CN105944637B - A kind of method for fixing metal nano catalyst in microreactor channel wall - Google Patents
A kind of method for fixing metal nano catalyst in microreactor channel wall Download PDFInfo
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- CN105944637B CN105944637B CN201610321271.6A CN201610321271A CN105944637B CN 105944637 B CN105944637 B CN 105944637B CN 201610321271 A CN201610321271 A CN 201610321271A CN 105944637 B CN105944637 B CN 105944637B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0093—Microreactors, e.g. miniaturised or microfabricated reactors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00781—Aspects relating to microreactors
- B01J2219/00819—Materials of construction
- B01J2219/00835—Comprising catalytically active material
Abstract
The method provided by the invention for fixing metal nano catalyst in microreactor channel wall, step are as follows:(1) substrate that microchannel is provided with to surface is cleaned and dried, then dried substrate is dipped to substrate surface in aqueous dopamine solution under agitation and forms poly-dopamine coating, cleaning removes the unstable poly-dopamine nano particle of substrate surface;(2) substrate by step (1) processing is soaked at least 3h so that metal nano catalyst to be fixed on the substrate in the aqueous solution containing metal catalyst ion under agitation, cleaning removes the unstable metal nano catalyst of substrate surface and drying, produces the substrate that surface is fixed with metal nano catalyst;(3) sheet glass is covered and be fixed with surface on the substrate of metal nano catalyst, be bonded sheet glass and substrate using ultraviolet cured adhesive water.The method of the invention can simplify the operation of the fixation of metal nano catalyst, reduces fixed cost and improve fixed efficiency.
Description
Technical field
It is more particularly to a kind of to fix metal nano catalysis in microreactor channel wall the invention belongs to microreactor field
The method of agent.
Background technology
For the channel size of microreactor typically at tens to hundreds of microns, this causes microreactor to have larger ratio surface
Product, so as to significantly improve its mass transfer, diabatic process.When integrated metal nanocatalyst is used to urge in the passage in microreactor
When changing reaction, catalytic efficiency, increase products collection efficiency can be significantly improved, shorten the reaction time so that microreactor is urged in multiphase flow
Changing reaction field has important application prospect., can according to integration mode of the metal nano catalyst in microreactor passage
Catalytic micro-reactor is divided into filling bed type and wall carries formula.Filling bed type microreactor is usually that catalyst is loaded into porous branch
Support on carrier, then open support carrier is loaded into the passage of microreactor, this microreactor has larger catalysis
Specific surface area and shorter reaction length, but can not accurately control residence time of reaction solution, easy blocking channel, need it is higher
Operating pressure and pressure drop is larger.It is usually the channel wall that catalyst is affixed directly to microreactor that wall, which carries the reactor that declines,
Compared to filling bed type microreactor, this microreactor has larger reaction compartment, is not easily blocked passage, can effectively reduce
The pressure loss, this causes wall to carry the extensive concern that the reactor that declines receives researcher.
At present, the method for fixing metal nano catalyst in microreactor channel wall mainly has physical method and chemistry side
Method.Catalyst is fixed on channel wall by physical method typically by Van der Waals force or charge effect, but passes through physical method
The antiscour stability of fixed metal nano catalyst is poor, is unfavorable for prolonged catalytic reaction, and some physical methods also need
To use and arrive this kind of expensive instrument of femtosecond laser instrument, be unfavorable for the reduction of fixed cost.Chemical method is generally required to micro- anti-
Answer device channel wall to carry out multi-step chemical modification, small molecule or polymer brush are grafted on channel wall as catalyst carrier.
For example, Costantini etc. is grafted poly- first using microchannel surface of ATRP (ATRP) method in glass substrate
The polymer brush gel of base ethyl acrylate-polyethylene glycol, then silver and palladium nano-particles are fixed on by local reduction way
In the macromolecule network, this method carries out silanization treatment firstly the need of to glass baseplate surface, then will be used for ATRP reactions
Initiator molecule dibromo-isobutyl acylbromide fix, then the surface that polymer brush is grafted on to glass substrate is reacted by ATRP, most
Metallic particles in-situ reducing is fixed in the macromolecule network afterwards (see F.Costantini, E.M.Benetti,
R.M.Tiggelaar,et al.,Chem.Eur.J.,2010,16,12406.);Kim etc. is by titania nanoparticles to change
The mode for learning key is fixed on dimethyl silicone polymer (PDMS) microreactor channel wall, and this method needs first synthesizing o-dihydroxybenzene
It is then that this is polymer-modified in microreactor channel wall with the high molecular polymer of polyvinylpyrrolidone, finally by two
Titan oxide particles fix (see S.M.Kim, Y.H.Park, S.W.Seo, et al., Adv.Mater.Interfaces, 2015,2,
1500174.).The operation of above-mentioned chemical method all very very complicateds, the fixation difficulty of metal nano catalyst is big, both unfavorable
In the raising of fixed efficiency, also it is unfavorable for the reduction of fixed cost.Therefore, if can develop it is simpler, efficiently, cost it is cheap and
The immobilized channel wall to microreactor of blanket method, for promoting microreactor by metal nano catalyst stabilization
Application in metal-based catalyzed reaction field will produce important meaning.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide one kind metal is fixed in microreactor channel wall
The method of nanocatalyst, simplifying the operation of the fixation of metal nano catalyst, reducing fixed cost and improving fixed efficiency.
