CN105946104B - A kind of die station tipper - Google Patents
A kind of die station tipper Download PDFInfo
- Publication number
- CN105946104B CN105946104B CN201610527365.9A CN201610527365A CN105946104B CN 105946104 B CN105946104 B CN 105946104B CN 201610527365 A CN201610527365 A CN 201610527365A CN 105946104 B CN105946104 B CN 105946104B
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- CN
- China
- Prior art keywords
- die station
- lower die
- station
- deck plate
- plate
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F19/00—Hoisting, lifting, hauling or pushing, not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Structural Engineering (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
The present invention provides a kind of die station tippers, including hanger, upper die station, lower die station and lower mold holder, upper die station is rotatablely connected with the hanger, lower die station is arranged on the lower mold holder, wherein, upper die station is connected with the first driving equipment, and the first driving equipment is used to that die station to be driven to be rotated on the hanger, lower mold holder is equipped with the second driving equipment, and the one side for driving the lower die station is lifted on lower mold holder.Vertical welding forms two-by-two by panel, riser and side plate for upper die station, lower die station, its upper die station formed, lower die station are simple in structure, by being allowed to lighter in weight to the optimization of structure, suitable for coordinating the overturning, molding, discharging that carry out double wall formwork with other structures.In addition, the die station tipper improves the flatness of surfaces of wall, during wall plastering, production efficiency is substantially increased；The more general tipper of the equipment is more light and handy, is readily transported, and improves the practicability of equipment.
Description
Technical field
The present invention relates to concrete component product manufacturing technology field, more particularly to a kind of die station tipper.
Background technology
In building machinery field, concrete prefabricated technology flourishes, and the flow line production industrialize, automated is progressively
Instead of traditional form of construction work.With modernization of architecture and industrialized development, assembly line has been done step-by-step in double wall formwork
Production, the method that domestic production double wall formwork generally uses at present are to be completed in fixed die station by overhead traveling crane and hand fit,
Not only high energy consumption, efficiency are low in this way, can also cause surfaces of wall flatness low, in uneven thickness.
In recent years, the large-scale tipping arrangement needed for high-flatness double wall formwork can be produced successively to occur, but without
The technology of comparatively perfect still remains the shortcomings of weight is excessive, not readily transportable.Therefore, a kind of light die station overturning is researched and developed
Machine is the new problem for realizing industrialization prefabrication system.
The content of the invention
It is an object of the invention to provide a kind of die station tippers, are deposited with solving existing double wall formwork tipping arrangement
Weight it is excessive, not readily transportable the problem of；
The second object of the present invention is to provide a kind of die station tipper, to solve the double wall of existing general device production
The problem of surfaces of wall flatness of formwork is low.
To achieve the above object, the present invention provides a kind of die station tipper, including hanger, upper die station, lower die station and under
Mould bases, the upper die station are rotatablely connected with the hanger, and the lower die station is arranged on the lower mold holder, wherein, the upper mold
Platform is connected with the first driving equipment, and first driving equipment is described for die station to be driven to be rotated on the hanger
Lower mold holder is equipped with the second driving equipment, and the one side for driving the lower die station is lifted on the lower mold holder.
It is preferred that the hanger includes stent, the top of the stent is provided with wire rope pulley, and the wire rope pulley is used for
Coordinate to realize the lifting to the hanger by steel cable and elevating mechanism and upper die station is made to keep balancing after being lifted；It is described
The lower part of stent is fixedly installed axis support, and the axis support is connected by torsion shaft with the upper die station, turning at the axis support
Shaft is connected with the drive output of first driving equipment.
It is preferred that the stent includes girder, crossbeam and column, the crossbeam is fixed at the end of the girder,
The crossbeam is fixedly connected with the column, and the wire rope pulley is arranged on the crossbeam.
It is preferred that being fixedly installed bracket on the column, the axis support is arranged on the bracket.
It is preferred that the upper die station includes upper mold deck plate, upper die station riser and upper mold edge of table plate, multiple upper die station
Riser with uniform welding on the direction of the central axis on the upper mold deck plate, the upper mold edge of table plate set with
Along the side of the upper mold deck plate of mode where central shaft, and the upper mold deck plate and the upper die station riser simultaneously with it is described
Upper mold edge of table plate fixes welding.
It is preferred that being additionally provided with several reinforcing plates on the upper die station riser, the reinforcing plate passes through leg and the upper mold
Deck plate is fixedly connected, and each reinforcing plate is fixedly connected simultaneously with multiple upper die station risers.
