CN105904900B - A kind of automatic paving equipment of more color mosaics and laying method - Google Patents
A kind of automatic paving equipment of more color mosaics and laying method Download PDFInfo
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- CN105904900B CN105904900B CN201610237056.8A CN201610237056A CN105904900B CN 105904900 B CN105904900 B CN 105904900B CN 201610237056 A CN201610237056 A CN 201610237056A CN 105904900 B CN105904900 B CN 105904900B
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- mosaic
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- paving
- vibrating tray
- road
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/12—Uniting ornamental elements to structures, e.g. mosaic plates
- B44C3/126—Devices for making mosaic constructs automatically
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Abstract
The present invention provides a kind of more automatic paving equipment of color mosaics, including feeding system, front and back sides identification adjustment system, transportation system, paving stack system and mould automatical feeding system；Feeding system includes vibrating tray mounting table and vibrating tray；Front and back sides identify that adjustment system includes bracket, light source, gas nozzle, guidance tape and color mark sensor；Transportation system includes guiding road, slideway, transmission road, straight vibration and mosaic conveyer belt；Paving stack system includes storehouse mounting plate, photoelectric sensor and storehouse cylinder；Mould automatical feeding system includes mould rack, mould, lateral linear guide and longitudinal linear guide.This more automatic paving equipment of color mosaics, can replace artificial paving operation, saves the investment of a large amount of labours, be suitable for the operation of a variety of different colours mosaics paving simultaneously.The present invention also provides a kind of more automatic laying methods of color mosaics, it can be achieved that the full-automatic operation of mosaic paving technique, improves mosaic paving efficiency.
Description
Technical field
The present invention relates to a kind of automatic paving equipment of mosaic and laying method more particularly to it is a kind of can be to a variety of different face
The equipment and laying method of color mosaic automatic paving simultaneously.
Background technique
Mosaic is a kind of good building decoration materials, and now novel ceramic mosaic is widely used in hotel
High-rise decoration and ground decoration, ceramic mosaic be a kind of most traditional mosaic, it belongs to the scope of Imitation Rock Porcelain Tiles.Mosaic
External popular always, either public place, as restaurant, swimming pool are still all widely used in the family.It has wanted
It at the paving of a mosaic template, produces in the conventional mode, needs manually to carry out the mosaic of various colors positive and negative
Face adjustment, is placed into the mosaic of different colours at position different in template further according to different patterns.Because worker is long
Phase is engaged in the dull operation of this complexity, easily makes one to generate tired, this results in production efficiency low, and the error rate of paving
Also very high, therefore need make to install machines to replace manual labor to realize the automatic paving of mosaic.
Some equipment for the automatic paving of mosaic, such as Chinese patent have been had already appeared currently on the market
" CN201310429507.4 " is disclosed " a kind of mosaic paving device ", the device can on preset fetal membrane a variety of face of paving
The given pattern of color solves the problems, such as main manually paving at present, reduces production cost, improves production efficiency, but practical
In operation, since mosaic possesses tow sides, which is easy to appear obverse and reverse regardless of to go out in process of deployment
Existing mosaic pastes anti-phenomenon, therefore the front and back sides of artificial mosaic respectively are needed when feeding, influences paving efficiency；Chinese patent
" CN201410317363.8 " discloses " a kind of automatic paving equipment of monochrome mosaic particle and its laying method ", the monochrome horse
The match automatic paving equipment of gram particle can realize that monorail mode or multi-track mode carry out mosaic particle certainly according to production requirement
Dynamic paving, but the device structure is complicated, material-uploading style track is long side by side for the single track or more rails taken, and occupied space is big,
The suction device in the equipment is using multi-sucker is drawn side by side in such a way that simultaneously and progress side by side while being laid with, once wherein some
Sucker goes wrong, then be easy to cause the entire fetal membrane that is laid with the phenomenon that leakage paving occur, and can not carry out multiple color mosaic
While be laid with.