The method provided by the invention for fixing metal nano catalyst in microreactor channel wall, step are as follows:
(1) substrate for being provided with microchannel to surface with acetone or alcohol, deionized water successively is cleaned to remove
The organic pollution and solid particle of substrate surface are stated, the water of the substrate surface after removing cleaning is then dried, in stirring condition
It is lower that dried substrate is dipped to substrate surface formation poly-dopamine coating in aqueous dopamine solution, then by after immersion
Substrate is cleaned under ultrasound condition with deionized water to remove the unstable poly-dopamine nano particle of substrate surface;
The aqueous dopamine solution is formed by Dopamine hydrochloride with pH value for 7~12 buffer, prepares dopamine
During the aqueous solution, the mass ratio for the buffer solution that Dopamine hydrochloride is 7~12 with pH value is 1:(500~1000);The microchannel is set
It is equipped with entrance and exit;
(2) substrate by step (1) processing is soaked in the aqueous solution containing metal catalyst ion under agitation
At least 3h is steeped so that metal nano catalyst to be fixed on the substrate, then spends the substrate after immersion under ultrasound condition
To remove the unstable metal nano catalyst of substrate surface, the water for drying the substrate surface after removing cleaning is for ionized water cleaning
The substrate that surface is fixed with metal nano catalyst must be arrived;
(3) sheet glass is covered and be fixed with surface obtained by step (2) on the substrate of metal nano catalyst, use ultraviolet light
Sheet glass and substrate are bonded by solidified glue;The sheet glass is provided with logical with the microchannel entrance on substrate and outlet corresponding section
Hole.
In the step of above method (1), soak time of the dried substrate in aqueous dopamine solution is 12~16h.
In the step of above method (1), the temperature of aqueous dopamine solution is 20~25 DEG C when controlling immersion.
In the step of above method (1), the buffer solution that the pH value is 7~12 is preferably Tris buffer solutions.
In the step of above method (2), the substrate handled by step (1) is in the aqueous solution containing metal catalyst ion
Soak time be preferably 3~5h.
In the step of above method (2), the temperature of the aqueous solution containing metal catalyst ion described in when controlling immersion for 5~
40℃。
In the step of above method (1), the effect of stirring is that poly-dopamine coating in uniform thickness is formed on substrate, on
In the step of stating method (2), the effect of stirring is that metal nano catalyst is uniformly fixed on substrate, step (1) and (2)
In, 200~800r/min of generally use rotating speed is stirred.
In the above method, the species root of the metal catalyst ion contained in the aqueous solution containing metal catalyst ion
Factually the demand of border catalytic reaction is determined, and the conventional aqueous solution containing metal catalyst ion can be by water soluble silver salt, water
Dissolubility gold salt, water-soluble palladium salt, water-soluble mantoquita or water-soluble molysite and deionized water are formulated;Preparation contains metallic catalyst
During the aqueous solution of ion, water soluble silver salt, water-soluble gold salt, water-soluble palladium salt, water-soluble mantoquita or water-soluble molysite and go from
The mass ratio of sub- water is preferably 1:(200~1000).
In the above method, if step (2) obtained by surface be fixed with the substrate of metal nano catalyst only include one it is micro-
Passage, then the microchannel on substrate should be at least completely covered in step (3) glass sheet shapes and size;If obtained by step (2)
Surface, which is fixed with the substrate of metal nano catalyst, includes multiple microchannels, then surface first should be fixed with metal by step (3)
The substrate of nanocatalyst is divided into the fritter for only including a microchannel, and the shapes and sizes of step (3) described sheet glass are extremely
The microchannel that the fritter surface after the segmentation is fixed with the substrate of metal nano catalyst should be completely covered less.
In the step of above method (1), the substrate that the surface is provided with microchannel can be glass substrate, silicon substrate, no
Become rusty steel substrate, polymethyl methacrylate (PMMA) substrate, dimethyl silicone polymer (PDMS) substrate etc.;The surface is provided with
The substrate of microchannel can directly be bought, and can also entrust manufacturer's customized production, can also use existing method in the base of blank
Plate surface, which makes microchannel, must arrive the substrate that surface is provided with microchannel, the method being combined for example with photoetching with wet etching
Make, the method that for details, reference can be made in CN 104190482B makes.
