CN105914561B - A kind of automatic pressing machine of triangle plug earthing pole core needle assembling - Google Patents
A kind of automatic pressing machine of triangle plug earthing pole core needle assembling Download PDFInfo
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- CN105914561B CN105914561B CN201610394235.2A CN201610394235A CN105914561B CN 105914561 B CN105914561 B CN 105914561B CN 201610394235 A CN201610394235 A CN 201610394235A CN 105914561 B CN105914561 B CN 105914561B
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- cylinder
- core needle
- pin
- earthing pole
- depression bar
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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Abstract
The present invention discloses a kind of automatic pressing machine of triangle plug earthing pole core needle assembling, including:Song Zhen mechanisms, Luo Zhen mechanisms, push-pin mechanism, presser, send pin guide rail and central controller, by sending pin guide rail to connect between the Song Zhen mechanisms and Luo Zhen mechanisms, the push-pin mechanism is arranged on the working position of Luo Zhen mechanisms and the working position of presser with moving back and forth, and the central controller is connected with Song Zhen mechanisms, Luo Zhen mechanisms, push-pin mechanism and presser signal.The present invention is using the design of " separately manufacturing+pressure assembling ", the independent injection molding of trendy styles from Hong Kong triangle plug, reserves core needle assembly hole on its earthing pole, core needle individually directly cuts shaping using wire rod.During assembling, triangle plug is fixed, by applying certain pressure to core needle, earthing pole assembly hole is aligned, it is vertically pressed into assembly hole, it is simple for assembly process, assembling is reliable, it is not necessary to which progress is manually secondary to cut the operation such as tail, sealing, can be directly entered next step automation procedure.
Description
Technical field
The present invention relates to plug earthed pole piece pin processing technique field, more particularly to a kind of triangle plug earthing pole core needle group
The automatic pressing machine of dress.
Background technology
In European triangle plug, according to different requirements, there is a kind of earthing pole (E poles) angle to plug and be calculated as insulating end
Triangle plug, the material of earthing pole is generally the plastics such as ABS, PC.Because certain shrinkage factor and material be present in plastic material
The intensity of itself is far below the problem of metal, simple plastics earthing pole can because the mechanical index such as intensity it is inadequate the reason for, easily
The phenomenon to fracture in use, plug is set not reach the requirement of projected life.Therefore, in the design of actual plug
In, in order to improve the comprehensive strength of plug, piece reinforcement core needle of embedment generally in earthing pole, to lift the strong of earthing pole
Degree, allows plug to reach the requirement of projected life.
Existing core needle assembling design scheme is:Assembled using inmold injection technique, i.e. core needle is positioned over injection
In machine mold cavity, after injection machine mold-closing injection, core needle is integrally formed with moulding (earthing pole), turns into inseparable whole
Body.Influenceed in itself by technique, during practical application in-mould injection assembling scheme, always some backshank stays core needle
In the external of earthing pole, it is necessary to carry out secondary artificial cutting backshank, sealing so that whole assembling process is complex, manpower into
This input is larger.Meanwhile the mould structure of inmold injection technique is complicated, manufacturing cost is high, and actual assembling effect is with contemplating that
Certain gap.Many enterprises are substantially all after production after a while and abandon in-mould injection package technique, and have to
Use full man-made assembly.
The content of the invention
For problems of the prior art, it is an object of the invention to provide a kind of construction is simple, reliable, energy is assembled
Realize that assembling process is full-automatic that triangle plug earthing pole core needle is assembled with automatic pressing machine.
To achieve the above objectives, the present invention adopts the following technical scheme that.
A kind of automatic pressing machine of triangle plug earthing pole core needle assembling, it is characterised in that including:Song Zhen mechanisms, fall pin
Mechanism, push-pin mechanism, presser, pin guide rail and central controller are sent, by sending between the Song Zhen mechanisms and Luo Zhen mechanisms
Pin guide rail connects, and the push-pin mechanism is arranged on the working position of Luo Zhen mechanisms and the working position of presser, institute with moving back and forth
Central controller is stated to be connected with Song Zhen mechanisms, Luo Zhen mechanisms, push-pin mechanism and presser signal.
