CN105925130A - Hyper-branched polyether epoxy resin/epoxy resin composite anti-corrosion coating and preparation method thereof - Google Patents

Hyper-branched polyether epoxy resin/epoxy resin composite anti-corrosion coating and preparation method thereof Download PDF

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Publication number
CN105925130A
CN105925130A CN201610345144.XA CN201610345144A CN105925130A CN 105925130 A CN105925130 A CN 105925130A CN 201610345144 A CN201610345144 A CN 201610345144A CN 105925130 A CN105925130 A CN 105925130A
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epoxy resin
type epoxy
parts
polyether type
hyperbranched polyether
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CN105925130B (en
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李效玉
苗雪佩
何立凡
孟焱
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Beijing University of Chemical Technology
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Beijing University of Chemical Technology
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/22Di-epoxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/32Epoxy compounds containing three or more epoxy groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure

Abstract

The invention provides a hyper-branched polyether epoxy resin/epoxy resin composite anti-corrosion coating and a preparation method thereof and belongs to the technical field of anti-corrosion coatings. The anti-corrosion coating contains varnish and colored paint. A varnish component A contains 0.5-10 parts of hyper-branched polyether epoxy resin, 20-30 parts of epoxy resin, 15-40 parts of a thinner and 0-15 parts of a reactive diluent, a varnish component B accounts for 20-55 parts, a colored paint component A contains 0.5-10 parts of hyper-branched polyether epoxy resin, 20-30 parts of epoxy resin, 15-40 parts of a thinner, 0-15 parts of a reactive diluent, 25-60 parts of a color filler, 0.08-1.5 parts of a defoaming agent and 0.25-3.5 parts of a leveling assistant, and the colored paint component B accounts for 20-55 parts. The hyper-branched polyether epoxy resin is prepared through reaction of polynary glycidyl ether, a catalyst and a polynary hydroxyl compound at the temperature of 80-150 DEG C. The anti-corrosion coating has excellent anti-corrosion performance, a preparation process is simple, raw materials are wide, and the anti-corrosion coating is easy to industrialize.

Description

A kind of hyperbranched polyether type epoxy resin/epoxy resin composite anticorrosion coating and system thereof Preparation Method
Technical field
The present invention relates to a kind of anticorrosive paint and preparation method thereof, particularly relate to a kind of hyperbranched polyether type epoxy resin/ Epoxy resin composite anticorrosion coating and preparation method thereof, belongs to anticorrosive paint technical field.
Technical background
Epoxy coating has a very wide range of applications in paint field due to adhesive force and the chemical resistance of its excellence. But under height corrosion requirement condition, the acid resistance of conventional epoxy coating and salt spray resistance are not met by its application.Therefore, In in the past few decades, people have done substantial amounts of research in modified conventional epoxy anticorrosive paint field.So far, Ren Menyan Studied carefully by other polymeric materials such as polyamide (Zhang H, Wang J, Liu X, Wang Z, and Wang S, Ind.Eng.Chem.Res.2013,52,10172), polyurethane (Mishra R S, Khanna A S.Progress in Organic Coatings, 2011,72,769), inorganic particulate (Sabagh S, Bahramian A R, Kokabi M.Iranian Polymer Journal, 2012,21,837) and dissaving polymer (US 2008/0289539 Al) etc. with Physical blending or chemically combined mode are incorporated into the antiseptic property improving epoxy coating in conventional epoxy coating.Physical blending Method improve the mechanism of antiseptic property of coating and be mechanical masking effect, the method for chemical modification is then to be to improve tree The compactness of aliphatic radical volume grid.Therefore, from the point of view of life-time service, the method for chemical modification has more advantage.Chemical modification Method being most commonly used that, addition dissaving polymer is modified.Hyperbranched polyether type epoxy resin has the class spherical junctions of three-dimensional Structure, gives its viscosity low, and dissolubility is good, the feature that end group number is many.The feature that viscosity is low and dissolubility is good makes hyperbranched poly Compound is expected to reduce the solvent usage amount of paint film;The feature of many end groups number can make the crosslink density of paint film increase, thus increases Add the compactness of paint film.Therefore dissaving polymer more and more causes the extensive concern of people in paint field. Hyperbranched poly ester polyol and melmac are combined the anticorrosive paint of preparation by Gunasekaran G. et al. research to be had Excellent mechanical performance and antiseptic property, salt spray resistance reaches 600h.Tsiourvas et al. is by hyperbranched polyethyleneimine and ring Epoxy resins is combined the anticorrosive paint of preparation, and evaluates antiseptic property with electrochemical impedance spectroscopy (EIS), and result shows to the addition of over-expense The antiseptic property of the paint film changed is substantially better than unmodified paint film, and soaks (0.35wt.% (NH4)2SO4And 0.05wt.%NaCl) 8 weeks later paint films of solution do not have any change substantially.As far as we know, the dissaving polymer in paint film field is applied at present Great majority are hyperbranched poly esters, and ester bond easily hydrolyzes, and chemical-resistant is poor.Compare with hyper-branched polyester, hyperbranched Polyethers has that chemical-resistant is good and the ehter bond of tenacity excellent, advantageous in paint field, and application hyperbranched polyether is modified The research of corrosion-resistant epoxy paint have not been reported.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of can obtain finer and close, anti-corrosive properties The anticorrosive paint i.e. preparation method of thin film that can be excellent, is incorporated into hyperbranched polyether type epoxy in conventional epoxy coating, at body System provides more crosslinking points, thus improves the compactness of paint film system.