Summary of the invention
Purpose of the present invention mainly solves the problems of prior art: providing a kind of more color mosaics and spreads automatically
It is sticked standby, can replace artificial paving operation, save the investment of a large amount of labours, paving efficiency and accuracy and make much higher than artificial
Industry is suitable for the operation of a variety of different colours mosaics paving simultaneously.It is same that a variety of different colours mosaics may be implemented in the present invention
When automatic charging, front and back sides identification and adjustment, automatic sequential push on, automatic paving template, replace manual operations completely, be a kind of
Structure is simple, high-efficient, reliable performance, the automatic paving equipment of convenient and practical more color mosaics.The present invention also provides one
Kind more automatic laying methods of color mosaics, it can be achieved that mosaic paving technique full-automatic operation, improve mosaic paving
Efficiency.
To realize above-mentioned technical proposal, the present invention provides a kind of more automatic paving equipment of color mosaics, including feeding
System, front and back sides identification adjustment system, transportation system, paving stack system and mould automatical feeding system；
The feeding system includes more set feeding devices, and every set feeding device includes vibrating tray mounting table and is mounted on
Vibrating tray on vibrating tray mounting table；
The front and back sides identification adjustment system is mounted on the discharge port of vibrating tray, and the front and back sides identify adjustment system packet
Bracket, light source, gas nozzle, guidance tape and color mark sensor are included, guidance tape is mounted on the exit of vibrating tray, and protects with outlet
Maintaining an equal level neat, bracket is mounted on vibrating tray, and the rack-mount end of light source, the exit of vibrating tray is provided with reserved circular hole,
Gas nozzle is rack-mount, and faces the reserved circular hole in vibrating tray exit, and color mark sensor is mounted on vibration
In charging tray internal stent and face gas nozzle；
The transportation system includes guiding road, slideway, transmission road, straight vibration and mosaic conveyer belt, the guiding road installation
The exit of guidance tape in front and back sides identification adjustment system, for driving from the mosaic exported in guidance tape before guiding road
Capable mosaic conveyer belt is mounted on immediately below guiding road, and slideway is mounted on the exit in guiding road, and transmission road is mounted on slideway
Exit, straight vibration are mounted below slideway；
The paving stack system includes storehouse mounting plate, photoelectric sensor and storehouse cylinder, is set on the storehouse mounting plate
It is equipped with the channel that pushes on, the channel that pushes on is concordant with the transmission road holding in transportation system, the end setting in the channel that pushes on
There is deep gouge, storehouse cylinder is mounted in the deep gouge, and photoelectric sensor is mounted on the upper port of the storehouse cylinder；
The mould automatical feeding system is mounted on the underface of paving stack system, and mould automatical feeding system includes mould
Disk rack, mould, lateral linear guide and longitudinal linear guide, the mould are placed on mould rack, and mould is placed
Frame is mounted in the lateral linear guide below storehouse cylinder, and lateral linear guide is mounted in longitudinal linear guide.
In the above-mentioned technical solutions, the mosaic of different colours is placed in the vibrating tray in different feeding devices, vibration
Mosaic, is transported to the discharge port of vibrating tray by dynamic charging tray vibration feeding, is mounted on the colour code sensing in vibrating tray exit
Mosaic is blown to front by gas nozzle if detecting that mosaic is in reverse side by the tow sides that device distinguishes mosaic, is passed through
It crosses and detects mosaic adjusted and then pass through the guiding road that guidance tape enters in transportation system, the mosaics in difference guiding roads
It is pooled to transmission road by slideway, straight vibrational makes the mosaic being aggregated into transmission road keep advancing, the horse in transmission road
Sai Ke subsequently enters the channel that pushes on being arranged on storehouse mounting plate, enters storehouse cylinder by the channel that pushes on, sequences sequence in storehouse cylinder
Mosaic then successively drop into the mould being mounted below storehouse cylinder, mould is by being mounted below mould rack
Lateral linear guide and longitudinal linear guide realize horizontal and vertical movement, and mould is every time transversely or longitudinally upper mobile one
The distance of a grid, until entire mould whole paving finishes.
Preferably, the feeding system includes four sets and is rectangle or the feeding device of arranged in squares, every set feeding
Device includes vibrating tray mounting table and the vibrating tray that is mounted on vibrating tray mounting table, simultaneously along the mosaic direction of motion
Two vibrating trays of row's distribution are connected to same guiding road by being mounted on the guidance tape of respective vibrating tray outlet end respectively, this
Kind design can reduce the number in guiding road, thin device the space occupied.