The principle that the method for the invention fixes metal nano catalyst using poly-dopamine coating reducing metal ion is shown
It is intended to as shown in figure 1, because dopaminergic forms stable poly-dopamine coating on almost all of organic or inorganic substrate,
The surface (including microchannel wall on the substrate) that this method is provided with the substrate of microchannel on surface first forms poly- DOPA
Amine coating, then using the reproducibility of catechol group on poly-dopamine coating by metal catalyst ion in-situ reducing Cheng Na
Rice metal catalyst atoms are simultaneously fixed on poly-dopamine coating, by follow-up microreactor bonding operation, you can led to
The microreactor of metal nano catalyst is secured on road wall.Due to the catechol group in poly-dopamine reproducibility compared with
By force, therefore the method for the invention can be realized in the case where not adding any assistant reducing agent and various metals catalyst is carried out
Large area and uniform fixation.
Compared with prior art, the invention has the advantages that:
1. the invention provides a kind of new method that metal nano catalyst is fixed in microreactor channel wall, due to more
Bar amine can form poly-dopamine coating in substrate surface, the catechol group on poly-dopamine coating can by metallic catalyst from
Son reduction and stably, be uniformly fixed on coating, therefore the method for the invention is by the immersion of two steps simple solution
Fixation of the metallic catalyst on the substrate of microchannel is provided with is realized, then can be led to by sheet glass bonding operation
The microreactor of metal nano catalyst is secured on road wall.The operation very simple of the method for the invention, can not only have
Effect reduces the difficulty that metallic catalyst is fixed in microreactor channel wall, and can shorten the set time, improves fixed efficiency.
2. in the method for the invention, because dopamine can be on almost all of organic or inorganic substrate
Poly-dopamine coating is formed, and then realizes fixation of the metal nano catalyst in the substrate surface for being provided with microchannel, therefore this
Invention methods described is applied to the microreactor of nearly all material, is not influenceed by substrate material type and surface state, fits
It is wide with scope.
3. in the method for the invention, because the reproducibility of the catechol group in poly-dopamine coating is stronger, therefore
The method of the invention can be achieved to metal nano catalyst large area, in the case of without using any assistant reducing agent
Homogenized fixation, it is all suitable for for metallic catalysts such as the common silver of fixation, gold, palladium, copper, iron.
4. experiment shows, the metal nano catalyst fixed using the method for the invention in microreactor channel wall
Resisting fluid scouring stability is high, and after prolonged fluid scouring and catalytic reaction, metal nano catalyst is still stable to be consolidated
Be scheduled on the channel wall of microreactor and there is higher reactivity (see embodiment 1).
5. the reaction condition of the method for the invention is simple, gentle, can be achieved using the instrument of routine, without using spy
Different experiment reagent and expensive instrument, therefore the method for the invention application easy to spread, it is advantageously implemented answering for scale
With.
Brief description of the drawings
Fig. 1 is the original that the method for the invention fixes metal nano catalyst using poly-dopamine coating reducing metal ion
Manage schematic diagram, in figure, 1-poly-dopamine coating, 2-metal catalyst ion (Mn+), 3-metallic catalyst simple substance (M0)、4—
Substrate.
Fig. 2 is to fix the process schematic of metal nano catalyst in microreactor channel wall in each embodiment, wherein,
Figure a) is provided with the glass substrate of microchannel for surface, and figure is b) to carry out glass substrate at immersion in aqueous dopamine solution
Reason, figure are c) glass substrate with poly-dopamine coating, and figure is d) to urge the glass substrate with poly-dopamine coating containing metal
Immersion treatment is carried out in the aqueous solution of agent ion, figure e) is fixed with the glass substrate of metal nano catalyst for surface, and figure is f)
To be bonded obtained microreactor, in figure, 5-surface is provided with the glass substrate, 6-aqueous dopamine solution, 7-band of microchannel
The glass substrate of poly-dopamine coating, the 8-aqueous solution containing metal catalyst ion, 9-glass slide, 10-surface are fixed
There are glass substrate, the 11-polyethylene hose of metal nano catalyst.
Fig. 3 is the schematic shapes for the microchannel designed in embodiment 1.
Fig. 4 is the atomic force microscopy diagram of the glass baseplate surface in different disposal stage in embodiment 1, wherein, figure a) is
Blank glass substrate, figure b) are provided with microchannel for surface and are c) microchannel wall with the glass substrate of poly-dopamine coating, figure
Face is fixed with the glass substrate of Nano Silver.
Fig. 5 is the x-ray photoelectron energy spectrum diagram of the glass baseplate surface in different disposal stage in embodiment 1, wherein, figure is a)
For the full spectral curve of glass baseplate surface:A1 be) blank glass substrate, a2) for surface it is provided with microchannel and with poly-dopamine
The glass substrate of coating, a3) glass substrate of Nano Silver is fixed with for microchannel wall, figure b) is fixed with for microchannel wall and received
The high-resolution spectrum curve of silver element on meter Yin glass substrate.
Fig. 6 is the low power scanning electron microscope (SEM) photograph at the microchannel for the glass substrate that Nano Silver is fixed with embodiment 1.
Fig. 7 is the high power scanning electron microscope (SEM) photograph at the microchannel for the glass substrate that Nano Silver is fixed with embodiment 1.