The purpose of the present invention is realized by techniques below side:
One hyperbranched polyether type epoxy resin/epoxy resin composite anticorrosion coating of the present invention and preparation method thereof, it is special Levy and be varnish and colored paint and preparation thereof.
A kind of hyperbranched polyether type epoxy resin/epoxy resin composite anticorrosion coating, it is characterised in that
The composition of varnish:
Varnish component A is made up of the component of following weight portion: hyperbranched polyether type epoxy resin 0.5-10 part, epoxy resin 20-30 part, diluent 15-40 part, reactive diluent 0-15 part;Varnish B component: firming agent 20-55 part.Preferably varnish component A With varnish B component by active hydrogen equivalent weight: epoxide equivalent is that 0.8-1:1.2 adds.
Or the composition of colored paint:
Colored paint component A is made up of the component of following weight portion: hyperbranched polyether type epoxy resin 0.5-10 part, epoxy resin 20-30 part, diluent 15-40 part, reactive diluent 0-15 part, color stuffing 25-60 part, defoamer 0.08-1.5 part, levelling help Agent 0.25-3.5 part;Colored paint B component: firming agent 20-55 part.Preferably colored paint component A and colored paint B component presses active hydrogen equivalent weight: ring Oxygen equivalent is that 0.8-1:1.2 adds.
Hyperbranched polyether type epoxy resin of the present invention is by polynary glycidyl ether, catalyst, multi-hydroxy chemical combination Thing 80-150 DEG C of reaction under nitrogen protection obtains.
Further preferred: to be added reactor together with catalyst by polynary glycidyl ether, under nitrogen protection, work as system When reaching 80-150 DEG C, interval adds multi-hydroxy compound in batches, reacts 8-24h after charging;After reaction terminates so that it is It is cooled to room temperature, adds oxolane (THF) and make product dissolve, subsequently with the abundant precipitated product of mixed liquor of alcohol or water and alcohol, 10-24h, the hyperbranched polyether type epoxy resin (EHBPE) prepared it is dried under 80-100 DEG C of vacuum state.
When interval adds multi-hydroxy compound in batches, every batch of multi-hydroxy compound added can be simple polynary Hydroxy compounds or the solution of multi-hydroxy compound.
Polynary glycidyl ether is diglycidyl ether or triglycidyl ether;
Diglycidyl ether is preferably resorcinolformaldehyde resin, bisphenol A diglycidyl ether, 1,4 butanediols two Glycidyl ether, trihydroxymethylpropanyltri diglycidyl ether one or more;Triglycidyl ether is preferably trihydroxy methyl second One or more in alkane triglycidyl ether, glycerin triglycidyl ether, tetramethylolmethane triglycidyl ether;
Multi-hydroxy compound is dihydroxylic compound or trihydroxylic compound;
Dihydroxylic compound is preferably one or more in hydroquinone, resorcinol, bisphenol-A, Bisphenol F;Ternary One or more in the preferred trimethylolethane of hydroxy compounds, trimethylolpropane, tetramethylolmethane, phloroglucinol;
The most polynary glycidyl ether and first number of multi-hydroxy compound;If polynary glycidyl ether is two shrinks During glycerin ether, multi-hydroxy compound is trihydroxylic compound;When polynary glycidyl ether is triglycidyl ether, polynary hydroxyl Based compound is dihydroxylic compound.
Polynary glycidyl ether, catalyst, multi-hydroxy compound amount relation are preferably epoxy radicals: catalyst: hydroxyl Mol ratio be 1.2-4:0.12-0.6:1.0.
Epoxy resin of the present invention be preferably bisphenol A type epoxy resin: E01, E03, E06, E12, E20, E35, E42, One or more mixture of E44, E51 or E55.
Diluent of the present invention be preferably isopropanol, n-butyl alcohol, butanone, acetone one or more with dimethylbenzene, second One or both mixture in benzene.
Reactive diluent of the present invention is preferably trihydroxymethylpropanyltri diglycidyl ether, 1,4 butanediols two shrink sweet Oil ether and one or more mixture of phenyl glycidyl ether;Leveling auxiliary agent be preferably modified urea solution, polyether-modified poly-two Methylsiloxane solution, multi-hydroxy carboxy acid's amide solution, multi-hydroxy carboxy acid's ester, the one of polyamide solution containing amine functional group Or multiple mixture;Defoamer is preferably polysiloxane solution.
Color stuffing of the present invention be preferably zinc phosphate, zinc molybdate, mica powder, Pulvis Talci, the one of iron oxide red or Multiple mixture, granularity is 400-2000 mesh.
The B component of anticorrosive paint paint and varnish of the present invention is phenolic aldehyde amine, phenolic aldehyde amide-type, modified phenolic amine One or more mixture in class, modified phenolic amide-type epoxy hardener.
