CN105926105A - Yarn winding and warping system - Google Patents

Yarn winding and warping system Download PDF

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Publication number
CN105926105A
CN105926105A CN201610362461.2A CN201610362461A CN105926105A CN 105926105 A CN105926105 A CN 105926105A CN 201610362461 A CN201610362461 A CN 201610362461A CN 105926105 A CN105926105 A CN 105926105A
Authority
CN
China
Prior art keywords
yarn
support
rolling
warp beam
warping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610362461.2A
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Chinese (zh)
Inventor
郭建法
郭晓东
赵瑞娟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhangjiagang Osman Chemical Fiber Co Ltd
Original Assignee
Zhangjiagang Osman Chemical Fiber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhangjiagang Osman Chemical Fiber Co Ltd filed Critical Zhangjiagang Osman Chemical Fiber Co Ltd
Priority to CN201610362461.2A priority Critical patent/CN105926105A/en
Publication of CN105926105A publication Critical patent/CN105926105A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02HWARPING, BEAMING OR LEASING
    • D02H3/00Warping machines
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02HWARPING, BEAMING OR LEASING
    • D02H13/00Details of machines of the preceding groups

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Warping, Beaming, Or Leasing (AREA)

Abstract

The invention discloses a yarn winding and warping system. The yarn winding and warping system comprises a first support, a second support, a shaping press roller mechanism, a reciprocating yarn arrangement mechanism and a warping shaft, wherein each of the first support and the second support is used for supplying support and comprises a rear section and a front section; the shaping press roller mechanism is erected between the rear section of the first support and the rear section of the second support; the reciprocating yarn arrangement mechanism is clamped between the front section of the first support and the front section of the second support; the warping shaft is arranged along a horizontal axis; yarn after repeated stretching and shaping passes through the shaping press roller mechanism firstly, the yarn after processed to be flat and stable is dispersed through left-and-right reciprocating motion of the reciprocating yarn arrangement mechanism to avoid overlapping, and then the yarn is wound to the warping shaft rotating at a constant speed.

