CN105918762A - Ultrahigh-pressure sterilizing equipment and preparation technology thereof - Google Patents
Ultrahigh-pressure sterilizing equipment and preparation technology thereof Download PDFInfo
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- CN105918762A CN105918762A CN201610299439.8A CN201610299439A CN105918762A CN 105918762 A CN105918762 A CN 105918762A CN 201610299439 A CN201610299439 A CN 201610299439A CN 105918762 A CN105918762 A CN 105918762A
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/015—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation
- A23L3/0155—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation using sub- or super-atmospheric pressures, or pressure variations transmitted by a liquid or gas
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
Abstract
The invention relates to ultrahigh-pressure processing equipment and a preparation technology thereof, in particular to ultrahigh-pressure sterilizing equipment and a preparation technology thereof. The equipment at least comprises force bearing frameworks, ultrahigh-pressure cylinder bodies which are horizontally placed in the force bearing frameworks, a first check block and a second check block, wherein the first check block and the second check block are used for transmitting reverse thrust established by ultrahigh pressure in the ultrahigh-pressure cylinder bodies to the force bearing frameworks; each ultrahigh-pressure cylinder body adopts a sleeve structure made from an inner-layer stainless steel barrel body and a multi-layer steel body; each force bearing framework which is formed by multi-layer board materials in parallel processed by water cutting is provided with a force bearing seat of which two axial ends adopt an arc-shaped structure, and the arc-shaped parts of the force bearing parts, the first check blocks and the second check blocks are supported in a floating manner. According to the ultrahigh-pressure equipment disclosed by the invention, the first check blocks, the second check blocks and the force bearing frameworks adopt a connecting manner of floating support, so that under the condition that the force bearing frameworks are stressed to be deformed, the arc-shaped surfaces of the first check blocks and the second check blocks can still maintain a large contact area with the inner arc-shaped support parts of the force bearing frameworks.
Description
Technical field
The present invention relates to supertension field, particularly relate to a kind of ultrahigh pressure treatment equipment and preparation technology thereof.
Background technology
Supertension sterilize technology (ultra-high pressure processing, UHP), also known as supertension
Technology (ultra-high pressure, UHP), high static pressure technology (high hydrostatic pressure,
Or high pressure processing of food technology (high pressure processing, HPP) HHP),.Supertension goes out
The mechanism of bacterium is by destroying the non-covalent bond in tropina, making protein higher structure destroy, thus
Cause protein coagulating and enzyme inactivation.Supertension also can cause somatic cells film rupture, makes chemistry in thalline
Component produces the various kinds of cell damages such as outflow, and it is dead that these combined factors effects result in microorganism.Superelevation
Pressure sterilization technology by hermetic container, imposes 400～600MPa using water as medium to material
Pressure or material is imposed with high-level hydraulic pressure oil for medium 100～1000MPa pressure, thus kill thing
Almost all of antibacterial, yeast and mold in material.Owing to supertension sterilize will not be as high temperature sterilization
Causing nutritional labeling to destroy and flavor variations, therefore, supertension sterilize technology has extensively in terms of food sterilizing
General application.
The high hydrostatic pressure technology (HHP) applied research in food preservation is to be existed by Bert Hite the earliest
Within 1899, propose.Bert Hite finds that the high pressure energy of 450MPa extends the storage life of milk first,
Work it was confirmed high pressure is to numerous food and the sterilization effect of beverage through numerous studies.After this, have
The research closing high hydrostatic pressure technology is never interrupted.But, until nineteen ninety, relevant high hydrostatic pressure
The research of the equipment of technology, technology and theory has just obtained breaking through and development.The nineties in 20th century is by day
First this Mingzhi room food company achieves UHP technology fruit jam, fruit juice, salad dressing, seafood, really
The commercial applications of food such as freeze.Afterwards, Europe and the university of North America, company and research institution are the most in succession
Accelerate the research to HHP technology.The supertension sterilize equipment pressure of industrialization promotion is
100～600MPa, ultrahigh pressure vessel medium is water；Part Experiment type can also reach 1000MPa or
Higher, high pressure chest working media is oil.
Chinese patent (notification number is CN2165851Y) discloses a kind of superhigh pressure bactericidal apparatus.Should
Device is made up of ultrahigh pressure vessel, pressurizer and hydraulic means.The high-pressure fluid that hydraulic means produces leads to
Piping is input to the piston hole section of pressurizer, the super high pressure fluid exported from the piston hole of pressurizer
Being entered in ultrahigh pressure vessel sterilization chamber by pipeline, to carrying disease germs, article carry out sterilization processing.This supertension kills
Although bacterium device has the advantages such as convenient disassembly, bearing strength height, pressure adjustable, but, this supertension
Sterilizing unit at least there is also following defect: (1) piston is connected by pipeline with sterilization chamber, and it is right to add
The requirement of pipeline voltage endurance capability；(2) sterilization chamber needs additionally to arrange sealing ring and seals；(3) superelevation
The pressure needed in pressure sterilization process is up to hundreds of MPa, and the biggest pressure will produce huge reverse push
Power, and this superhigh pressure bactericidal apparatus does not has the framework bearing this deboost so that this supertension kills
, there is huge potential safety hazard in the easy deformation of bacterium device；(4) ultrahigh pressure vessel is vertical placement, put,
Take material the most inconvenient, and the ultrahigh pressure vessel of vertical placement built on the sand, there is huge safety hidden
Suffer from.This equipment is only applicable to minitype high voltage cylinder body, for large-scale such as cylinder body more than 60L capacity, it is impossible to
Make the most big pressure-bearing frame in order to bear more than the 600 MPas intrinsic pressure counteracting forces provided.
Summary of the invention
For the deficiency of prior art, the invention provides a kind of ultrahigh pressure treatment equipment, described supertension
Processing equipment at least include load-bearing frame, the horizontal supertension cylinder body being positioned in described load-bearing frame and
The deboost extremely described load-bearing frame set up in described ultra-high pressure cylinder body by supertension for transmission
The first block and the second block, wherein, described supertension cylinder body is by internal layer stainless steel cylinder and multilamellar
The tube-in-tube structure that steel system becomes, cuts the described load frame that the multi-layered board processed is constituted side by side by water
Frame has the force-bearing base that axial two ends are arcuate structure, the arch section of described force-bearing base and described first gear
Block and described second block support with ralocatable mode.Preferably, supertension cylinder body is used for placing pending thing
Product by pressurising medium ultra-high voltage environment formed therein that.First block and the second block are used for transmitting super
High pressure is produced deboost in cylinder body.Load-bearing frame is used for bearing described deboost.Described floating
Flowing mode refers to that the first block and the second block with load-bearing frame laminating but are fixed and are connected.Ultra-high pressure cylinder
The tube-in-tube structure of body can bear supertension peripheral force during work, and makes its stress when supertension state equal
Even.First block and the second block use the connected mode of float support with load-bearing frame, at load-bearing frame
In the case of stress deformation, the first block and the second block can keep relative displacement with load-bearing frame, from
And make to remain between the first block and the second block and load-bearing frame bigger contact area.
According to a preferred implementation, the invention discloses a kind of ultrahigh pressure treatment equipment, comprising:
For placing the supertension cylinder body of pending article and for transmitting by supertension at described ultra-high pressure cylinder
First block of internal set up deboost extremely described load-bearing frame and the second block, described supertension
Processing equipment also includes the split type load-bearing frame being made up of at least two load independent of each other body, its
In, separation distance from each other cuts, more than each load body of respective thickness, the multilamellar processed respectively by water
Sheet material is constituted side by side；And each load body of described load-bearing frame is respectively provided with the inside that water is cut into and opens
Mouthful, thus the axial two ends in each load body form curved force-bearing base, described load body is respectively
The force-bearing base curved by two ends supports described first block and described second block with ralocatable mode.Root
According to this embodiment, split type load-bearing frame can unexpectedly bear the biggest propulsive thrust, and
Due to well-ventilated, contribute to the present invention well suited in continuous-flow type long working, be significantly better than existing
The integral type vertical load mount structure of technology.What is more important, this horizontal layout disclosed by the invention
Structure may be used for significantly larger supertension cylinder body.
