould top；53, frame of punch；54, fixed plate；55, motor；56, rewinding cylinder；57, spoke；
58, bar is dialled；59, guide reel.
Detailed description of the invention
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
Fig. 2, Fig. 3 are the structure charts of cake torr automatic moulding production line.As seen from the figure, depend on according to the priority of manufacturing procedure
Secondary include the unwinding device 1 of rolling cake tray paper, paper feeding and polyunit 2, cake torr composite forming device 3, waste material traction
Device 4.Described unwinding device 1: it includes edge-on frame 5, the side of frame 5 is provided with 20 confessions by bearing and fixes
The rotating shaft 7 of rolling cake tray paper 6 and the deflector roll 9 of guiding cake tray paper 8 moving direction.Rolling cake tray paper 6 is enclosed within rotating shaft 7,
The tail end of rotating shaft 7 is shaped with screw thread, fixes with the clamp nut 10 of band handle.Driving gear 11 it is fixed with, actively in every rotating shaft 7
Gear 11 engages with the driven gear 12 being fixed in frame 5, and driven gear 12 has been provided with the magnetic powders brake of damping action
Device 13.It is provided with the tension force detection gear wheel 14 of swing on the side of rotating shaft 7, tension force detection bull wheel 14 is fixed with the floating stretched out
Tension force detection bar 15, floating tension force detection bar 15 is shelved on the external diameter of side rolling cake tray paper 6, tension force detection gear wheel 14
Detecting little gear 16 with tension force to engage, detect at tension force and be provided with potentiometer 17 on little gear 16, potentiometer 17 controls tension force control
The electric current output of making sheet.The minimum being provided with control rolling cake tray paper 6 on tension force detection gear wheel 14 unreels the pre-of diameter
The damping force control apparatus of warning and the Hall-switching device of autostop and control magnetic powder brake 13 is as shown in Figure 4.
Hall detection switching device described as shown in Figure 4 is to be provided with Magnet on the wheel rim of tension force detection gear wheel 14
18 as it is shown in figure 5, the position of Magnet 18 is when rolling cake tray paper 6 will be finished, Hall detection switch 19 to position.
Along with the operation of cake torr automatic moulding production line, when the diameter of the cake tray paper on reel tapers into, it is shelved on rolling egg
The tension force detection gear wheel 14 that floating tension force detection bar 15 in cake tray paper 6 is driven gradually deflects, the cake torr on reel
When paper is finished, as shown in Figure 6, Hall detection switch 19 is subject to the magnet alignment Hall detection switch 19 on tension force detection gear wheel 14
Sensing sends that cake torr automatic moulding production line is out of service or alarm signal, and the cake tray paper on prompting reel is finished, and need to change
Upper new volume has the reel of cake tray paper.
The described damping force control apparatus controlling magnetic powder brake 13 as shown in Figure 4, includes and detects canine tooth with tension force
The tension force of wheel 14 engagement detects little gear 16, and tension force detects and is fixed with potentiometer 17, along with cake torr on the wheel shaft of little gear 16
The operation of automatic moulding production line, when the diameter of rolling cake tray paper 6 tapers into, the floating being shelved on paper roll detects bar institute
Tension force detection gear wheel 14 pendulum angle driven gradually deflects, and drives the tension force being provided with potentiometer 17 to detect little gear 16 inclined
Turning, the outfan at potentiometer 17 obtains and detects the relevant resistance value of little gear 16 deflection angle or voltage, this resistance value to tension force
Or voltage controls the damping force of magnetic powder brake 13 by tension control board so that the least damping of diameter of rolling cake tray paper 6
Moment is the least, and to keep the constant of cake tray paper 8 tension force on reel, i.e. paper feeding and polyunit 2 are to cake tray paper 8 tractive resistance
Constant.
Described paper feeding and polyunit 2, as it is shown in fig. 7, comprises there is base 20, are provided with two in the rear end of base 20
Passive deflector roll 21 setting up and down, it is one group that the front end of passive deflector roll 21 is provided with two, has two groups of adjustable masters of thrust
Dynamic to roller 22, roller 22 is actively linked by Chain conveyer 23, and is driven by motor 24, draws on unwinding device 1 by two groups
The each cake tray paper 8 led is drawn and is superimposed together, and forms the cake tray paper 8 of multilamellar, and cake torr forwards
Composite forming device 3 carries set length.