It is preferred that the upper die station further includes several compression bars and clamping bar seat, the clamping bar seat is fixed on the upper mold table top
On plate two sides parallel with central shaft, one end of the compression bar is connected with the clamping bar seat, and the other end is located at the upper mold
On deck plate, for compressing wall formwork.
It is preferred that the lower die station includes lower die deck plate, lower die station riser and lower die edge of table plate, multiple lower die station
Riser is on the lower die deck plate, the lower die edge of table plate is arranged at uniform welding on the direction of the central axis
Along the side of the lower die deck plate of central shaft direction, and the lower die deck plate and the lower die station riser simultaneously with it is described
Lower die edge of table plate fixes welding, and the back side of the lower die deck plate is additionally provided with angle steel, and the angle steel and the lower die deck plate are long
It spends identical and is fixedly connected with all lower die station risers.
It is preferred that the lower mold holder and the first side of the lower die station are hinged, described second is provided on the lower mold holder
Driving equipment, the drive output of second driving equipment and the second side of lower die station are connected, first side and the second side
For opposite side.
It is preferred that the upper die station is equipped with positioning tube, the corresponding position of the lower mold holder is equipped with positioning column.
The die station tipper of the present invention has following advantageous effect：
1st, a kind of die station switching mechanism being made of hanger, upper die station, lower die station and lower mold holder etc..Ensureing prefabricated bilayer
The realization of wall formwork is poured, overturn, molding, discharging while, solve the problems, such as that current production method is existing；
2nd, vertical welding forms two-by-two by panel, riser and side plate for upper die station, lower die station, the upper die station that is formed,
Lower die station is simple in structure, lighter in weight.
3rd, the panel of upper and lower die station improves the flatness of surfaces of wall, substantially increases the production of follow-up wall plastering
Efficiency；
4th, optimization design i.e. light-weight technologg has been done compared with the prior art so that the more general tipper of equipment is more light
Ingeniously, it is readily transported, improves the practicability of equipment.
Description of the drawings
Fig. 1 is the structure chart for the die station tipper that the preferred embodiment of the present invention provides；
Fig. 2 is the structure chart for the hanger that the preferred embodiment of the present invention provides；
Fig. 3 A are the positive structure chart of upper die station that the preferred embodiment of the present invention provides；
Fig. 3 B are the structure chart at the upper die station back side that the preferred embodiment of the present invention provides；
Fig. 4 A are the positive structure chart of lower die station that the preferred embodiment of the present invention provides；
Fig. 4 B are the structure chart at the lower die station back side that the preferred embodiment of the present invention provides；
Fig. 5 is the structure chart for the lower mold holder that the preferred embodiment of the present invention provides；
Fig. 6 is the working state schematic representation for the hanger that the preferred embodiment of the present invention provides；
Fig. 7 is the working state schematic representation for the upper die station that the preferred embodiment of the present invention provides；
Fig. 8 is the upper die station of the die station tipper of preferred embodiment and the schematic diagram of lower die station molding；
Schematic diagram when Fig. 9 is the lower die station discharging of the die station tipper of preferred embodiment.
Label declaration：1- hangers；The upper die station of 2-；Die station under 3-；4- lower mold holders；5- upper mold deck plates；6- torsion shafts；7-
Positioning tube；8- muscle；9- clamping bar seats；10- cushion blocks；11- compression bars；The upper die station risers of 12-；13- slot beams；14- reinforcing plates；On 15-
Die station side plate；16- legs；17- girders；18- crossbeams；19- columns；20- wire rope pulleys；21- axis supports；22- brackets；23- strengthens
Plate；24- lower die deck plates；25- lower die edge of table plates；Die station riser under 26-；27- angle steel；28- bearings；29- applies plate；30- oil cylinders
The seat of honour；The upper free bearings of 31-；32- positioning columns；33- positions column base；Mould holder under 34-；35- hydraulic cylinders；36- base of oil cylinder；Under 37-
Free bearing；38- steel wire ropes.
Specific embodiment
For the present invention is better described, hereby with a preferred embodiment, and attached drawing is coordinated to elaborate the present invention, specifically
It is as follows：
Present embodiments provide it is a kind of prefabricated double wall formwork can be realized pour, overturn, mold, the die station of discharging is overturn
Machine equipment, overall structure as shown in Figure 1, the die station tipper include hanger 1, upper die station 2, lower die station 3 and lower mold holder 4,
In, it is arranged between upper die station 2 and hanger 1 for rotation connection, lower die station 3 on lower mold holder 4.In addition, upper die station 2 and first drives
Equipment is connected, and for first driving equipment for die station 2 to be driven to be rotated on hanger 1, lower mold holder 4 is equipped with the second driving
Equipment, the second driving equipment is for driving the one side of lower die station 3 to be lifted on lower mold holder 4, so as to the double wall mould of molding
Shell can be unloaded from the die station tipper.
