Invention content
The present invention is directed to the deficiency of existing auto pump shaft connecting bearing clearance detection device, a kind of energy of design and Production of bearing
The automatic clearance measuring apparatus that line integrates with quickly, accurately measures the radial internal clearance of water pump shaft connecting bearings, overcomes existing pump shaft
Even bearing end-play detection in can not full inspection, homogeneity is poor, and the low three major issues of efficiency meet the needs of enterprise.
The present invention includes feed inlet, the first photoelectric sensor, feed mechanism, raceway, radial internal clearance measuring mechanism and machine
Lathe bed.The both ends of the raceway are fixed on by steelframe in four columns;The input terminal width of raceway is more than output end width, and
Output end width is 50~55mm;The output end of raceway offers V-groove;The feed inlet is fixed therein two by steelframe
On root post;Four columns are bolted on machine lathe bed.The output end in feed inlet is arranged in the feed mechanism
Between the input terminal of raceway, the first photoelectric sensor is arranged in feed inlet output end;The radial internal clearance measuring mechanism is set
Set the output end in raceway;Second photoelectric sensor is arranged in raceway output end, and is fixed on column;Feed inlet output end and
The output end of raceway is additionally provided with receiver, and two receivers receive the letter of the first photoelectric sensor and the second photoelectric sensor respectively
Number.
The feed mechanism includes feeding motor, motor support base, feed wheel and bearing spider.Motor support base and bearing branch
Seat is bolted on column;The feed wheel both ends are equipped with integrally formed shaft part, and one end shaft part passes through axis
It holds and is supported on motor support base, other end shaft part is supported on by bearing on bearing spider;The feeding motor passes through screw
It is fixed on motor support base, output shaft and the feed wheel of feeding motor are supported on the shaft part on motor support base and fix.Feed wheel is set
There are the polylith rest pad being evenly distributed, the both ends of rest pad to be equipped with bearing claw.
The radial internal clearance measuring mechanism includes loaded load mechanism, fixed tablet, hold-down mechanism, the first displacement sensing
Device, second displacement sensor and sensor control mechanism.
The loaded load mechanism includes that the first loaded load oil cylinder, the first bearing fixed block to be measured, the second load carry
Lotus oil cylinder and the second bearing fixed block to be measured.The first loaded load oil cylinder is bolted on crossbeam;Crossbeam is logical
Bolt is crossed to be fixed in two root posts;The piston rod of first bearing fixed block to be measured and the first loaded load oil cylinder is connected by screw thread
It connects;Second loaded load oil cylinder is bolted on fixed tablet;Fixed tablet is welded with two root posts;Second axis to be measured
The piston rod for holding fixed block and the second loaded load oil cylinder is connected through a screw thread;First loaded load oil cylinder and the second loaded load
Oil cylinder is coaxially disposed;The inner face of first bearing fixed block to be measured and the second bearing fixed block to be measured is arcwall face.
The hold-down mechanism includes the first compressed oil cylinder, the first cylinder, the first compression axis, the second compressed oil cylinder, second
Cylinder and the second compression axis.First cylinder and the second cylinder with column clearance fit;First cylinder and the second cylinder
Inside control electric rotating machine is fixed by screw, both ends are fixed and clamped end cap and fixed rear cover by screw respectively;First
The piston rod of compressed oil cylinder is connected through a screw thread with the fixation rear cover on the first cylinder, the piston rod of the second compressed oil cylinder and second
Fixation rear cover on cylinder is connected through a screw thread;First compressed oil cylinder and the second compressed oil cylinder are bolted on column
On, and the first compressed oil cylinder and the coaxial arrangement of the second compressed oil cylinder;First compression axis is supported on the first column by bearing
On body;Second compression axis is supported on by bearing on the second cylinder;Pressure is stretched out in the inner end of first compression axis and the second compression axis
Outside tight end cap, and the central axis centering of the first compression axis and the second compression axis with respect to the first loaded load oil cylinder is arranged;It is described
Shaft part support slot is offered at the top of the inner end of first compression axis and the second compression axis, the bottom of shaft part support slot opens up taper hole,
Taper hole surface is equipped with pressure sensor.