Fig. 8 is the x-ray photoelectron spectrum curve for the glass baseplate surface that Nano Silver is fixed with embodiment 1.
Fig. 9 is the optical photograph of the microreactor that channel wall is fixed with Nano Silver in embodiment 1.
Figure 10 is the catalysis performance test result figure of the microreactor in embodiment 1, wherein, figure is a) continuous catalysis
During reaction conversion ratio with the reaction time variation diagram, figure b) be continuous catalysis 24h after microreactor channel wall high power
Scanning electron microscope (SEM) photograph, the elementary analysis curve of microreactor channel wall after figure is c) continuous catalysis 24h.
Figure 11 is that the glass substrate in embodiment 2 is soaked to being fixed in the silver ionized water solution of different temperatures and concentration
The influence figure of Nano Silver particle diameter on glass substrate, wherein, surface of figure a) to soak to obtain under different temperatures and concentration is consolidated
Surely there is the atomic force microscopy diagram of the glass baseplate surface of Nano Silver, it b) is the table for soaking to obtain under different temperatures and concentration to scheme
Face is fixed with the grain size distribution of the Nano Silver on the glass substrate of Nano Silver.
Embodiment
Below by embodiment combination accompanying drawing metal nano catalysis is fixed to of the present invention in microreactor channel wall
The method of agent is described further.In following each embodiments, the Dopamine hydrochloride is purchased from Sigma-Aldrich (sigma-
Aldrich) chemical company;Trishydroxymethylaminomethane (Tris) is bought from Ke Long Chemical Industry Science Co., Ltd.Following each realities
Apply in example, there is provided the instrument of ultrasound condition is ultrasonic cleaner.
Embodiment 1
In the present embodiment, microreactor channel wall fix metal nano catalyst process schematic as shown in Fig. 2
Microreactor channel wall fix metal nano catalyst the step of it is as follows:
(1) using the microchannel of AutoCAD Software on Drawing serpentine shape as shown in Figure 3, the width of microchannel is 400
μm, length 810mm, referring next to the method in CN 104190482B embodiments 1 in the blank glass that size is 76mm × 25mm
Glass substrate surface produces the microchannel of design shape, obtains to surface and is provided with the glass substrate of microchannel, and the microchannel is set
It is equipped with two entrances and one outlet.
(2) successively with acetone, deionized water enter to be provided with surface the glass substrate of microchannel under ultrasound condition it is each clear
10min is washed, to remove the organic pollution of the glass baseplate surface and solid particle, the glass substrate after cleaning is placed in very
In 50 DEG C of dry 30min to remove the water of glass baseplate surface in empty drying box.
Prepare aqueous dopamine solution:It is 1 according to trishydroxymethylaminomethane (Tris) and the mass ratio of deionized water:500
Trishydroxymethylaminomethane and deionized water are measured, trishydroxymethylaminomethane dissolving is obtained into trihydroxy methyl in deionized water
Aminomethane solution, then watery hydrochloric acid is added dropwise into tris solution and adjusts its pH value and produces Tris to 8.5 and delays
Fliud flushing, then by Dopamine hydrochloride according to the mass ratio of Dopamine hydrochloride and Tris buffer solutions be 1:500 ratio is dissolved in hydrochloric acid
Aqueous dopamine solution is produced in dopamine.
Under the stirring condition that rotating speed is 450r/min by drying after glass substrate it is water-soluble in the dopamine that temperature is 25 DEG C
12h is soaked in liquid, the glass baseplate surface forms poly-dopamine coating, then by the glass substrate after immersion in ultrasound
Under the conditions of with deionized water clean 30s to remove the unstable poly-dopamine nano particle of glass baseplate surface, save it in
It is standby in deionized water.
From Fig. 4 a), Fig. 4 b), relative to blank glass substrate, the surface of the glass substrate after the step process
The obvious film for occurring being formed by the accumulation of poly-dopamine nano particle, from Fig. 5 a2), the glass after the step process
There is the characteristic peak of nitrogen in poly-dopamine in the surface of glass substrate, illustrates that the step has successfully formed on the glass substrate
Poly-dopamine coating.
(3) according to AgNO3Mass ratio with deionized water is 1:333 metering AgNO3And deionized water, by AgNO3Addition is gone
In ionized water and stir and form AgNO3Solution, step (2) place will be passed through in the case where rotating speed is 300r/min stirring condition
The glass substrate of reason is in the AgNO that temperature is 20 DEG C35h is soaked in solution, that is, the fixation of Nano Silver is completed, then by after immersion
Glass substrate cleans 30s to remove the unstable Nano Silver of glass baseplate surface under ultrasound condition with deionized water, will clean
Glass substrate afterwards, which is placed in vacuum drying chamber, to be removed the water of glass baseplate surfaces in 50 DEG C of dry 30min and obtains surface and fix
There is the glass substrate of Nano Silver.
From Fig. 4 c), the glass baseplate surface that the surface that the step obtains is fixed with Nano Silver significantly occurs
Even scattered nano particle, as shown in Figure 5, the composition of these nano particles is elemental silver, illustrates that the step utilizes poly-dopamine
Nano-Ag particles have successfully been fixed on glass baseplate surface by the reduction characteristic of coating.
