CN105904213A - Assembling table for dual-clutch transmission shafting - Google Patents
Assembling table for dual-clutch transmission shafting Download PDFInfo
- Publication number
- CN105904213A CN105904213A CN201610476150.9A CN201610476150A CN105904213A CN 105904213 A CN105904213 A CN 105904213A CN 201610476150 A CN201610476150 A CN 201610476150A CN 105904213 A CN105904213 A CN 105904213A
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- China
- Prior art keywords
- platform
- shift fork
- output shaft
- positioning component
- differential mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses an assembling table for a dual-clutch transmission shafting. The assembling table comprises a platform, a first guide rail, an output shaft positioning assembly, an input shaft positioning part, a differential mechanism positioning assembly, second guide rails and a shifting fork positioning assembly. During use, firstly, a pair of first sliding blocks are arranged at the same positions at the two ends of the first guide rail, and second sliding blocks are arranged at the ends, away from the middle position of the platform, of the second guide rails; then output shafts, an input shaft, a differential mechanism and shifting forks are installed on the above output shaft positioning assembly, the above input shaft positioning part, the above differential positioning assembly and the above shifting fork positioning assembly correspondingly; and at the moment, the pair of first sliding blocks are moved towards the middle of the first guide rail synchronously, the second sliding blocks are moved towards the end, close to the middle position of the platform, of the second guide rails, gears on the shafting are engaged in place, and in other words, assembling is completed. The shafting assembled through the assembling table is relatively high in precision, in addition, the assembling process is relatively simple, and the time needed in assembling is greatly shortened.
Description
Technical field
The present invention relates to the assembling of double-clutch speed changer, particularly relate to a kind of double-clutch speed changer axle system and spell
Dress platform.
Background technology
General double clutch gearbox is provided with the parts such as output shaft, power shaft, shift fork and differential mechanism,
During assembling, need above-mentioned parts to be installed on gear box casing one by one, due to output shaft, input
The position distribution required precision of the power transmission shafts such as axle and shift fork is higher, and the mode installed one by one is difficult to ensure that
Installation accuracy, assembly difficulty are the biggest, relatively time-consuming, therefore, how to be installed to whole for axle system
It gear box casing is the task of top priority.
Summary of the invention
The invention provides a kind of double-clutch speed changer axle system assembly jig, to solve the problems referred to above, improve
Assembly precision, reduces assembly difficulty, reduces assembling required time.
The invention provides a kind of double-clutch speed changer axle system assembly jig, including:
Platform;
First guide rail, described first guide rail is fixing with the upper surface of described platform to be connected, and described first
It is provided with on guide rail and can synchronize to the centre of described first guide rail or away from the centre of described first guide rail
A pair first slide blocks that direction is moved;
For positioning the output shaft positioning component of output shaft, described output shaft positioning component and described first
Slide block is fixing to be connected;
For positioning the power shaft keeper of power shaft, described power shaft keeper is upper with described platform
End face is fixing to be connected;
For positioning the differential mechanism positioning component of differential mechanism, described differential mechanism positioning component and described platform
Upper surface fixing connect;
A pair second guide rails, described second guide rail is all fixing with the upper surface of described platform to be connected, and institute
State and on the second guide rail, be provided with mobile second slide block;
For the shift fork positioning component of positioning shift fork, described shift fork positioning component is solid with described second slide block
Fixed connection.
Double-clutch speed changer axle system assembly jig as above, these, it is preferred to, described output shaft
Positioning component includes a pair output axillare, a pair positioning seat and a pair output shaft keeper, described output
Axillare is fixing with described first slide block respectively to be connected, upper with described output axillare respectively of described positioning seat
End face is fixing to be connected, and described output shaft keeper is fixing with the upper surface of described positioning seat respectively to be connected.
Double-clutch speed changer axle system assembly jig as above, these, it is preferred to, described output shaft
Positioning component also includes a pair elbow folder, and described elbow folder is fixing with described output axillare respectively to be connected, and institute
Stating elbow folder to be connected also by fast folder support is fixing with the upper surface of described platform, described elbow folder includes moving
Dynamic elbow clamping bar.
Double-clutch speed changer axle system assembly jig as above, these, it is preferred to, also include first
Locating piece, described first locating piece and described first guide rail parallel and be fixedly connected on the upper of described platform
End face, described first locating piece offers two grooves, described elbow folder and the company of described output axillare
Connect position to be placed in described groove.