As with improvement, the Luo Zhen mechanisms include needle falling hole block, and the needle falling hole moved towards vertically is provided with needle falling hole block;
The push-pin mechanism includes being arranged on below needle falling hole and stopping pin hole block, be arranged on stop on pin hole block with needle falling hole pair
That answers stops pin hole, and is connected with central controller for promoting the first cylinder for stopping pin hole block and moving horizontally;
The presser includes the depression bar moved towards vertically, depression bar protective case corresponding with depression bar, and is controlled with center
Device connection is used for the second cylinder for driving depression bar to move up and down;
It is described stop pin hole block rest on can moving back and forth under the first cylinder action needle falling hole block and depression bar protective case it
Between.
As with improvement, it is provided with needle falling hole block and is used for detecting whether the inductive switch that core needle is fallen, the sensing
Switch is connected with central controller signal.
As with improvement, the push-pin mechanism and presser are arranged on same support, and the support includes mutually hanging down
Straight crossbeam and column;First cylinder is fixed on crossbeam, and the pin hole block that stops is connected with the push rod of the first cylinder;It is described
Second cylinder is fixed on column, and the depression bar is connected with the push rod of the second cylinder, and the depression bar protection is set on crossbeam
It is corresponding with depression bar.
As guide groove with improvement, is provided with crossbeam, the pin hole block that stops is arranged in guide groove, the needle falling hole block installation
At the top of guide groove.
As with improvement, be connected with support by whole support lifting get up the 3rd cylinder, the 3rd cylinder with
Central controller signal connects.
As with improvement, triangle plug fixed seat corresponding with depression bar protective case is provided with below the crossbeam.
As with improvement, the Song Zhen mechanisms include:Spiral hopper, impulse mgnet and chassis, the impulse mgnet
It is used for driving spiral hopper up-down vibration on chassis.
As with improvement, the central controller is FX 2N 32MR relay-types PLC.
As with improvement, specific pressing process is:Passing through when core needle send pin guide rail to be sent into needle falling hole, is oriented to by needle falling hole
Stopped into pin hole is stopped;After inductive switch senses that needle falling hole has core needle to fall into stop pin hole, the first cylinder stretches out, and promotes core needle
Reach immediately below the second cylinder, i.e. pressing working position;After first cylinder is released in place, core needle is from pin hole is stopped along depression bar protective case
Fall into outside the earthing pole assembly hole of triangle plug;Second cylinder stretches out, and drives depression bar to connect core needle press-in along depression bar protective case
In the assembly hole of earth polar, whole pressing process is completed;After the completion of pressing, the second cylinder, which retracts, to be risen, after retracting in place, the first cylinder
Level retracts, and waits working cycles next time.
The beneficial effects of the invention are as follows:
First, using automatic pressing machine provided by the invention, the full-automatic of triangle plug earthing pole and core needle assembling is realized
Change, more than one times of improving productivity, for enterprise save it is artificial, create value, can be same type press design with
Exploitation provides Experience.
2nd, the present invention overcomes the problem of human input existing for in-mould injection package technique is big, die cost is high completely.
It is stable using automatic pressing machine provided by the invention through enterprise practical application, using reliable, actual assembling effect and in advance
Phase is consistent.
Brief description of the drawings
Fig. 1 show automatic pressing machine structural representation provided by the invention.
Fig. 2 show core needle process of press in schematic diagram.
Fig. 3 show structural representation after core needle press-in.
Fig. 4 show central controller circuit theory diagrams.
Fig. 5 show central controller controls logic chart.
Description of reference numerals:
1:Song Zhen mechanisms, 2:Luo Zhen mechanisms, 3:Push-pin mechanism, 4:Presser, 5:Send pin guide rail, 6:Central controller,
7:Support, 8:Fixed seat, 9:Core needle, 10:Assembly hole.
