CN105945311A - Numerically-controlled machine tool feed system speed regulation method based on power prediction - Google Patents
Numerically-controlled machine tool feed system speed regulation method based on power prediction Download PDFInfo
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- CN105945311A CN105945311A CN201610330056.2A CN201610330056A CN105945311A CN 105945311 A CN105945311 A CN 105945311A CN 201610330056 A CN201610330056 A CN 201610330056A CN 105945311 A CN105945311 A CN 105945311A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B25/00—Accessories or auxiliary equipment for turning-machines
- B23B25/06—Measuring, gauging, or adjusting equipment on turning-machines for setting-on, feeding, controlling, or monitoring the cutting tools or work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention relates to a numerically-controlled machine tool feed system speed regulation method based on power prediction. During a rough turning process of a numerically-controlled machine tool, the minimum feed speed is generally set according to the maximum cutting depth, and machining is performed by taking the minimum feed speed as a constant feed speed. However, the problem of low efficiency caused by constant-speed machining is especially acute in case of a large amount of rough turning operation and a large machining batch. Aiming at the problem, the invention provides the numerically-controlled machine tool feed system speed regulation method based on power prediction. The method comprises the following steps: Step 1, acquiring power signals and inputting the power signals to a neural network to predict a power value of next moment; Step 2, calculating a deviation ratio of preset power and predicted power to judge whether speed regulation is needed; and Step 3, predicting a back cutting depth, and finishing speed regulation control over a feed system through combination of the back cutting depth and a preset power value. The method effectively solves the problem of lagging of speed regulation under different cutting conditions, reduces the machining cost and greatly improves the utilization rate and cutting efficiency of the machine tool.
Description
Technical field
The present invention is applicable to Digit Control Machine Tool manufacture field and uses, a kind of Digit Control Machine Tool based on power prediction
Feed system speed regulating method.
Background technology
Rough turn is a kind of simply processing blank or the technical process of primary processing, and its main purpose is excision blank
Surplus, makes approximation part by blank.The rough turn prescription to finished surface is the highest, and working (machining) efficiency is its emphasis paid close attention to.
Therefore, the biggest amount of feeding and cutting depth are the most all set when roughing, in order in the shortest time inscribe
Except chip as much as possible.For machine tool, rough turn mainly by operator's foundation operation technique, fulfil assignment by rule of thumb
Task.But, for Digit Control Machine Tool, its course of processing and technological parameter are operated according to programmed values.One
Denier programming completes, and Digit Control Machine Tool is just carried out with constant feed speed according to the technological parameter set in cutting operation
Cutting.During programming, destroy because cutter, workpiece and lathe are produced by machining overload to be avoided, must be according to negative
The operating mode selection machined parameters that the lotus upper limit is interval.But, in whole cutting operation, it is this that cutting output is in the cutting depth upper limit
Operating mode the most only accounts for about the 5% of whole operation, and feed speed is operated according to programmed values always, and this is the most greatly
Reduce working (machining) efficiency.In the case of, manufacturing batch more in rough turn operation is relatively big, the problem that rough turn working (machining) efficiency is low is the most aobvious
Obtain especially prominent.
The key problem controlling feed speed is to be analyzed cutting feed power and control.Obtain centripetal force mainly have from
Line simulation analysis and two kinds of methods of on-line checking.The subject matter that off-line simulation analysis exists is can not dynamic response practice processing
Working conditions change, simulation analysis result needs to combine actual condition and is modified, and makeover process is complex.By to entering in real time
It is optimized to power and controls to realize the control to feed speed, being allowed to the change along with actual cutting operating mode and occur
Change, has greater advantage on the high-efficient cutting realizing Digit Control Machine Tool and even running.Centripetal force can be by special in real time
Dynamometry instrument is measured, and what application was more at present is resistance-strain type of dynamometer instrument.But this measuring method measures inconvenience,
And process system can be produced impact, and weaken the rigidity of lathe, also the installation to workpiece and cutter causes difficulty, and price
The highest.On the other hand, owing to the speed regulation process of Machine Tool Feeding System performs by mechanical transmission mechanism, response time is relatively
Long.Therefore, use conventional feedback easily to occur producing overload impact because speed governing is delayed, to cutter, parts and
Lathe produces the problems such as destruction.So feed system being carried out speed governing suitably combine forecast Control Algorithm.