Described cake torr composite forming device 3, includes punch press 25, pacifies between the drift and work top of punch press 25
Equipped with the mould bases 50 of cope match-plate pattern 26, lower bolster 27, guide pillar 28 and guide pin bushing 29 composition, mould bases is provided with cake torr composite molding
Mould 51 is as shown in Fig. 8, Fig. 9, Figure 10, Figure 11.Described cake torr composite molding die 51 includes: the blanking combined
Mould, one shaping mould and two road shaping moulds.Described blanking die is that on warp, clip props up below cope match-plate pattern 26 as shown in figure 12
Fagging 30 is fixed with clip fixed plate 31, and upper clip fixed plate 31 is fixed with clip 32, and on lower bolster, 27 are fixed with
Lower clip seat 33, lower clip seat 33 is fixed with lower clip 34, shaping mould together with upper clip 32 is fixed with in lower clip 34
With two road shaping moulds；The multilamellar cake torr being superimposed together is brought in paper feeding and polyunit 2 by upper clip 32 and lower clip 34
Paper 8 carries out blanking stamping-out, and the outer rim at lower clip 34 is provided with scraping wings 35, scraping wings 35 be mounted below charging ram 36,
It is connected with scraping wings cylinder 37 below charging ram 36, when scraping wings cylinder 37 stretches out, implements the cake torr after blanking
Paper waste material 38 separates with the outer rim of lower clip 34.By blanking, multilamellar cake tray paper 8 is punched out the ground paper such as figure of required form
Shown in 13.One described shaping mould is to be connected with in turn in upper clip 32 hole below cope match-plate pattern 26 to draw core as shown in figure 14
Fixing bar 39, upper tooth push pedal 40, upper flute profile set 41 and upper flute profile 42, described upper flute profile 42 front end is little big round platform under being
Shape, the side of truncated cone-shaped is shaped with the ripple identical with cake torr side, on upper tooth push pedal 40 through upper cylinder push rod 43 with
Piston 45 in the upper flute profile cylinder 44 being fixed on cope match-plate pattern 26 is connected, and is fixed with lower flute profile 46 in the hole of lower clip 34,
Described lower flute profile 46 upper part is recessed dish type, and the bottom of dish type is through hole 47, and the upper surface of dish type is shaped with and upper tooth
The ripple that type 42 matches, the inwall of through hole 47 is also shaped with the ripple identical with cake torr side, and with the ripple of disc-shaped surface even
Logical, when piston 45 is descending, upper flute profile 42 and lower flute profile 46 closed pair ground paper punch forming, making middle is that circular surrounding has ripple
The uncovered disking body of stricture of vagina is as shown in figure 15.Two described road shaping moulds be as shown in figure 16 the front end drawing core and fixing bar 39, on
The center of flute profile 42 is provided with draws core 48, and the described core 48 that draws is cylinder, and cylindrical side is shaped with logical with lower flute profile 47
The ripple that hole 47 inwall matches, when the drift of punch press is descending, cope match-plate pattern 26 is close with lower bolster 27, and cope match-plate pattern 26 drives and draws core admittedly
Fixed pole 39, will draw core 48 and stretch out from upper flute profile 42, and the cake backing portion that push uncovered disking body enters into the logical of lower flute profile 46
In hole 47, the outer rim of lower flute profile 46 is enclosed with heating collar 49, to cake torr heat set, makes barrel-shaped cake torr such as figure
Shown in 17, along with the increase of cake torr quantity in through hole 47, the cake torr in aperture is discharged from through hole 47, finally due to cake torr
Cake torr finished product as shown in Figure 1 is made in the resilience of paper.
Described mould bases 50 is provided with 5 cake torr composite molding dies 51, at cake torr composite molding die 51
Top is provided with upper-mould top 52.
Described waste material traction apparatus 4 is integrally fixed at the rear upper end of frame of punch 53 as shown in figure 18, and it includes pacifying respectively
It is contained in the fixed plate 54 of frame of punch 53 both sides, motor 55 the rewinding cylinder 56 being rotated is installed between two fixed plates 54,
Described rewinding cylinder 56 includes the spoke 57 at two ends, and the surrounding at two spokes 57 is fixed with many and dials bar 58, at punch press machine
The guide reel that the cake torr waste paper 38 that cake torr composite forming device 3 stamping-out gets off is directed to rewinding cylinder 56 it is provided with in frame 53
59。
For saving space, except the left side or right side arranging 1 at unwinding device arranges paper feeding and overlapping as shown in Figure 2 and Figure 3
Device 2, cake torr composite forming device 3, waste material traction apparatus 4 form a cake torr automatic moulding production line, it is also possible to
Before and after one frame 5, both sides are equipped with unwinding device 1, and two ends arrange paper feeding and fold the most to the left and right centered by frame 5
Locking device 2, cake torr composite forming device 3, waste material traction apparatus 4, utilize both sides before and after a frame formed about two sets
Cake torr automatic moulding production line is as shown in Figure 20, Figure 21.