As shown in Fig. 2, the hanger 1 in the present embodiment includes stent, stent includes girder 17, crossbeam 18 and column 19,
In, crossbeam 18 is two, and fixed welding is arranged on two ends of girder 17 respectively, and crossbeam 18 is also fixed weldering with column 19
It connects in succession, specifically, each crossbeam is fixed with two columns 19 weld respectively, therefore there are four columns altogether for stent so that the branch
The support of frame is more stablized.Wherein, connected by strengthening plate between two columns 19 per side, and be further fixedly arranged on column
It is welded to connect two-by-two between bracket 22, a bracket 22 and a column 19 and reinforcing plate 23.Welding is provided on bracket 22 to connect
The axis support 21 connect, axis support 21 for being connected with the torsion shaft 6 of upper die station (referring to Fig. 3), and the torsion shaft 6 at axis support 21 with
The drive output of first driving equipment (upset motor) is connected, so that upper die station 2 is driven to be rotated relative to hanger 1.
In addition, the top of the crossbeam 18 of stent is provided with wire rope pulley 20, wire rope pulley 20 is used for through steel cable and lifting
Mechanism coordinates to realize the lifting to hanger 1.
As shown in Fig. 3 A and Fig. 3 B, upper die station 2 includes upper mold deck plate 5, upper die station riser 12 and upper mold edge of table plate 15, more
A upper die station riser 12 with being welded on equably and vertically on upper mold deck plate 5 on the direction of the central axis, on
Die station side plate 15 is arranged at along the side of the upper mold deck plate 5 of central shaft direction, and upper mold deck plate 5 and upper die station riser
12 fix welding with upper mold edge of table plate 15 simultaneously, at this point, upper mold edge of table plate 15 and 12 liang of upper mold deck plate 5 and upper die station riser
Two is vertical.
Further, referring to shown in Fig. 3 B, several reinforcing plates 14 are additionally provided on upper die station riser 12, reinforcing plate 14 passes through branch
Foot 16 is fixedly connected (welding) with upper mold deck plate 5, and each reinforcing plate 14 fixes with multiple upper die station risers 12 connect simultaneously
It connects.
Referring again to Fig. 3 A and Fig. 3 B, upper die station 2 further includes several compression bars 11 and several clamping bar seats 9, and clamping bar seat 9 is solid
It being scheduled on two sides parallel with central shaft of upper mold deck plate 5, one end of each compression bar 11 is connected with corresponding clamping bar seat 9,
The other end of compression bar 11 is then located on upper mold deck plate 5, and is pressed on upper mold deck plate 5, for compressing wall formwork.Wherein,
Clamping bar seat 9 is connected by cushion block 10 with compression bar 11.The effect of cushion block adjusts the distance that compression bar is pressed in template.
As shown in Fig. 4 A, 4B, lower die station 3 includes lower die deck plate 24, lower die station riser 26 and lower die edge of table plate 25, and upper
The structure of die station is similar, and lower die station riser 26 is equably vertically welded on lower die station on the direction with central axis
On panel 24, and lower die edge of table plate 25 is arranged at along the side of the lower die deck plate 24 of central shaft direction, and lower die table top
Plate 24 and the lower die station riser 26 are fixed simultaneously with lower die edge of table plate 25 to be welded, and three is position relationship perpendicular to each other.And
The back side of lower die deck plate 24 is additionally provided with angle steel 27, and angle steel 27 is identical with the length of lower die deck plate 24 and is stood with all lower die station
Plate 26 is fixedly connected, and angle steel 27 may be such that the connection of lower die station entirety is more firm, also allow for being connected with subsequent driving mechanism.