Double-clutch speed changer axle system assembly jig as above, these, it is preferred to, described differential mechanism
Positioning component includes differential mechanism shaft seating, differential mechanism rotating shaft and differential support, described differential mechanism
Shaft seating is fixing with the lower surface of described platform to be connected, and described differential mechanism rotating shaft turns with described differential mechanism
Shaft stool is connected by bearing, and described differential support is fixing with described differential mechanism rotating shaft to be connected.
Double-clutch speed changer axle system assembly jig as above, these, it is preferred to, described shift fork is fixed
Hyte part includes a pair shift fork keeper, and described shift fork keeper is fixed with described second slide block respectively
Connect.
Double-clutch speed changer axle system assembly jig as above, these, it is preferred to, described shift fork is fixed
Hyte part also includes the second locating piece, and described shift fork keeper is provided with stopper portions, described second
Locating piece and described second guide rail parallel and be fixedly connected on the upper surface of described platform, described stopper portions
With the shift position that the fit depressions on described second locating piece limits described shift fork keeper.
As above double-clutch speed changer axle system assembly jig, these, it is preferred to, also include for
The platform positioning component positioning described platform, described platform is square, described platform positioning component bag
Include a pair first cushion blocks, a pair second cushion blocks and a pair locating part, described first cushion block and the second cushion block
Height identical, described first cushion block is respectively fixedly disposed at a diagonal angle of the lower surface of described platform
Line two ends, described second cushion block is respectively fixedly disposed at another diagonal of the lower surface of described platform
Two ends, described locating part is respectively fixedly disposed at two ends, described platform horizontal axis.
Double-clutch speed changer axle system assembly jig as above, these, it is preferred to,
Also include the signaling module that puts in place, described in the signaling module that puts in place include that output shaft puts in place block, defeated
Shaft puts block and shift fork in place to level sensor to level sensor, shift fork;
The described output shaft block that puts in place is arranged in the first waist-shaped hole of described platform, described first waist
Type hole is opened in described platform and fixes described output shaft positioning component side, and described output shaft puts in place sensing
Device is arranged on the lower surface of described platform, and described output shaft to level sensor and described output shaft put in place letter
The electrical connection of number block;
The described shift fork signal that puts in place is arranged in the second waist-shaped hole of described platform soon, described second waist type
Hole is opened in described platform and fixes described shift fork positioning component side, and described shift fork to level sensor is arranged
In the lower surface of described platform, described shift fork to the level sensor block that puts in place with described shift fork electrically connects.
The double-clutch speed changer axle system assembly jig that the present invention provides includes platform, the first guide rail, output shaft
Positioning component, power shaft keeper, differential mechanism positioning component, the second guide rail and shift fork positioning component,
In use, first a pair first slide blocks are placed in the two ends same position of the first guide rail, by the second slide block
Be placed in the second guide rail one end, centre position away from platform, then by output shaft, power shaft, differential mechanism and
Shift fork be separately mounted to aforementioned output shaft positioning component, power shaft keeper, differential mechanism positioning component and
On shift fork positioning component, now, synchronize to move to the middle direction of the first guide rail by a pair first slide blocks,
Second slide block is moved to second one end, guide rail close platform centre position, makes the gear engagement that axle is fastened
Putting in place and i.e. complete assembly, the shafting precision utilizing this assembly jig assembly to complete is higher, and assembling process
The most fairly simple, assembling required time significantly shortens.
Accompanying drawing explanation
The structural representation of Fig. 1 provides for the embodiment of the present invention double-clutch speed changer axle system assembly jig;
The structure of Fig. 2 provides for the embodiment of the present invention double-clutch speed changer axle system assembly jig assembly axle system
Schematic diagram;
The top view of Fig. 3 provides for the embodiment of the present invention double-clutch speed changer axle system assembly jig;
Fig. 4 is the A-A direction view of Fig. 3;
Fig. 5 is the B-B direction view of Fig. 3;
Fig. 6 is the partial enlarged drawing of Fig. 5;
Fig. 7 is the C direction view of Fig. 3;
Fig. 8 is the D direction view of Fig. 3.