Description

Yarn rolling warping system
Technical field
The invention belongs to field of textile machinery, particularly relate to a kind of warping system.
Background technology
At present, tricot machine use silk thread material mostly be PE, PET, PP, PVC, PA6 or PA66 etc., and tricot machine is before carrying out warp knit weaving to these materials, needs these materials Matter carries out the operation of wire drawing and warping.Traditional drawing process mostly is puts into extrusion by raw material section In machine, by extruding, being extruded into the silk thread of multifilament through die head, these silk threads pass through water After cooling, enter and traction machine is carried out draw for the first time, be returned to lead after entering back into boiler heating Draw and machine carries out second time draw, be then again introduced in hot-stretch casing carrying out heating then the 3rd Secondary returning to carries out in traction machine drawing for the third time, sequentially enters in sizing casing and traction machine the most again Carry out the 4th traction, then stereotyped monofilament be wound on the spool of various model by root, Packed products becomes factory.Then, during warping, the spool prepared by drawing process is according to color Pool and specification, by number respectively by, in warping machine uniform winding to warp beam, then warp beam being put into On tricot machine, silk thread is carried out warp knit weaving.
Owing to warping machine is according to the cut lengths weaved cotton cloth, need to get up many spool head and the tail knottings, Reach cut lengths to be wound on warp beam and complete, thus the silk thread formed on a warp beam has Numerous knotting joint, in weaving process, is easily broken off, furthermore puts silk to warping mistake from spool Cheng Zhong, because spool is enclosed within static on support rotation, when thus silk thread is wrapped on warp beam There is the phenomenon of silk thread distortion, thus cause the woven cloth cover produced not perfectly flat whole, it addition, whole During Jing, auxiliary equipment is the most more, and operating efficiency is low, and quality is difficult to ensure that.
The yarn of a kind of textile fabric as disclosed in Chinese patent application discloses No. 104911779A Warping apparatus, including frame, frame is provided with yarn divider, including yarn dividing plate one and yarn dividing plate two, Yarn dividing plate one and yarn dividing plate two are provided with dividing sinker post, be additionally provided with and open between yarn dividing plate one and yarn dividing plate two Tight governor motion;Disconnection monitoring system include RF transmitter, upper infrared receiver and under RF transmitter, lower infrared receiver;Roughness monitoring system includes support and photographic head, Photographic head and a controller, be provided with position adjusting mechanism between photographic head and support;After yarn dividing plate two End is provided with shutdown flare-out provision, including hold-down roll and pressurized cylinder.But, this yarn warping sets Standby suffer from the drawback that or not enough: (1), cannot monitor whether yarn reaches physical and chemical index, yarn Quality be difficult to ensure that;(2), need to use warping machine to carry out warping, be only capable of and yarn is carried out Roughness and disconnection monitoring, it is impossible to avoid yarn to there is the defect of the twist and joint;(3), auxiliary Facility is the most more, increases manufacturing cost and generates space.
And for example Chinese patent application discloses No. 101643957 a kind of glass fibre warping disclosed Machine, this glass fiber warping machine is furnished with tension force and controls dress in the frame between reed and cord roller Put;This device is made up of pressure roll, traction rubber roll, dynamometry roller, and pressure roll is pressed in traction rubber roll Above, under dynamometry roller, it is furnished with tension pick-up;This device is traction power by traction electric machine, drives Dynamic traction rubber roll rotates, make sheet yarn after reed, around downwards above pressure roll, at pressure Pass through between roller and traction rubber roll, be wound in serpentine, then guide into above dynamometry roller, through guide Beam of a loom it is downwardly into after roller;The machine winding motor is beam winding power, traction electric machine and rolling electricity Machine works simultaneously.But, this glass fiber warping machine suffers from the drawback that or not enough: (1), should This glass fiber warping machine is difficult in adapt to the beam of a loom of different size specification requirement;(2), this glass fibers The sheet yarn of dimension warping machine easily produces buckling phenomena in wrapup procedure;(3), this glass fibre is whole It is difficult to tab yarn through machine and there is different tensile requirements.
Therefore it provides one can direct rolling yarn be suitable for different size specification and tension gauge The yarn rolling warping system of lattice becomes urgent problem in the industry.
Summary of the invention
For the deficiencies in the prior art, it is an object of the invention to provide a kind of compact conformation and production capacity carries High yarn rolling warping system.
To achieve these goals, the invention provides a kind of yarn rolling warping system, comprising: For providing support and including back segment and the first support of leading portion and the second support respectively, be set up in the Sizing pressing roll mechanism between the back segment of one support and the back segment of the second support and be located in first Reciprocal wire-arranging mechanism between the leading portion of support and the leading portion of the second support and setting along horizontal axis The warp beam put, wherein, the yarn after repeatedly stretching and shaping first pass through sizing pressing roll mechanism with Make yarn smooth stable after, then through the bilateral reciprocation of reciprocal wire-arranging mechanism disperse yarn with Prevent overlap, then by yarn rolling on the warp beam that constant speed rotates.