Preferably, the transportation system further includes switch mounting, sequential controlled switches, aluminum profile frame, rectangular table and biography
Belt supporting frame is sent, the belt support is mounted on vibrating tray mounting table, and mosaic conveyer belt is installed in belt support,
Guiding road is installed in above mosaic conveyer belt and keeps port flush with guidance tape, and the end in the guiding road is closed,
Grooved hole is arranged on the side of road end in guiding, and switch mounting is mounted on the aluminum profile frame of slot side, the slot
Keep concordant with the opening of slideway, sequential controlled switches are installed on switch mounting, and aluminum profile frame is mounted on rectangular table, side
Shape table is placed in ground and one end and keeps concordant with belt support, directly shakes and is placed on aluminum profile frame, slideway slant setting in
In straight vibration, transmission road is installed on aluminum profile frame and connects with straight vibration.Sequential controlled switches are used to control the Marseille of different colours
It gram is ranked up according to the color sequences on mould, then will be oriented in the push-in slideway of the mosaic in road in order.
Preferably, the paving stack system further includes push plate mounting post and push plate, and the push plate mounting post is installed in heap
Below stack mounting plate, push plate is installed in below push plate mounting post, at the push plate end face face storehouse cylinder bottom opening slot.Push plate
It is launched in order for controlling the mosaic in storehouse cylinder.
Preferably, the mould automatical feeding system further includes mould stock shelf, automatic damper and mould conveyer belt, described
Mould stock shelf is mounted on rectangular table side, and mould conveyer belt is mounted on mould stock shelf, and automatic damper is mounted on mould biography
Send end of tape.Every paving for completing one piece of mould, mould rack is all in the effect of lateral linear guide and longitudinal linear guide
Under move to mould stock shelf side, the mould of prior storage on it is moved to by mould rack by mould conveyer belt
On, only allow the mould of the bottom to be carried out Lai to realize oneself of mould every time by installing automatic damper limitation above it
Dynamic feeding.
Preferably, spiral helicine mosaic feeding channel is provided on the inside of the vibrating tray.When vibrating disk vibration feeding,
The mosaic feeding uniform sequential along spiral helicine feeding channel, while the broken of mosaic can also be prevented.
The present invention also provides a kind of more automatic laying methods of color mosaics, specifically comprise the following steps:
S1, feeding: multiple vibrating trays vibrate simultaneously, will be placed in the mosaic edge of different colours in different vibrating trays
The helical duct on the inside of vibrating tray is set to be delivered up to vibrating tray outlet；
S2, identification: the color mark sensor in vibrating tray exit is installed on according to the different colour codes pair of mosaic front and back sides
The front and back sides of mosaic are identified；
S3, adjustment: when color mark sensor judges mosaic according to colour code for front, mosaic goes out from vibrating tray is mounted on
Guidance tape at mouthful is directly entered guiding road, when color mark sensor judges that mosaic for reverse side, is mounted on vibration material according to colour code
The gas nozzle in disk exit is ventilated, and mosaic is blown off to vibrating tray again feeding, until color mark sensor judges according to colour code
After mosaic is positive, mosaic enters guiding road by guidance tape；
S4, conveying: after identifying that mosaic adjusted enters guiding road, the mosaic being mounted below guiding road is defeated
It send with driving the mosaics in different guiding roads to enter slideway and be aggregated into transmission road, the straight vibrational for being mounted on transmission road end makes
The mosaic that must be aggregated into transmission road keeps advancing；
S5, storehouse: the mosaic to move ahead in transmission road enters storehouse cylinder by the channel that pushes on, and arranges in push plate control storehouse cylinder
The mosaic of good sequence successively drops into the mould being mounted below storehouse cylinder；
S6, paving: mould is realized by the lateral linear guide being mounted below mould rack and longitudinal linear guide
Horizontal and vertical movement, mould is every time in the distance of a transversely or longitudinally upper mobile grid, under receiving out of storehouse cylinder
Then new mould is transmitted to mould by mould conveyer belt and placed until entire mould whole paving finishes by the mosaic fallen
Frame.
Preferably, it in the step S4, is oriented on road and mosaic charge order control switch is housed, identified by front and back sides
After being pooled to guiding road with mosaic adjusted, by the mosaic of sequential controlled switches control different colours according on mould
Color sequences are ranked up, and then uniformly enter transmission road through slideway.