Description of reference numerals:
10-platform 11-the first waist-shaped hole 12-the second waist-shaped hole
20-the first guide rail 21-the first slide block 30-exports axillare
31-positioning seat 32-output shaft keeper 33-elbow presss from both sides
331-presss from both sides support 34-the first locating piece 35-support pin soon
36-pad 40-differential mechanism shaft seating 41-differential mechanism rotating shaft
42-differential support 421-a differential support 422-b differential support
421-thrust block 43-bearing 431-bearing (ball) cover
44-spacer 45-circlip 50-the second guide rail
51-the second slide block 60-shift fork keeper 601-stopper portions
602-bulb plunger 603-shift fork set 604-lip block
605-handle 61-the second locating piece 611-alignment pin
Hexagonal flush end holding screw 70-the first cushion block 701-a cushion block in 62-
702-b cushion block 71-the second cushion block 72-locating part
The 80-output shaft block 81-shift fork that puts in place puts in place block 90-power shaft keeper
100-output shaft 101-power shaft 102-differential mechanism
103-shift fork
Detailed description of the invention
Embodiments of the invention are described below in detail, and the example of described embodiment is shown in the drawings, its
In the most same or similar label represent same or similar element or there is same or like merit
The element of energy.The embodiment described below with reference to accompanying drawing is exemplary, is only used for explaining this
Bright, and be not construed as limiting the claims.
The structural representation of Fig. 1 provides for the embodiment of the present invention double-clutch speed changer axle system assembly jig,
The structural representation of Fig. 2 provides for the embodiment of the present invention double-clutch speed changer axle system assembly jig assembly axle system
Figure, as Figure 1-Figure 2, the double-clutch speed changer axle system assembly jig that the embodiment of the present invention provides includes
Platform the 10, first guide rail 20, output shaft positioning component, power shaft keeper 90, differential mechanism position
Assembly, the second guide rail 50 and shift fork positioning component.
Wherein, platform 10 be the first guide rail 20, output shaft positioning component, power shaft keeper 90,
Differential mechanism positioning component, the second guide rail 50 and shift fork positioning component provide and support, output shaft positioning component,
Power shaft keeper, differential mechanism positioning component and shift fork positioning component are respectively used to position double clutch speed-changing
The output shaft 100 of device, power shaft 101, differential mechanism 102 and shift fork 103;Specifically, the first guide rail
20, power shaft keeper and the second guide rail 50 are all fixing with the upper surface of platform 10 is connected, differential mechanism
Positioning component is fixing with platform 10 to be connected, and the first guide rail 20 is provided with and can synchronize to the first guide rail 20
Centre or a pair first slide blocks 21 moved away from the middle direction of the first guide rail 20, second leads
Mobile second slide block 51 it is provided with on rail 50, and output shaft positioning component and shift fork location group
Part is fixed be connected with above-mentioned first slide block 21 and the second slide block 51 the most respectively, above-mentioned output shaft location group
Part, power shaft keeper 90, differential mechanism positioning component and shift fork positioning component position on platform 10
Put distribution and the output shaft 100 of double-clutch speed changer, power shaft 101, differential mechanism 102 and shift fork 103
Position corresponding.
When using double-clutch speed changer axle system's assembly jig that the present embodiment provides, the most first by a pair first
Slide block 21 is respectively placed in the two ends same position of the first guide rail 20, and the second slide block 51 is respectively placed in two
Individual second guide rail 50 away from one end, centre position of platform 10, then by output shaft 100, power shaft 101,
Differential mechanism 102 and shift fork 103 be separately mounted to aforementioned output shaft positioning component, power shaft keeper,
On differential mechanism positioning component and shift fork positioning component, now, a pair first slide blocks 21 are synchronized to first
The middle direction of guide rail 20 is moved, by the second slide block 51 to the second guide rail 50 in platform 10
Between one end, position move, make the gear engagement that axle fastens put in place and i.e. complete assembly, utilize this assembly jig to spell
The shafting precision installed is higher, and assembling process is the most fairly simple, and assembling required time significantly contracts
Short.
The top view of Fig. 3 provides for the embodiment of the present invention double-clutch speed changer axle system assembly jig, Fig. 4
For the A-A direction view of Fig. 3, as Figure 3-Figure 4, and combine Fig. 1-Fig. 2, output shaft location group
Part specifically can include a pair output axillare 30, a pair positioning seat 31 and a pair output shaft keeper 32,
Output axillare 30 is fixing with the first slide block 21 respectively to be connected, positioning seat 31 respectively with export axillare 30
Upper surface fixing connect, output shaft keeper 32 is fixing with the upper surface of positioning seat 31 respectively to be connected,
During assembled shaft system, two output shafts 100 are respectively installed in the hole of two output shaft keepers 32,
In order to avoid scratching output shaft 100 when mounted, the upper end of output shaft keeper 32 is provided with chamfering,
Assemble for convenience, output axillare 30, positioning seat 31 and output shaft keeper 32 are provided with energy
The hole matched with the relevant position of output shaft 100, it will be appreciated by persons skilled in the art that defeated
Go out axillare 30 and the first slide block 21, positioning seat 31 and output axillare 30, output shaft keeper 32 with
Positioning seat 31 all can be accomplished in several ways fixing connection, such as, can be connected by securing member,
In the present embodiment, it is preferably to connect for screw.