Claims (9)
1. cake torr automatic moulding production line, is characterized in that the priority according to manufacturing procedure includes rolling cake tray paper successively
Unwinding device, paper feeding and polyunit, cake torr composite forming device, waste material traction apparatus, described unwinding device: it includes
Having edge-on frame, the side of frame is provided with many confessions and fixes the rotating shaft of rolling cake tray paper and guide the cake tray paper side of movement
To deflector roll, every rotating shaft is fixed with driving gear, driving gear engages with the driven gear being fixed in frame, passive tooth
Being provided with the magnetic powder brake of damping action on wheel, be provided with the tension force detection gear wheel of swing on the side of rotating shaft, tension force is examined
Surveying and be fixed with the floating tension force detection bar stretched out on bull wheel, floating tension force detection bar is shelved on the rolling cake tray paper external diameter on side
On, tension force detection gear wheel and tension force detect the engagement of little gear, detect at tension force and are provided with potentiometer, potentiometer control on little gear
The electric current output of tension control board processed, is provided with control rolling cake tray paper minimum on tension force detection gear wheel and unreels diameter
The Hall-switching device of pre-alarm and autostop and the damping force control apparatus of control magnetic powder brake.
Cake torr automatic moulding production line the most according to claim 1, it is characterised in that described Hall detection switch dress
Putting is to be provided with Magnet on the wheel rim of tension force detection gear wheel, and the position of Magnet is that the cake tray paper on reel will be finished
Time, Hall detection switch to position, along with the operation of cake torr automatic moulding production line, when the diameter of rolling cake tray paper
Tapering into, the tension force detection gear wheel that the floating tension force detection bar being shelved in rolling cake tray paper is driven gradually deflects,
When cake tray paper on reel is finished, the magnet alignment Hall detection switch on tension force detection gear wheel, Hall detection switch
Being sent by sensing that cake torr automatic moulding production line is out of service or alarm signal, the cake tray paper on prompting reel is finished, and needs
Change new volume and have the reel of cake tray paper.
Cake torr automatic moulding production line the most according to claim 1, it is characterised in that described control magnetic powder brake
Damping force control apparatus, include and detect little gear with the tension force detection tension force that engage of gear wheel, tension force detects little gear and takes turns
Potentiometer it is fixed with on axle, along with the operation of cake torr automatic moulding production line, when the diameter of rolling cake tray paper tapers into,
The tension force detection gear wheel pendulum angle that the detection bar that floats being shelved on paper roll is driven gradually deflects, and drives and is provided with current potential
The tension force of device detects the deflection of little gear, and the outfan at potentiometer obtains and detects, to tension force, the resistance value that little gear deflection angle is relevant
Or voltage, this resistance value or voltage control the damping force of magnetic powder brake by tension control board so that rolling cake tray paper
The least damping torque of diameter is the least, to keep the constant of cake tray paper tension force on reel.
Cake torr automatic moulding production line the most according to claim 1, it is characterised in that described paper feeding and polyunit,
Including base, be provided with two passive deflector rolls setting up and down in the rear end of base, the front end of passive deflector roll is provided with two
Being one group, have two groups of adjustable actives of thrust to roller, roller is actively linked by two groups, and by step motor drive, to unreeling
The each cake tray paper guided on device is drawn and is superimposed together, the cake tray paper of formation multilamellar, and forwards
Cake torr composite forming device carries set length.