According to a preferred implementation, described supertension cylinder body is by internal layer stainless steel cylinder and composite steel
The tube-in-tube structure that system becomes, the multilamellar sleeve of described telescoping structure the most snugly fills
Join, described supertension cylinder body include at least two supertension cylinder body body and with described supertension cylinder body body
The first plug removably connected and the second plug, described at least two supertension cylinder body body shares described
First plug and described second plug.Preferably, its inside is held by a supertension cylinder body body wherein
During the pending article of dress carry out ultra high pressure treatment, at least one in remaining supertension cylinder body body is held
Luggage discharging operations.Rotated by least two supertension cylinder body and perform ultra high pressure treatment work and handling material
Article can be carried out continuous way ultra high pressure treatment by operation, improve treatment effeciency.
According to a preferred implementation, there is mutually isostructural at least two supertension cylinder body body and pass through
The guide rail arranged transverse to load-bearing frame laterally moves into and/or removes the work that described load-bearing frame limits
So that described at least two supertension cylinder body body performs formula ultra high pressure treatment work of rotating among region.Excellent
Selection of land, the internal layer diameter of each supertension cylinder body body is 200～400mm, and internal layer length is
1800～2600mm.The working region that load-bearing frame limits preferably carries out supertension during ultra high pressure treatment
The position at cylinder body place.
According to a preferred implementation, the supertension cylinder body body completing charging arrives ultra high pressure treatment
Locked by alignment pin after position so that it is the axis of inner chamber and the first plug and the axis of the second plug
Line aligns.Preferably, the supertension cylinder body body completing charging passes through guide rail under the drive of servomotor
Shift to ultra high pressure treatment position, after it reaches processing position, alignment pin is inserted supertension cylinder body body
With hole, fuselage location to realize being accurately positioned of supertension cylinder body.
According to a preferred implementation, the first plug and the second plug can seal in the way of depressurization
Reach the supertension cylinder body body of ultra high pressure treatment position, described first plug and described second plug to have
For the medium intake line to described supertension cylinder body body input supertension medium.Preferably, superelevation
Cylinder pressure body chamber body is provided with plug water level switch, when the first plug and the second plug are at respective oil cylinder
When driving lower entrance supertension cylinder body body and trigger plug water level switch, stop advancing plug, carry out water
Seal.Preferably, the supertension medium inputted to supertension cylinder body body by medium intake line is pH
It it is the deionization softening pure water of 7～8.
According to a preferred implementation, there is mutually isostructural first plug and the second plug is symmetrical arranged
In the two ends of the supertension cylinder body body being in ultra high pressure treatment position, described first plug and described second
Plug promotes plug to move by being nested in the hydraulic tappet of hydraulic cylinder and makes described plug partial insertion surpass
The two ends of high pressure cylinder body body are to realize the sealing to described supertension cylinder body body.Preferably, described
One plug and described second plug also have for improve be connected between plug with supertension cylinder body body steady
Qualitative and the triangular washer of sealing reliability, U enclose and sealing ring dividing plate.
It is the cube with arcuate structure according to a preferred implementation, the first block and the second block
It is placed in the axial two ends of described force-bearing base, described first block and described second block and there is arcuate structure
Face be the structure that the arch section with described force-bearing base matches.Described first block and described second gear
The arch section of the arcuate structure of block and described force-bearing base matches so that described first block and described the
Two blocks and described load-bearing frame realize plane-plane contact.
According to a preferred implementation, between the first plug and the first block, the second plug and second gear
It is separately provided between block setting up the first power transmission block and the second power transmission block that power transmission connects.Preferably
Ground, the deboost that supertension is set up in cylinder body passes to load-bearing frame in the following way: supertension
The deboost produced in cylinder body is transferred to the first power transmission block and the by the first plug and the second plug
Two power transmission blocks, the first power transmission block and the second power transmission block again deboost is transferred to the first block and
Second block, is finally transferred to load-bearing frame by the first block and the second block by deboost.
According to a preferred implementation, the hydraulic circuit of ultrahigh pressure treatment equipment is provided with for adjusting
The constant register at 20～50 DEG C of hydraulic fluid temperature used in supercharger.Preferably, the temperature of hydraulic oil
When degree is less than 20 DEG C, the temperature of hydraulic oil can be improved by heating apparatus or low-pressure operation.Hydraulic oil
Temperature higher than 50 DEG C time, the temperature of hydraulic oil can be reduced by chiller.Register can be kept away
Exempt from hydraulic oil and occur that temperature raises because of continuous work, cause hydraulic oil thinning, cause leakage, even without
Method realizes the problem of supercharging, so that it is guaranteed that the continuous supercharging of ultrahigh pressure treatment equipment and continuous processing.
According to a preferred implementation, described ultrahigh pressure treatment equipment can be used in article sterilization treatment,
Viral inactivation treatment, biological extraction process and/or bio-pharmaceuticals processes.
Preferably, it would be desirable to the article carrying out sterilization treatment are put in ultrahigh pressure treatment equipment, at supertension
Under process, the protein coagulating in article, enzyme inactivation and microorganism can be made dead, thus reach sterilizing
Effect.Specifically, temperature-sensitive food, be easily charred the sterilizing of food, aquatic products, grain or medical apparatus and instruments
Process can use ultrahigh pressure treatment equipment to complete.
Preferably, it would be desirable to the article carrying out viral inactivation treatment are put in ultrahigh pressure treatment equipment, exist
The supertension of 200～300MPa can combine by the non-covalent bond within break virus membrane structure, makes film clothing
Disintegration between glutelin subunit, space structure change, Conformation Transition, biological activity change, so that
Virion feeling of loss metachromia.Specifically, ultra high pressure treatment can be used when producing vaccine and/or blood plasma to set
For carrying out inactivation of viruses.
Preferably, it would be desirable to the article carrying out biological extraction are put in ultrahigh pressure treatment equipment, at supertension
Under process, the response speed of biological extraction can be accelerated, shorten extraction time, raising product yield.Specifically
Ground, extracts flavone from Folium Bambusae, can use ultrahigh pressure treatment equipment during extraction tea polyphenols from Folium Camelliae sinensis
Improve product yield.
Preferably, it would be desirable to the article carrying out bio-pharmaceuticals are put in ultrahigh pressure treatment equipment, at supertension
Under process, its active component can be kept not to be damaged.Specifically, as long as including reed during biological
When luxuriant growth, Fructus Momordicae charantiae, spirulina or Stichopus japonicus extract, ultrahigh pressure treatment equipment can be used to ensure the work of medicine
Property composition is not damaged.
Another aspect of the present invention additionally provides the preparation technology of a kind of ultrahigh pressure treatment equipment, described preparation
Technique at least comprises the steps:
The preparation of S1: load-bearing frame, is cut the multi-layered board processed and constitutes load-bearing frame side by side by water,
Described load-bearing frame has the force-bearing base that axial two ends are arcuate structure.
S2: the preparation of supertension cylinder body, prepares at least two supertension cylinder body body, each ultra-high pressure cylinder
Body body is all the tube-in-tube structure become with composite steel system by internal layer stainless steel cylinder, at least two supertension
Cylinder body body shares the first plug and the second plug.
S3: the first block and the preparation of the second block, cut processing preparation by water and have arc cube knot
First block of structure and the second block, and make the arcwall face of the first block and the second block and the arc of force-bearing base
Shape part matches.