Two sensor control mechanisms set up a root post both sides wherein separately;The sensor control mechanism includes control
Mobile motor, sensor support base, gear, rack, pedestal and track.Tube chamber welds with base is on column;The rack and track is equal
It is bolted on pedestal, and constitutes sliding pair with sensor support base;Control mobile motor is fixed by screws in biography
On sensor bearing;The gear is fixed on the output shaft of control mobile motor, and is engaged with rack;It welds at pedestal both ends
Buffer stopper;First displacement sensor is fixed by screws on the sensor support base of a sensor control mechanism, second displacement
Sensor is fixed by screws on the sensor support base of another sensor control mechanism.First displacement sensor, second
Displacement sensor, the first loaded load oil cylinder, the second loaded load oil cylinder, the central axis of the first compression axis and the second compression axis are total
Face.
Bearing on the motor support base and bearing spider passes through bearing (ball) cover axially position.
First displacement sensor, second displacement sensor and the pressure sensor will check that signal is transmitted to control mould
It is transmitted to control module after the inspection signal of block, receiver the first photoelectric sensor of reception and the second photoelectric sensor;Control module
Control feeding motor, the first loaded load oil cylinder, the second loaded load oil cylinder, control electric rotating machine, the first compressed oil cylinder, second
Compressed oil cylinder and control mobile motor action.
Beneficial effects of the present invention:
The present invention for existing water pump shaft connecting bearings radial internal clearance detection in can not full inspection, homogeneity is poor, and efficiency is low
Three major issues, it is proposed that a kind of water pump shaft connecting bearings radial internal clearance measuring apparatus devises the inspection of water pump shaft connecting bearings radial internal clearance
The feed mechanism for surveying instrument, can be seamlessly connected with water pump shaft connecting bearings production line;Devise shaft connecting bearing radial internal clearance detection master
Body can fast and automatically, accurately measure water pump shaft connecting bearings radial internal clearance value, realize automatic measurement, ensure that measurement
The requirement of precision and mass production.The present invention is suitable for WR, all kinds of water pump shaft connecting bearings models such as WB.
Specific implementation mode
The invention will be further described below in conjunction with the accompanying drawings.
As depicted in figs. 1 and 2, a kind of auto pump shaft connecting bearing radial internal clearance measuring apparatus, including feed inlet 2, first
Photoelectric sensor 3, feed mechanism 4, raceway 5, radial internal clearance measuring mechanism 6 and machine lathe bed 7.The both ends of raceway 5 pass through steelframe
It is fixed in four columns;The input terminal width of raceway 5 is more than output end width, and output end width is 50~55mm, according to
Bearing outer ring Design of length to be measured;The output end of raceway 5 offers V-groove;Feed inlet 2 is fixed therein two by steelframe 1
On column;Four columns are bolted on machine lathe bed 7.Output end and rolling in feed inlet 2 is arranged in feed mechanism 4
Between the input terminal in road 5, the first photoelectric sensor 3 is arranged in 2 output end of feed inlet;The setting of radial internal clearance measuring mechanism 6 is being rolled
The output end in road 5;Second photoelectric sensor is arranged in 5 output end of raceway, and is fixed on column;2 output end of feed inlet and rolling
The output end in road 5 is additionally provided with receiver, and two receivers receive the letter of the first photoelectric sensor 3 and the second photoelectric sensor respectively
Number.
As shown in Figure 3 and Figure 4, feed mechanism 4 includes feeding motor 8, motor support base 9, feed wheel 10 and bearing spider 11.
Motor support base 9 and bearing spider 11 are bolted on column;10 both ends of feed wheel are equipped with integrally formed shaft part,
One end shaft part is supported on by bearing on motor support base 9, and other end shaft part is supported on by bearing on bearing spider 11;Motor branch
Bearing on seat 9 and bearing spider 11 passes through bearing (ball) cover axially position;Feeding motor 8 is fixed by screws in motor support base
On, the shaft part that the output shaft of feeding motor 8 is supported on feed wheel 10 on motor support base 9 is fixed.Feed wheel 10 is equipped with circumferentially
Six pieces of uniformly distributed rest pads, the both ends of rest pad are equipped with bearing claw.
As shown in Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, radial internal clearance measuring mechanism 6 includes loaded load mechanism, fixed tablet
12, hold-down mechanism, the first displacement sensor 18, second displacement sensor 22 and sensor control mechanism.