Fig. 6 and Fig. 7 is the low power and high power scanning electricity at the microchannel for the glass substrate that Nano Silver is fixed with the step
Mirror figure, from Fig. 6 and Fig. 7, the fixation of Nano Silver is not influenceed on the macro morphology of microchannel, and Nano Silver is equably fixed
On glass substrate, Fig. 8 is the x-ray photoelectron spectrum curve for the glass baseplate surface that Nano Silver is fixed with the step,
Fig. 8 also demonstrate that Nano Silver has had been fixed in glass baseplate surface.
(4) slide that size is 75mm × 25mm is covered in the glass that surface obtained by step (3) is fixed with Nano Silver
On substrate, it is marked with marking pen in glass slide and the microchannel entrance on glass substrate and exit, ultrasound is set
The electric current of ripple puncher is 1.2A or so, and regulating frequency knob makes circuit resonance, is punched on the position of mark, and punching is completed
Load glass slide successively with deionized water and acetone clean and electricity consumption blowing drying, by the hole in glass slide and the glass
Microchannel entrance on glass substrate and exit alignment, glass slide be bonded with the glass substrate edge click and enter it is ultraviolet
Photocuring glue is simultaneously being observed under the microscope, with ultraviolet after ultraviolet cured adhesive water is full of bond area under capillary action
Light irradiation 120s is solidified, finally in the tapping bonded polyethylene flexible pipe in glass panel with holes slide.Fig. 6 is the present embodiment
Middle channel wall is fixed with the optical photograph of the microreactor of Nano Silver
By miniflow pump by the reactant p-nitrophenol aqueous solution (0.1mmol/L) and reducing agent sodium borohydride aqueous solution
(0.1mol/L) is passed into catalytic micro-reactor manufactured in the present embodiment with 100 μ L/h flow velocity respectively, continuous catalytic reaction
24h investigates the performance of the microreactor.Figure 10 is that the catalysis performance for using the microreactor in the present embodiment is surveyed
Test result, from Figure 10 a), after continuous catalysis 24h, the microreactor still has good catalytic performance, reactant
Conversion ratio illustrates there is good catalytic activity and nanometer Ag by the nanometer Ag that the method for the invention is fixed more than 90%
Fix sufficiently stable in microreactor channel wall;From Figure 10 b) and Figure 10 c), after continuous catalysis 24h, Nano Silver is still
So microreactor channel wall is fixed on very well.
Embodiment 2
In the present embodiment, in the present embodiment, the process signal of metal nano catalyst is fixed in microreactor channel wall
Figure as shown in Fig. 2 microreactor channel wall fix metal nano catalyst the step of it is as follows:
(1) using the microchannel of AutoCAD Software on Drawing serpentine shape as shown in Figure 3, the width of microchannel is 400
μm, length 810mm, referring next to the method in CN 104190482B embodiments 1 in the blank glass that size is 76mm × 25mm
Glass substrate surface produces the microchannel of design shape, obtains to surface and is provided with the glass substrate of microchannel, and the microchannel is set
It is equipped with two entrances and one outlet.
(2) successively with ethanol, deionized water enter to be provided with 9 pieces of surfaces the glass substrate of microchannel under ultrasound condition it is each
10min is cleaned, to remove the organic pollution of the glass baseplate surface and solid particle, the glass substrate after cleaning is placed in
In 50 DEG C of dry 30min to remove the water of glass baseplate surface in vacuum drying chamber.
Prepare aqueous dopamine solution:It is 1 according to trishydroxymethylaminomethane (Tris) and the mass ratio of deionized water:500
Trishydroxymethylaminomethane and deionized water are measured, trishydroxymethylaminomethane dissolving is obtained into trihydroxy methyl in deionized water
Aminomethane solution, then watery hydrochloric acid is added dropwise into tris solution and adjusts its pH value and produces Tris to 8.5 and delays
Fliud flushing, then by Dopamine hydrochloride according to the mass ratio of Dopamine hydrochloride and Tris buffer solutions be 1:500 ratio is dissolved in hydrochloric acid
Aqueous dopamine solution is produced in dopamine.
By dried 9 pieces of glass substrates in the dopamine that temperature is 25 DEG C under the stirring condition that rotating speed is 500r/min
12h is soaked in the aqueous solution, the glass baseplate surface forms poly-dopamine coating, by the glass substrate after immersion in ultrasound
Under the conditions of with deionized water clean 30s to remove the unstable poly-dopamine nano particle of glass baseplate surface, save it in
It is standby in deionized water.
(3) according to AgNO3Mass ratio with deionized water is 1:1000、1:333、1:200 measure different quality ratio respectively
AgNO3And deionized water, by AgNO3Add in deionized water and stir to form three kinds of different AgNO of concentration3It is molten
Liquid, three kinds of AgNO3In solution, AgNO3Concentration be respectively 1mg/mL, 3mg/mL, 5mg/mL.