The assembling of S4: ultrahigh pressure treatment equipment, at least two supertension cylinder body body be placed in load-bearing frame it
Outward, the supertension cylinder body body of charging will be completed by leading of arranging transverse to load-bearing frame in a controlled manner
Rail laterally moves among the working region that described load-bearing frame limits.First plug and the second plug are with can
The supertension cylinder body body of ultra high pressure treatment position is sealed by the mode of depressurization.First block and
Second block is arranged at the axial two ends of described force-bearing base, and makes the arch section of described force-bearing base with described
First block and described second block support with ralocatable mode.
Another aspect of the present invention additionally provides a kind of ultrahigh pressure treatment equipment processed material utilizing the present invention
The method of product.Described method comprises the steps:
After pending article are put into supertension cylinder body body, described supertension cylinder body body moves to superelevation
Pressure processing position is also locked by alignment pin.
First plug and the second plug enter described supertension cylinder body body also under the promotion of respective oil cylinder
The two ends of described supertension cylinder body body are carried out water-stop, then by described first plug and described second
Medium intake line in plug fills supertension medium in described ultra-high pressure cylinder body.
Described first plug is gone forward side by side in going successively to described supertension cylinder body body under the promotion of its oil cylinder
Horizontal high voltage seals, and the first power transmission block enters operating position to block up described first under the promotion of its oil cylinder
Head with set up power transmission between the first block and be connected.
Described second plug is gone forward side by side in going successively to described supertension cylinder body body under the promotion of its oil cylinder
Horizontal high voltage seals, and the second power transmission block enters operating position to block up described second under the promotion of its oil cylinder
Head with set up power transmission between the second block and be connected.
Described supertension cylinder body after sealing is intensified, pressurize and pressure leak process to be to complete to treat process article
Ultra high pressure treatment.
Confirm that the pressure in described ultra-high pressure cylinder body releases after zero, described first power transmission block and described
Two power transmission blocks return to initial position under the drive of respective oil cylinder.
Described first plug and described second plug return to water level under the drive of respective oil cylinder, pass through superelevation
Cylinder pressure body draining pump by after the medium emptying in described supertension cylinder body and rhone, described first plug and
Described second plug continues to return to initial position under the drive of respective oil cylinder.
Described alignment pin is extracted to initial position so that described supertension cylinder body is unlocked, described after unblock
Supertension cylinder body body removal load-bearing frame returns to initial position to take out through described ultrahigh pressure treatment equipment
Process article and be that ultra high pressure treatment is ready next time.
According to a preferred implementation, the pressure in ultra-high pressure cylinder body rises in 10min
0～1500MPa, temperature when described supertension cylinder body carries out ultra high pressure treatment to article is 5～60 DEG C.
Preferably, the pressure in ultra-high pressure cylinder body rises to 100～1000MPa in 5min.
According to a preferred implementation, packing stage, the dwell time of described supertension cylinder body is
When pressure in 0～1800S, and described ultra-high pressure cylinder body is less than setting pressure 10～20MPa, by
Described ultrahigh pressure treatment equipment is automatically performed ftercompction.
Ultrahigh pressure treatment equipment and preparation technology thereof that the present invention provides at least have the advantage that
(1) first block of the present invention and the second block have with the arch section of load-bearing frame force-bearing base
The structure matched so that the two fits tightly, it is possible to realize plane-plane contact, and, the first block and
Second block uses the connected mode of float support with load-bearing frame, at load-bearing frame because of the feelings of stress deformation
Under condition, the arcwall face of the first block and the second block still is able to the arc supporting part with load-bearing frame and keeps
Bigger contact area；
(2) load-bearing frame of the present invention is to be made up of side by side, compared to unitary solid multi-disc alloy-steel plate
Structure, is assembled, by single steel plate, the structure that formed and can bear bigger pressure, and also can save defective material,
Reducing cost, on the other hand, the force-bearing base of load-bearing frame is cut processing technique by water and is formed, and compares
In laser cutting parameter or other mechanical processing techniques, the load performance of load-bearing frame is difficult to be destroyed；
(3) the first plug and second plug of the present invention cannot be only used for sealing supertension cylinder body body
Two ends, inject in supertension cylinder body also by the medium intake line in the first plug and the second plug
Supertension medium；
(4) present invention is by arranging load-bearing frame, is placed in load-bearing frame by supertension cylinder body, available
In bearing the huge deboost that supertension cylinder body produces so that ultrahigh pressure treatment equipment is difficult to safety occur
Hidden danger, and, the supertension cylinder body of the present invention is horizontal placement, vertical puts compared to of the prior art
Put, have and put, take that material is convenient and the higher advantage of safety.
Accompanying drawing explanation
Fig. 1 is the sectional view of ultrahigh pressure treatment equipment of the present invention；With
Fig. 2 is the structural representation of ultrahigh pressure treatment equipment the second plug of the present invention.
Reference numerals list
101: load-bearing frame 102: supertension cylinder body
103a: the first plug the 103b: the second plug
104a: the first block the 104b: the second block
105a: the first power transmission block the 105b: the second power transmission block
106: the arch section of force-bearing base 106a: force-bearing base
201: plug fixes seat 202: rail plate
203: the first hexagon socket cap head screws 204: plug slide block
205: plug sliding seat 206: plug connection frame
207: plug 208: triangular washer
209: medium tube road junction 210: filter screen gland
211: filter screen 212: the first straight pin
213: the second hexagon socket cap head screws 214: adpting flange after plug
215: the second straight pins 216: hydraulic tappet
217: hydraulic cylinder 218: spring washer
219: hydraulic cylinder fixed plate 220: hydraulic cylinder fixes seat
221: medium intake line 222:U circle
223: sealing ring dividing plate
Detailed description of the invention
It is described in detail below in conjunction with the accompanying drawings.
The supertension of indication of the present invention refers to by 100MPa and above hydrostatic pressure at normal temperatures or relatively
Under low temperature, article are processed, thus reach some physical and chemical reaction speed of sterilizing, change article
Effect.
The invention provides a kind of ultrahigh pressure treatment equipment.Fig. 1 is cuing open of ultrahigh pressure treatment equipment of the present invention
View.As it is shown in figure 1, ultrahigh pressure treatment equipment at least includes load-bearing frame 101, supertension cylinder body
102 and the first block 104a and the second block 104b.Horizontal being positioned over of supertension cylinder body 102 is held
In power framework 101.First block 104a and the second block 104b is for directly or indirectly connecting load
Framework 101 and supertension cylinder body 102.Load-bearing frame 101 is cut processing technique by water and is formed and be enough to
Accommodate the force-bearing base 106 of supertension cylinder body 102.The axial two ends of force-bearing base 106 have arcuate structure.
First block 104a and the second block 104b and load-bearing frame 101 use the connected mode of float support.
I.e. first block 104a and the second block 104b fits with load-bearing frame 101 but fixes and be connected.
The deboost that supertension cylinder body 102 produces is transmitted by the first block 104a and the second block 104b
To load-bearing frame 101.The first block 104a and the second block 104b of the present invention and load-bearing frame 101
Use the connected mode of float support, in the case of load-bearing frame 101 is because of stress deformation, the first block
104a and the second block 104b and load-bearing frame 101 keep relative displacement, so that the first block
Bigger contact area is remained between 104a and the second block 104b and load-bearing frame 101.Another
Aspect, supertension cylinder body 102, by arranging load-bearing frame 101, is placed in load-bearing frame 101 by the present invention
In, can be used for bearing the huge deboost that supertension cylinder body 102 produces so that ultrahigh pressure treatment equipment
It is difficult to that potential safety hazard occurs, and, the supertension cylinder body 102 of the present invention is horizontal placement, compared to existing
There is the vertical placement in technology, have and put, take that material is convenient and the higher advantage of safety.
