A kind of automation leakage detection apparatus
Technical field
The present invention relates to sealing performance testing machine field more particularly to a kind of automation leakage detection apparatus of valve.
Background technology
Valve common opening and closing element when being gas or liquid communication, is generally used for gas ductwork and water conservancy transport two is important
Therefore industry, is required for the detection of being sealed property and torsion-testing, not so has larger security risk before dispatching from the factory.
The prior art is not high to test method the degree of automation of valve, and when being sealed performance test, generally use is close
Packing is placed in the outside at valve both ends, valve both ends is clamped in using force application apparatus such as jack or hydraulic cylinders, so that close
Two ends of packing and valve, which are formed, to be sealed, then the valve after entire sealing is manually placed into water, then is passed through toward valve internal
Compressed gas, whether have bubble generation, to judge its sealing performance if observing in water.Tested by means of which, manually into
This is higher, less efficient, and corporate image is bad.
The content of the invention
Current valve seal performance test method clamping is inconvenient, efficiency is low, takes manpower, automation in order to solve by the present invention
The problem of degree is not high proposes a kind of testing efficiency height, convenient mounting and clamping, the valve leakage detection apparatus of high degree of automation.
To achieve these goals, the present invention uses following technical scheme:A kind of automation leakage detection apparatus, including pedestal and
The water tank being arranged on pedestal, the water tank is interior to be equipped with two polished rods, and two polished rods are vertically arranged and water is stretched out in polished rod upper end
The fixed plate being all connected with two polished rods is equipped with outside case, above water tank, is equipped with and is used between the fixed plate and water tank bottom
The upper sealing mechanism of sealed valve upper end, the lower sealing mechanism for sealed valve lower end and the positioning branch for valve positioning
Frame, sets that there are one for driving the cylinder of sealing mechanism in fixed plate;
The upper sealing mechanism includes upper location-plate, the upper end cover being arranged in upper location-plate, the upper positioning
Plate is slidably matched with two polished rods, and the slidably direction of upper location-plate is vertical, and the upper end cover is equipped with upper test
Stomata;
The lower sealing mechanism includes lower positioning plate, the lower end cover being arranged on lower positioning plate, the lower positioning
Plate is slidably matched with two polished rods, and the slidably direction of lower positioning plate is vertical, and the lower end cover is equipped with lower test
Stomata;
The locating support is fixed on lower positioning plate;
The lower positioning plate returning spring being between lower positioning plate and water tank bottom is arranged on the polished rod.
Preferably, the upper sealing mechanism, which further includes upper end cover briquetting, connecting plate, several plugs, plays bolt, at connecting plate
Above upper end cover briquetting and the piston rod of connecting plate and cylinder connects, and plug beats bolt-through upper location-plate and plug is played bolt and fixed
On connecting plate, plug, which is beaten between bolt and upper location-plate, to be slidably connected, and plug, which is beaten on bolt to be arranged with, is in connecting plate and upper positioning
End cap returning spring between plate, upper end cover lower end are equipped with upper piece open slot for valve end insertion, upper piece open slot
Cylindrical, upper end cover is equipped with the upper test stomata connected with upper piece open slot, and upper piece open slot madial wall is equipped with
Cricoid upper groove, upper groove and upper piece open slot are coaxial, and the upper sealing ring coaxial with upper groove is equipped in upper groove;Upper sealing
Annular groove and several upperpush rod passages are additionally provided on end cap, upperpush rod passage lower end is connected with upper annular groove, upper annular groove lower end with it is upper
Groove connects, and upper annular groove is between upper groove and upperpush rod passage, is equipped with to push the upper pressure of upper sealing ring in upper annular groove
Ring, upper end cover briquetting lower end are equipped with several upperpush rods for being used to push upper press ring, and upperpush rod passage is corresponded with upperpush rod, on
Compression bar is arranged vertically and upperpush rod lower end is stretched into corresponding upperpush rod passage;
The lower sealing mechanism further includes bottom end cover briquetting, and bottom end cover briquetting is fixed with water tank bottom, on lower end cover
End is equipped with the lower piece of open slot for valve end insertion, and lower piece of open slot is cylindrical, and lower end end cover is equipped with and lower piece
The lower test stomata of open slot connection, lower piece of open slot madial wall are equipped with cricoid lower groove, lower groove and lower piece of open slot
Coaxially, the lower seal coaxial with lower groove is equipped in lower groove, lower annular groove and several down-pressed poles are additionally provided on lower end cover
Passage, down-pressed pole passage upper end are connected with lower annular groove, and lower annular groove upper end is connected with lower groove, and lower annular groove is in lower groove with pushing
Between bar passage, equipped with for pushing the lower pressure ring of lower seal in lower annular groove, bottom end cover briquetting upper end is used to push away equipped with several
The down-pressed pole of pressure ring is depressed, down-pressed pole passage is corresponded with down-pressed pole, and down-pressed pole is arranged vertically and down-pressed pole is under corresponding to
The underface of compression bar passage.