Operating for convenience, output shaft positioning component can also include a pair elbow folder 33, this elbow folder 33
Can be the standard component of buying, elbow folder 33 is fixing with output axillare 30 respectively to be connected, specifically, defeated
The one end going out axillare 30 is provided with projection, and this projection is provided with U-type groove and draw-in groove, this U-type groove
Direction vertical with the direction of the first guide rail 20, the direction of this draw-in groove is parallel with the direction of the first guide rail,
Can insert support pin 35 in draw-in groove, elbow folder 33 and output axillare 30 are fixed by this support pin 35 and are connected, then
Utilize a nut sleeve to be connected on support pin 35, and this nut is placed in U-type groove, can will export axillare
30 fixing with elbow folder 33 are connected, in order to ensure the stability of elbow folder 33, are additionally provided with and press from both sides support 331 soon,
Fast folder support 331 is fixing with platform 10 to be connected, and elbow folder 33 is fixing with fast folder support 331 to be connected, tool
Body ground, fast folder support 331 is with platform 10, elbow folder 33 all can be by multiple with fast folder support 331
Mode achieves a fixed connection, such as can be by being welded and fixed, in the present embodiment, it is preferably to for screw
Connect.Elbow folder 33 includes handle and elbow clamping bar, and this handle can rotate, and handle rotates can drive elbow
Clamping bar moves along a straight line, and is connected owing to elbow folder 33 is fixing with output axillare 30, and therefore elbow clamping bar just may be used
To drive output axillare 30 to move.
In order to the shift position of output axillare 30 is limited, it is to avoid Artificial Control output axillare 30
The distance of movement and precision, the assembly jig that the present embodiment provides can also include the first locating piece 34, should
First locating piece 34 is parallel with the first guide rail 20 and is fixedly connected on the upper surface of platform, the first location
Three projection intervals on block 34 form two grooves, and two grooves are symmetrical relative to middle projection
Distribution, the connecting portion of elbow folder 33 and two output axillares 30 is respectively placed in the two of the first locating piece 34
In individual groove, the moving range of output axillare 30 is restricted to two grooves of the first locating piece 34
Length range, during assembled shaft system, output axillare 30 drives output shaft 100 to move to the position of projection i.e.
Limited.
In order to alleviate manually-operated burden further, improve the assembly precision of output shaft 100, this reality
The assembly jig that executing example provides can also include that output shaft puts in place block 80, and this output shaft puts in place block
80 are preferably strip structure, and number is preferably two, namely each output shaft 100 all has one
Output shaft the match assembling of detection output shaft 100 of block 80 that puts in place puts in place situation, and this output shaft arrives
Two the first waist-shaped holes 11 that position block 80 is each passed through on platform 10 are placed in the lower end of platform 10
On face, the first waist-shaped hole 11 is opened in platform 10 and fixes output shaft positioning component side, this output shaft
The block 80 that puts in place includes output shaft to level sensor, and output shaft to level sensor can be photoelectric transfer
Sensor, this output shaft to level sensor is arranged on the lower surface of platform 10, and this output shaft puts in place sensing
The device block 80 that puts in place with output shaft electrically connects, when output axillare 30 drives output shaft 100 to move to
Time at bump position, this output shaft to level sensor can detect that output shaft puts in place the arriving of block 80
Position signal, in the present embodiment, during assembled output shaft 100, first uses groove to carry out mechanical position limitation, then
Being carried out assembling put in place detection by the output shaft block 80 that puts in place, double shield output shaft 100 accurately fills
Join.