Another aspect of the present invention additionally provides the preparation technology of a kind of ultrahigh pressure treatment equipment.This prepares work
Skill comprises the steps:
Load-bearing frame 101 is formed by least two group steel plates.Often group steel plate is by 3～8 alloy-steel plate superpositions
Form.Every alloy-steel plate is cut processing technique by water and is formed and can accommodate holding of supertension cylinder body 102
Power seat 106.The axial two ends of force-bearing base 106 have arcuate structure.By internal layer stainless steel cylinder with many
Layer steel system becomes tube-in-tube structure to form supertension cylinder body body.According to a kind of preferred implementation, load
Framework 101 is to be made up of two groups of steel plates, and often group steel plate is cut processing technique by 6 steel plates by water and formed
There is the space that be enough to accommodate supertension cylinder body.Assembled, by single steel plate, the structure formed and can bear bigger
Pressure, and compare the load-bearing frame of unitary solid structure, save defective material, reduce cost.Water cuts processing
Steel plate can be carried out the disposable cutting processing of arbitrary curve, heat and nuisance during cutting, will not be produced
Matter, material, without heat effect, need not or be prone to secondary operations after Water Cutting, safe and environment-friendly, low cost,
Speed is fast, efficiency is high.The outside of described load-bearing frame is to be the fold-line-shaped of 120 ° to 140 ° in interior angle
The load-bearing frame of structure.Described fold-line-shaped structure is to be cut along consistent tangent line by rectangular each laminate material
Behind corner formed, and the extended line of described tangent line intersect each other after surround parallelogram.Preferably,
Extended line intersects composition square.The area that contacts with each other between each layer steel plate is more than its relative area
Between 80%, and two groups of sheet materials, the width in gap is 1～3: 1 with the ratio often organizing sheet metal thickness, preferably
2.5∶1.It addition, the width of framework is 2～1: 1 with the ratio of the thickness of framework inside described load-bearing frame,
It is preferably 1.5: 1；Additionally inside it, the length-width ratio of framework is 5～6: 1, preferably 6: 1, and outer side frame body
Length-width ratio be 2～4: 1, preferably 3: 1.
Length-width ratio inside load-bearing frame frame-type is the biggest, can accommodate the length-width ratio of cylindric high pressure cylinder body more
Greatly, then the surface area of plug is the least, internal liquid pressure one way or another is equal, major part pressure
Power is born by high pressure cylinder body, plug bear will pressure the least, the most just pass to the pressure of load-bearing frame
The least, the highest to the utilization rate of load-bearing frame, the capacity of the high pressure cylinder body of the most identical external surface area is also
The least, therefore the utilization rate of supertension sterilize device is the highest.Otherwise but, in load-bearing frame frame-type
The length-width ratio of side is the least, and the capacity of the high pressure cylinder body of identical external surface area is the biggest, and load-bearing frame is subject to
Power the biggest, the highest to the performance requirement of load-bearing frame.It is thus desirable to according to practical situation, than
Such as thickness and the material of framework, the length-width ratio of load-bearing frame inner side edge is made suitably selection.According to this
One preferred implementation of invention, the length-width ratio of load-bearing frame inner side edge is 5～6: 1, it is furthermore preferred that
The length-width ratio of load-bearing frame inner side edge is 6: 1, and high pressure cylinder body can either be made to have bigger capacity, also
The performance of load-bearing frame can be played to a greater degree in safety range.
In the case of length-width ratio inside load-bearing frame is certain, the thickness of load-bearing frame will be to affect it to hold
By the principal element of supertension ability, the hyperpressure that particularly semi-cylindrical block bears can pass through arc
Or the force-bearing base of arch disperses and passes to the long side of load-bearing frame horizontal direction, is subject at force-bearing base
Power will be maximum.Therefore the also overall performance to load-bearing frame of the framework thickness at force-bearing base plays important
Impact.According to a preferred embodiment of the present invention, the inner arc radius of force-bearing base and this circular arc
The center of circle is 1 to the length ratio of closest approach (i.e. at the framework thickness minimum at force-bearing base) outside force-bearing base:
1.5～2.5, with preferably this ratio is 1: 2.Now can play to a greater degree in safety range
The performance of load-bearing frame, can accommodate again the high pressure cylinder body of more capacity, fully improves supertension sterilize device
Utilization rate.
According to one preferred embodiment, described load-bearing frame is made up of at least two group sheet materials, often organizes plate
Material is made up of side by side at least six layers of steel plate, and the area that contacts with each other between the most each layer steel plate is relative more than it
The 80% of face area.Compared to the load-bearing frame of unitary solid structure, lamellar steel plate assembles the multilamellar formed
Structure, it is possible to preferably disperse stress, deformation range is bigger, and stability and safety are more preferable, Er Qieneng
Enough save material, reduce cost.
The group quantity of sheet material is the most, is less susceptible to adjust its position, due to load-bearing frame supertension to be used for
The power that power, slightly deviation will make different plates group be subject to produces the biggest difference so that device security
Reduce with stability.The number of plies of sheet material is the most, and installation requirement is the highest, and the manufacturing cost of equipment is the highest,
And the number of plies of sheet material is the fewest, then the poorest to the dispersibility of load-bearing frame holding capacity, safety is the lowest.According to
A preferred embodiment of the present invention, uses two groups of sheet materials being respectively 6 Rotating fields, simple structure,
Low cost, convenient for installation and maintenance, the stability of equipment is more preferable.
According to a kind of preferred implementation, described load-bearing frame forms the structure with oval space, its
Outside the radius of hollow space circular arc and this circular arc center of circle to load-bearing frame, the length ratio of closest approach is
1: 1.5～2.5.First plug 103a and the second plug 103b is symmetricly set in supertension cylinder body body
Two ends also are used for sealing supertension cylinder body body.By water cutting process by the first block 104a and second gear
Block 104b cuts into the cube with arcuate structure.First block 104a and the second block 104b
The arch section 106a in the face and force-bearing base with arcuate structure matches.
By in horizontal for supertension cylinder body 102 force-bearing base 106 being positioned over load-bearing frame 101.By first
Block 104a and the second block 104b is arranged at the axial two ends of load-bearing frame 101.First block
104a and the second block 104b has the face of arcuate structure with the arch section 106a of force-bearing base to float
The mode supported connect so that the deboost that produces of supertension cylinder body 102 by the first block 104a and
Second block 104b is transferred to load-bearing frame 101.For anti-stop block sliding, inside described load-bearing frame
In framework, the bus with the first block and the second block is arranged with location lever, framework level side, inner side in parallel
Outer ledge upwards is provided with locating stop piece.
Embodiment 1
Referring again to Fig. 1, ultrahigh pressure treatment equipment at least includes load-bearing frame 101, supertension cylinder body 102
And the first block 104a and the second block 104b.Introduce the structure of each several part in detail below.
According to a preferred implementation, load-bearing frame 101 is made up of at least two group steel plates.Two groups of steel plates
Be spaced apart from each other, use bindiny mechanism relative localization, thus formed between two groups of steel plates longitudinally through
Gap.Often group steel plate is formed by stacking by 3～8 alloy-steel plates.Preferably, steel plate is often organized by 6 alloys
Steel plate is formed by stacking.Every alloy-steel plate is cut processing technique by water and is formed and can accommodate supertension cylinder body
The force-bearing base 106 of 102.The load-bearing frame 101 of the present invention is formed by stacking by 3～8 alloy-steel plates
At least two group steel plate compositions, compared to unitary solid structure, single steel plate assembling the structure formed can
Bear bigger pressure, and also defective material can be saved, reduce cost.Cut what processing technique was formed by water
Force-bearing base 106 Glabrous limit, contributes to the first block 104a and the second block 104b and load frame
Frame 101 is fitted each other.
The assembling of the load-bearing frame of the present invention comprises the steps:
1, use outer-hexagonal service bolt that 6 water are cut the steel plate of processing to pre-install on flat board；The most every
Sheet steel plate can not have overlap, burr, collide with, greasy dirt, the placement of each steel plate will with water cut processing place
Keep consistent.