Preferably, in the step S5, the photoelectric sensor by being mounted on storehouse cylinder charging port is detected in storehouse cylinder
Mosaic whether store full, while the signal that will test feeds back to sequential controlled switches, and sequential controlled switches are according to obtaining
Signal according to color alignment preset on mould control guiding road in mosaic enter storehouse cylinder.
The beneficial effects of the present invention are:
1. the automatic paving equipment of more color mosaics provided by the invention realizes a variety of different colours mosaics simultaneously certainly
Dynamic feeding, front and back sides identify and adjustment, automatic sequential push on, automatic paving template, realize the full-automatic paving of mosaic, improve
Paving efficiency and accuracy.
2. can control the mosaic of different colours according to the face on mould by the sequential controlled switches in transportation system
Color sequence is ranked up, and may be implemented to carry out feeding according to scheduled pattern；
3. the automatic identification of mosaic front and back sides and automatic may be implemented by the matching design of color mark sensor and gas nozzle
Adjustment, improves the accuracy of mosaic paving.
4. design has four sets of feeding devices, each feeding device can transport the mosaic of different colours, can be with user's
The collocation paving of demand progress different colours mosaic.
5. the automatic laying method of a kind of mosaic provided by the invention is, it can be achieved that the full-automatic of mosaic paving technique is grasped
Make, improves mosaic paving efficiency.
Detailed description of the invention
Fig. 1 is schematic perspective view I of the invention.
Fig. 2 is schematic perspective view II of the invention.
Fig. 3 is the schematic perspective view of feeding system and front and back sides identification adjustment system in the present invention.
Fig. 4 is the schematic perspective view I of transportation system in the present invention.
Fig. 5 is the schematic perspective view II of transportation system in the present invention.
Fig. 6 is the schematic perspective view of paving stack system in the present invention.
Fig. 7 is the schematic cross-sectional view of paving stack system in the present invention.
Fig. 8 is the schematic perspective view of mould automatical feeding system in the present invention.
Fig. 9 is the structural schematic diagram of mould rack in the present invention.
In figure: 00, feeding system；01, vibrating tray mounting table；02, vibrating tray；10, front and back sides identify adjustment system；
11, bracket；12, light source；13, gas nozzle；14, guidance tape；15, color mark sensor；20, transportation system；21, it is oriented to road；22, it switchs
Mounting rack；23, sequential controlled switches；24, slideway；25, transmission road；26, aluminum profile frame；27, rectangular table；28, straight vibration；29, it passes
Send belt supporting frame；291, mosaic conveyer belt；30, paving stack system；31, photoelectric sensor；32, storehouse cylinder；33, push plate；34,
Storehouse mounting plate；35, push on channel；36, push plate mounting post；40, mould automatical feeding system；41, mould rack；42, mould
Disk；43, lateral linear guide；44, longitudinal linear guide；45, mould stock shelf；46, automatic damper；47, mould conveyer belt.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Whole description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Ability
Domain ordinary person every other embodiment obtained without making creative work, belongs to protection of the invention
Range.
A kind of embodiment 1: more automatic paving equipment of color mosaics.