Selectively, sizing pressing roll mechanism include line ball deflector roll and torr line deflector roll, through repeatedly stretching and Yarn after sizing below line ball deflector roll around to torr line deflector roll top so that yarn is at line ball S-type pass through between deflector roll and torr line deflector roll.
Selectively, also include being arranged at the distributing bracket on rear side of sizing pressing roll mechanism, wherein, yarn Line was introduced into distributing bracket so that yarn is the most evenly distributed before entering sizing pressing roll mechanism.
Preferably, distributing bracket include base, the gate frame be located on base and from gate frame Several separated time roller groups that frame top is the most uniform, wherein, each separated time roller group includes water Plug flat is located at the connecting rod between the left and right framework of gate frame and several rollers being series on connecting rod, Yarn through the gap the separated time roller group arranged up and down with by Yarn homogeneous arrangement and location Stable.
Selectively, reciprocal wire-arranging mechanism is provided with telescoping mechanism, and telescoping mechanism is carried out for adjustment The width of rolling yarn adapts to the warp beam of different size specification with coupling.
Preferably, telescoping mechanism include horizontal plate, along horizontal plate horizontally set chute, gather insert Several slide blocks of being located in chute, it is located at each slider bottom actuating device and is located at each Slider top also upwardly extends the separated time tooth of prominent chute upper wall, and actuating device is used for driving corresponding Slide block moves horizontally to adjust the number of the separated time tooth that needs are operated in chute, and then to adjust Whole coupling adapts to the warp beam of different size specification.
Selectively, the horizontal level of warp beam is less than the horizontal level of reciprocal wire-arranging mechanism.
Selectively, it is provided with and reciprocal cable machine in support is added between warp beam and reciprocal wire-arranging mechanism Structure be in same level position changed course carrying roller so that through reciprocal wire-arranging mechanism yarn change Direction with direct rolling on warp beam.
Selectively, the warp beam disc center of warp beam both sides is provided with Pneumatic tailstock and is located at fixation clamp Between the leading portion of the first support and the leading portion of the second support.
Selectively, the leading portion of the first support or the second support the side of leading portion be provided with cylinder with Source of the gas as Pneumatic tailstock provides power.
Selectively, the converter for driving warp beam to rotate also is included so that the yarn of rolling There is identical tension.
Selectively, also include the touch control device that communicates to connect with telescoping mechanism and converter with The length specification of warp beam, rolling yarn number of turns specification and record yarn broken string number of times are set.
Preferably, yarn is monofilament yarn.
Preferably, warp beam sets rolling 1~320 one thread.
Preferably, warp beam sets rolling length of yarn as 1~60000 meter, the rolling yarn number of turns It is 1~50000 circles.
The invention has the beneficial effects as follows: (1), overall structure are more reasonable, compact, vertically and horizontally account for Ground area is less, it is possible to saves Factory Building and takes up an area space about 60%;(2), without passing through warping machine By threads by root rolling to spool, the silk thread head and the tail on spool the most one by one are beaten successively Knot forms after long filament warping to warp beam, eliminates warping machine, greatly save cost of labor and Equipment cost about 80%;(3), original tradition warping process is changed, by the yarn of stretched sizing Line, is directly wound on warp beam, can go up tricot machine and weave, and yarn had not both had the twist, Also not having joint, cloth cover is smooth, smooth, not only increases weaving efficiency, and improves cloth cover Quality, wherein, rolling warping production capacity improves 40%, and warp knit weave effect improves 30%.
Accompanying drawing explanation
Fig. 1 is the organigram of the yarn rolling warping system of the present invention.
Fig. 2 is the organigram of the distributing bracket of the present invention.
Fig. 3 is the organigram of the telescoping mechanism of the present invention.
Detailed description of the invention
Refer to Fig. 1, as a kind of non-limiting example, the yarn rolling warping system of the present invention System includes: the back segment of leading portion 102, second support of back segment 100, first support of the first support 200, the leading portion 202 of the second support, line ball deflector roll 300, torr line deflector roll 400, reciprocal cable machine Structure 500 and warp beam 600.
Wherein, before carrying out rolling warping, first the raw material of various model specifications is cut into slices, Put in screw extruder by each district different process temperature in nine regions, section is carried out melting, The processes such as plasticizing, extruding, disposably extrude threads, and multi-filament line scatter and passes through cooling Case, traction machine, hot-stretch case, heat setting machine carry out stretching repeatedly and the sizing of four-pass, until Meet the physical and chemical index requirement of yarn, then yarn is carried out rolling warping.