2, semicircle first block and the second block are respectively placed in the load frame being made up of 6 steel plates
In the both sides circular arc that frame is formed, and connect above-mentioned two block by adjusting rod, and gradually afterburning, observe
The stress situation of change of steel plate, bolt pretension the most therewith, but the most locked.
3, until 6 steel plates are fully contacted with block, when adjusting rod no longer changes, bolt is pressed rice word
The fastening one by one of type order is until locked.
4, adjusting rod is unclamped, the red gallbladder powder of uniform application on the convex surface of block, again give adjusting rod afterburning,
To no longer change, unclamping adjusting rod, the arc surface of 6 steel plates of inspection contacts feelings with block convex surface
Condition, manual amendment repeats.Until 6 steel plates uniform contact simultaneously, and contact surface reaches 80%
Above.
5, after above-mentioned passed examination, again by afterburning for adjusting rod to no longer change time, with sell directly to households by
One replaces bolt, and welds at two ends.During replacement, after only selling complete firm welding directly to households at first,
Order according to the m type could be allowed to unclamp the second support bolt be replaced.When replacing, frock to be used is additional
Coupling mechanism force, on the other hand selling external diameter directly to households can not contact with steel plate inner hole wall, and available tissue sheet is at two ends pad
Rise.
6, unclamp adjusting rod, block is taken out, complete to assemble.
It is arranged at load according to a preferred implementation, the first block 104a and the second block 104b
The axial two ends of framework 101.First block 104a and the second block 104b is to have arcuate structure
Cube.First block 104a and the second block 104b has the face of arcuate structure
The structure that arch section 106a matches.The arc knot of the first block 104a and the second block 104b
The arch section 106a of structure and force-bearing base matches so that the first block 104a and the second block 104b
Plane-plane contact is realized with load-bearing frame 101.First block and second block of the present invention have and force-bearing base
The structure that matches of arch section 106a so that the two fits tightly, it is possible to realize plane-plane contact.
On the other hand, load-bearing frame 101 is placed the first block 104a's and the second block 104b by the present invention
Position is set to arcuate structure, can make load-bearing frame 101 uniform force, and bear relatively noticeable effort
Time be unlikely to deform so that load-bearing frame 101 can bear bigger pressure.Preferably, in assembling first
Before block 104a and the second block 104b, to the first block 104a and the second block 104b with
Polish in the position of load-bearing frame 101 contact so that the two fits tightly, and works with the face way of contact.
According to a preferred implementation, force-bearing base 106 is oval.First block 104a and second
Block 104b is semicylinder.First block 104a and the second block 104b has arcuate structure
Face matches with the arch section 106a of oval force-bearing base.First block 104a and the second block
The structure of 104b is not limited to semicylinder, it is also possible to be that at least face is the cube of arcuate structure, as
Spherical.First block 104a and the second block 104b has face and the load-bearing frame 101 of globoidal structure
Contact.Force-bearing base 106 is also not necessarily limited to ellipse.Load-bearing frame 101 and the first block 104a and
The position of two block 104b contacts is correspondingly and the first block 104a and the arc of the second block 104b
The structure that face matches.The first block 104a and the second block 104b with globoidal structure can be uniform
The axial force of transmission supertension cylinder body 102 work is to load-bearing frame 101, and eliminates supertension cylinder body 102
Issuable non-axial force during work, is effectively ensured supertension cylinder body 102 and does not produce not permitted in design
Deformation.
According to a preferred implementation, supertension cylinder body 102 at least include supertension cylinder body body and with
The first plug 103a that supertension cylinder body body removably connects and the second plug 103b.First plug
103a and the second plug 103b is for sealing the two ends of supertension cylinder body body.First plug 103a
With in the second plug 103b, there is medium intake line 221.Blocked up by the first plug 103a and second
The medium intake line 221 of head 103b inputs supertension medium to set up superelevation to supertension cylinder body body
Pressure ring border.The first plug 103a and the second plug 103b of the present invention cannot be only used for sealing supertension
The two ends of cylinder body body, input also by the medium in the first plug 103a and the second plug 103b
Pipeline 221 injects supertension medium in supertension cylinder body 102.
According to a preferred implementation, supertension cylinder body body is by internal layer stainless steel cylinder and composite steel
The tube-in-tube structure that system becomes.Supertension cylinder body body is cylindrically so that its stress when supertension state is equal
Even.The internal layer a diameter of 200～400mm of supertension cylinder body body.The internal layer of supertension cylinder body body is long
Degree is 1800～2600mm.The tube structure of supertension cylinder body 102 can bear the superelevation of system work
Pressure peripheral force.Supertension cylinder body 102 is used for placing treating material.Formed in supertension cylinder body 102
Ultra-high voltage environment, puts in supertension cylinder body 102 by treating material, and treating material is at superelevation pressure ring
Processing procedure is completed under border.According to a preferred implementation, ultrahigh pressure treatment equipment includes at least two groups
Supertension cylinder body body.At least two group supertension cylinder body bodies are alternately moved into by travel mechanism and/or move
Go out load-bearing frame 101, so that at least two group supertension cylinder body body alternately ultra high pressure treatment prepared
Journey and ultra high pressure treatment process.At least two group supertension cylinder body bodies make the ultrahigh pressure treatment equipment can be real
Existing continuous treatment technique.Two groups of supertension cylinder body bodies share the first plug 103a and the second plug
103b.At least two group supertension cylinder body body one are operationally placed in load-bearing frame 101；Separately
One cylinder body body then removes load-bearing frame 101, and both ends open, it is simple to handling ultra high pressure treatment thing.
The ultrahigh pressure treatment equipment of the present invention uses at least two group supertension cylinder body bodies to realize continuous treatment work
Skill, can save the ultra high pressure treatment time, improves ultra high pressure treatment efficiency.
It is symmetricly set according to a preferred implementation, the first plug 103a and the second plug 103b
It is in the two ends of the supertension cylinder body body of ultra high pressure treatment position.First plug 103a and the second plug
103b has identical structure.First plug 103a and the second plug 103b passes through hydraulic tappet 216
Promote plug 207 to move and make the two ends of plug 207 partial insertion supertension cylinder body body to realize surpassing
The sealing of high pressure cylinder body body.Hydraulic tappet 216 is nested in hydraulic cylinder 217.Hydraulic tappet 216
Telescopic moving can be carried out relative to hydraulic cylinder 217.First plug 103a and the second plug 103b is also
There is triangular washer 208, U circle 222 and sealing ring dividing plate 223.Triangular washer 208, U circle 222
It is socketed on plug 207 with sealing ring dividing plate 223 and fits with the outer surface of plug 207.Triangle
Packing ring 208, U circle 222 and sealing ring dividing plate 223 are for seal plug 207 with supertension cylinder body originally
Body.Triangular washer 208, U circle 222 and sealing ring dividing plate 223 can improve plug 207 with cylinder body originally
The stability connected between body and the reliability of sealing.
According to a preferred implementation, it is provided with between the first plug 103a and the first block 104a
First power transmission block 105a.It is provided with the second power transmission between second plug 103b and the second block 104b
Block 105b.First power transmission block 105a and the second power transmission block 105b is respectively used at the first plug
Power transmission is set up even between 103a and the first block 104a, the second plug 103b and the second block 104b
Connect.Preferably, the face that the first power transmission block 105a and the first plug 103a contacts with each other is shape phase
The planar structure of coupling.The face that first power transmission block 105a and the first block 104a contacts with each other also is
The planar structure of mating shapes.Similarly, the second power transmission block 105b and the second plug 103b phase
The planar structure that face is mating shapes of contact mutually.Second power transmission block 105b and the second block 104b
The face contacted with each other is also for the planar structure of mating shapes.According to a preferred implementation, supertension
The deboost produced in cylinder body 102 is to pass to load-bearing frame 101 in the following way: superelevation
The deboost produced in cylinder pressure body 102 is transferred to by the first plug 103a and the second plug 103b
First power transmission block 105a and the second power transmission block 105b.First power transmission block 105a and the second power transmission
Deboost is transferred to the first block 104a and the second block 104b by block 105b, then by first gear
Deboost is transferred to load-bearing frame 101 by block 104a and the second block 104b.Described first power transmission
Block 105a and the second power transmission block 105b is to be made up of two parts respectively, the two of above-mentioned power transmission block
Individual part is each provided with semi-circular recesses so that being formed when it contacts and can accommodating hydraulic pressure on phase-contact surface
The cylindrical hole of bar.