A kind of hyperbranched polyether type epoxy resin/epoxy resin composite anticorrosion coating of the present invention and preparation side thereof Method, it is characterised in that: comprise the following steps:
A. the preparation of varnish
The diluent of EHBPE and 15-40 part of 0.5-10 part is stirred at reactor, after EHBPE all dissolves, Add the epoxy resin of 20-30 part, continue stirring, after mix homogeneously, add the firming agent of 20-55 part, stir, the most quiet After putting ripening 0.25-1.5 hour, filter discharging, obtain final required varnish.
By the varnish application of preparation at body surface to be protected, use after 25~120 DEG C of solidifications.
B. the preparation of colored paint
EHBPE and the portion of diluent of 0.5-10 part are stirred in a kettle., after EHBPE all dissolves, adds Enter epoxy resin and the reactive diluent of 0-15 part of 20-30 part, after being uniformly mixed, add the color stuffing of 25-60 part, stir Mix after color stuffing is uniformly dispersed, with milling apparatus: cone mill, ball mill, three-roll grinder, sand mill and high-speed stirred are disperseed The a kind of of machine grinds until fineness reaches below 40 μm, obtains the fineness mill base less than 40 μm;Add in the mill base of preparation The leveling auxiliary agent of 0.25-3.5 part, the defoamer of 0.08-1.5 part and the diluent of remainder mass parts, two parts diluent Gross mass number is 15-40 part, adds 20-55 part firming agent, stir, then stand ripening after being uniformly mixed After 0.25-1.5 hour, filter discharging, obtain final required colored paint.
The colored paint of preparation is coated in body surface surface to be protected, uses after 25~120 DEG C of solidifications.
The compactness using paint film system prepared by the varnish that obtains of the present invention or colored paint is good, and antiseptic property is excellent.And adopt The hyperbranched polyether type molecular weight of epoxy resin obtained by the method being spaced dropping monomer in batches is distributed (PDI) than traditional method The PDI obtained is little, and gained film performance is more excellent.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further elaborated.Should be understood that and the invention is not restricted to following enforcement Example, described method is conventional method if no special instructions.Described material the most all can obtain from open commercial sources ?.
The varnish application present invention prepared is at the metal sheet surface processed through degreasing and rust removal, 25~120 DEG C of solidifications Rear use.Metallic plate is carried out physical and mechanical properties test and at 5%NaOH, 3.5%NaCl, 10%H2SO4And distilled water In carry out solution soaking experiment, found that preparation the resistance to 10%H of varnish2SO4Reach 300 hours, resistance to 5%NaOH reach 7000 hours, Resistance to distilled water and resistance to 3.5%NaCl reach 4000 days.Salt fog resistance reaches 2000 days.Use electrochemical impedance analysis of spectrum, show that paint film soaks After having steeped 2000 hours under low frequency resistance value still 109Ω, illustrates that metal is played a very good protection by paint film.
The colored paint present invention prepared is coated in the metal sheet surface processed through degreasing and rust removal, 25~120 DEG C of solidifications Rear use.Metallic plate is carried out physical and mechanical properties test and at 5%NaOH, 3.5%NaCl, 10%H2SO4And distilled water In carry out solution soaking experiment, found that acid resistance reaches 1000 hours, alkali resistance, resistance to water and salt tolerance performance be more than 5000 Hour.Salt spray resistance reaches 3000 hours.Using electrochemical impedance analysis of spectrum, paint film has soaked 3000 hours post-etching current potentials still At-0.18mV, illustrate that paint film has good protective effect to metallic matrix.
Embodiment 1 (being a kind of comparative example)
By 5g epoxy resin E-51, dimethylbenzene and butanone mixed solvent (volume ratio is 6:4) 6.95g in a kettle. with The rotating speed of 500 revs/min is stirred mixing 0.5 hour, after epoxy resin all dissolves, keeps the stirring speed of 500 revs/min Degree, adds 7.91g firming agent LITE3000, stirs 15 minutes, after the post curing 0.5h that stirs, use filter-cloth filtering discharging, Prepare varnish eventually, prepared varnish is sprayed on the metal surface processed through degreasing and rust removal, at room temperature solidification 7 days, with Standby use.Film thickness is tested according to GB/T 1764-79;Paint film pencil hardness test is according to GB/T 6739-06;Paint film adheres to Power is tested according to GB/T 1720-79;Paint film impact resistance is tested according to GB/T 1732-93;Paint film flexibility is tested according to GB/ T 1731-93;Paint film water resistance test is according to GB/T 1733-93;Paint film chemical reagent resistance is tested according to GB/T 1793- 79;Paint film resistance to neutral salt spray performance test uses complete paint film according to GB/T 1771-91, paint film test.Use electrochemical impedance spectroscopy The chemical property of method test paint film, utilizes low field nuclear-magnetism crosslink density instrument test paint film crosslink density.Test performance result is shown in Table 1, table 2 and table 3.