Take the AgNO that concentration is 1mg/mL3Three parts of solution, step will be passed through in the case where rotating speed is 300r/min stirring condition
(2) each one piece of the glass substrate of processing is fully immersed in three parts of AgNO respectively3In solution, respectively using circulator bath, three parts
AgNO3The temperature of solution is respectively 5 DEG C, 20 DEG C, 40 DEG C, and immersion 5h is the fixation for completing Nano Silver, by the glass base after immersion
Plate cleans 30s to remove the unstable Nano Silver of glass baseplate surface under ultrasound condition with deionized water, by the glass after cleaning
Glass substrate, which is placed in vacuum drying chamber, to be obtained three pieces of surfaces to remove the water of glass baseplate surface in 50 DEG C of dry 30min and fixes
There is the glass substrate of Nano Silver.
Take the AgNO that concentration is 3mg/mL3Three parts of solution, step will be passed through in the case where rotating speed is 300r/min stirring condition
(2) each one piece of the glass substrate of processing is fully immersed in three parts of AgNO respectively3In solution, respectively using circulator bath, three parts
AgNO3The temperature of solution is respectively 5 DEG C, 20 DEG C, 40 DEG C, and immersion 5h is the fixation for completing Nano Silver, then by the glass after immersion
Glass substrate cleans 30s to remove the unstable Nano Silver of glass baseplate surface, after cleaning under ultrasound condition with deionized water
Glass substrate be placed in vacuum drying chamber and obtain three pieces of surfaces in 50 DEG C of dry 30min to remove the water of glass baseplate surface
It is fixed with the glass substrate of Nano Silver.
Take the AgNO that concentration is 5mg/mL3Three parts of solution, step will be passed through in the case where rotating speed is 300r/min stirring condition
(2) each one piece of the glass substrate of processing is fully immersed in three parts of AgNO respectively3In solution, respectively using three parts of circulator bath,
AgNO3The temperature of solution is respectively 5 DEG C, 20 DEG C, 40 DEG C, and immersion 5h is the fixation for completing Nano Silver, then by the glass after immersion
Glass substrate cleans 30s to remove the unstable Nano Silver of glass baseplate surface, after cleaning under ultrasound condition with deionized water
Glass substrate be placed in vacuum drying chamber and obtain three pieces of surfaces in 50 DEG C of dry 30min to remove the water of glass baseplate surface
It is fixed with the glass substrate of Nano Silver.
Figure 11 is that the step is soaked in the silver ionized water solution of different temperatures and concentration to fixing on the glass substrate
The influence figure of Nano Silver particle diameter, as shown in Figure 11, when the timing of concentration one of silver ionized water solution, the particle diameter of Nano Silver with silver from
The rise of sub- aqueous temperature and increase, when the timing of temperature one of silver ionized water solution, with the increasing of silver ionized water solution concentration
Add, significant changes do not occur for the particle diameter of fixed Nano Silver on the glass substrate.The process of actual fixed metal nano catalyst
In, can be according to the concentration and reaction temperature of the specifically chosen metal ion solution of requirement of the particle diameter of different metal nano catalyst
Degree.
(4) 9 pieces of surfaces that step (3) obtains are fixed with Nano Silver glass substrate carry out respectively it is following operate, i.e., it is complete
Into the fixation of microreactor channel wall Nano Silver.
The slide that size is 75mm × 25mm is covered in the glass substrate that surface obtained by step (3) is fixed with Nano Silver
On, it is marked with marking pen in glass slide and the microchannel entrance on glass substrate and exit, sets ultrasonic wave to beat
The electric current of hole machine is 1.2A or so, and regulating frequency knob makes circuit resonance, is punched on the position of mark, will punch the load of completion
Glass slide is cleaned successively with deionized water and acetone and electricity consumption blowing drying, by the hole in glass slide and the glass base
Microchannel entrance and exit alignment on plate, are bonded edge with the glass substrate in glass slide and click and enter UV-curing
Tensol is simultaneously being observed under the microscope, is shone after ultraviolet cured adhesive water is full of bond area under capillary action with uviol lamp
Penetrate 120s to be solidified, finally in the tapping bonded polyethylene flexible pipe in glass panel with holes slide.
Embodiment 3
In the present embodiment, microreactor channel wall fix metal nano catalyst process schematic as shown in Fig. 2
Microreactor channel wall fix metal nano catalyst the step of it is as follows:
(1) using the microchannel of AutoCAD Software on Drawing serpentine shape as shown in Figure 3, the width of microchannel is 400
μm, length 810mm, referring next to the method in CN 104190482B embodiments 1 in the blank glass that size is 76mm × 25mm
Glass substrate surface produces the microchannel of design shape, obtains to surface and is provided with the glass substrate of microchannel, and the microchannel is set
It is equipped with two entrances and one outlet.