1-1:Spiral hopper, 1-2:Impulse mgnet, 1-3:Chassis, 1-4:Framework.
2-1:Needle falling hole block, 2-2:Needle falling hole, 2-3:Inductive switch.
3-1:Stop pin hole block, 3-2:Stop pin hole, 3-3:First cylinder.
4-1:Depression bar, 4-2:Depression bar protective case, 4-3:Second cylinder.
7-1:Crossbeam, 7-2:Column, 7-3:Guide groove, 7-4:3rd cylinder.
Embodiment
The essence of the present invention is more fully understood for convenience of those skilled in the art, below in conjunction with the accompanying drawings to the specific of the present invention
Embodiment is described in detail.
As shown in figure 1, a kind of automatic pressing machine of triangle plug earthing pole core needle assembling, including:Song Zhen mechanisms 1, fall pin
Mechanism 2, push-pin mechanism 3, presser 4, pin guide rail 5 and central controller 6 are sent, between the Song Zhen mechanisms 1 and Luo Zhen mechanisms 2
By sending pin guide rail 5 to connect, the push-pin mechanism 3 is arranged on the working position and presser 4 of Luo Zhen mechanisms 2 with moving back and forth
Working position, the central controller 6 are connected with Song Zhen mechanisms 1, Luo Zhen mechanisms 2, push-pin mechanism 3 and the signal of presser 4.
Wherein, the Song Zhen mechanisms 1 are used for by unordered scattered core needle by way of vibration, in order, orient and arrange
Fitly be conveyed to Luo Zhen mechanisms 2, its structure mainly by fit together successively from top to bottom spiral hopper 1-1, pulse electricity
Magnet 1-2, chassis 1-3 and framework 1-4, the central controller 6 all be arranged on framework 1-4 on, the impulse mgnet 1-2 with
Central controller 6 connects.During work, impulse mgnet 1-2, which is powered, makes spiral hopper 1-1 make the vibration of vertical direction, spiral material
The core needle to struggle against in 1-1, rise in the presence of vibration along spiral hopper 1-1 helical orbit, in good order being transported to is sent
Pin guide rail 4, into the next step.
The Luo Zhen mechanisms 2 include needle falling hole block 2-1, be provided with needle falling hole block 2-1 the needle falling hole 2-2 that moves towards vertically and
For the inductive switch 2-3 for detecting whether that core needle falls, the inductive switch 2-3 is connected with the signal of central controller 6.
The push-pin mechanism 3 includes being arranged on below needle falling hole 2-2 stopping pin hole block 3-1, is arranged on and stops on pin hole block 3-1
It is corresponding with needle falling hole 2-2 to stop pin hole 3-2, and be connected with central controller 6 and stop what pin hole block 3-1 was moved horizontally for promoting
First cylinder 3-3.
The presser 4 includes depression bar 4-1, the depression bar protective case 4-2 corresponding with depression bar 4-1 moved towards vertically, and
The second cylinder 4-3 for driving depression bar 4-1 to move up and down is connected with central controller 6.The depression bar protective case 4-2 mainly rises
Intensity when being oriented to to depression bar 4-1, and ensureing depression bar 4-1 pressings, prevents flexural deformation.
During work, the pin hole block 3-1 that stops rests on needle falling hole block 2- in which can move back and forth under the first cylinder 3-3 effects
Between 1 and depression bar protective case 4-2 working position.Specifically pressing process is:Passing through when core needle send pin guide rail 4 to be sent into needle falling hole 2-2,
It is directed into by needle falling hole 2-2 and stops pin hole 3-2 stops;When inductive switch 2-3 senses that needle falling hole 2-2 has core needle to fall into and stops pin
After the 3-2 of hole, central controller 6 controls the first cylinder 3-3 to stretch out according to the signal received, promotes core needle to reach the second cylinder 4-
3 underfaces, i.e. pressing working position;After first cylinder 3-3 is released in place, core needle falls from pin hole 3-2 is stopped along depression bar protective case 4-2
Enter outside the earthing pole assembly hole of triangle plug;Then central controller 6 control the second cylinder 4-3 stretch out, drive depression bar 4-1 along
Core needle is pressed into earthing pole assembly hole by depression bar protective case 4-2, and whole pressing process is completed;After the completion of pressing, the second cylinder 4-3
Retract and rise, after retracting in place, the first cylinder 3-3 is horizontal to retract, and waits working cycles next time.