Fig. 5 is the B-B direction view of Fig. 3, and Fig. 6 is the partial enlarged drawing of Fig. 5, such as Fig. 5-Fig. 6 institute
Showing, and combine Fig. 1-Fig. 4, differential mechanism positioning component includes that differential mechanism shaft seating 40, differential mechanism turn
Axle 41 and differential support 42, differential mechanism shaft seating 40 is fixing with the lower surface of platform 10 to be connected
Connecing, differential mechanism rotating shaft 41 is connected by two bearings 43 with differential mechanism shaft seating 40, and differential mechanism props up
Support member 42 is fixing with differential mechanism rotating shaft 41 to be connected, differential mechanism shaft seating 40 and platform 10, differential
Device support member 42 all can be accomplished in several ways fixing connection with differential mechanism rotating shaft 41, such as may be used
With by fixture, in the present embodiment, it is preferably to connect for screw.
It is below that differential mechanism rotating shaft 41 passes through, with differential mechanism shaft seating 40, the tool that two bearings 43 are connected
Body structure illustrate, differential mechanism shaft seating 40 be internally provided with stepped hole, outside two bearings 43
Side face upper and lower end interference with one hole, centre of the stepped hole in differential mechanism shaft seating 40 respectively is joined
Closing, the bearing 43 of upper end carries out spacing by circlip 45, and the bearing 43 of lower end passes through stepped hole
Lower end carry out spacing, be provided with spacer 44, the periphery of differential mechanism rotating shaft 41 between two bearings 43
The inner peripheral surface of face and two bearings 43 and the inner peripheral surface interference fit of spacer 44, the bearing 43 of lower end
End cap is fixing with differential mechanism rotating shaft 41 to be connected.
Above-mentioned differential support 42 is by a differential support 421 and b differential support 422 liang
Part composition, wherein the lower end of a differential support 421 is fixing with differential mechanism rotating shaft 41 is connected, b
Differential support 422 is fixing with the upper end of a differential support 421 again to be connected, and a differential mechanism
It is provided with the outer peripheral face with differential mechanism 102 on support member 421 and b differential support 422 to match
The hole closed, the upper end of b differential support 422 is additionally provided with thrust block 423, this thrust block 423 edge
The circumferencial direction of b differential support 422 is uniform, and quantity is preferably four, but art technology
Personnel are it is understood that this number is exemplary, it is also possible to be three, five etc., and poor
The thrust groove matched with thrust block 423 then it is provided with, during assembled shaft system, by differential on speed device 102
After device 102 is installed in differential support 42, rotates differential mechanism 102 and make thrust block 423 snap in
In thrust groove on differential mechanism 102, owing to being mounted with bearing 43, therefore differential mechanism 102 just can be with
Rotate with differential support 42, if the parts in whole axle system have fitted into the present embodiment and carried
On the assembly jig of confession, then after gear engages, differential mechanism 102 can be further driven to whole axle
System rotates, and checks whether all gears engage and puts in place.
Further, shift fork positioning component includes a pair shift fork keeper 60, and shift fork keeper 60
Fix with the second slide block 51 respectively and be connected.
Fig. 7 is the C direction view of Fig. 3, and Fig. 8 is the D direction view of Fig. 3, as shown in Figs. 7-8,
And combining Fig. 1-Fig. 6, shift fork positioning component also includes the second locating piece 61, on shift fork keeper 60 all
Being provided with stopper portions 601, the second locating piece 61 is parallel with the second guide rail 50 and is fixedly connected on platform
Upper surface, fit depressions in stopper portions 601 and the second locating piece 61 limits shift fork keeper
The shift position of 61, specifically, is mounted on bulb plunger 602 in stopper portions 601, when shift fork is fixed
Position part 60 along the second guide rail 50 move to the second guide rail 50 near platform 10 middle one end time, bulb
Plunger 602 snap in the groove on the second locating piece 61 is carried out spacing, during assembled shaft system, by shift fork
In 103 holes being arranged on shift fork keeper 60, the hole of shift fork keeper 60 is provided with shift fork set 603
With lip block 604, shift fork set 603 being provided with annular groove, shift fork set 603 is by this annular groove and dials
Inserting the fixing connection of keeper 60, shift fork set 603 is put down preferably by interior hexagonal with shift fork keeper 60
End holding screw 62 is fixed, and the linear bearing on shift fork 103 matches with shift fork set 603, supporting pad
Block 604 is used for supporting shift fork 103, so that shift fork 103 and the miscellaneous part in axle system are when assembling
Highly keep consistent.Manual operation for convenience, shift fork keeper 60 is additionally provided with handle 605,
Operator can hold handle 605 and moves shift fork keeper 60 and drive shift fork 103 to assemble, and second is fixed
Position block 61 is connected preferably by screw is fixing with platform 10, then is positioned by alignment pin 611,
To ensure the assembly precision between the second locating piece 61 and platform 10, the shift fork 103 of double-clutch speed changer
Number has four, and time assembled, each two one group is separately mounted in shift fork keeper 60.