From energy-balance equation and the energy consumption characteristics of lathe, energy consumption can respond rapidly to load change.For numerical control
For the feed system of lathe, although the power consumption link of system is numerous, and energy stream is complicated, studies have found that feed system
There is quadratic function relation in energy input and centripetal force.Meanwhile, the changed power during lathe is rough turn easily detects and distinguishes
Know.In consideration of it, this patent proposes a kind of NC machine tool feed system method for control speed based on power prediction, realize feeding
The speed regulating control of system.
Summary of the invention
It is an object of the invention to provide a kind of NC machine tool feed system speed regulating method based on power prediction, the method
Low for the rough turn process efficiency under constant low speed feed speed processing conditions, the speed regulation process response time of Machine Tool Feeding System
Longer, that real-time is poor deficiency.By predicting the power of actual condition subsequent time, set up the function of power and back engagement of the cutting edge
Relation, carries out the processing mode cut, it is achieved the rough turn mistake of lathe with constant feed speed during change Digit Control Machine Tool is rough turn
The optimization of the speed governing of journey feed system, not only achieves the control of feed speed, more effectively solves speed governing lag issues, improves
Machine tool utilization rate and stock-removing efficiency.
For reaching above-mentioned purpose, the present invention provides following technical scheme:
A kind of NC machine tool feed system speed regulating method based on power prediction, comprises the following steps:
Step one: prediction subsequent time performance number:
It is respectively mounted voltage sensor, current sensor and power sensor and gathers the voltage of feeding input end of motor, electricity
Stream and performance number.The data collected are filtered respectively, singular value is processed;Then to the voltage collected and electricity
Flow valuve carries out computing, merges the performance number calculated with the performance number detected, to improve power detection precision.
The power stream of feed system servomotor comprises stator copper loss, iron loss, and mechanical loss, stray loss and driving are negative
The output etc. carried, in conjunction with the steady state voltage equation of AC servo motor, servomotor power can be expressed as:
Wherein, R is stator winding resistance;IsFor stator phase currents virtual value;ωeFor Electromagnetic Field angular velocity;ψdFor magnetic
Flux direct-axis component;ψqFor magnetic flux quadrature axis component;KeFor electric torque coefficient;iqFor stator current quadrature axis component.Incorporation engineering
Practice, can be obtained feed system power equation by formula (1):
Wherein,KTFor turning round
Moment coefficient;BmFor motor damping coefficient;P is the pitch of ball-screw;μvFor viscosity friction coefficient;KgGear ratio for shaft coupling;
ωmFor feeding motor rotational shaft speed;μcFor Coulomb friction coefficient;MtQuality for workbench;MloadFor loaded work piece matter on workbench
Amount;T0For motor internal loss torque;FextFor adding power on the table.
Using the performance number after process as input, build training sample (xk, y), input neural network, the output valve of acquisition
Y, is the predictive value of k+1 moment power.Power prediction refers to according to detected tmPower data (P before momentm,
Pm-1...), to tm+hPerformance number P in momentm+h(h > 0) estimates.Realizing this process is to historical data (Pm,
Pm-1...) carry out nonlinear function approximation, generate a time-varying function P about variable tm(t), and Pm+1Function Pm(t) it
Between there are mapping relations, i.e. Pm+1=F [Pm(t)].Therefore, by functional F [] is fitted, it is possible to Pm+h(h > 0)
Value estimate.
Step 2: calculate pre-power scale and predetermined power deviation ratio, it may be judged whether need speed governing:
By obtain prediction performance number, can Digit Control Machine Tool based on power prediction rough turn during feed system speed governing
Equation is:
Wherein, PexpAccording to processing reality preset feeding power of motor expected value, δ is power deviation rate.Calculate and preset
Power and the power deviation rate of pre-power scale, if deviation ratio is less than setting value, then need not speed governing, proceed power prediction;
If deviation ratio is more than setting value, then need prediction by bite, it is also desirable to feed speed is adjusted.
Step 3: prediction back engagement of the cutting edge value, realizes speed governing by predetermined power value and back engagement of the cutting edge:
According to the performance number of step one prediction, and system power equation and centripetal force empirical formula, obtain motor
Input power and feed speed and the functional relationship of back engagement of the cutting edge, and then the back engagement of the cutting edge under actual condition is predicted.
Centripetal force FxIt is the component bigger on NC machine tool feed system impact.After lathe is stable, act on workbench
On power equal with centripetal force, according to engineering about the empirical formula of centripetal force, i.e.