Further, the Luo Zhen mechanisms, push-pin mechanism 3 and presser 4 are arranged on same support 7, the support 7
Including orthogonal crossbeam 7-1 and column 7-2, triangle plug corresponding with depression bar protective case 4-2 is provided with below crossbeam 7-1
Fixed seat 8.Specifically mounting structure is:It is arranged on crossbeam 7-1 provided with guide groove 7-3, the pin hole block 3-1 that stops in guide groove 7-3,
The needle falling hole block 2-1 is arranged at the top of guide groove 7-3.The first cylinder 3-3 is fixed on crossbeam 7-1, described to stop pin hole block
3-1 is connected with the first cylinder 3-3 push rod;The second cylinder 4-3 is fixed on column 7-2, the depression bar 4-1 and the second gas
Cylinder 4-3 push rod connection, the depression bar protective case 4-2 is arranged on corresponding with depression bar 4-1 on crossbeam 7-1.It is also connected with support 7
There are the 3rd cylinder 7-4 that the lifting of whole support 7 is got up, the 3rd cylinder 7-4 to be connected with the signal of central controller 6.One
After the completion of secondary pressing working cycles, the 3rd cylinder 7-4 lifts support 7 (pressing mechanism for including whole upper end) and is risen and returned
Fall action, to ensure the progress of the feeding of plug fixed seat 8, avoid triangle plug from being sent out in feeding process with depression bar protective case 4-2
Raw collision.
As shown in Figure 2 and Figure 3, matched somebody with somebody between core needle 9 and the assembly hole 10 of triangle plug earthing pole using the interference of basic shaft system
Close, and the top of core needle 9 is hidden in assembly hole 10.Have after assembling between core needle 9 and the assembly hole 10 of earthing pole it is very strong can
By property, ensure that subsequent handling central core needle will not be deviate from from assembly hole.
Further, the central controller 6 is preferably FX 2N 32MR relay-types PLC.FX 2N 32MR relays
Type PLC needs controlled quentity controlled variable to be processed mainly to perform the first cylinder, the second cylinder, the action of the 3rd cylinder, inductive switch signal
Input, the collection of sensor signal, and calculation process of input/output signal etc..The sensor includes at least six,
Be respectively intended to realize the first cylinder, the second cylinder, the 3rd cylinder stretching, retract and detect in place.The input of central controller 6 is defeated
It is as shown in table 1 to go out address distribution.
The automatic pressing machine I/O distribution lists of table 1
In the present embodiment, central controller distributes without stepping, SERVO CONTROL according to the I/O Address of table 1.By
There are 16 inputs and 16 lead-out terminals in FX 2N 32MR relay-types PLC, it is favourable from FX 2N32MR relay-types PLC
In the requirement for realizing future device dilatation.Distributed according to I/O address, FX 2N32MR relay-types PLC circuit theory diagrams are as schemed
Shown in 4.
The control program design of central controller
The design of FX 2N 32MR relay-types PLC control program is divided into debugging mode and automatic mode both of which:Adjusting
Under die trial formula, operating personnel can be to the independent carry out debugging operations of each executive component, while can check the work of each sensor
Whether normal make state;In automatic mode, system carries out automatic pressing work according to the working procedure of setting.The control of system
Logic chart is as shown in Figure 5.
Automatic mode Functional Design resets, started, pause, stop, jerk and foreign matter protect 6 functions.
1) reset:After device power-up, system has to check for whether each executive component is in original state, in original state
Afterwards, machine can be started, otherwise need first to be resetted, reset is divided into start and automatically reset and two kinds of operating modes of hand-reset.