Embodiment 2
The present embodiment is the further improvement to embodiment 1, only illustrates the part improved.
First plug 103a and the second plug 103b has identical structure.Fig. 2 shows the present invention
The structural representation of ultrahigh pressure treatment equipment the second plug 103b.As in figure 2 it is shown, the second plug 103b
Including fixing seat 201 for supporting the plug of the second plug 103b.It is arranged at plug to fix on seat 201
And for realizing the rail plate 202 that plug 207 moves.For connecting rail plate 202 and plug
First hexagon socket cap head screw 203 of fixing seat 201.For realizing rail plate 202 and plug
The plug slide block 204 that sliding seat 205 is slidably connected.For supporting the plug sliding seat of plug 207
205.The plug connection frame 206 being arranged between plug 207 and plug sliding seat 205.Plug connection frame
206 are used for connecting plug 207 and plug sliding seat 205.For sealing the stifled of supertension cylinder body body
207.Reliable for improving connective stability and sealing between plug 207 and supertension cylinder body body
Property triangular washer 208, U circle 222 and sealing ring dividing plate 223.For to supertension cylinder body body
The medium tube road junction 209 of interior injection supertension medium.For filter screen 211 is fixed on plug 207
Filter screen gland 210.For filtering the filter screen of the supertension medium injected by medium intake line 221
211.For realizing the first straight pin 212 that plug 207 is fixedly connected on plug connection frame 206.
For realizing the second hexagon socket cap head screw that plug 207 is connected with adpting flange after plug 214
213.Adpting flange 214 after the plug realizing plug 207 and hydraulic tappet 216 connection.With
The second straight pin 215 that adpting flange 214 is connected with hydraulic tappet 216 after realizing plug.For
Promote the hydraulic tappet 216 that plug 207 moves.For the hydraulic cylinder promoting hydraulic tappet 216 to move
217.Spring washer 218 for fixative cylinder pressure 217.For fixing the liquid of spring washer 218
Cylinder pressure fixed plate 219.Seat 220 is fixed for supporting the hydraulic cylinder with fixative cylinder pressure fixed plate 219.
For inputting the medium intake line 221 of supertension medium in supertension cylinder body body.
According to a preferred implementation, plug is fixed seat 201 and is fixed on load-bearing frame 101 by screw
On.Rail plate 202 is fixed on plug by the first hexagon socket cap head screw 203 fixes seat 201
On and be used for realizing plug 207 and slide along certain tracks.Plug slide block 204 and rail plate 202
It is slidably connected.Plug slide block 204 is used for supporting plug sliding seat 205, and makes plug sliding seat 205
Can slide along rail plate 202.Plug sliding seat 205 by screw be fixed on plug slide block 204 it
On.Plug connection frame 206 is fixed on plug sliding seat 205 by pin.Surpass for realizing closing
The plug 207 of high pressure cylinder body body is fixed on plug connection frame 206 by the first straight pin 212 and screw
On.For ensureing plug 207 and the triangular washer 208 of supertension cylinder body body sealing, U circle
222 and sealing ring dividing plate 223 socket and plug 207 on and fit with the outer surface of plug 207.
For filtering the filter screen of the supertension medium being injected supertension cylinder body body by medium intake line 221
211 are fixed on medium tube road junction 209 through filter screen gland 210.Endure for realizing plug 207 and hydraulic pressure
After the plug that bar 216 is connected, adpting flange 214 is by the second hexagon socket cap head screw 213 and plug
207 are connected.Second straight pin 215 is positioned at after plug on adpting flange 214.For promoting plug 207
Hydraulic tappet 216 be connected with adpting flange after plug 214.For promoting the liquid of hydraulic tappet 216
Cylinder pressure 217 is socketed on hydraulic tappet 216, it is achieved hydraulic tappet 216 can enter relative to hydraulic cylinder 217
Row is flexible.Hydraulic cylinder 217 is fixed on hydraulic cylinder fixed plate 219 via spring washer 218.Hydraulic cylinder
Fixed plate 219 is fixed on hydraulic cylinder via screw fixes seat 220.Supertension medium is inputted by medium
Pipeline 221 injects supertension cylinder body body, so that forming ultra-high voltage environment in supertension cylinder body 102.
As a example by the movement of the second plug unit 103b.At the second plug unit 103b to ultra-high pressure cylinder
In this internal moving process of body, hydraulic tappet 216 to hydraulic cylinder 217 stretches out, connects via after plug
Acting flange 214 promotes plug 207 along in rail plate 202 partial insertion supertension cylinder body body.
When plug 207 enters in supertension cylinder body body, it is achieved supertension cylinder body 102 watertight.When stifled
207 when triggering liquid-level switch in supertension cylinder bodies 102, and hydraulic tappet 216 stops elongation.Superelevation
Pressure medium is big via water way unit, medium intake line 221, filter screen 211 and medium tube road junction 209
Flow injects in supertension cylinder body 102.When in supertension cylinder body 102, supertension medium triggers spilling water water
During stream switch, stop supertension medium and inject.After supertension medium has injected, hydraulic tappet 216 enters
One step elongation, promotes plug 207 to stretch into along rail plate 202 via adpting flange after plug 214
Supertension cylinder body body also completes high pressure sealing.After supertension cylinder body 102 completes high pressure sealing, second
Power transmission block 105b enters station.Second power transmission block 105b is used for transmitting supertension cylinder body 102 and makees
Deboost on plug 207 is to the second block 104b, then by the second block 104b by this work
Firmly it is transferred to load-bearing frame 101.Hydraulic cylinder 217 is socketed on hydraulic tappet 216, it is achieved that hydraulic pressure
Tappet 216 can carry out stretching motion relative to hydraulic cylinder 217, meanwhile, is used for transmitting supertension cylinder body
102 act on deboost on plug 207 is placed in the second block 104b of load-bearing frame 101
Between second plug 103b and load-bearing frame 101, it is to avoid undertaken supertension by hydraulic tappet 216
The deboost of cylinder body 102, protects the hydraulic gear of the second plug 103b, adds hydraulic pressure
Drive mechanism service life.
The first plug 103a and the second plug 103b of the present invention cannot be only used for sealing supertension cylinder body
Two ends, also by the medium intake line 221 in the first plug 103a and the second plug 103b
In supertension cylinder body, inject supertension medium, in making supertension cylinder body 102, form ultra-high voltage environment.This
The first plug 103a and the second plug 103b of invention can promote plug 207 by hydraulic tappet 216
Move along rail plate 202 and move.
Embodiment 3
The operation principle of ultrahigh pressure treatment equipment of the present invention is: pending article put into ultra-high pressure cylinder body
After, plug is advanced to operating position and ultra-high pressure cylinder body forms airtight cavity volume.During supercharging, control system
First start main oil pump, simultaneously close off automatic decompression valve, then by low pressure water injection pump big flow in container
Water-filling, after being full of water in container, starts the work of supertension origin system and carries out supercharging.Work as pressure transducer
After detecting that supertension cylinder interior pressure reaches preset value, supertension origin system stops supercharging, enters container
Packing stage.Pressurize timer starts timing, and after reaching Preset Time, pressurize timer stops timing.