In like manner can calculate main cutting force Fz, the power P of consumption when simultaneously can cutm=Fzv;Feeding motor rotational shaft speed ωm=Kg
ωls, wherein ωlsFor ball-screw rotating speed.Relation between table feed speed v and ball-screw rotating speed is
Cutting speedWherein ω is the speed of mainshaft, and d is major axis diameter.For material coefficient;For power correction factor;
For back engagement of the cutting edge modified index;For amount of feeding modified index;For cutting speed modified index;Table feed speed with
Relation between the amount of feeding isBy above various substitution (2) formula, can be by power input to machine PaxWith feeding
Speed v is to back engagement of the cutting edge apIt is predicted, it may be assumed that
(4) formula can be to be designated as following form:
Pax=Av2+Bv+Cvap+D(ap)2+Eap+H (5)
When operating mode changes, back engagement of the cutting edge apCan change therewith, need to adjust feed speed v.By prediction
Performance number is measurable by bite, will be taken back by bite predictive value in (5) formula, according to actual predetermined power, can be needed
Feed speed to be adjusted to, and then the speed regulation process of completion system.
P can be madeaxWith apChange and keep constant.
The beneficial effects of the present invention is:
The method by setting up the functional relationship of power and back engagement of the cutting edge, during utilizing lathe rough turn main transmission and
Feed system power carries out real-time prediction to back engagement of the cutting edge, is allowed to according to actual cutting operating mode, optimizes feeding speed in real time
Degree, it is achieved the control of feed speed.The method not only change Digit Control Machine Tool rough turn during carry out with constant feed speed
The processing mode of cutting, is allowed to optimize feed speed in real time according to actual cutting operating mode, also efficiently solves speed governing delayed
Problem, substantially increase machine tool utilization rate and stock-removing efficiency.
Accompanying drawing explanation
In order to make the purpose of the present invention, technical scheme and beneficial effect clearer, the present invention provides drawings described below to carry out
Illustrate:
Fig. 1 is the schematic flow sheet of the method for the invention;
Fig. 2 is cutting stress and cutting parameter schematic diagram;
Fig. 3 is working angles power measured curve and the comparison diagram of prediction curve in embodiment;
Fig. 4 is that embodiment medium velocity controls simulation result;
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in detail.
Fig. 1 is the schematic flow sheet of the method for the invention, as it can be seen, number based on power prediction of the present invention
Feed system speed regulating method during control lathe is rough turn, comprises the following steps: step one: prediction subsequent time performance number;Step
Two: calculate pre-power scale and predetermined power deviation ratio, it may be judged whether need speed governing;Step 3: according to predetermined power and back of the body penetration of a cutting tool
Amount, to feed system speed regulating control.
Prediction subsequent time performance number:
It is respectively mounted voltage sensor, current sensor and power sensor and gathers the voltage of feeding input end of motor, electricity
Stream and performance number.The data collected are filtered respectively, singular value is processed;Then to the voltage collected and electricity
Flow valuve carries out computing, merges the performance number calculated with the performance number detected, to improve power detection precision.
The power stream of feed system servomotor comprises stator copper loss, iron loss, and mechanical loss, stray loss and driving are negative
The output etc. carried, in conjunction with the steady state voltage equation of AC servo motor, servomotor power can be expressed as:
Wherein, R is stator winding resistance;IsFor stator phase currents virtual value;ωeFor Electromagnetic Field angular velocity;ψdFor magnetic
Flux direct-axis component;ψqFor magnetic flux quadrature axis component;KeFor electric torque coefficient;iqFor stator current quadrature axis component.Incorporation engineering
Practice, can be obtained feed system power equation by formula (1):
Wherein,KTFor turning round
Moment coefficient;BmFor motor damping coefficient;P is the pitch of ball-screw;μvFor viscosity friction coefficient;KgGear ratio for shaft coupling;
ωmFor feeding motor rotational shaft speed;μcFor Coulomb friction coefficient;MtQuality for workbench;MloadFor loaded work piece matter on workbench
Amount;T0For motor internal loss torque;FextFor adding power on the table.
Using the performance number after process as input, build training sample (xk, y), input neural network, the output valve of acquisition
Y, is the predictive value of k+1 moment power.Power prediction refers to according to detected tmPower data (P before momentm,
Pm-1...), to tm+hPerformance number P in momentm+h(h > 0) estimates.The theoretical basis realizing this process is to history number
According to (Pm,Pm-1...) carry out nonlinear function approximation, generate a time-varying function P about variable tm(t), and Pm+1Function
PmThere are mapping relations, i.e. P between (t)m+1=F [Pm(t)].Therefore, by functional F [] is fitted, it is possible to Pm+h
The value of (h > 0) is estimated.This method uses the three-layer neural network of single hidden layer to be predicted performance number, the god chosen
Through network model it is:
Wherein vi1For the i-th hidden neuron connection weights to output, the data amount check that n was gathered by certain moment, K is
Time series number, ω before the k+1 momentkiFor the input neuron in the kth moment connection weights to i-th hidden neuron, xk
For the input in kth moment, θ is the threshold values of hidden neuron.