Referring to figs. 1 to shown in Fig. 9, a kind of more automatic paving equipment of color mosaics, including feeding system 00, front and back sides are known
It Tiao Zheng not system 10, transportation system 20, paving stack system 30 and mould automatical feeding system 40；
The feeding system 00 includes more set feeding devices, and every set feeding device includes vibrating tray mounting table 01 and peace
Vibrating tray 02 on vibrating tray mounting table 01；
The front and back sides identification adjustment system 10 is mounted on the discharge port of vibrating tray 02, the front and back sides identification adjustment system
System 10 includes bracket 11, light source 12, gas nozzle 13, guidance tape 14 and color mark sensor 15, and guidance tape 14 is mounted on vibrating tray 02
Exit, and with outlet holding it is concordant, bracket 11 is mounted on vibrating tray 02, and light source 12 is mounted on 11 upper end of bracket,
The exit of vibrating tray 02 is provided with reserved circular hole, and gas nozzle 13 is mounted on bracket 11, and faces the outlet of vibrating tray 02
The reserved circular hole at place, color mark sensor 15 is mounted in 02 internal stent 11 of vibrating tray and face gas nozzle 13；
The transportation system 20 includes guiding road 21, slideway 24, transmission road 25, straight vibration 28 and mosaic conveyer belt 291, institute
The exit that guiding road 21 is mounted on guidance tape 14 in front and back sides identification adjustment system 10 is stated, it is defeated from guidance tape 14 for driving
The mosaic conveyer belt 291 forward along guiding road 21 of mosaic out is mounted on immediately below guiding road 21, and slideway 24, which is mounted on, leads
To the exit in road 21, transmission road 25 is mounted on 24 exit of slideway, and straight vibration 28 is mounted on 24 lower section of slideway；
The paving stack system 30 includes storehouse mounting plate 34, photoelectric sensor 31 and storehouse cylinder 32, the storehouse peace
The channel 35 that pushes on is provided in loading board 34, the channel 35 that pushes on keeps concordant with the transmission road 25 in transportation system 20, described
The push on end in channel 35 is provided with deep gouge, and storehouse cylinder 32 is mounted in the deep gouge, and photoelectric sensor 31 is mounted on the heap
The upper port of stack cylinder 32；
The mould automatical feeding system 40 is mounted on the underface of paving stack system 30, mould automatical feeding system 40
It is placed on mould including mould rack 41, mould 42, lateral linear guide 43 and longitudinal linear guide 44, the mould 42 and puts
It sets on frame 41, mould rack 41 is mounted in the lateral linear guide 43 of 32 lower section of storehouse cylinder, and lateral linear guide 43 is installed
In longitudinal linear guide 44.
In the above-mentioned technical solutions, the mosaic of different colours is placed on the vibrating tray 02 in different feeding devices 00
In, mosaic is transported to the discharge port of vibrating tray 02 by 02 vibration feeding of vibrating tray, is mounted on 02 exit of vibrating tray
Color mark sensor 15 distinguish the tow sides of mosaic and pass through gas nozzle 13 for horse if detecting that mosaic be in reverse side
Sai Ke is blown to front, and mosaic adjusted then passes through the guiding road that guidance tape 14 enters in transportation system 20 after testing
21, the mosaic that difference is oriented in road 21 is pooled to transmission road 25 by slideway 24, and straight 28 vibration of vibration is so that be aggregated into transmission road
Mosaic in 25 keeps advancing, and the mosaic in transmission road 25 subsequently enters the channel that pushes on being arranged on storehouse mounting plate 34
35, storehouse cylinder 32 is entered by the channel 35 that pushes on, sorted mosaic, which then successively drops into, in storehouse cylinder 32 is mounted on heap
In the mould 42 of 32 lower section of stack cylinder, mould 42 is straight by the lateral linear guide 43 and longitudinal direction for being mounted on 41 lower section of mould rack
Line guide rail 44 realizes horizontal and vertical movement, and mould 42 is every time in the distance of a transversely or longitudinally upper mobile grid, directly
It is finished to the whole pavings of entire mould 42.
Shown in referring to Figures 1 and 2, the feeding system 00 is rectangle including four sets or the feeding of arranged in squares fills
It sets, every set feeding device includes vibrating tray mounting table 01 and the vibrating tray 02 that is mounted on vibrating tray mounting table 01,
Two vibrating trays 02 being distributed side by side along the mosaic direction of motion are respectively by being mounted on leading for respective 02 outlet end of vibrating tray
It is connected to same guiding road 21 to band 14, such design can reduce the number in guiding road 21, thin device the space occupied.
Referring to shown in Fig. 4 and Fig. 5, the transportation system 20 further includes switch mounting 22, sequential controlled switches 23, aluminium profiles
Material frame 26, rectangular table 27 and belt support 29, the belt support 29 are mounted on vibrating tray mounting table 01, mosaic
Conveyer belt 291 is installed in belt support 29, guiding road 21 be installed in the top of mosaic conveyer belt 291 and with guidance tape 14
Port flush is kept, the end closure in the guiding road 21 is oriented on 21 end side of road and grooved hole, switch mounting is arranged
22 are mounted on the aluminum profile frame 26 of slot side, and the slot keeps concordant with the opening of slideway 24, and sequential control is opened
It closes 23 to be installed on switch mounting 22, aluminum profile frame 26 is mounted on rectangular table 27, and rectangular table 27 is placed in ground and one end
Holding is concordant with belt support 29, and straight vibration 28 is placed on aluminum profile frame 26, and 24 slant setting of slideway is transmitted in straight vibration 28
Road 25 is installed on aluminum profile frame 26 and connect with straight vibration 28.The mosaic that sequential controlled switches 23 are used to control different colours is pressed
It is ranked up according to the color sequences on mould 42, then will be oriented in the push-in slideway 24 of the mosaic in road 21 in order.