Embodiment 2:
1. by trihydroxymethylpropanyltri diglycidyl ether (0.6mol, 181.2g) and tetrabutyl ammonium bromide (0.03mol, 9.66g) join equipped with in the 500mL there-necked flask of mechanical agitation, thermometer and import and export of nitrogen, heat under nitrogen protection To 100 DEG C, interval adds resorcinol (0.2mol, 22g) in batches, and the time of being dividedly in some parts is 2h, after charging, is maintained at 10h is reacted at 100 DEG C.After reaction terminates so that it is be cooled to room temperature, add 100mL THF lysate, use substantial amounts of alcohol subsequently Or the mixed liquor precipitated product of water and alcohol 3 times, it is dried under vacuum and obtains pale yellow transparent viscous liquid hyperbranched polyether type Epoxy resin.
2. step 1 is prepared 0.15g hyperbranched polyether type epoxy resin and 7.10g dimethylbenzene and butanone mixed solvent (body Long-pending ratio is 6:4) it is stirred mixing 1 hour with the rotating speed of 500 revs/min in a kettle., after EHBPE all dissolves, keep The mixing speed of 500 revs/min, adds 5g epoxy resin E51, stirs 20 minutes, after mix homogeneously, adds 8.01g firming agent LITE3000, keeps the mixing speed of 500 revs/min, stirs 15 minutes, after then standing ripening 0.5 hour, goes out with filter-cloth filtering Material, obtains final required varnish.Prepared varnish is sprayed on the metal surface processed through degreasing and rust removal, at room temperature solid Change 7 days, in case using.Testing standard is same as in Example 1.Test performance the results are shown in Table 1, table 2 and table 3.
Embodiment 3:
1. resorcinol (0.2mol, 22g) and trihydroxymethylpropanyltri diglycidyl ether (0.6mol, 181.2g) are added To equipped with in the 500mL there-necked flask of mechanical agitation, thermometer and import and export of nitrogen, it is heated to 100 DEG C under nitrogen protection, treats Resorcinol all dissolves and after mix homogeneously, adds tetrabutyl ammonium bromide (0.03mol, 9.66g), keeps the temperature at 100 10h is reacted at DEG C.After reaction terminates so that it is be cooled to room temperature, add 150mL THF lysate, subsequently with substantial amounts of alcohol or The mixed liquor precipitated product of water and alcohol 3 times, is dried under vacuum and obtains pale yellow transparent viscous liquid hyperbranched polyether type ring Epoxy resins.
2. step 1 is prepared 0.25g hyperbranched polyether type epoxy resin and 7.20g dimethylbenzene and butanone mixed solvent (body Long-pending ratio is 6:4) it is stirred mixing 1 hour with the rotating speed of 500 revs/min in a kettle., after EHBPE all dissolves, keep The mixing speed of 500 revs/min, adds 5g epoxy resin E51, stirs 20 minutes, after mix homogeneously, adds 8.07g firming agent LITE3000, keeps the mixing speed of 500 revs/min, stirs 15 minutes, after then standing ripening 0.5 hour, goes out with filter-cloth filtering Material, obtains final required varnish.Prepared varnish is sprayed on the metal surface processed through degreasing and rust removal, at room temperature solid Change 7 days, in case using.Testing standard is same as in Example 1.Test performance the results are shown in Table 1, table 2 and table 3.
Embodiment 4:
Present implementation is in varnish preparation process, and 0.15g hyperbranched polyether type epoxy resin changes 0.5g hyperbranched poly into Ether type epoxy, 7.1g dimethylbenzene and butanone mixed solvent (volume ratio is 6:4) change 7.39g dimethylbenzene into and butanone mixing is molten Agent (volume ratio is 6:4), 8.01g firming agent LITE3000 changes 8.22g firming agent LITE3000 into.Other are same as in Example 2.
Embodiment 5:
Present implementation is in varnish preparation process, and 0.15g hyperbranched polyether type epoxy resin changes 0.75g hyperbranched poly into Ether type epoxy, 7.1g dimethylbenzene and butanone mixed solvent (volume ratio is 6:4) change 7.6g dimethylbenzene into and butanone mixing is molten Agent (volume ratio is 6:4), 8.01g firming agent LITE3000 changes 8.38g firming agent LITE3000 into.Other are same as in Example 2.
Embodiment 6:
1. the present embodiment step 1 is identical with the step 1 of embodiment 2.
2. step 1 is prepared 0.75g hyperbranched polyether type epoxy resin and 6.02g dimethylbenzene and butanone mixed solvent (body Long-pending ratio is 6:4) it is stirred mixing 1 hour with the rotating speed of 500 revs/min in a kettle., after EHBPE all dissolves, keep The mixing speed of 500 revs/min, adds 5g epoxy resin E51 and 0.86g trihydroxymethylpropanyltri diglycidyl ether, stirs 20 points Clock, after mix homogeneously, adds 11.02g firming agent LITE3000, keeps the mixing speed of 500 revs/min, stir 15 minutes, then After standing ripening 0.5 hour, use filter-cloth filtering discharging, obtain final required varnish.Prepared varnish is sprayed on through oil removing The metal surface that processing of rust removing is crossed, at room temperature solidification 7 days, in case using.Testing standard is same as in Example 1.Test performance The results are shown in Table 1, table 2 and table 3.
Embodiment 7:
Present implementation is in varnish preparation process, cold curing 1 day, then after 50 DEG C of solidification 2h, in case using.Its He is same as in Example 6.