Preferably, the plug beats bolt quantity as two, two plugs play bolt centered on cylinder piston rod axis
It is arranged symmetrically.
Preferably, the locating support is cylindrical and is coaxially disposed with lower end cover, locating support endoporus shape
Shape is matched with the clamping of valve body shape, and locating support upper end-face edge offers the valve rod for valve rod positioning among positioning valve
Positioning port.
Preferably, being set in the upper location-plate there are two upper polished rod sliding block, upper polished rod sliding block is corresponded with polished rod,
Upper polished rod slide block set is located on corresponding polished rod and is slidably matched with corresponding polished rod;Two lower polished rods also are provided on the lower positioning plate
Sliding block, lower polished rod sliding block are corresponded with polished rod, and lower polished rod sliding block is set on corresponding polished rod and is slidably matched with corresponding polished rod.
Preferably, the upper sealing ring and lower seal are hollow inflatable sealing ring.
Preferably, the truncation surface of the upper sealing ring and the truncation surface of lower seal are rectangular.
Preferably, the slot bottom of described upper piece open slot be equipped with the fixed upper gasket of upper end cover, lower piece is opened
The slot bottom of mouth slot is equipped with and the lower fixed lower seal pad of end cover.
Preferably, the upper gasket and lower seal pad are silicagel pad.
Therefore, the present invention has the advantages that:1st, automatic clamping, human-saving are efficient;2nd, enter water automatically, act
Uniformity is good, and leakage observation is convenient;3rd, simple in structure, processing cost is low, and corporate image is good.
Description of the drawings
Fig. 1 is the structure diagram of the present invention.
Fig. 2 is the structure diagram of another angle of the present invention.
Fig. 3 is the front view of the present invention.
Fig. 4 is the structure diagram of sealing mechanism in the present invention.
Fig. 5 is the sectional view of end cover in the present invention.
Fig. 6 is the sectional view of end cover under the present invention.
Fig. 7 is the structure diagram of test mode of the present invention.
1:Pedestal;2:Water tank;3:Lower sealing mechanism;301:Lower end cover;302:Lower positioning plate;303:Bottom end cover pressure
Block;304:Down-pressed pole;305:Lower piece of open slot;306:Lower groove;307:Lower seal;308:Down-pressed pole passage;309:Lower ring
Slot;310:Lower pressure ring;311:Lower test stomata;312:Lower seal pad;4:Upper sealing mechanism;401:Upper end cover;402:On
Positioning plate;403:Upper end cover briquetting;404:Upperpush rod;405:Plug plays bolt;406:End cap returning spring;407:Upper piece opening
Slot;408:Upper groove;409:Upper sealing ring;410:Upperpush rod passage;411:Upper annular groove;412:Upper press ring;413:Upper test gas
Hole;414:Upper gasket;5:Polished rod;6:Cylinder;7:Fixed plate;8:Connecting plate;9:Lower positioning plate returning spring;10:Positioning branch
Frame;101:Valve rod positioning port;11:Valve;12:Water level.
Specific embodiment
The present invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
A kind of automation leakage detection apparatus, referring to Fig. 1, Fig. 2, Fig. 3, including a pedestal 1 and be arranged on pedestal 1 one
Water tank 2, the water tank 2 is interior to be equipped with two contour polished rods 5, and two polished rods 5 are vertically arranged and water tank 2 is stretched out in 5 upper end of polished rod
Outside, 2 top of water tank is equipped with the fixed plate 7 being all connected with two polished rods 5, is equipped with and uses between 2 bottom of the fixed plate 7 and water tank
It is upper sealing mechanism 4 in 11 upper end of sealed valve, for the lower sealing mechanism 3 of 11 lower end of sealed valve and fixed for valve 11
The locating support 10 of position is set in fixed plate 7 there are one for driving the cylinder 6 of sealing mechanism 4, and the cylinder body of cylinder 6 is inverted solid
It is scheduled in fixed plate 7, the piston rod of cylinder 6 is connected through fixed plate 7 with upper sealing mechanism 4, and upper sealing mechanism 4 passes through cylinder 6
Driving moves up and down.