(2) successively with acetone, deionized water enter to be provided with surface the glass substrate of microchannel under ultrasound condition it is each clear
5min is washed, to remove the organic pollution of the glass baseplate surface and solid particle, the glass substrate after cleaning is placed in very
In 100 DEG C of dry 15min to remove the water of glass baseplate surface in empty drying box.
Prepare aqueous dopamine solution:It is 1 according to trishydroxymethylaminomethane (Tris) and the mass ratio of deionized water:750
Trishydroxymethylaminomethane and deionized water are measured, trishydroxymethylaminomethane dissolving is obtained into trihydroxy methyl in deionized water
Aminomethane solution, then into tris solution be added dropwise watery hydrochloric acid adjust its pH value to 7 produce Tris buffering
Liquid, then by Dopamine hydrochloride according to the mass ratio of Dopamine hydrochloride and Tris buffer solutions be 1:It is more that 1000 ratio is dissolved in hydrochloric acid
Aqueous dopamine solution is produced in bar amine.
By dried glass substrate in the DOPA aqueous amine that temperature is 20 DEG C under the stirring condition that rotating speed is 500r/min
16h is soaked in solution, the substrate surface forms poly-dopamine coating, by the glass substrate after immersion under ultrasound condition
30s is cleaned with deionized water to remove the unstable poly-dopamine nano particle of glass baseplate surface, saves it in deionization
It is standby in water.
(3) according to HAuCl4·4H2O and the mass ratio of deionized water are 1:200 metering HAuCl4·4H2O and deionization
Water, by HAuCl4·4H2O is added in deionized water and is stirred to form HAuCl4Solution, in the stirring that rotating speed is 200r/min
Under the conditions of by the glass substrate by step (2) processing in temperature be 20 DEG C of HAuCl43h is soaked in solution, that is, completes nanometer
The fixation of gold, then cleans 30s to remove glass substrate table under ultrasound condition by the glass substrate after immersion with deionized water
The unstable nanogold in face, the glass substrate after cleaning is placed in vacuum drying chamber in 100 DEG C of dry 15min to remove glass
The water of substrate surface is to obtain to surface the glass substrate for being fixed with nanogold.
(4) slide that size is 75mm × 25mm is covered in the glass that surface obtained by step (3) is fixed with nanogold
On substrate, it is marked with marking pen in glass slide and the microchannel entrance on glass substrate and exit, ultrasound is set
The electric current of ripple puncher is 1.2A or so, and regulating frequency knob makes circuit resonance, is punched on the position of mark, and punching is completed
Load glass slide successively with deionized water and acetone clean and electricity consumption blowing drying, by the hole in glass slide and the glass
Microchannel entrance on glass substrate and exit alignment, glass slide be bonded with the glass substrate edge click and enter it is ultraviolet
Photocuring glue is simultaneously being observed under the microscope, with ultraviolet after ultraviolet cured adhesive water is full of bond area under capillary action
Light irradiation 120s is solidified, finally in the tapping bonded polyethylene flexible pipe in glass panel with holes slide.
Embodiment 4
In the present embodiment, microreactor channel wall fix metal nano catalyst process schematic as shown in Fig. 2
Microreactor channel wall fix metal nano catalyst the step of it is as follows:
(1) using the microchannel of AutoCAD Software on Drawing serpentine shape as shown in Figure 3, the width of microchannel is 400
μm, length 810mm, referring next to the method in CN 104190482B embodiments 1 in the blank glass that size is 76mm × 25mm
Glass substrate surface produces the microchannel of design shape, obtains to surface and is provided with the glass substrate of microchannel, and the microchannel is set
It is equipped with two entrances and one outlet.
(2) successively with ethanol, deionized water enter to be provided with surface the glass substrate of microchannel under ultrasound condition it is each clear
5min is washed, to remove the organic pollution of the glass baseplate surface and solid particle, the glass substrate after cleaning is placed in very
In 100 DEG C of dry 15min to remove the water of glass baseplate surface in empty drying box.
Prepare aqueous dopamine solution:It is 1 according to trishydroxymethylaminomethane (Tris) and the mass ratio of deionized water:500
Trishydroxymethylaminomethane and deionized water are measured, trishydroxymethylaminomethane dissolving is obtained into trihydroxy methyl in deionized water
Aminomethane solution, then into tris solution be added dropwise watery hydrochloric acid adjust its pH value to 10 produce Tris buffering
Liquid, then by Dopamine hydrochloride according to the mass ratio of Dopamine hydrochloride and Tris buffer solutions be 1:It is more that 500 ratio is dissolved in hydrochloric acid
Aqueous dopamine solution is produced in bar amine.
By dried glass substrate in the DOPA aqueous amine that temperature is 20 DEG C under the stirring condition that rotating speed is 500r/min
12h is soaked in solution, the substrate surface forms poly-dopamine coating, by the glass substrate after immersion under ultrasound condition
30s is cleaned with deionized water to remove the unstable poly-dopamine nano particle of glass baseplate surface, saves it in deionization
It is standby in water.