Embodiment 8:
Present implementation is in varnish preparation process, cold curing 1 day, and then 50 DEG C of solidification 2h, 120 DEG C of solidification 2h After, in case using.Other are same as in Example 6.
Embodiment 9:
1. the present embodiment step 1 is identical with the step 1 of embodiment 2.
2. step 1 is prepared 0.75g hyperbranched polyether type epoxy resin and 6.02g dimethylbenzene and butanone mixed solvent (body Long-pending ratio is 6:4) it is stirred mixing 1 hour with the rotating speed of 500 revs/min in a kettle., after EHBPE all dissolves, keep The mixing speed of 500 revs/min, adds 5g epoxy resin E51 and 0.86g trihydroxymethylpropanyltri diglycidyl ether, stirs 20 points Clock, after mix homogeneously, adds 6.19g firming agent LITE3000, keeps the mixing speed of 500 revs/min, stir 15 minutes, then After standing ripening 0.5 hour, use filter-cloth filtering discharging, obtain final required varnish.Prepared varnish is sprayed on through oil removing The metal surface that processing of rust removing is crossed, at room temperature solidification 7 days, in case using.Testing standard is same as in Example 1.Test performance The results are shown in Table 1, table 2 and table 3.
Embodiment 10:
Present implementation is in varnish preparation process, and 6.02g dimethylbenzene and n-butanol mixed solvent (volume ratio is 7:3) change Become 6.02g dimethylbenzene and butanone mixed solvent (volume ratio is 6:4).Other are the same as in Example 9.
Embodiment 11:
1. the present embodiment step 1 is identical with the step 1 of embodiment 2.
2. step 1 is prepared 0.75g hyperbranched polyether type epoxy resin and 7.60g dimethylbenzene and butanone mixed solvent (body Long-pending ratio is 6:4) it is stirred mixing 1 hour with the rotating speed of 500 revs/min in a kettle., after EHBPE all dissolves, keep The mixing speed of 500 revs/min, adds 5g epoxy resin E51, stirs 20 minutes, after mix homogeneously, adds 6.98g firming agent LITE3000, keeps the mixing speed of 500 revs/min, stirs 15 minutes, after then standing ripening 0.5 hour, goes out with filter-cloth filtering Material, obtains final required varnish.Prepared varnish is sprayed on the metal surface processed through degreasing and rust removal, at room temperature solid Change 7 days, in case using.Testing standard is same as in Example 1.Test performance the results are shown in Table 1, table 2 and table 3.
Embodiment 12:
1. hydroquinone (0.2mol, 22g) and trihydroxymethylpropanyltri diglycidyl ether (0.6mol, 181.2g) are added To equipped with in the 500mL there-necked flask of mechanical agitation, thermometer and import and export of nitrogen, it is heated to 100 DEG C under nitrogen protection, treats Hydroquinone all dissolves and after mix homogeneously, adds tetrabutyl ammonium bromide (0.03mol, 9.66g), keeps the temperature at 100 10h is reacted at DEG C.After reaction terminates so that it is be cooled to room temperature, add 150mL THF lysate, subsequently with substantial amounts of alcohol or The mixed liquor precipitated product of water and alcohol 3 times, is dried to obtain pale yellow transparent viscous liquid hyperbranched polyether under vacuum conditions Type epoxy resin.
2. step 1 is prepared 0.25g hyperbranched polyether type epoxy resin and 8.07g dimethylbenzene and butanone mixed solvent (body Long-pending ratio is 6:4) it is stirred mixing 1 hour with the rotating speed of 500 revs/min in a kettle., after EHBPE all dissolves, keep The mixing speed of 500 revs/min, adds 5g epoxy resin E51, stirs 20 minutes, after mix homogeneously, adds 8.07g firming agent LITE3000, keeps the mixing speed of 500 revs/min, stirs 15 minutes, after then standing ripening 0.5 hour, goes out with filter-cloth filtering Material, obtains final required varnish.Prepared varnish is sprayed on the metal surface processed through degreasing and rust removal, at room temperature solid Change 7 days, in case using.Testing standard is same as in Example 1.Test performance the results are shown in Table 1, table 2 and table 3.
Embodiment 13:
1. by bisphenol A diglycidyl ether (0.6mol, 381.2g) and tetrabutyl ammonium bromide (0.03mol, 9.66g) together Join equipped with in the 1000mL there-necked flask of mechanical agitation, thermometer and import and export of nitrogen, be heated to 100 under nitrogen protection DEG C, it being dividedly in some parts trimethylolethane (0.2mol, 24g), the time of being dividedly in some parts is 2 hours, anti-at 100 DEG C after charging Answer 10h.After reaction terminates so that it is be cooled to room temperature, add 300mL THF lysate, subsequently with substantial amounts of alcohol or water and alcohol Mixed liquor precipitated product 3 times, be dried to obtain pale yellow transparent viscous liquid hyperbranched polyether type epoxy under vacuum conditions Resin.