Further, referring to Fig. 4 B, the back side of lower die station 3 is additionally provided with bearing 28, applies plate 29, upper free bearing 31, on oil cylinder
Seat 30, wherein, it applies plate 29 and is welded on the lower die station back side, both ends are connected respectively with angle steel 27, and perpendicular at least one riser
Welding, bearing 28 is welded on deposited plate 29, and Oil cylinder upper base 30 is welded on bearing 28, and the one side at the back side of lower die station 3 is set
There is free bearing 31 on above-mentioned several.Accordingly, referring to Fig. 5, the one side of lower mold holder 4 is equipped with lower free bearing 37, and the side is additionally provided with
Base of oil cylinder 36.Wherein, lower free bearing 37 is engaged with upper free bearing 31, is cut with scissors by the one side of die station under linkwork lower mold holder
It connects, and hydraulic cylinder 35 is provided on lower mold holder 4, one end of hydraulic cylinder 35 is connected with base of oil cylinder 36, the other end and Oil cylinder upper base
30 connections, the drive output of hydraulic cylinder 35 and the opposite side of lower die station 3 are connected.In this way, when hydraulic cylinder 35, (the second driving is set
It is standby) work when, the lower die station opposite side opposite with the one side being hinged on lower mold holder can be driven upper and lower lift or put down
Movement.
Referring again to Fig. 3 A and Fig. 5, upper die station 2 is equipped with positioning tube 7, and the corresponding position of lower mold holder is equipped with positioning column
32, positioning column 32 is arranged on positioning column base 33.Wherein, positioning tube 7 is connected to by cylinder muscle 8 in upper die station 2.Wherein, lower die
The Each part of frame is connected by lower mould holder 34.
With reference to figure 6, compression bar 11 makes die station 2 mutually be fixed with prefabricated double wall formwork.The raising driving mechanism of overhead traveling crane is adopted
It is connected, the vertical lift of hanger is realized by steel wire rope and made with 4 wire wheel ropes on hanger 1 with hoist rope
Die station keeps balance after being lifted.
The motor of overhead traveling crane drives the realization of hanger 1 to move horizontally by steel wire rope 38, and die station 2 is made to run to lower die station 3
Stop movement during surface.
The upper die station 2 of upset motor driving on hanger 1 realizes the overturning of upper die station 2, as shown in Figure 7.
Positioning tube 7 is recycled to realize the accurate positionin of upper die station 2 and lower die station 3 with positioning column 32, steel wire rope drives hanger 1
And the prefabricated double wall formwork in upper die station 2 is slowly drop down to suitable height, realizes the molding of upper and lower die station, such as Fig. 8 institutes
Show.
Unclamping compression bar 11 makes the prefabricated double wall formwork of die station 2 realize the demoulding.Subsequent start-up hydraulic cylinder 35 makes lower die station
One side jacked up to certain altitude, realize the discharging of double wall formwork, as shown in Figure 9.
The above description is merely a specific embodiment, but protection scope of the present invention is not limited thereto, any
Those skilled in the art in the technical scope disclosed by the present invention, to deformation or replacement that the present invention is done, should be covered
Within protection scope of the present invention.Therefore, protection scope of the present invention should be subject to the scope of the claims.
Claims (9)
1. a kind of die station tipper, which is characterized in that including hanger, upper die station, lower die station and lower mold holder, the upper die station and institute
Hanger rotation connection is stated, the lower die station is arranged on the lower mold holder, wherein, the upper die station and the first driving equipment phase
Even, for die station to be driven to be rotated on the hanger, the lower mold holder is equipped with second and drives first driving equipment
Dynamic equipment, the one side for driving the lower die station is lifted on the lower mold holder；
The upper die station includes upper mold deck plate, upper die station riser and upper mold edge of table plate, and multiple upper die station risers are in
Uniform welding is on the upper mold deck plate on the vertical direction of mandrel, the upper mold edge of table plate set with along central shaft place side
The side of the upper mold deck plate of formula, and the upper mold deck plate and the upper die station riser are fixed simultaneously with the upper mold edge of table plate
Welding.
2. die station tipper according to claim 1, which is characterized in that the hanger include stent, the stent it is upper
Portion is provided with wire rope pulley, and the wire rope pulley is used to coordinate to realize the lifting to the hanger with elevating mechanism by steel cable
And die station is made to keep balance after being lifted；The lower part of the stent is fixedly installed axis support, and the axis support passes through torsion shaft
It is connected with the upper die station, the torsion shaft at the axis support is connected with the drive output of first driving equipment.
3. die station tipper according to claim 2, which is characterized in that the stent includes girder, crossbeam and column, institute
The end that crossbeam is fixed at the girder is stated, the crossbeam is fixedly connected with the column, and the wire rope pulley is arranged at
On the crossbeam.
4. die station tipper according to claim 3, which is characterized in that bracket is fixedly installed on the column, it is described
Axis support is arranged on the bracket.
5. die station tipper according to claim 1, which is characterized in that be additionally provided with several reinforcements on the upper die station riser
Plate, the reinforcing plate are fixedly connected by leg with the upper mold deck plate, and each reinforcing plate simultaneously with multiple upper molds
Platform riser is fixedly connected.