Shown in referring to figure 6 and figure 7, the paving stack system 30 further includes push plate mounting post 36 and push plate 33, described to push away
Plate mounting post 36 is installed in 34 lower section of storehouse mounting plate, and push plate 33 is installed in 36 lower section of push plate mounting post, 33 end face of push plate
At 32 bottom opening slot of face storehouse cylinder.The mosaic that push plate 33 is used to control in storehouse cylinder 32 is launched in order.
Referring to shown in Fig. 8 and Fig. 9, the mould automatical feeding system 40 further includes mould stock shelf 45, automatic damper 46
With mould conveyer belt 47, the mould stock shelf 45 is mounted on rectangular 27 side of table, and mould conveyer belt 47 is mounted on mould feeding
On frame 45, automatic damper 46 is mounted on 47 end of mould conveyer belt.Every paving for completing one piece of mould 42, mould rack 41 exist
45 side of mould stock shelf is moved under the action of lateral linear guide 43 and longitudinal linear guide 44, passes through mould conveyer belt 47
The mould 42 of prior storage on it is moved on mould rack 41, is limited often by the automatic damper 46 for installing above it
Secondary allows the mould 42 of the bottom to be carried out, to realize the automatic charging of mould 42.
Referring to shown in Fig. 3, spiral helicine mosaic feeding channel is provided on the inside of the vibrating tray 02.Vibrate disc vibration
When 02 feeding, the mosaic feeding uniform sequential along spiral helicine feeding channel, while the broken of mosaic can also be prevented.
A kind of embodiment 2: more automatic laying methods of color mosaics.
Referring to figs. 1 to shown in Fig. 9, a kind of more automatic laying methods of color mosaics specifically comprise the following steps:
S1, feeding: multiple vibrating trays 02 vibrate simultaneously, will be placed in the Marseille of different colours in different vibrating trays 02
The helical duct that gram edge is set to 02 inside of vibrating tray, which is delivered up to vibrating tray 02, to be exported；
S2, identification: the color mark sensor 15 in 02 exit of vibrating tray is installed on according to the not homochromy of mosaic front and back sides
Mark identifies the front and back sides of mosaic；
S3, adjustment: when color mark sensor 15 judges mosaic according to colour code for front, mosaic is from being mounted on vibrating tray
The guidance tape 14 in 02 exit is directly entered guiding road 21, when color mark sensor 15 judges that mosaic for reverse side, is pacified according to colour code
Gas nozzle 13 mounted in 02 exit of vibrating tray is ventilated, and mosaic is blown off to vibrating tray 02 again feeding, until colour code passes
After sensor 15 judges mosaic for front according to colour code, mosaic enters guiding road 21 by guidance tape 14；
S4, conveying: after identifying that mosaic adjusted enters guiding road 21, it is mounted on the Marseille of 21 lower section of guiding road
Gram conveyer belt 291 drives the mosaics in different guiding roads 21 to enter slideway 24 and is aggregated into transmission road 25, is mounted on transmission road 25
The straight vibration 28 of end is vibrated so that the mosaic being aggregated into transmission road 25 keeps advancing；
S5, storehouse: the mosaic to move ahead in transmission road 25 enters storehouse cylinder 32 by the channel 35 that pushes on, and push plate 33 controls heap
Sorted mosaic successively drops into the mould 42 for being mounted on 32 lower section of storehouse cylinder in stack cylinder 32；
S6, paving: mould 42 is led by the lateral linear guide 43 and longitudinal straight line for being mounted on 41 lower section of mould rack
Rail 44 realizes horizontal and vertical movement, mould 42 every time in the distance of a transversely or longitudinally upper mobile grid, receive from
The mosaic to fall in storehouse cylinder 32, until the whole pavings of entire mould 42 finish, then by mould conveyer belt 47 by new mould
Disk 42 is transmitted to mould rack 41.