2. step 1 is prepared 0.25g hyperbranched polyether type epoxy resin and 8.07g dimethylbenzene and butanone mixed solvent (body Long-pending ratio is 6:4) it is stirred mixing 1 hour with the rotating speed of 500 revs/min in a kettle., after EHBPE all dissolves, keep The mixing speed of 500 revs/min, adds 5g epoxy resin E51, stirs 20 minutes, after mix homogeneously, adds 8.07g firming agent LITE3000, keeps the mixing speed of 500 revs/min, stirs 15 minutes, after then standing ripening 0.5 hour, goes out with filter-cloth filtering Material, obtains final required varnish.Prepared varnish is sprayed on the metal surface processed through degreasing and rust removal, at room temperature solid Change 7 days, in case using.Testing standard is same as in Example 1.Test performance the results are shown in Table 1, table 2 and table 3.
Embodiment 14 (being a kind of comparative example):
By 5gE51 and 3g dimethylbenzene and butanone mixed solvent (volume ratio 6:4) in a kettle. with the rotating speed of 500 revs/min It is stirred mixing 0.5 hour, after E51 all dissolves, keeps the mixing speed of 500 revs/min, add zinc phosphate 1.19g, molybdenum Acid zinc 0.89g, mica powder 0.75g, Pulvis Talci 1.16g and iron oxide red 2.99g, stir 0.5 hour, treat that color stuffing is uniformly dispersed Grind with cone mill afterwards, until fineness reaches below 40 μm, obtain the fineness mill base less than 40 μm.Add in the mill base of preparation BYK141 and the 2.98g dimethylbenzene of BYK306,1.3gBYK410 and 1.83g of 0.52g and butanone mixed solvent (volume ratio 6: 4), the rotating speed of 800 revs/min is stirred mixing 0.5 hour, adds 7.91g firming agent LITE3000, keep after mix homogeneously The rotating speed of 800 revs/min is stirred mixing 15 minutes, after then standing ripening 0.5 hour, uses filter-cloth filtering discharging, obtains The most required colored paint.Film thickness is tested according to GB/T1764-79;Paint film pencil hardness test is according to GB/T6739-06;Paint film is attached Put forth effort test according to GB/T1720-79;Paint film impact resistance is tested according to GB/T1732-93;Paint film flexibility is tested according to GB/ T1731-93;Paint film water resistance test is according to GB/T1733-93;Paint film chemical reagent resistance is tested according to GB/T1793-79;Paint Film resistance to neutral salt spray performance test is according to GB/T 1771-91, through scratching before paint film test.Use electrochemical impedance spectroscopy The chemical property of test paint film.Test performance the results are shown in Table 4, table 5 and table 6.
Embodiment 15:
1. the present embodiment step 1 is identical with the step 1 of embodiment 2.
2. by 0.15g EHBPE and 3g dimethylbenzene and butanone mixed solvent (volume ratio 6:4) in a kettle. with 500 turns/ The rotating speed divided is stirred mixing 1 hour, after EHBPE all dissolves, keeps the mixing speed of 500 revs/min, adds 5gE51, Stirring mixing 0.5 hour, after mix homogeneously, adds zinc phosphate 1.23g, zinc molybdate 0.92g, mica powder 0.77g, Pulvis Talci 1.20g and iron oxide red 3.08g, stir 0.5 hour, grinds, until fineness reaches with cone mill after color stuffing is uniformly dispersed Below 40 μm, obtain the fineness mill base less than 40 μm.Preparation mill base in add 0.48g BYK306,1.2gBYK410 and BYK141 and the 3.16g dimethylbenzene of 1.2g and butanone mixed solvent (volume ratio 6:4), the rotating speed of 800 revs/min is stirred mixing 0.5 hour, add 8.01g firming agent LITE3000 after mix homogeneously, keep the rotating speed of 800 revs/min to be stirred mixing 15 points Clock, after then standing ripening 0.5 hour, uses filter-cloth filtering discharging, obtains final required colored paint.Testing standard and embodiment 14 phase With.Test performance the results are shown in Table 4, table 5 and table 6.
Embodiment 16:
1. the present embodiment step 1 is identical with the step 1 of embodiment 2.
2. by 0.25g EHBPE and 3g dimethylbenzene and butanone mixed solvent (volume ratio 6:4) in a kettle. with 500 turns/ The rotating speed divided is stirred mixing 1 hour, after EHBPE all dissolves, keeps the mixing speed of 500 revs/min, adds 5gE51, Stirring mixing 0.5 hour, after mix homogeneously, adds zinc phosphate 1.25g, zinc molybdate 0.94g, mica powder 0.79g, Pulvis Talci 1.23g and iron oxide red 3.14g, stir 0.5 hour, grinds, until fineness reaches with cone mill after color stuffing is uniformly dispersed Below 40 μm, obtain the fineness mill base less than 40 μm.Preparation mill base in add 0.52g BYK306,1.35gBYK410 and BYK141 and the 3.28g dimethylbenzene of 1.35g and butanone mixed solvent (volume ratio 6:4), the rotating speed of 800 revs/min is stirred mixing Close 0.5 hour, add 8.07g firming agent LITE3000 after mix homogeneously, keep the rotating speed of 800 revs/min to be stirred mixing 15 Minute, after then standing ripening 0.5 hour, use filter-cloth filtering discharging, obtain final required colored paint.Testing standard and embodiment 14 Identical.Test performance the results are shown in Table 4, table 5 and table 6.