Yarns Y after repeatedly stretching and shaping first below line ball deflector roll 300 around to torr line deflector roll The top of 500, passes through with S type, is possible not only to make yarns Y more smooth, and after being beneficial to Continuous rolling.Then, yarns Y enters reciprocal wire-arranging mechanism 500, the meeting of reciprocal wire-arranging mechanism 500 The yarn number that warp beam 600 according to various different sizes needs, by yarns Y one by one point Shed, carry out the reciprocating motion of left and right simultaneously through reciprocal wire-arranging mechanism 500, prevent yarn The phenomenon that line Y is piled up, it is simple to follow-up tricot machine is weaved cotton cloth.The warping of rolling yarns Y The warp beam disc center of the both sides of axle 600 utilizes Pneumatic tailstock 610 fixation clamp to be located at the first support Between leading portion 102 and the leading portion 202 of the second support, thus operator in use can be up and down Automatically and flexibly dismounting warp beam 600.As it is shown in figure 1, in leading portion 102 side of the first support Cylinder 620 provide power for Pneumatic tailstock 610.The present invention is in warp beam 600 rolling yarns Y Time, utilize the converter (not shown) of the identical tension function having to be driven, it is by changing Voltage just can realize stepless regulated, and rotating speed motor strength tension force after adjustment still remains not Change, it drive warp beam 600 to rotate, thus obtain the tension force that all size sets so that Yarn tension on warp beam 600 is completely the same.
As a kind of alternate embodiment, yarns Y is entering line ball deflector roll 300 and torr line deflector roll Before 400, it is introduced into distributing bracket 700, as in figure 2 it is shown, distributing bracket 700 includes base 701, the gate frame 702 be located on base 701 and from the frame top of gate frame 702 downward vertically Several uniform separated time roller groups 703, wherein, each separated time roller group 703 includes that level is inserted If the connecting rod 7031 being located between the left and right framework of gate frame 702 and being series on connecting rod 7031 A dry roller 7032, yarns Y through the gap the separated time roller group 703 arranged up and down, Thus by evenly distributed for yarns Y and be sent to line ball deflector roll 300 and torr line deflector roll 400 at.
Additionally, as it is shown in figure 1, the present invention also to utilize touch control device 800 to carry out stepless regulated, To the fixed length number of turns with all size of yarn and yarn needed for client (such as 1 meter~60000 meters or 1 circle~50000 circles) regulation and control are arbitrarily set, various technological parameters can also be stored up simultaneously Deposit, to put a continuous processing line production capacity linear velocity can stepless digital display out, simultaneously to production line Broken string number of times also has complete record.
As another kind of alternate embodiment, in order to adapt to the warp beam 600 of different size specification, Reciprocal wire-arranging mechanism 500 is provided with telescoping mechanism 900, as it is shown on figure 3, telescoping mechanism 900 wraps Include horizontal plate (not shown), along horizontal plate horizontally set chute 901, gather be inserted in chute Several slide blocks 902 in 901, be located at each slide block 902 bottom driving device (not shown), And be located at each slide block 902 top and upwardly extend the separated time tooth 903 of prominent chute 901 upper wall, Actuating device can drive corresponding slide block 902 to move horizontally in chute 901, thus just can adjust The number of the separated time tooth 903 that whole needs are operated, will enter the yarns Y in telescoping mechanism 900 Width be limited to match with the width of the warp beam 600 carrying out rolling.
In this nonlimiting, as it is shown in figure 1, warp beam 600 and reciprocal wire-arranging mechanism 500, not in same level, because warp beam 600 position is below, thus are necessary at warp beam Install changed course carrying roller 510 between 600 and reciprocal wire-arranging mechanism 500 additional, and alter course carrying roller 510 with Reciprocal wire-arranging mechanism 500 is in a plane, thus yarns Y is changed direction, is directly wound in On warp beam 600.
Thus, yarns Y is directly wound on warp beam 600 after by each mechanism above-mentioned, Depending on the Tensity size of each specification can be arranged according to the requirement of final operation, the yarn on warp beam 600 Line Y tension force from the beginning to the end, by Frequency Converter Control, uses accurate current potential regulation voltage to complete, institute The tension force obtained is identical tension, and the tension force of a kind of specification all sizes are the same, it is simple to follow-up weave cotton cloth.And And, when the measured length rice number of the yarns Y on warp beam 600 reaches, changing warp beam 600 Time, as long as operation cylinder 620 can complete.
Although above it has been shown and described that embodiments of the invention, it is to be understood that above-mentioned Embodiment is exemplary, it is impossible to be interpreted as limitation of the present invention, the ordinary skill people of this area Above-described embodiment can be changed, revises, replace and modification by member within the scope of the invention. And these amendments or replacement, do not make the essence of appropriate technical solution depart from various embodiments of the present invention The scope of technical scheme.