Calculate pre-power scale and predetermined power deviation ratio, it may be judged whether need speed governing:
By obtain prediction performance number, can Digit Control Machine Tool based on power prediction rough turn during feed system speed governing
Equation is:
Wherein, PexpAccording to processing reality preset feeding power of motor expected value, δ is power deviation rate.Calculate and preset
Power and the power deviation rate of pre-power scale, if deviation ratio is less than setting value, then need not speed governing, proceed power prediction;
If deviation ratio is more than setting value, then need prediction by bite, it is also desirable to feed speed is adjusted.
Prediction back engagement of the cutting edge value, realizes speed governing by predetermined power value and back engagement of the cutting edge
According to the performance number of step one prediction, and system power equation and centripetal force empirical formula, draw motor
Input power and feed speed and the functional relationship of back engagement of the cutting edge, and then the back engagement of the cutting edge under actual condition is predicted.
Fig. 2 is cutting stress and cutting parameter schematic diagram.Metal is under the effect of cutter rake face, and the generation that is squeezed is cut
Cut power.Cutting force can be analyzed to three orthogonal cutting component: (1) cutting force Fz: total cutting force is on direction of primary motion
Orthographic projection;(2) centripetal force Fx: total cutting force orthographic projection in feed direction;(3) back force Fy: total cutting force is in vertical work
Make the component in plane.(4) back engagement of the cutting edge ap: the vertical dimension between machined surface and work surface;(5) amount of feeding f:
Cutter on direction of feed motion relative to the displacement of workpiece;Cutting speed vc: on cutting edge, Chosen Point is relative to workpiece master
The instantaneous velocity of motion.
Centripetal force FxIt is the component bigger on NC machine tool feed system impact.After lathe is stable, act on work
Power on platform is equal with centripetal force, according to engineering about the empirical formula of centripetal force, i.e.
In like manner can calculate main cutting force Fz, the power P of consumption when simultaneously can cutm=Fzv;Feeding motor rotational shaft speed ωm=Kg
ωls, wherein ωlsFor ball-screw rotating speed.Relation between table feed speed v and ball-screw rotating speed is
Cutting speedWherein ω is the speed of mainshaft, and d is major axis diameter;For material coefficient;For power correction factor;
For back engagement of the cutting edge modified index;For amount of feeding modified index;For cutting speed modified index table feed speed with enter
To the relation between amount it isBy above various substitution (2) formula, can be by power input to machine PaxWith feeding speed
Degree v is to back engagement of the cutting edge apIt is predicted, it may be assumed that
Speed governing is realized by performance number and back engagement of the cutting edge
(4) formula can be to be designated as following form:
Pax=Av2+Bv+Cvap+D(ap)2+Eap+H (5)
When operating mode changes, back engagement of the cutting edge apCan change therewith, need to adjust feed speed v.By prediction
Performance number is measurable by bite, will be taken back by bite predictive value in (5) formula, according to actual predetermined power, can be needed
Feed speed to be adjusted to, and then the speed regulation process of completion system.
Embodiment:
In the present embodiment, the feed speed control method that the method validation using test to combine with emulation is proposed
Feasibility.When formulating proof scheme, owing to failing to obtain the control interface of the Digit Control Machine Tool used by experiment, so authenticated
Journey is divided into two parts.First, by the working angles of Digit Control Machine Tool is tested, verify the feasible of power forecasting method
Property;Then, the performance number using actual measurement carries out STATIC SIMULATION analysis as data source, the control to feed speed.
(1) power prediction test
Experimental test is carried out, the base of this Machine Tool Feeding System with numerically controlled lathe (C2-6136HK/1) Z axis feed system
This parameter is as shown in table 1, and experimental condition is as shown in table 2.
The power-related parameter (Z axis) of table 1 numerically controlled lathe C26136HK/1 feed system
Table 2 NC machine tool feed system experimental condition
After lathe is stable, the contrast of working angles power measured curve and prediction curve is as it is shown on figure 3, wherein power
Sampling period is about 40ms.It can be seen that prediction curve is higher to measured curve degree of fitting from comparison diagram, this just demonstrates merit
The feasibility of rate Forecasting Methodology.