At packing stage, if pressure leakage is to ftercompction setting value, supertension origin system is actuated for ftercompction automatically,
Ftercompction stops to pressure set points.Packing stage terminates rear releasing pressure automatically.During pressure release, control system beat
Opening automatic decompression valve, pressure is released by pressure duct.Of the present invention ultra high pressure treatment is specifically described below set
Standby supercharging, pressurize and pressure leak process.
When ultrahigh pressure treatment equipment is in original state, by artificial by pending replenishment to ultra-high pressure cylinder
One of them supertension cylinder body body of body 102.After artificial blowing completes, supertension cylinder body 102 exists
Move to working position under the drive of servomotor.Supertension cylinder body 102 is moved into after working position step completes,
Supertension block guide pin inserts supertension cylinder body 102 and the hole, location of load-bearing frame 101, it is achieved accurate
Determine position, make axis and the supertension cylinder body 102 of the first plug 103a and the second plug 103b simultaneously
Axis precise alignment.Described alignment pin is connected to supertension cylinder body by spring, and cylinder body moves to super
Being pushed hole, location by spring during HIGH PRESSURE TREATMENT station and produce the signal of telecommunication, supertension cylinder body stops mobile.
First plug 103a and the second plug 103b carries out water-stop in entering supertension cylinder body body.
When the first plug 103a and the second plug 103b triggers liquid-level switch, stop advancing, be ready for
Big flow supertension medium injects.Injected in supertension cylinder body 102 by medium intake line 221
Supertension medium, when the spilling water water flow switch action that supertension cylinder body 102 is installed above, stops superelevation
Pressure medium injects.After supertension medium has injected, the first plug 103a and the second plug 103b enters one
Step gos deep into supertension cylinder body 102 inner chamber, carries out high pressure sealing.Complete supertension cylinder body 102 supercharging.
After supertension cylinder body 102 completes high pressure sealing, the first power transmission block 105a and the second power transmission block
105b enters station.First power transmission block 105a and the second power transmission block 105b is used for transmitting supertension
Cylinder body 102 acts on the deboost on the first plug 103a and the second plug 103b to the first block
104a and the second block 104b, then by the first block 104a and the second block 104b by this active force
It is transferred to load-bearing frame 101.
According to a preferred implementation, the supertension medium injected in supertension cylinder body 102 for go from
Son softens pure water.The pH that deionization used softens pure water is 7～8.Supertension medium peracid or excessively alkali are all
Equipment can be caused damage.Deionization used softens pure water need to keep a less dissolubility.Because
Solute under supertension, as calcium carbonate can tend to precipitation, precipitation can be to valve, sealing ring, ultrahigh pressure pipeline
And supertension cylinder body causes damage.Preferably, deionization used softens pure water is distillation or general
Deionized water, and carry out the conventional sense of water quality before use.
When in supertension cylinder body 102, pressure reaches supertension cylinder body 102 pressure setting threshold value, the second circle
Medium intake line 221 in plug closed by pin 215, and supertension cylinder body 102 enters packing stage.
Supertension cylinder body 102 completes the ultra high pressure treatment to material in packing stage.Treat that supertension process is complete
Cheng Hou, supertension cylinder body 102 enters the pressure release stage.In second straight pin 215 opens plug, medium is defeated
Enter pipeline 221.First power transmission block 105a and the second power transmission block 105b is back to initial position.When first
Power transmission block 105a and the second power transmission block 105b returns after initial position step completes, the first plug 103a
Supertension cylinder body 102 to water-break position is removed with the second plug 103b, when triggering water level switch, first
Plug 103a and the second plug 103b stop motion.Through the first plug 103a and the second plug 103b
After triggering water level switch, water way unit evacuates medium in supertension cylinder body 102.Complete supertension cylinder body
After 102 drainings, the first plug 103a and the second plug 103b is retracted into initial position.Ultra-high pressure cylinder
Body alignment pin is extracted to initial position, and supertension cylinder body 102 unlocks.After supertension cylinder body 102 has unlocked,
Supertension cylinder body 102 moves to initial position under servomotor drives, and takes out ultra high pressure treatment in cylinder body
Article.Complete ultra high pressure treatment overall process.
Embodiment 4
The ultrahigh pressure treatment equipment that the present invention provides can be widely used at article sterilization treatment, inactivation of virus
Reason, biological extraction process and/or bio-pharmaceuticals processes.The ultra high pressure treatment provided with the present invention below sets
As a example by standby application.
(1) supertension impact on brown rice digestion time
The ultrahigh pressure treatment equipment using the present invention to provide, will be set as 300S, pressure model the dwell time
Enclosing is 200～500MPa, and ftercompction pressure is set as 10～20MPa.
Being analyzed the brown rice through ultra high pressure treatment, supertension is bright to the digestion time effect of brown rice
Aobvious.When supertension reaches 500MPa and above pressure, the digestion time of brown rice can be made by 34min
Shorten to 13min.Meanwhile, ultra high pressure treatment also can reduce the hardness of steamed brown rice.
(2) supertension is on the impact of microorganism in Penaeus seu panulirus
The ultrahigh pressure treatment equipment using the present invention to provide, will be set as 600S, pressure model the dwell time
Enclosing is 300～400MPa, and ftercompction pressure is set as 10～20MPa.
Being analyzed the Penaeus seu panulirus through ultra high pressure treatment, various microorganism killings in Penaeus seu panulirus are made by supertension
With significantly.When supertension reaches 400MPa and above pressure, 99.3% can be killed in Penaeus seu panulirus
Microorganism.
(3) ultra high pressure treatment impact on the tenderness of meat
The ultrahigh pressure treatment equipment using the present invention to provide, will be set as 600S, pressure model the dwell time
Enclosing is 100～600MPa, and ftercompction pressure is set as 10～20MPa.
Meat through ultra high pressure treatment is analyzed, through the ultra high pressure treatment of more than 100MPa, meat
The soft degree of class is all significantly increased.Its mechanism: one is that in mechanical force makes muscle muscle fiber, flesh moves egg
White and myosin combination is dissociated, and Z line disintegrate and muscle fiber panelization cause muscle shearing force to decline；
Two is the activity increase that pressure treatment makes endogenous proteinase calcium kinase in muscle, accelerates muscle protein
Hydrolysis, accelerates caused by muscle maturation.The stiffness of meat after therefore, ultra high pressure treatment can reduce government official,
Prevent cold events, accelerate postmortem aging process and increase the tenderness of meat.
(4) supertension impact on marine fish preservation quality
The ultrahigh pressure treatment equipment using the present invention to provide, will be set as 600S, pressure model the dwell time
Enclosing is 100～600MPa, and ftercompction pressure is set as 10～20MPa.
Marine fish through ultra high pressure treatment is analyzed, finds 300MPa and 400MPa process
Sea bream in storage, oppress elastic force and hardness is effectively retained, contrary 200MPa processes sample
During preserving, elastic force reduces, and it was found that the moisture holding capacity of sea bream muscle of back increases along with processing pressure
And reduce.Utilize the impact on structural protein of the immunoblotting assay supertension, find 400MPa pressure
Desmin degraded during sea bream is preserved can be prevented, be likely to be due to pressure and make desmin degrade
Enzyme inactivates.
(5) supertension impact on prawn quality
The ultrahigh pressure treatment equipment using the present invention to provide, will be set as 600S, pressure model the dwell time
Enclosing is 100～600MPa, and ftercompction pressure is set as 10～20MPa.