(3) according to PdCl2Mass ratio with deionized water is 1:1000 metering PdCl2And deionized water, by PdCl2Add
In deionized water and stir to form PdCl2Solution, step (1) place will be passed through in the case where rotating speed is 800r/min stirring condition
The glass substrate of reason is in the PdCl that temperature is 20 DEG C25h is soaked in solution, that is, the fixation of nanometer lead is completed, then by after immersion
Glass substrate cleans 30s to remove the unstable nanometer lead of glass baseplate surface under ultrasound condition with deionized water, will clean
Glass substrate afterwards is placed in vacuum drying chamber obtains surface in 100 DEG C of dry 15min to remove the water of glass baseplate surface
It is fixed with the glass substrate of nanometer lead.
(4) slide that size is 75mm × 25mm is covered in the glass that surface obtained by step (3) is fixed with nanometer lead
On substrate, it is marked with marking pen in glass slide and the microchannel entrance on glass substrate and exit, ultrasound is set
The electric current of ripple puncher is 1.2A or so, and regulating frequency knob makes circuit resonance, is punched on the position of mark, and punching is completed
Load glass slide successively with deionized water and acetone clean and electricity consumption blowing drying, by the hole in glass slide and the glass
Microchannel entrance on glass substrate and exit alignment, glass slide be bonded with the glass substrate edge click and enter it is ultraviolet
Photocuring glue is simultaneously being observed under the microscope, with ultraviolet after ultraviolet cured adhesive water is full of bond area under capillary action
Light irradiation 120s is solidified, finally in the tapping bonded polyethylene flexible pipe in glass panel with holes slide.
Claims (9)
- A kind of 1. method for fixing metal nano catalyst in microreactor channel wall, it is characterised in that step is as follows:(1) substrate for being provided with microchannel to surface with acetone or alcohol, deionized water successively is cleaned to remove the base The organic pollution and solid particle of plate surface, the water of the substrate surface after removing cleaning is then dried, under agitation will Dried substrate is dipped to substrate surface in aqueous dopamine solution and forms poly-dopamine coating, then by the substrate after immersion Cleaned under ultrasound condition with deionized water to remove the unstable poly-dopamine nano particle of substrate surface;The aqueous dopamine solution is formed by Dopamine hydrochloride with pH value for 7~12 buffer, and it is water-soluble to prepare dopamine During liquid, mass ratio 1 of the Dopamine hydrochloride with pH value for 7~12 buffer solution:(500~1000);The microchannel be provided with into Mouth and outlet;(2) substrate by step (1) processing is dipped in the aqueous solution containing metal catalyst ion under agitation Then substrate after immersion is used deionization by few 3h so that metal nano catalyst to be fixed on the substrate under ultrasound condition To remove the unstable metal nano catalyst of substrate surface, the water for drying the substrate surface after removing cleaning obtains for water cleaning Surface is fixed with the substrate of metal nano catalyst;(3) sheet glass is covered and be fixed with surface obtained by step (2) on the substrate of metal nano catalyst, solidified using ultraviolet light Sheet glass and substrate are bonded by glue;The sheet glass is provided with through hole with the microchannel entrance on substrate and outlet corresponding section.
- 2. the method for fixing metal nano catalyst in microreactor channel wall according to claim 1, it is characterised in that In step (1), soak time of the dried substrate in aqueous dopamine solution is 12~16h.
- 3. the method according to claim 1 or claim 2 for fixing metal nano catalyst in microreactor channel wall, its feature exist The temperature of aqueous dopamine solution is 20~25 DEG C when immersion is controlled in step (1).
- 4. the method according to claim 1 or claim 2 for fixing metal nano catalyst in microreactor channel wall, its feature exist In step (1), the buffer solution that the pH value is 7~12 is Tris buffer solutions.
- 5. the method according to claim 1 or claim 2 for fixing metal nano catalyst in microreactor channel wall, its feature exist In step (2), soak time of the substrate in the aqueous solution containing metal catalyst ion that handles by step (1) for 3~ 5h。
- 6. the method according to claim 1 or claim 2 for fixing metal nano catalyst in microreactor channel wall, its feature exist The temperature that the aqueous solution containing metal catalyst ion described in during immersion is controlled in step (2) is 5~40 DEG C.
- 7. the method according to claim 1 or claim 2 for fixing metal nano catalyst in microreactor channel wall, its feature exist The rotating speed of stirring operation is 200~800r/min in step (1) and step (2).
- 8. the method according to claim 1 or claim 2 for fixing metal nano catalyst in microreactor channel wall, its feature exist In the aqueous solution containing metal catalyst ion by water soluble silver salt, water-soluble gold salt, water-soluble palladium salt, water-soluble mantoquita or Water-soluble molysite is formulated with deionized water.
- 9. the method for fixing metal nano catalyst in microreactor channel wall according to claim 8, it is characterised in that When preparing the aqueous solution containing metal catalyst ion, water soluble silver salt, water-soluble gold salt, water-soluble palladium salt, water-soluble mantoquita or Water-soluble molysite and the mass ratio of deionized water are 1:(200~1000).
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