Claims (10)

1. a yarn rolling warping system, it is characterised in that described yarn rolling warping system bag Include: for providing support and including back segment and the first support of leading portion and the second support, erection respectively Sizing pressing roll mechanism between the back segment of described first support and the back segment of described second support, with And it is located in the reciprocal winding displacement between the leading portion of described first support and the leading portion of described second support Mechanism and the warp beam arranged along horizontal axis, wherein, the yarn after repeatedly stretching and shaping First pass through described sizing pressing roll mechanism so that yarn smooth stable after, then through described reciprocal winding displacement The bilateral reciprocation of mechanism disperse described yarn to prevent overlap, then by described yarn rolling in On the described warp beam that constant speed rotates.
2. yarn rolling warping system as claimed in claim 1, it is characterised in that described sizing Pressing roll mechanism includes line ball deflector roll and torr line deflector roll, and the yarn after repeatedly stretching and shaping is from described Around to the top of described torr line deflector roll so that described yarn is led at described line ball below line ball deflector roll S-type between roller and described torr line deflector roll pass through.
3. yarn rolling warping system as claimed in claim 2, it is characterised in that also include setting Being placed in the distributing bracket on rear side of described sizing pressing roll mechanism, wherein, described yarn is described fixed in entrance Described distributing bracket it is introduced into by the most evenly distributed for described yarn before type pressing roll mechanism.
4. yarn rolling warping system as claimed in claim 3, it is characterised in that described back and forth Wire-arranging mechanism is provided with telescoping mechanism, and described telescoping mechanism carries out the width of rolling yarn for adjusting The warp beam of different size specification is adapted to coupling.
5. yarn rolling warping system as claimed in claim 4, it is characterised in that described warping The horizontal level of axle is less than the horizontal level of described reciprocal wire-arranging mechanism.
6. yarn rolling warping system as claimed in claim 5, it is characterised in that described whole It is provided with and described reciprocal cable machine in described support is added between warp beam and described reciprocal wire-arranging mechanism Structure is in the changed course carrying roller of same level position so that through the yarn of described reciprocal wire-arranging mechanism Change direction with direct rolling on described warp beam.
7. yarn rolling warping system as claimed in claim 6, it is characterised in that described warping The warp beam disc center of axle both sides is provided with before Pneumatic tailstock is located at described first support with fixation clamp Between section and the leading portion of described second support.
8. yarn rolling warping system as claimed in claim 7, it is characterised in that described first The side of the leading portion of support or the leading portion of described second support is provided with cylinder using as described pneumatic top The source of the gas of pin provides power.
9. yarn rolling warping system as claimed in claim 8, it is characterised in that also include using In the converter driving described warp beam to rotate so that the yarn of rolling has identical tension.
10. yarn rolling warping system as claimed in claim 9, it is characterised in that also include Described whole to arrange with the touch control device that described telescoping mechanism and described converter communicate to connect The length specification of warp beam, rolling yarn number of turns specification and record yarn broken string number of times.
CN201610362461.2A 2016-05-26 2016-05-26 Yarn winding and warping system Pending CN105926105A (en)

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CN201610362461.2A CN105926105A (en) 2016-05-26 2016-05-26 Yarn winding and warping system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109402819A (en) * 2018-11-19 2019-03-01 安徽好莱克纺织科技有限公司 A kind of beaming appliance

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101643957A (en) * 2009-09-01 2010-02-10 射阳县杰力纺织机械有限公司 Glass fiber warping machine
CN203683809U (en) * 2013-11-25 2014-07-02 安吉县正兴联麻纺织有限公司 Textile warping device
CN104894718A (en) * 2015-05-26 2015-09-09 海宁市成达经编有限公司 Yarn warping machine of sofa shell fabric
CN104911779A (en) * 2015-05-26 2015-09-16 海宁市成达经编有限公司 Yarn warping device for home textile fabric
CN205803699U (en) * 2016-05-26 2016-12-14 张家港市奥斯曼化纤有限公司 Yarn rolling warping apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101643957A (en) * 2009-09-01 2010-02-10 射阳县杰力纺织机械有限公司 Glass fiber warping machine
CN203683809U (en) * 2013-11-25 2014-07-02 安吉县正兴联麻纺织有限公司 Textile warping device
CN104894718A (en) * 2015-05-26 2015-09-09 海宁市成达经编有限公司 Yarn warping machine of sofa shell fabric
CN104911779A (en) * 2015-05-26 2015-09-16 海宁市成达经编有限公司 Yarn warping device for home textile fabric
CN205803699U (en) * 2016-05-26 2016-12-14 张家港市奥斯曼化纤有限公司 Yarn rolling warping apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109402819A (en) * 2018-11-19 2019-03-01 安徽好莱克纺织科技有限公司 A kind of beaming appliance

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