Embodiment 17:
1. the present embodiment step 1 is identical with the step 1 of embodiment 2.
2. by 0.5g EHBPE and 3g dimethylbenzene and butanone mixed solvent (volume ratio 6:4) in a kettle. with 500 revs/min Rotating speed be stirred mixing 1 hour, after EHBPE all dissolves, keep the mixing speed of 500 revs/min, add 5gE51, stir Mix mixing 0.5 hour, after mix homogeneously, add zinc phosphate 1.31g, zinc molybdate 0.99g, mica powder 0.79g, Pulvis Talci 1.28g With iron oxide red 3.29g, stir 0.5 hour, after color stuffing is uniformly dispersed with cone mill grind, until fineness reach 40 μm with Under, obtain the fineness mill base less than 40 μm.BYK306,1.4gBYK410 and 1.4g of 0.56g is added in the mill base of preparation BYK141 and 3.58g dimethylbenzene and butanone mixed solvent (volume ratio 6:4), it is little that the rotating speed of 800 revs/min is stirred mixing 0.5 Time, add 8.22g firming agent LITE3000 after mix homogeneously, keep the rotating speed of 800 revs/min to be stirred mixing 15 minutes, so After rear standing ripening 0.5 hour, use filter-cloth filtering discharging, obtain final required colored paint.Testing standard is identical with embodiment 14.Survey Examination results of property is shown in Table 4, table 5 and table 6.
Embodiment 18:
1. the present embodiment step 1 is identical with the step 1 of embodiment 2.
2. by 0.75g EHBPE and 4g dimethylbenzene and butanone mixed solvent (volume ratio 6:4) in a kettle. with 500 turns/ The rotating speed divided is stirred mixing 1 hour, after EHBPE all dissolves, keeps the mixing speed of 500 revs/min, adds 5gE51, Stirring mixing 0.5 hour, after mix homogeneously, adds zinc phosphate 1.37g, zinc molybdate 1.03g, mica powder 0.86g, Pulvis Talci 1.34g and iron oxide red 3.44g, stir 0.5 hour, grinds, until fineness reaches with cone mill after color stuffing is uniformly dispersed Below 40 μm, obtain the fineness mill base less than 40 μm.Preparation mill base in add 0.58g BYK306,1.45gBYK410 and BYK141 and the 2.88g dimethylbenzene of 1.45g and butanone mixed solvent (volume ratio 6:4), the rotating speed of 800 revs/min is stirred mixing Close 0.5 hour, add 8.38g firming agent LITE3000 after mix homogeneously, keep the rotating speed of 800 revs/min to be stirred mixing 15 Minute, after then standing ripening 0.5 hour, use filter-cloth filtering discharging, obtain final required colored paint.Testing standard and embodiment 14 Identical.Test performance the results are shown in Table 4, table 5 and table 6.
Described hyperbranched polyether type epoxy resin/epoxy resin composite anticorrosion coating, for testing physical and mechanical properties The film thickness of varnish and colored paint is about 30 μm;Varnish for medium-resistance, salt spray resistance and electrochemical property test It is about 60 μm with the film thickness of colored paint.Have employed hyperbranched polyether type epoxy resin/ring that the preparation method of the present invention obtains Epoxy resins composite anticorrosion coating, the antiseptic property of its key technical indexes, i.e. coating and physical and mechanical properties, as shown in the table:
Table one varnish physical and mechanical properties data
Table two varnish resistance to medium data
+: express time is still increasing.
Table three varnish electrochemical performance data (after testing 2000 hours)
Table four colored paint physical and mechanical properties data
Table five colored paint resistance to medium data
+: the time is still increasing.
Table six colored paint electrochemical performance data (after testing 3000 hours)
The molecular weight data of table seven hyperbranched polyether type epoxy resin

Claims (10)

1. the preparation of a hyperbranched polyether type epoxy resin, it is characterised in that described hyperbranched polyether type epoxy resin is by many Unit's glycidyl ether adds reactor together with catalyst, under nitrogen protection, when system reaches 80-150 DEG C, is spaced in batches Add multi-hydroxy compound, after charging, react 8-24h;After reaction terminates so that it is be cooled to room temperature, add oxolane (THF) make product dissolve, subsequently with the abundant precipitated product of mixed liquor of alcohol or water and alcohol, be dried under 80-100 DEG C of vacuum state 10-24h。
2. according to the preparation of a kind of hyperbranched polyether type epoxy resin described in claim 1, it is characterised in that
Polynary glycidyl ether is diglycidyl ether or triglycidyl ether;
Multi-hydroxy compound is dihydroxylic compound or trihydroxylic compound;
The most polynary glycidyl ether and first number of multi-hydroxy compound.
3. according to the preparation of a kind of hyperbranched polyether type epoxy resin described in claim 1, it is characterised in that polynary shrink is sweet Oil ether, catalyst, multi-hydroxy compound amount relation are preferably epoxy radicals: catalyst: the mol ratio of hydroxyl is 1.2-4: 0.12-0.6:1.0.