In the present embodiment, in the step S4, it is oriented on road 21 and mosaic charge order control switch 23 is housed, by just
After reverse side identification and mosaic adjusted are pooled to guiding road 21, the mosaic of different colours is controlled by sequential controlled switches 23
It is ranked up according to the color sequences on mould 42, then uniformly enters transmission road 25 through slideway 24.
In the present embodiment, in the step S5, the photoelectric sensor 31 by being mounted on 32 charging port of storehouse cylinder is detected
It is full whether the mosaic in storehouse cylinder 32 stores, while the signal that will test feeds back to sequential controlled switches 23, sequential control
Switch 23 controls the mosaic in guiding road 21 according to color alignment preset on mould 42 according to obtained signal and enters storehouse
Cylinder 32.
The above is presently preferred embodiments of the present invention, but the present invention should not be limited to embodiment and attached drawing institute public affairs
The content opened both falls within protection of the present invention so all do not depart from the lower equivalent or modification completed of spirit disclosed in this invention
Range.
Claims (7)
1. a kind of automatic paving equipment of more color mosaics, it is characterised in that: including feeding system, front and back sides identification adjustment system
System, transportation system, paving stack system and mould automatical feeding system；
The feeding system includes more set feeding devices, and every set feeding device includes vibrating tray mounting table and is mounted on vibration
Vibrating tray on charging tray mounting table；
The front and back sides identification adjustment system is mounted on the discharge port of vibrating tray, and the front and back sides identification adjustment system includes branch
Frame, light source, gas nozzle, guidance tape and color mark sensor, guidance tape is mounted on the exit of vibrating tray, and keeps flat with outlet
Together, bracket is mounted on vibrating tray, and the rack-mount end of light source, the exit of vibrating tray is provided with reserved circular hole, gas nozzle
It is rack-mount, and the reserved circular hole in vibrating tray exit is faced, color mark sensor is mounted on vibrating tray
In internal stent and face gas nozzle；
The transportation system includes that guiding road, slideway, transmission road, straight vibration and mosaic conveyer belt, the guiding road are mounted on just
Reverse side identifies the exit of guidance tape in adjustment system, for driving the mosaic exported from guidance tape to move ahead along guiding road
Mosaic conveyer belt is mounted on immediately below guiding road, and slideway is mounted on the exit in guiding road, and transmission road is mounted on slide egress
Place, straight vibration are mounted below slideway；
The paving stack system includes storehouse mounting plate, photoelectric sensor and storehouse cylinder, is provided on the storehouse mounting plate
Push on channel, and the channel that pushes on is concordant with the transmission road holding in transportation system, and it is heavy that the end in the channel that pushes on is provided with
Slot, storehouse cylinder are mounted in the deep gouge, and photoelectric sensor is mounted on the upper port of the storehouse cylinder；
The mould automatical feeding system is mounted on the underface of paving stack system, and mould automatical feeding system includes that mould is put
It sets frame, mould, lateral linear guide and longitudinal linear guide, the mould to be placed on mould rack, mould rack peace
In the lateral linear guide below storehouse cylinder, lateral linear guide is mounted in longitudinal linear guide；
The transportation system further includes switch mounting, sequential controlled switches, aluminum profile frame, rectangular table and belt support, institute
It states belt support to be mounted on vibrating tray mounting table, mosaic conveyer belt is installed in belt support, the installing of guiding road
Port flush is kept above mosaic conveyer belt and with guidance tape, the end closure in the guiding road is oriented to road end
Grooved hole is set on side, and switch mounting is mounted on the aluminum profile frame of slot side, and the slot is kept and slideway
Opening it is concordant, sequential controlled switches are installed on switch mounting, and aluminum profile frame is mounted on rectangular table, and rectangular table is placed in
Ground and one end keep concordant with belt support, and straight vibration is placed on aluminum profile frame, and slideway slant setting is on directly shaking, transmission
Road is installed on aluminum profile frame and connects with straight vibration.