Cake torr automatic moulding production line the most according to claim 1, it is characterised in that described cake torr composite molding
Device, includes forcing press, is provided with cope match-plate pattern, lower bolster, guide pillars and bushes between the drift and work top of forcing press
The mould bases of composition, is provided with cake torr composite molding die on mould bases, and described cake torr composite molding die includes: combination
Blanking die together, one shaping mould and two road shaping moulds, described blanking die is that on warp, clip props up below cope match-plate pattern
Fagging is fixed with clip fixed plate, and upper clip fixed plate is fixed with clip, is fixed with lower clip seat on lower bolster, under
Lower clip it is fixed with, shaping mould and two road shaping moulds together with upper clip is fixed with in lower clip on clip seat；Upper clip and
Paper feeding and polyunit are brought the multilamellar cake tray paper being superimposed together and are carried out blanking stamping-out, outside lower clip by lower clip
Edge is provided with scraping wings, scraping wings be mounted below charging ram, be connected with scraping wings cylinder below charging ram, work as scraping wings
When cylinder stretches out, implement the cake tray paper waste material after blanking is separated, by blanking by multilamellar cake with the outer rim of lower clip
Tray paper punches out the ground paper of required form；One described shaping mould is to be connected with in turn in the upper clip hole below cope match-plate pattern
Drawing core and fix bar, upper tooth push pedal, upper flute profile set and upper flute profile, described upper flute profile front end is little big truncated cone-shaped, round platform under being
The side of shape is shaped with the ripple identical with cake torr side, on upper tooth push pedal through upper cylinder push rod be fixed on cope match-plate pattern
On upper flute profile cylinder in piston be connected, the hole of lower clip is fixed with lower flute profile, described lower flute profile upper part is
Recessed dish type, the bottom of dish type is through hole, and the upper surface of dish type is shaped with the ripple matched with upper flute profile, and the inwall of through hole is also made
There is the ripple identical with cake torr side, and connect with the ripple of disc-shaped surface, work as descent of piston, upper flute profile and lower flute profile Guan Bi
To ground paper punch forming, make middle for the circular ripply uncovered disking body of surrounding；Two described road shaping moulds are to draw core
The fixing front end of bar, the center of upper flute profile are provided with and draw core, and the described core that draws is cylinder, and cylindrical side is shaped with and lower tooth
The ripple that in type, through-hole wall matches, when the drift of forcing press is descending, and cope match-plate pattern is close with lower bolster, cope match-plate pattern drives and draws core admittedly
Fixed pole, will draw core and stretch out from upper flute profile, push in the through hole that the cake backing portion of uncovered disking body enters into lower flute profile, under
It is enclosed with heating collar in the outer rim of flute profile, to cake torr heat set, makes barrel-shaped cake torr finished product, along with cake in through hole
The increase of torr quantity, the cake torr in aperture is discharged from through hole.
Cake torr automatic moulding production line the most according to claim 5, it is characterised in that be provided with 2 in described mould bases
Or more than 2 cake torr composite molding dies, on the top of cake torr composite molding die, upper-mould top is installed.
Cake torr automatic moulding production line the most according to claim 1, it is characterised in that described waste material traction apparatus is
Being fixed on the rear upper end of hydropress frame, it includes the fixed plate being separately mounted to hydropress frame both sides, between two fixed plates
Installing the rewinding cylinder rotated by driven by motor, described rewinding cylinder includes the spoke at two ends, solid in the surrounding of two spokes
Surely there are many to dial bar, are provided with in hydropress frame and the cake torr waste paper under cake torr composite forming device stamping-out is directed to
The guide reel of rewinding cylinder.
Cake torr automatic moulding production line the most according to claim 5, it is characterised in that described forcing press is punch press.
Cake torr automatic moulding production line the most according to claim 1, is characterized in that on the left side of unwinding device or right side
Paper feeding and polyunit, cake torr composite forming device, waste material traction apparatus are set, form a cake torr automatic moulding and produce
Line, or before and after a frame, both sides are equipped with unwinding device, and two ends arrange paper feeding the most to the left and right centered by frame
And polyunit, cake torr composite forming device, waste material traction apparatus, utilize both sides before and after a frame formed about two sets
Cake torr automatic moulding production line.
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| CN109334088A (en) * | 2018-12-11 | 2019-02-15 | 瑞安市正大机械有限公司 | Cake support molding machine |
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| CN114771014A (en) * | 2022-04-23 | 2022-07-22 | 泉州鑫达纸业有限公司 | Automatic forming production line for cake paper holder |
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| CN105946289B (en) | 2019-03-15 |
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Address after: 314100 No. 68, Zhenzhong East Road, Weitang street, Jiashan County, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Huanshi Innovative Materials Co.,Ltd. Address before: 314100 No. 68, Zhenzhong East Road, Weitang street, Jiashan County, Jiaxing City, Zhejiang Province Patentee before: JIAXING USEFOIL PACKAGING Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
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Denomination of invention: Cake tray automatic forming production line Granted publication date: 20190315 Pledgee: Agricultural Bank of China Limited Zhejiang Yangtze River Delta integration demonstration zone sub branch Pledgor: Zhejiang Huanshi Innovative Materials Co.,Ltd. Registration number: Y2024980016229 |