4. according to the preparation of a kind of hyperbranched polyether type epoxy resin described in claim 2, it is characterised in that 2-glycidyl Ether is preferably resorcinolformaldehyde resin, bisphenol A diglycidyl ether, 1,4 butanediol diglycidyl ethers, trihydroxy methyl One or more of propane triglycidyl ether;Triglycidyl ether be preferably trimethylolethane trimethacrylate glycidyl ether, the third three One or more in alcohol triglycidyl ether, tetramethylolmethane triglycidyl ether;Dihydroxylic compound is preferably benzene two One or more in phenol, resorcinol, bisphenol-A, Bisphenol F;The preferred trimethylolethane of trihydroxylic compound, trihydroxy methyl One or more in propane, tetramethylolmethane, phloroglucinol.
5. hyperbranched polyether type epoxy resin/epoxy resin composite anticorrosion coating, it is characterised in that
The composition of varnish:
Varnish component A is made up of the component of following weight portion: hyperbranched polyether type epoxy resin 0.5-10 part, epoxy resin 20- 30 parts, diluent 15-40 part, reactive diluent 0-15 part;Varnish B component: firming agent 20-55 part.Preferably varnish component A is with clear Paint B component is by active hydrogen equivalent weight: epoxide equivalent is that 0.8-1:1.2 adds;
Or the composition of colored paint:
Colored paint component A is made up of the component of following weight portion: hyperbranched polyether type epoxy resin 0.5-10 part, epoxy resin 20- 30 parts, diluent 15-40 part, reactive diluent 0-15 part, color stuffing 25-60 part, defoamer 0.08-1.5 part, leveling auxiliary agent 0.25-3.5 part;Colored paint B component: firming agent 20-55 part.Preferably colored paint component A and colored paint B component presses active hydrogen equivalent weight: epoxy Equivalent is that 0.8-1:1.2 adds;
Described hyperbranched polyether type epoxy resin is to be protected at nitrogen by polynary glycidyl ether, catalyst, multi-hydroxy compound Protect lower 80-150 DEG C of reaction to obtain.
6. according to a kind of hyperbranched polyether type epoxy resin/epoxy resin composite anticorrosion coating described in claim 5, its feature Being, the preparation of hyperbranched polyether type epoxy resin uses claim 1-4 any one method to prepare.
7. according to a kind of hyperbranched polyether type epoxy resin/epoxy resin composite anticorrosion coating described in claim 5, its feature Being, epoxy resin is preferably bisphenol A type epoxy resin: E01, E03, E06, E12, E20, E35, E42, E44, E51 or E55's One or more mixture.
8. according to a kind of hyperbranched polyether type epoxy resin/epoxy resin composite anticorrosion coating described in claim 5, its feature Be, diluent be preferably isopropanol, n-butyl alcohol, butanone, acetone one or more with dimethylbenzene, ethylbenzene in one or two The mixture planted;
Reactive diluent is preferably trihydroxymethylpropanyltri diglycidyl ether, 1,4 butanediol diglycidyl ethers and phenyl glycidyl One or more mixture of glycerin ether;
Leveling auxiliary agent is preferably modified urea solution, polyether-modified polydimethylsiloxane solution, multi-hydroxy carboxy acid's amide solution, many Hydroxycarboxylic acid esters, one or more mixture of polyamide solution containing amine functional group;
The B component of paint and varnish is that phenolic aldehyde amine, phenolic aldehyde amide-type, modified phenolic amine, modified phenolic amide-type epoxy are solid One or more mixture in agent.
9. according to a kind of hyperbranched polyether type epoxy resin/epoxy resin composite anticorrosion coating described in claim 5, its feature Being, color stuffing is preferably one or more mixture of zinc phosphate, zinc molybdate, mica powder, Pulvis Talci, iron oxide red, granularity For 400-2000 mesh;Defoamer is preferably polysiloxane solution.
10. the side of hyperbranched polyether type epoxy resin/epoxy resin composite anticorrosion coating described in preparation any one of claim 5-9 Method, it is characterised in that
A. the preparation of varnish
The diluent of EHBPE and 15-40 part of 0.5-10 part is stirred at reactor, after EHBPE all dissolves, adds The epoxy resin of 20-30 part, continues stirring, after mix homogeneously, adds the firming agent of 20-55 part, stirs, then stand ripe After changing 0.25-1.5 hour, filter discharging, obtain final required varnish;
B. the preparation of colored paint
EHBPE and the portion of diluent of 0.5-10 part are stirred in a kettle., after EHBPE all dissolves, adds 20- The epoxy resin of 30 parts and the reactive diluent of 0-15 part, after being uniformly mixed, add the color stuffing of 25-60 part, and stirring is treated After color stuffing is uniformly dispersed, with milling apparatus: cone mill, ball mill, three-roll grinder, sand mill and high-speed stirred dispersion machine A kind of grinding, until fineness reaches below 40 μm, obtains the fineness mill base less than 40 μm;0.25-is added in the mill base of preparation Leveling auxiliary agent, the defoamer of 0.08-1.5 part and the diluent of remainder mass parts of 3.5 parts, two parts diluent gross mass Number is 15-40 part, adds 20-55 part firming agent, stir after being uniformly mixed, and then stands ripening 0.25-1.5 little Shi Hou, filters discharging, obtains final required colored paint.
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