In order to improve the assembly precision of shift fork, the assembly jig that the present embodiment provides can also include that shift fork arrives
Position block 81, put in place block 81 of this shift fork is preferably strip structure, and number is preferably two,
Namely each two shift fork 103 have a shift fork put in place block 81 match detection shift fork 103 assembling
Put in place situation, and this shift fork puts in place two the second waist-shaped holes 12 that block 81 is each passed through on platform 10
Being placed on the lower surface of platform 10, the second waist-shaped hole 12 is opened in platform 10 and fixes shift fork positioning component
Side, this shift fork block 81 that puts in place includes shift fork to level sensor, and shift fork is permissible to level sensor
Being preferably photoelectric sensor, this shift fork to level sensor is arranged on the lower surface of platform 10, and this shift fork
Electrically connect, when shift fork keeper 60 drives shift fork 103 to the level sensor block 81 that puts in place with shift fork
Moving to the second guide rail 50 when platform 10 middle one end, this shift fork to level sensor can detect
To the signal that puts in place of the block 81 that puts in place, in the present embodiment, during assembled shift fork 103, first use second
The groove of locating piece 61 carries out mechanical position limitation, then is carried out assembling put in place by the shift fork block 81 that puts in place
Detection, double shield shift fork 103 accurate assembly.
The double-clutch speed changer axle system assembly jig that the present embodiment provides could be included for platform 10
Carrying out the platform positioning component positioned, being preferably shaped to of platform 10 is square, and platform positioning component includes
A pair first cushion blocks 70, a pair second cushion blocks 71 and a pair locating part 72, the first cushion block 70 and second
The height of cushion block 71 is identical, and the first cushion block 70 is respectively fixedly disposed at of the lower surface of platform 10
Diagonal two ends, the second cushion block 71 is respectively fixedly disposed at another diagonal angle of the lower surface of platform 10
Line two ends, locating part 72 is respectively fixedly disposed at two ends, platform horizontal axis, in the present embodiment, limit
Position part 72 is preferably pin, when preparing to use assembly jig, is limited the position of assembly jig by this pin,
Ensureing its fixed precision, the first cushion block 70 is made up of a cushion block 701 and b cushion block 702, wherein, and a
Cushion block 701 is fixing with the lower surface of platform 10 to be connected, b cushion block 702 and the lower surface of a cushion block 701
Fixing connection, is provided with dowel hole in b cushion block 702, can be with the mechanism lifting whole assembly jig
With the use of, whole assembly jig is accurately positioned, to reach automatically to assemble assembled good axle system
Purpose in transmission housing body.
Further, power shaft keeper 90 is connected preferably by screw with platform 10, and input
The through hole matched with power shaft 101 outer peripheral face it is provided with, with input convenient for assembly on axle keeper 90
Axle 101, the upper end of this power shaft keeper 90 is provided with chamfering, it is to avoid draw when installing power shaft 101
Hinder power shaft 101.
The structure of the present invention, feature and effect effect are described in detail above according to graphic shown embodiment
Really, the foregoing is only presently preferred embodiments of the present invention, but the present invention does not implements to limit shown in drawing
Scope, every change made according to the conception of the present invention, or it is revised as the equivalence enforcement of equivalent variations
Example, still without departing from description with diagram contained spiritual time, all should be within the scope of the present invention.
Claims (9)
1. a double-clutch speed changer axle system assembly jig, it is characterised in that including:
Platform;
First guide rail, described first guide rail is fixing with the upper surface of described platform to be connected, and described first
It is provided with on guide rail and can synchronize to the centre of described first guide rail or away from the centre of described first guide rail
A pair first slide blocks that direction is moved;
For positioning the output shaft positioning component of output shaft, described output shaft positioning component and described first
Slide block is fixing to be connected;
For positioning the power shaft keeper of power shaft, described power shaft keeper is upper with described platform
End face is fixing to be connected;
For positioning the differential mechanism positioning component of differential mechanism, described differential mechanism positioning component and described platform
Fixing connection;
A pair second guide rails, described second guide rail is all fixing with the upper surface of described platform to be connected, and institute
State and on the second guide rail, be provided with mobile second slide block;
For the shift fork positioning component of positioning shift fork, described shift fork positioning component is solid with described second slide block
Fixed connection.