As shown in figure 4, the upper sealing mechanism 4 includes upper location-plate 402, the upper sealing being arranged in upper location-plate 402
End cap 401, there are two upper polished rod sliding block, two upper polished rod sliding blocks and two polished rods 5 one for 402 both sides of upper location-plate fixation
One corresponds to, and upper polished rod slide block set is located on corresponding polished rod 5 and is slidably matched with corresponding polished rod 5, i.e. upper location-plate 402 and two light
Bar 5 is slidably matched, and the slidably direction of upper location-plate 402 is vertical.The upper sealing mechanism 4 further include upper end cover briquetting 403,
Connecting plate 8 and two plugs play bolt 405, and connecting plate 8 is in 403 top of upper end cover briquetting and 8 center of connecting plate and cylinder 6
Piston rod connection, upper end cover briquetting 403 positioned at connecting plate 8 and upper location-plate 402 between, two plug beat bolt 405 run through it is upper
Positioning plate 402 and plug is played bolt 405 and is fixed on connecting plate 8, and two are filled in and play bolt 405 using 6 piston rod axis of cylinder in
The heart is arranged symmetrically, and plug, which is beaten between bolt 405 and upper location-plate 402, to be slidably connected, and plug, which is beaten on bolt 405 to be arranged with, is in connecting plate
End cap returning spring 406 between 8 and upper location-plate 402.The upper end cover 401 is fixed on 402 downside of upper location-plate
Center, upper 401 lower end of end cover are equipped with upper piece open slot 407 for the insertion of 11 upper end of valve, as shown in figure 5, on
Block open slot 407 is cylindrical and upper piece 407 opening of open slot is equipped with chamfering, the slot bottom of upper piece open slot 407 be equipped with it is upper
The fixed upper gasket 414 of end cover 401, the upper gasket 414 are silicagel pad, and upper gasket 414 can protect valve
The not compact damage in 11 end faces, and 11 end face of sealed valve can be used for;Upper end cover 401 is equipped with upper test stomata 413, on
Test stomata 413 is set through upper piece 407 bottom surface of open slot and upper 401 upper surface of end cover of connection and upper piece open slot 407;
Upper piece 407 madial wall of open slot is equipped with cricoid upper groove 408, and upper groove 408 and upper piece open slot 407 are coaxial, upper groove
It is equipped with the upper sealing ring 409 coaxial with upper groove 408 in 408, the upper sealing ring 409 is that rectangular hollow of truncation surface is filled
Airtight seal;A upper annular groove 411 and eight upperpush rod passages 410, upperpush rod passage 410 are additionally provided on upper end cover 401
Lower end is connected with upper annular groove 411, and upper 411 lower end of annular groove is connected with upper groove 408, and upper annular groove 411 is in upper groove 408 and upper pressure
Between bar passage 410, equipped with for pushing the upper press ring 412 of upper sealing ring 409 in upper annular groove 411,412 outer diameter of upper press ring is less than
Upper 409 outer diameter of sealing ring, 412 internal diameter of upper press ring are more than upper 409 internal diameter of sealing ring.403 lower end of upper end cover briquetting be equipped with eight with
In the upperpush rod 404 for pushing upper press ring 412, upperpush rod passage 410 is corresponded with upperpush rod 404, and upperpush rod 404 is arranged vertically
And 404 lower end of upperpush rod is stretched into corresponding upperpush rod passage 410, upperpush rod 404 may pass through presses in the pushing of upperpush rod passage 410
Ring 412, so as to squeeze upper sealing ring 409.
The lower sealing mechanism 3 includes lower positioning plate 302, the lower end cover 301 being arranged on lower positioning plate 302, institute
It states lower 302 both sides of positioning plate to fix there are two lower polished rod sliding block, two lower polished rod sliding blocks are corresponded with two polished rods 5, lower light
Bar sliding block is set on corresponding polished rod 5 and is slidably matched with corresponding polished rod 5, that is, positioning plate 302 is descended to be slided with two polished rods 5 and is matched somebody with somebody
It closes, the slidably direction of lower positioning plate 302 is vertical.The lower sealing mechanism 3 further includes bottom end cover briquetting 303, bottom end cover briquetting
303 fix with 2 bottom of water tank.The lower end cover 301 is fixed on lower 302 upper surface center of positioning plate, lower sealing
301 upper end of end cap is equipped with the lower piece of open slot 305 for the insertion of 11 lower end of valve, as shown in fig. 6, lower piece of open slot 305 is also in
Cylindric and lower piece of 305 opening of open slot is equipped with chamfering, and the opening of upper and lower opening slot is oppositely arranged, lower piece of open slot 305
Slot bottom be equipped with lower 301 fixed lower seal pad 312 of end cover, the lower seal pad 312 be silicagel pad;Lower end cover
301 are equipped with lower test stomata 311, and lower test stomata 311 is through lower piece of 305 bottom surface of open slot and connection lower end end cover
301 lower faces and lower piece of open slot 305 are set, and lower piece of 305 madial wall of open slot is equipped with cricoid lower groove 306, lower groove
306 is coaxial with lower piece of open slot 305, and the lower seal 307 coaxial with lower groove 306 is equipped in lower groove 306, close under described
Seal 307 is the rectangular hollow inflatable sealing ring of truncation surface, and a lower annular groove 309 and eight is additionally provided on lower end cover 301
A down-pressed pole passage 308,308 upper end of down-pressed pole passage are connected with lower annular groove 309, and lower 309 upper end of annular groove connects with lower groove 306
Logical, lower annular groove 309 is between lower groove 306 and down-pressed pole passage 308, is equipped with to push lower seal in lower annular groove 309
307 lower pressure ring 310, lower 310 outer diameter of pressure ring are less than 307 outer diameter of lower seal, and lower 310 internal diameter of pressure ring is more than lower seal 307
Internal diameter.303 upper end of bottom end cover briquetting is equipped with eight for pushing the down-pressed pole 304 of lower pressure ring 310, and down-pressed pole passage 308 is under
Compression bar 304 corresponds, and arrangement and down-pressed pole 304 are in the underface of corresponding down-pressed pole passage 308 to down-pressed pole 304 vertically, when
Lower end cover 301 is pushed when moving down, and down-pressed pole 304 can pass through corresponding down-pressed pole passage 308 to push lower pressure ring 310,
So as to squeeze lower seal 307.