2. the automatic paving equipment of more color mosaics according to claim 1, it is characterised in that: the feeding system includes
Four sets are rectangle or the feeding device of arranged in squares, and every set feeding device includes vibrating tray mounting table and is mounted on
Vibrating tray on vibrating tray mounting table passes through respectively along two vibrating trays that the mosaic direction of motion is distributed side by side and is mounted on
The guidance tape of respective vibrating tray outlet end is connected to same guiding road.
3. the automatic paving equipment of more color mosaics according to claim 2, it is characterised in that: the paving stack system
It further include push plate mounting post and push plate, the push plate mounting post is installed in below storehouse mounting plate, and push plate is installed in push plate installation
Below column, at the push plate end face face storehouse cylinder bottom opening slot.
4. the automatic paving equipment of more color mosaics according to claim 3, it is characterised in that: the mould automatic charging
System further includes mould stock shelf, automatic damper and mould conveyer belt, and the mould stock shelf is mounted on rectangular table side, mould
Conveyer belt is mounted on mould stock shelf, and automatic damper is mounted on mould transmission end of tape.
5. the automatic paving equipment of more color mosaics according to claim 4, it is characterised in that: on the inside of the vibrating tray
It is provided with spiral helicine mosaic feeding channel.
6. a kind of automatic laying method of more color mosaics, it is characterised in that include the following steps:
S1, feeding: multiple vibrating trays vibrate simultaneously, will be placed in the mosaic of different colours in different vibrating trays along setting
Helical duct on the inside of vibrating tray is delivered up to vibrating tray and exports；
S2, identification: the color mark sensor in vibrating tray exit is installed on according to the different colour codes of mosaic front and back sides to Marseille
Gram front and back sides identified；
S3, adjustment: when color mark sensor judges mosaic according to colour code for front, mosaic is from being mounted on vibrating tray exit
Guidance tape be directly entered guiding road, when color mark sensor judges that mosaic for reverse side, is mounted on vibrating tray and goes out according to colour code
Gas nozzle ventilation at mouthful, mosaic is blown off to vibrating tray again feeding, until color mark sensor judges Marseille according to colour code
Gram for front after, mosaic enters guiding road by guidance tape；
S4, conveying: after identifying that mosaic adjusted enters guiding road, it is mounted on the mosaic conveyer belt being oriented to below road
It drives the mosaic in different guiding roads to enter slideway and is aggregated into transmission road, the straight vibrational for being mounted on transmission road end to converge
Always the mosaic into transmission road keeps advancing；
S5, storehouse: the photoelectric sensor by being mounted on storehouse cylinder charging port detects whether the mosaic in storehouse cylinder stores
It is full, while the signal that will test feeds back to sequential controlled switches, sequential controlled switches are according to obtained signal according on mould
Mosaic in preset color alignment control guiding road enters storehouse cylinder, push plate control in storehouse cylinder sorted mosaic according to
It is secondary to drop into the mould being mounted below storehouse cylinder；
S6, paving: mould is realized laterally by the lateral linear guide being mounted below mould rack and longitudinal linear guide
With longitudinal movement, mould moves the distance of a grid on transversely or longitudinally every time, what receiving was fallen out of storehouse cylinder
Then new mould is transmitted to mould rack by mould conveyer belt until entire mould whole paving finishes by mosaic.
7. the automatic laying method of more color mosaics according to claim 6, it is characterised in that: in the step S4, lead
Mosaic charge order control switch is housed on road, is pooled to guiding road by front and back sides identification and mosaic adjusted
Afterwards, it is ranked up by the mosaic of sequential controlled switches control different colours according to the color sequences on mould, then through slideway
Uniformly enter transmission road.
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106696580B (en) * | 2016-12-01 | 2022-06-17 | 佛山科学技术学院 | Symmetrical distributed automatic paving equipment and paving method for single-color mosaics |
| CN107499048A (en) * | 2017-09-29 | 2017-12-22 | 浙江卡莎罗新型装饰材料有限公司 | A kind of automatic laying device of glass Mosaic |
| CN109625803A (en) * | 2018-12-29 | 2019-04-16 | 苏州矽微电子科技有限公司 | A kind of charging method and its device |
| CN116674319A (en) * | 2023-06-21 | 2023-09-01 | 双都智能科技(上海)有限公司 | Plane drawing device |
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