Double-clutch speed changer the most according to claim 1 axle system assembly jig, it is characterised in that: institute
State output shaft positioning component and include a pair output axillare, a pair positioning seat and a pair output shaft keeper,
Described output axillare is fixing with described first slide block respectively to be connected, described positioning seat respectively with described output
The upper surface of axillare is fixing to be connected, and described output shaft keeper is solid with the upper surface of described positioning seat respectively
Fixed connection.
Double-clutch speed changer the most according to claim 2 axle system assembly jig, it is characterised in that: institute
Stating output shaft positioning component and also include a pair elbow folder, described elbow folder is fixing with described output axillare respectively to be connected
Connecing, and described elbow folder is connected also by fast folder support is fixing with the upper surface of described platform, described elbow presss from both sides
Including mobile elbow clamping bar.
Double-clutch speed changer the most according to claim 3 axle system assembly jig, it is characterised in that: also
Including the first locating piece, described first locating piece and described first guide rail parallel and be fixedly connected on described
The upper surface of platform, described first locating piece offers two grooves, described elbow folder and described output
The connecting portion of axillare is placed in described groove.
Double-clutch speed changer the most according to claim 1 axle system assembly jig, it is characterised in that: institute
State differential mechanism positioning component and include differential mechanism shaft seating, differential mechanism rotating shaft and differential support, institute
Stating that the lower surface of differential mechanism shaft seating and described platform is fixing to be connected, described differential mechanism rotating shaft is with described
Differential mechanism shaft seating is connected by bearing, and described differential support is fixed with described differential mechanism rotating shaft
Connect.
Double-clutch speed changer the most according to claim 1 axle system assembly jig, it is characterised in that: institute
State shift fork positioning component and include a pair shift fork keeper, and described shift fork keeper is respectively with described second
Slide block is fixing to be connected.
Double-clutch speed changer the most according to claim 6 axle system assembly jig, it is characterised in that: institute
State shift fork positioning component and also include the second locating piece, described shift fork keeper is provided with stopper portions,
Described second locating piece and described second guide rail parallel and be fixedly connected on the upper surface of described platform, institute
State the mobile position of stopper portions and the fit depressions described shift fork keeper of restriction on described second locating piece
Put.
Double-clutch speed changer the most according to claim 1 axle system assembly jig, it is characterised in that: also
Including the platform positioning component for positioning described platform, described platform is square, and described platform is fixed
Hyte part includes a pair first cushion blocks, a pair second cushion blocks and a pair locating part, described first cushion block and
The height of the second cushion block is identical, and described first cushion block is respectively fixedly disposed at the lower surface of described platform
One diagonal two ends, described second cushion block is respectively fixedly disposed at another of the lower surface of described platform
Individual diagonal two ends, described locating part is respectively fixedly disposed at two ends, described platform horizontal axis.
9. according to the double-clutch speed changer axle system assembly jig described in any one of claim 1-8, its feature
It is:
Also include the signaling module that puts in place, described in the signaling module that puts in place include that output shaft puts in place block, defeated
Shaft puts block and shift fork in place to level sensor to level sensor, shift fork;
The described output shaft block that puts in place is arranged in the first waist-shaped hole of described platform, described first waist
Type hole is opened in described platform and fixes described output shaft positioning component side, and described output shaft puts in place sensing
Device is arranged on the lower surface of described platform, and described output shaft to level sensor and described output shaft put in place letter
The electrical connection of number block;
The described shift fork signal that puts in place is arranged in the second waist-shaped hole of described platform soon, described second waist type
Hole is opened in described platform and fixes described shift fork positioning component side, and described shift fork to level sensor is arranged
In the lower surface of described platform, described shift fork to the level sensor block that puts in place with described shift fork electrically connects.