The locating support 10 is fixed on lower positioning plate 302, locating support 10 it is cylindrical and with lower end cover
301 coaxial arrangements, 10 internal via shape of locating support are matched with the clamping of 11 body shape of valve, and 10 upper end-face edge of locating support opens up
It is useful for the valve rod positioning port 101 of 11 intermediate valve rod of positioning valve positioning.
The lower positioning plate being between 2 bottom of lower positioning plate 302 and water tank is arranged on two polished rods 5 to reply
Spring 9.Since lower positioning plate 302 can be pressed down in test process, lower positioning plate returning spring 9 can will test the lower fixed of completion
Position plate 302 is restored to original height, so as to cycle the test for carrying out next valve 11.
Before test, a certain amount of water is first poured into water tank 2,12 requirement of water level can be higher than valve in 11 test process of valve
11 intermediate valve rod height of door, as shown in Figure 7.During test, valve 11 is put in vertically in locating support 10,11 side wall of valve is with determining
Position 10 endoporus of stent clamping positioning, 11 lower end of valve are inserted into lower piece of open slot of lower end cover 301 in lower sealing mechanism 3
In 305, the intermediate valve stem spacing of valve 11 is in valve rod positioning port 101, towards fixed-direction, convenient for people during the test
Observation leakage bubble.Start cylinder 6, entirely upper sealing mechanism 4 moves down the driving of 6 piston rod of cylinder, in folding process, on valve 11
End end is introduced into upper piece open slot 407 of the upper end cover 401 in upper location-plate 402, when valve is held for two about 11
When portion contradicts respectively with the opening trench bottom of upper and lower two end covers, since the opening trench bottom of two end covers is designed with
Primary seal is realized in gasket, 11 end of valve.At this point, upper sealing mechanism 4 drives lower sealing mechanism 3 to move down together, upper sealing
End cap returning spring 406 in mechanism 4 starts to be compressed, and connecting plate 8 is slowly close with upper location-plate 402, on 8 downside of connecting plate
Upperpush rod 404 on end cap briquetting 403 into upper end cover 401 upperpush rod passage 410, in push in end cover 401
Upper press ring 412 squeeze upper sealing ring 409, upper sealing ring 409 is squeezed, and inwardly expands, embraces 11 upper end outer wall of valve, realizes
Secondary seal;Meanwhile the lower positioning plate returning spring 9 of lower 3 downside of sealing mechanism is also compressed, lower positioning plate 302 moves down,
Until the down-pressed pole 304 on 2 bottom bottom end cover briquetting 303 of water tank passes through the pushing of the lower end cover 301 on lower positioning plate 302
The lower pressure ring 310 of the push of bar passage 308 squeezes lower seal 307, and lower seal 307 inwardly expands, and embraces 11 lower end outer wall of valve,
Realize secondary seal.At this point, the stopping of valve 11 moves down, 11 both ends of valve are all sealed by end cover, and the water level 12 in water tank 2 is high
In 11 intermediate stem position of valve, you can tested.
Test mode can be divided into following two:1st, valve rod is opened, in the test stomata of upper and lower two end covers
Whether with air pressure capable of being increased simultaneously, observing at intermediate valve rod has bubble to leak out, and can judge whether leaked at valve rod among when valve is opened;
2nd, valve rod is closed, and the lower test stomata of lower end cover is connected with the water in water tank, up the upper test of end cover
With air pressure capable of being increased in stomata, whether have bubble leak out, can judge if observing at the lower test stomata of lower end cover and at intermediate valve rod
When valve is closed, whether leaked between upper and lower two cavitys and at intermediate valve rod.