2) start:After system boot detection resets normal, start button is pressed, system carries out automatic pressing work.
3) suspend:When system is resetting or starting mode of operation, pause function button is pressed, system ensures current work
Make state, no longer perform and instruct in next step;Startup function button is pressed again, and system continues to complete remaining from current operating state
Working cycles.
4) stop:In automatic mode, when pressing stopping function, system stops after completing the assemble flow of current core needle
Work.
5) jerk:In the running of system, sudden-stop function has limit priority, no matter in debugging mode or certainly
Under dynamic model formula, as long as pressing scram button, complete machine is stopped immediately.
6) foreign matter defencive function designs:In system work process, as long as there is foreign matter to enter working region, all it will immediately trigger
Infrared protection switch, system halt work.After only foreign matter eliminates, startup function is pressed again, and system just may proceed to perform work
Make.
A whole set of PLC program is carried out using modularization programming and STL step motion controls thinking, employs man-machine interface and entity control
The dibit control mode of panel processed, makes control process more reliable.
A kind of automatic pressing machine that the present embodiment provides, using the design of " separately manufacturing+pressure assembles ", i.e. with
Mold injection scheme reserves core needle assembly hole on the contrary, the independent injection molding of trendy styles from Hong Kong triangle plug on its earthing pole, core needle is individually adopted
Shaping is directly cut with wire rod.During assembling, triangle plug is fixed, and by applying certain pressure to core needle, aligns earthing pole assembling
Hole, it is set vertically to be pressed into assembly hole, simple for assembly process, assembling is reliable, it is not necessary to which progress is manually secondary to cut the behaviour such as tail, sealing
Make, next step automation procedure can be directly entered.
The essence of the present invention is described in detail above embodiment, but can not be come with this to the present invention's
Protection domain is limited.It should be evident that under the enlightenment of essence of the invention, those of ordinary skill in the art can also enter
The many improvement of row and modification, it should be noted that these improve and modification all fall the present invention claims it
It is interior.
Claims (8)
- A kind of 1. automatic pressing machine of triangle plug earthing pole core needle assembling, it is characterised in that including:Song Zhen mechanisms, fall pin machine Structure, push-pin mechanism, presser, pin guide rail and central controller are sent, by sending pin between the Song Zhen mechanisms and Luo Zhen mechanisms Guide rail connects, and the push-pin mechanism is arranged on the working position of Luo Zhen mechanisms and the working position of presser with moving back and forth, described Central controller is connected with Song Zhen mechanisms, Luo Zhen mechanisms, push-pin mechanism and presser signal;The Luo Zhen mechanisms include needle falling hole block, and the needle falling hole moved towards vertically is provided with needle falling hole block;The push-pin mechanism includes being arranged on below needle falling hole and stopping pin hole block, be arranged on stop it is corresponding with needle falling hole on pin hole block Stop pin hole, and be connected with central controller for promoting the first cylinder for stopping pin hole block and moving horizontally;The presser includes the depression bar moved towards vertically, depression bar protective case corresponding with depression bar, and connects with central controller Connect the second cylinder for driving depression bar to move up and down;The pin hole block that stops stops in which can move back and forth under the first cylinder action Between needle falling hole block and depression bar protective case;It is provided with needle falling hole block and is used for detecting whether the inductive switch that core needle is fallen, the inductive switch and central controller Signal connects;Specifically pressing process is:Passing through when core needle send pin guide rail to be sent into needle falling hole, is directed into by needle falling hole and stops pin hole stop; After inductive switch senses that needle falling hole has core needle to fall into stop pin hole, the first cylinder stretches out, and promotes core needle reaching the second cylinder just Lower section, i.e. pressing working position;After first cylinder is released in place, core needle falls into triangle plug from pin hole is stopped along depression bar protective case Outside earthing pole assembly hole;Second cylinder stretches out, and drives depression bar that core needle is pressed into earthing pole assembly hole along depression bar protective case, whole Individual pressing process is completed.