(2) speed regulating control emulation
Speed regulating control basic procedure is as follows:
If t0Moment lathe is stable, and working angles starts.Now v=v0, ap=ap0, Pax=P0, and at [t0-ti)
Interval satisfiedBeing failure to actuate at this range restraint device, feed speed keeps v0Constant.
tiMoment,At this moment a is describedpiChange, and make power deviation rate more than setting value δ.Now,
System will be according to Pi, v0Calculate api.And then according to Pexp, apiCalculate vi.Meanwhile, speed setting controller action, make feed speed reach
vi。
At the beginning of controller designs, accelerate and slow down all to use PID to control.From simulation curve, control effect very
Good.But by speed change curves is analyzed, it has been found that when accelerating speed governing, the existence of differentiation element so that response
Time shortens, and in the actual course of processing, if the change of accelerator medium velocity is excessively violent, easily produces impact shock.Cause
Control method is modified by this, accelerates to change into PI control, slows down and uses PID to control.Speed controlling simulation result such as Fig. 4 institute
Showing, the Controlling model proposed can realize the control to speed, and velocity variations is more mild, and performance number is basically stable at setting
Value.
Finally illustrate, preferred embodiment above only in order to technical scheme to be described and unrestricted, although logical
Cross above preferred embodiment the present invention to be described in detail, it is to be understood by those skilled in the art that can be
In form and it is made various change, without departing from claims of the present invention limited range in details.
Claims (1)
1. feed system speed regulating method during a Digit Control Machine Tool based on power prediction is rough turn, it is characterised in that: include with
Lower step:
Step one: prediction subsequent time performance number:
Be respectively mounted voltage sensor, current sensor and power sensor gather the voltage of feeding input end of motor, electric current and
Performance number.The data collected are filtered respectively, singular value is processed.Using the performance number after process as input,
Build training sample (xk, y), input neural network, output valve y of acquisition, it is the predictive value of k+1 moment power.This method
Performance number is predicted by the three-layer neural network using single hidden layer, and the neural network model chosen is:Wherein vi1For the i-th hidden neuron connection weights to output, n is certain moment
The data amount check gathered, K is time series number before the k+1 moment, ωkiFor the input neuron in kth moment to i-th hidden layer
The connection weights of neuron, xkFor the input in kth moment, θ is the threshold values of hidden neuron.
Step 2: calculate pre-power scale and predetermined power deviation ratio, it may be judged whether need speed governing:
By obtain prediction performance number, obtain Digit Control Machine Tool based on power prediction rough turn during feed system speed governing equation
For:
Wherein, PexpAccording to processing reality preset feeding power of motor expected value, δ is power deviation rate.Calculate predetermined power
With the power deviation rate of pre-power scale, if deviation ratio is less than setting value, then need not speed governing, proceed power prediction;If partially
Rate is more than setting value, then need to predict by bite, and then be adjusted feed speed.
Step 3: prediction back engagement of the cutting edge value, realizes speed governing by predetermined power value and back engagement of the cutting edge:
According to the performance number of step one prediction, and system power equation and centripetal force empirical formula, available motor is defeated
Enter power shown with the anticipation function such as formula (2) of feed speed and back engagement of the cutting edge, power input to machine PaxWith feed speed v and the back of the body
Bite apThere is quadratic function relation.
Pax=Av2+Bv+Cvap+D(ap)2+Eap+H (2)
Wherein, A, B, C, D, E are respectively the correlation coefficient of quadratic function, and H is constant.
Back engagement of the cutting edge and the quadratic function relation of feed speed of prediction can be obtained by (2) formula.Keeping, power is constant
Under premise, when operating mode changes, back engagement of the cutting edge apCan change therewith.Adjust feed speed v, P can be madeaxWith ap's
Change and keep constant.
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CN112059683A (en) * | 2020-09-11 | 2020-12-11 | 广州云弈科技有限公司 | Tool rest feeding device of numerical control machine tool |
CN112059683B (en) * | 2020-09-11 | 2021-08-10 | 广州云弈科技有限公司 | Tool rest feeding device of numerical control machine tool |
CN117978032A (en) * | 2024-04-01 | 2024-05-03 | 江苏华网融智科技有限公司 | Motor load intelligent control system and method based on big data |
CN117978032B (en) * | 2024-04-01 | 2024-05-31 | 江苏华网融智科技有限公司 | Motor load intelligent control system and method based on big data |
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