6. die station tipper according to claim 1, which is characterized in that the upper die station further includes several compression bars and clamping bar
Seat, the clamping bar seat are fixed on the upper mold deck plate two sides parallel with central shaft, one end of the compression bar and institute
The connection of clamping bar seat is stated, the other end is located on the upper mold deck plate, for compressing wall formwork.
7. die station tipper according to claim 1, which is characterized in that the lower die station includes lower die deck plate, lower die
Platform riser and lower die edge of table plate, multiple lower die station risers with uniform welding on the direction of the central axis described
On lower die deck plate, the lower die edge of table plate is arranged at along the side of the lower die deck plate of central shaft direction, and it is described under
Die station panel and the lower die station riser are fixed simultaneously with the lower die edge of table plate to be welded, and the back side of the lower die deck plate is also set
There is angle steel, the angle steel is identical with the lower die deck plate length and is fixedly connected with all lower die station risers.
8. die station tipper according to claim 1, which is characterized in that the lower mold holder and the first side of the lower die station
It is hinged, second driving equipment, the drive output of second driving equipment and lower die station are provided on the lower mold holder
The second side be connected, first side and the second side are opposite side.
9. die station tipper according to claim 1, which is characterized in that the upper die station is equipped with positioning tube, under described
The corresponding position of mould bases is equipped with positioning column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610527365.9A CN105946104B (en) | 2016-07-06 | 2016-07-06 | A kind of die station tipper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610527365.9A CN105946104B (en) | 2016-07-06 | 2016-07-06 | A kind of die station tipper |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105946104A CN105946104A (en) | 2016-09-21 |
| CN105946104B true CN105946104B (en) | 2018-05-18 |
Family
ID=56899516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610527365.9A Expired - Fee Related CN105946104B (en) | 2016-07-06 | 2016-07-06 | A kind of die station tipper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105946104B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109594679A (en) * | 2018-12-05 | 2019-04-09 | 杭州江润科技有限公司 | Prefabricated assembled wall and construction method |
| CN110666951A (en) * | 2019-10-16 | 2020-01-10 | 徐州华裕建筑科技有限公司 | Prefabricated component roll-over stand |
| CN110666952A (en) * | 2019-10-16 | 2020-01-10 | 徐州华裕建筑科技有限公司 | PC upper mold table |
| CN110712277B (en) * | 2019-11-14 | 2024-04-26 | 中铁建设集团有限公司 | Plane overturning die table |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3046411U (en) * | 1997-08-21 | 1998-03-10 | 株式会社タイガーマシン製作所 | Equipment for manufacturing decorative concrete slabs |
| CN2875772Y (en) * | 2005-09-19 | 2007-03-07 | 谢金仲 | Tilting device of mould |
| CN201960659U (en) * | 2011-03-30 | 2011-09-07 | 福建海容投资有限公司 | Demoulded wallboard folding and overturning machine |
| CN102699988A (en) * | 2012-06-01 | 2012-10-03 | 龙口正仁节能建材设备制造有限公司 | Overturning mold for processing wall blocks |
| CN203624991U (en) * | 2013-12-27 | 2014-06-04 | 黑龙江高格建材科技股份有限公司 | Self-walking platform overturning device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0346411U (en) * | 1989-09-14 | 1991-04-30 | ||
| JP3046411B2 (en) * | 1991-07-22 | 2000-05-29 | ホーチキ株式会社 | Thermal analog sensor |
-
2016
- 2016-07-06 CN CN201610527365.9A patent/CN105946104B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3046411U (en) * | 1997-08-21 | 1998-03-10 | 株式会社タイガーマシン製作所 | Equipment for manufacturing decorative concrete slabs |
| CN2875772Y (en) * | 2005-09-19 | 2007-03-07 | 谢金仲 | Tilting device of mould |
| CN201960659U (en) * | 2011-03-30 | 2011-09-07 | 福建海容投资有限公司 | Demoulded wallboard folding and overturning machine |
| CN102699988A (en) * | 2012-06-01 | 2012-10-03 | 龙口正仁节能建材设备制造有限公司 | Overturning mold for processing wall blocks |
| CN203624991U (en) * | 2013-12-27 | 2014-06-04 | 黑龙江高格建材科技股份有限公司 | Self-walking platform overturning device |
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| Publication number | Publication date |
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| CN105946104A (en) | 2016-09-21 |
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Granted publication date: 20180518 |