Prawn through ultra high pressure treatment is analyzed, with processing pressure and the increase of dwell time, right
The color of shrimp is thin out, and L-value significantly increases, and Macrobrachium nipponensis color gradually bleaches, in opaque shape, but to redness
With yellowing having no significant effect, the ripe local flavor of slight similar steaming and decocting occurs；Its matter structure also there occurs bright
Aobvious change, hardness increases therewith, and elastic first downward trend occur in area of low pressure, then along with pressure
The prolongation elasticity with the dwell time that increases of power also increases.At pressure 500MPa, dwell time 10min
Time, substantially, the myofibrillar cancellated gap of Macrobrachium nipponensis diminishes in the microstructure change of Macrobrachium nipponensis.Place
Sample meat fiber scrim before reason, network structure is uniform, and after process, meat fiber is the most thicker,
Become densification.This is likely to be due to supertension and causes the degeneration of muscle protein so that the meat fiber in Macrobrachium nipponensis
Flock together and cause.The spatial joint clearance of the structure of the prawn that ultra high pressure treatment is crossed substantially squeezes because of pressurized
Together, and its basic framework is also relative to hot worked thicker, and this is with the albumen during supertension
Matter cross-linked network structure be formed with relation.
The application of the ultrahigh pressure treatment equipment of the present invention is not limited to this, it may also be used for inactivation of virus, produce epidemic disease
Seedling, process blood plasma, biological extraction, bio-pharmaceuticals and the sterilization etc. of medical apparatus and instruments.Therefore, the present invention
Ultrahigh pressure treatment equipment can be referred to as supertension sterilize equipment, it is also possible to be referred to as super high pressure food sterilization set
Standby, it is also possible to be referred to as ultra-high-pressure processing equipment, extra-high-pressure disinfection equipment, superhigh voltage biological treatment equipment or
Extra-high tension unit.
It should be noted that above-mentioned specific embodiment is exemplary, those skilled in the art can be at this
Find out various solution under the inspiration of disclosure of the invention content, and these solutions also belong to the present invention
Open scope and fall under the scope of the present invention.It will be understood by those skilled in the art that this
Bright description and accompanying drawing thereof are illustrative and not constitute limitations on claims.The protection of the present invention
Scope is limited by claim and equivalent thereof.
Claims (10)
1. a ultrahigh pressure treatment equipment, comprising: for the supertension cylinder body placing pending article
(102) and for transmission by supertension set up in described supertension cylinder body (102) reverse
First block (104a) of thrust extremely described load-bearing frame (101) and the second block (104b),
It is characterized in that,
Described ultrahigh pressure treatment equipment also includes the split being made up of at least two load independent of each other body
Formula load-bearing frame (101), wherein, separation distance from each other is led to respectively more than each load body of respective thickness
Cross water to cut the multi-layered board processed and constitute side by side；And
Each load body of described load-bearing frame (101) is respectively provided with the inside opening that water is cut into, from
And the axial two ends in each load body form curved force-bearing base (106), described load body is respectively
By the curved force-bearing base (106) in two ends with ralocatable mode support described first block (104a) and
Described second block (104b).
2. ultrahigh pressure treatment equipment as claimed in claim 1, it is characterised in that described ultra-high pressure cylinder
Body (102) is the tube-in-tube structure become with composite steel system by internal layer stainless steel cylinder, described telescopic knot
The multilamellar sleeve of structure the most snugly assembles,
Described supertension cylinder body (102) include at least two supertension cylinder body body and with described supertension
The first plug (103a) that cylinder body body removably connects and the second plug (103b), described at least two
Individual supertension cylinder body body shares described first plug (103a) and described second plug (103b).
3. ultrahigh pressure treatment equipment as claimed in claim 1 or 2, it is characterised in that have identical
At least two supertension cylinder body body of structure is by the guide rail edge arranged transverse to load-bearing frame (101)
Laterally move into and/or remove among the working region that described load-bearing frame (101) limits so that described at least
Two supertension cylinder body bodies perform formula ultra high pressure treatment work of rotating.
4. the ultrahigh pressure treatment equipment as described in one of aforementioned claim, it is characterised in that complete dress
The supertension cylinder body body of material is locked by alignment pin after arriving ultra high pressure treatment position so that it is inner chamber
Axis align with the axis of the first plug (104a) and the second plug (104b).
5. the ultrahigh pressure treatment equipment as described in one of aforementioned claim, it is characterised in that first blocks up
Head (103a) and the second plug (103b) reach ultra high pressure treatment can seal in the way of depressurization
The supertension cylinder body body of position, described first plug (103a) and described second plug (103b)
Have for the medium intake line (221) to described supertension cylinder body body input supertension medium.
6. the ultrahigh pressure treatment equipment as described in one of aforementioned claim, it is characterised in that there is phase
Isostructural first plug (103a) and the second plug (103b) are symmetricly set in and are at supertension
The two ends of the supertension cylinder body body of reason position, described first plug (103a) and described second plug
(103b) by being nested in the hydraulic tappet (216) promotion plug (207) of hydraulic cylinder (217)
Move and make the two ends of described plug (207) partial insertion supertension cylinder body body to realize described super
The sealing of high pressure cylinder body body.
7. the ultrahigh pressure treatment equipment as described in one of aforementioned claim, it is characterised in that first gear
Block (104a) and the second block (104b) are that the cube with arcuate structure is placed in described load
The axial two ends of seat (106), described first block (104a) and described second block (104b)
The face with arcuate structure is the structure that the arch section (106a) with described force-bearing base matches.
8. the ultrahigh pressure treatment equipment as described in one of aforementioned claim, it is characterised in that first blocks up
Between head (103a) and the first block (104a), the second plug (103b) and the second block (104b)
Between be separately provided for setting up the first power transmission block (105a) and the second power transmission block that power transmission connects
(105b)。
9. the ultrahigh pressure treatment equipment as described in one of aforementioned claim, it is characterised in that described super
High voltage processing equipment can be used in article sterilization treatment, viral inactivation treatment, biological extraction process and/or
Bio-pharmaceuticals processes.
10. the preparation technology of a ultrahigh pressure treatment equipment, it is characterised in that described preparation technology is at least
Comprise the steps:
The preparation of S1: load-bearing frame (101), is cut the multi-layered board processed and constitutes side by side by water
Load-bearing frame (101), described load-bearing frame (101) has the force-bearing base that axial two ends are arcuate structure
(106),
S2: the preparation of supertension cylinder body (102), prepares at least two supertension cylinder body body, each
Supertension cylinder body body is all the tube-in-tube structure become with composite steel system by internal layer stainless steel cylinder, at least two
Individual supertension cylinder body body shares the first plug (103a) and the second plug (103b),
S3: the first block (104a) and the preparation of the second block (104b), cut processing system by water
Get everything ready first block (104a) of arc cube structure and the second block (104b), and make first
The arcwall face of block (104a) and the second block (104b) and the arch section (106a) of force-bearing base
Match,
The assembling of S4: ultrahigh pressure treatment equipment, at least two supertension cylinder body body is placed in load-bearing frame
(101), outside, the supertension cylinder body body of charging will be completed by transverse to load frame in a controlled manner
The guide rail that frame (101) is arranged laterally move into working region that described load-bearing frame (101) limits it
In, the first plug (103a) and the second plug (103b) are by can be to supertension in the way of depressurization
The supertension cylinder body body of processing position seals, the first block (104a) and the second block (104b)
It is arranged at the axial two ends of described force-bearing base (106), and makes the arch section (106a) of described force-bearing base
Support with ralocatable mode with described first block (104a) and described second block (104b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610299439.8A CN105918762A (en) | 2016-05-06 | 2016-05-06 | Ultrahigh-pressure sterilizing equipment and preparation technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610299439.8A CN105918762A (en) | 2016-05-06 | 2016-05-06 | Ultrahigh-pressure sterilizing equipment and preparation technology thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105918762A true CN105918762A (en) | 2016-09-07 |
Family
ID=56834371
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610299439.8A Pending CN105918762A (en) | 2016-05-06 | 2016-05-06 | Ultrahigh-pressure sterilizing equipment and preparation technology thereof |
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| Country | Link |
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| CN (1) | CN105918762A (en) |
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| CN111328911A (en) * | 2020-03-05 | 2020-06-26 | 米开朗食品股份有限公司 | High-pressure low-temperature disinfection process and device |
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Application publication date: 20160907 |