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CN201610476150.9A CN105904213B (en) | 2016-06-23 | 2016-06-23 | Double-clutch speed changer shafting assembly jig |
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CN201610476150.9A CN105904213B (en) | 2016-06-23 | 2016-06-23 | Double-clutch speed changer shafting assembly jig |
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CN105904213B CN105904213B (en) | 2017-11-03 |
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Cited By (12)
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CN106670797A (en) * | 2016-12-30 | 2017-05-17 | 捷孚传动科技有限公司 | Automatic assembling device and automatic assembling method for DCT gearbox shaft system |
CN107186475A (en) * | 2017-07-19 | 2017-09-22 | 安徽江淮汽车集团股份有限公司 | A kind of gearbox shafting sub-packaging system |
CN109277825A (en) * | 2018-11-28 | 2019-01-29 | 济南大学 | A kind of novel gearbox assembly device |
CN111609114A (en) * | 2020-06-08 | 2020-09-01 | 安徽航大智能科技有限公司 | New energy automobile gearbox assembly shafting assembly device |
CN112518319A (en) * | 2020-12-02 | 2021-03-19 | 东风汽车有限公司 | Serial shafting assembly line layout structure |
CN112589434A (en) * | 2020-12-02 | 2021-04-02 | 东风汽车有限公司 | Sliding rail type shafting assembling table |
CN112621619A (en) * | 2020-12-03 | 2021-04-09 | 安徽江淮汽车集团股份有限公司 | Fixing device |
CN113814717A (en) * | 2021-09-14 | 2021-12-21 | 安徽巨一科技股份有限公司 | Flexible automatic meshing method and mechanism for gear shaft and transmission shaft system assembling device |
CN115041961A (en) * | 2022-06-29 | 2022-09-13 | 方盛车桥(柳州)有限公司 | Full-automatic multi-shaft gear splicing table |
CN115255879A (en) * | 2022-09-01 | 2022-11-01 | 安徽巨一科技股份有限公司 | Double-shifting fork assembling mechanism for shafting assembling tray and transmission shafting assembling table |
CN116176993A (en) * | 2022-12-30 | 2023-05-30 | 陕西法士特汽车传动集团有限责任公司 | Tray is assembled to derailleur shafting part |
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CN106670797B (en) * | 2016-12-30 | 2018-10-19 | 捷孚传动科技有限公司 | DCT gearboxes shafting automatic assembling device and automatic assembling method |
CN106670797A (en) * | 2016-12-30 | 2017-05-17 | 捷孚传动科技有限公司 | Automatic assembling device and automatic assembling method for DCT gearbox shaft system |
CN107186475A (en) * | 2017-07-19 | 2017-09-22 | 安徽江淮汽车集团股份有限公司 | A kind of gearbox shafting sub-packaging system |
CN109277825B (en) * | 2018-11-28 | 2023-11-10 | 济南大学 | Novel gearbox assembly device |
CN109277825A (en) * | 2018-11-28 | 2019-01-29 | 济南大学 | A kind of novel gearbox assembly device |
CN111609114A (en) * | 2020-06-08 | 2020-09-01 | 安徽航大智能科技有限公司 | New energy automobile gearbox assembly shafting assembly device |
CN112518319A (en) * | 2020-12-02 | 2021-03-19 | 东风汽车有限公司 | Serial shafting assembly line layout structure |
CN112589434A (en) * | 2020-12-02 | 2021-04-02 | 东风汽车有限公司 | Sliding rail type shafting assembling table |
CN112589434B (en) * | 2020-12-02 | 2022-08-09 | 东风汽车零部件(集团)有限公司刃量具分公司 | Sliding rail type shafting assembling table |
CN112621619A (en) * | 2020-12-03 | 2021-04-09 | 安徽江淮汽车集团股份有限公司 | Fixing device |
CN113814717A (en) * | 2021-09-14 | 2021-12-21 | 安徽巨一科技股份有限公司 | Flexible automatic meshing method and mechanism for gear shaft and transmission shaft system assembling device |
CN115041961A (en) * | 2022-06-29 | 2022-09-13 | 方盛车桥(柳州)有限公司 | Full-automatic multi-shaft gear splicing table |
CN115255879A (en) * | 2022-09-01 | 2022-11-01 | 安徽巨一科技股份有限公司 | Double-shifting fork assembling mechanism for shafting assembling tray and transmission shafting assembling table |
CN116176993A (en) * | 2022-12-30 | 2023-05-30 | 陕西法士特汽车传动集团有限责任公司 | Tray is assembled to derailleur shafting part |
CN116176993B (en) * | 2022-12-30 | 2024-05-10 | 陕西法士特汽车传动集团有限责任公司 | Tray is assembled to derailleur shafting part |
CN116198823A (en) * | 2023-03-24 | 2023-06-02 | 陕西法士特齿轮有限责任公司 | Assembly tray and assembly method for integrated auxiliary box shell of transmission |
CN116198823B (en) * | 2023-03-24 | 2024-06-04 | 陕西法士特齿轮有限责任公司 | Assembling method of integrated auxiliary box shell of transmission |
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