- A kind of 2. automatic pressing machine of triangle plug earthing pole core needle assembling according to claim 1, it is characterised in that institute State push-pin mechanism and presser is arranged on same support, the support includes orthogonal crossbeam and column;Described One cylinder is fixed on crossbeam, and the pin hole block that stops is connected with the push rod of the first cylinder;Second cylinder is fixed on column, The depression bar is connected with the push rod of the second cylinder, and the depression bar protection is set on corresponding with depression bar on crossbeam.
- A kind of 3. automatic pressing machine of triangle plug earthing pole core needle assembling according to claim 2, it is characterised in that Crossbeam is provided with guide groove, and the pin hole block that stops is arranged in guide groove, and the needle falling hole block is arranged at the top of guide groove.
- A kind of 4. automatic pressing machine of triangle plug earthing pole core needle assembling according to claim 2, it is characterised in that The 3rd cylinder that the lifting of whole support is got up is connected with support, the 3rd cylinder is connected with central controller signal.
- A kind of 5. automatic pressing machine of triangle plug earthing pole core needle assembling according to claim 2, it is characterised in that Below the crossbeam is provided with triangle plug fixed seat corresponding with depression bar protective case.
- A kind of 6. automatic pressing machine of triangle plug earthing pole core needle assembling according to claim 1, it is characterised in that institute Shu Song pins mechanism includes:Spiral hopper, impulse mgnet and chassis, the impulse mgnet, which is arranged on chassis, to be used for driving spiral shell Revolve hopper up-down vibration.
- A kind of 7. automatic pressing machine of triangle plug earthing pole core needle assembling according to claim 1, it is characterised in that institute It is FX 2N 32MR relay-types PLC to state central controller.
- A kind of 8. automatic pressing machine of triangle plug earthing pole core needle assembling according to claim 1, it is characterised in that pressure After the completion of pin, the second cylinder, which retracts, to be risen, and after retracting in place, the first cylinder is horizontal to retract, and waits working cycles next time.
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CN201610394235.2A CN105914561B (en) | 2016-06-02 | 2016-06-02 | A kind of automatic pressing machine of triangle plug earthing pole core needle assembling |
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CN201610394235.2A CN105914561B (en) | 2016-06-02 | 2016-06-02 | A kind of automatic pressing machine of triangle plug earthing pole core needle assembling |
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CN105914561B true CN105914561B (en) | 2018-03-16 |
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CN101843517A (en) * | 2010-05-21 | 2010-09-29 | 贝恩医疗设备(广州)有限公司 | Assembly machine for puncture needles and assembling process using the same |
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CN203919543U (en) * | 2014-07-08 | 2014-11-05 | 武义县山马文具用品厂 | A kind of automatic needle inserting and servicing unit |
CN203919542U (en) * | 2014-07-08 | 2014-11-05 | 武义县山马文具用品厂 | A kind of pin machine with single needle detection system |
CN205646419U (en) * | 2016-06-02 | 2016-10-12 | 佛山职业技术学院 | Equipment of triangle plug ground connection pole piece needle is with automatic tucking machine |
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2016
- 2016-06-02 CN CN201610394235.2A patent/CN105914561B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101843517A (en) * | 2010-05-21 | 2010-09-29 | 贝恩医疗设备(广州)有限公司 | Assembly machine for puncture needles and assembling process using the same |
CN102412494A (en) * | 2010-09-21 | 2012-04-11 | 深圳市君灏精密工业有限公司 | Automatic needle inserting machine |
CN103219629A (en) * | 2013-03-01 | 2013-07-24 | 东莞特米勒电子科技有限公司 | Automatic pin inserting machine |
CN203919543U (en) * | 2014-07-08 | 2014-11-05 | 武义县山马文具用品厂 | A kind of automatic needle inserting and servicing unit |
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CN205646419U (en) * | 2016-06-02 | 2016-10-12 | 佛山职业技术学院 | Equipment of triangle plug ground connection pole piece needle is with automatic tucking machine |
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