Loaded load mechanism includes the first loaded load oil cylinder 21, the first bearing fixed block 19 to be measured, the second loaded load
Oil cylinder 13 and the second bearing fixed block 14 to be measured.First loaded load oil cylinder 21 is bolted on crossbeam 20;Crossbeam 20
It is bolted in two root posts;The piston rod of first bearing fixed block 19 to be measured and the first loaded load oil cylinder 21 passes through
It is threadedly coupled;Second loaded load oil cylinder 13 is bolted on fixed tablet 12;Fixed tablet 12 is welded with two root posts
It connects;The piston rod of second bearing fixed block 14 to be measured and the second loaded load oil cylinder 13 is connected through a screw thread;First loaded load
Oil cylinder 21 and the coaxial arrangement of the second loaded load oil cylinder 13;First 19 and second bearing fixed block 14 to be measured of bearing fixed block to be measured
Inner face be arcwall face.
Hold-down mechanism includes the first compressed oil cylinder 17, the first cylinder 15, the first compression axis 16, the second compressed oil cylinder 24, the
Two cylinders 25 and the second compression axis 23.First cylinder 15 and the second cylinder 25 with column clearance fit;First cylinder 15 and
Control electric rotating machine is fixed in the inside of two cylinders 25 by screw, and both ends are fixed and clamped by screw after end cap and fixation respectively
Lid;The piston rod of first compressed oil cylinder 17 is connected through a screw thread with the fixation rear cover on the first cylinder 15, the second compressed oil cylinder 24
Piston rod be connected through a screw thread with the fixation rear cover on the second cylinder 25;First compressed oil cylinder 17 and the second compressed oil cylinder 24 are
It is bolted on column, and the first compressed oil cylinder 17 and the coaxial arrangement of the second compressed oil cylinder 24;First compression axis 16 is logical
Bearing is crossed to be supported on the first cylinder 15;Second compression axis 23 is supported on by bearing on the second cylinder 25;First compression axis 16
It stretches out and is compressed outside end cap with the inner end of the second compression axis 23, and 23 opposite first load of the first compression axis 16 and the second compression axis
The central axis centering of load oil cylinder 21 is arranged;Shaft part is offered at the top of the inner end of first compression axis 16 and the second compression axis 23
The bottom of support slot, shaft part support slot opens up taper hole, and taper hole surface is equipped with pressure sensor.
Two sensor control mechanisms set up a root post both sides wherein separately;Sensor control mechanism includes the mobile electricity of control
Machine 26, sensor support base 27, gear 28, rack 29, pedestal 30 and track 31.Pedestal 30 is welded on column;Rack 29 and rail
Road 31 is bolted on pedestal 30, and constitutes sliding pair with sensor support base 27;Control mobile motor 26 passes through
Screw is fixed on sensor support base 27;Gear 28 is fixed on the output shaft of control mobile motor 26, and is engaged with rack 29;Bottom
Buffer stopper is welded at 30 both ends of seat, and limit and cushioning effect are played to sensor support base 27;First displacement sensor 18 passes through screw
It is fixed on the sensor support base 27 of a sensor control mechanism, second displacement sensor 22 is fixed by screws in another
On the sensor support base 27 of sensor control mechanism.First displacement sensor 18, second displacement sensor 22, the first loaded load
Oil cylinder 21, the second loaded load oil cylinder 13, the central axis of the first compression axis 16 and the second compression axis 23 are coplanar.
First displacement sensor 18, second displacement sensor 22 and pressure sensor will check that signal is transmitted to control module,
It is transmitted to control module after the inspection signal of receiver the first photoelectric sensor 3 of reception and the second photoelectric sensor;Control module control
Feeding motor 8 processed, the first loaded load oil cylinder 21, the second loaded load oil cylinder 13, control electric rotating machine, the first compressed oil cylinder
17, the second compressed oil cylinder 24 and control mobile motor 26 act.
The auto pump shaft connecting bearing radial internal clearance measuring apparatus, operation principle are as follows:
Before formal measurement, auto pump shaft connecting bearing to be measured is transmitted to feed inlet 2 from a upper station by conveyer belt, waits for
Constraint of the bearing by feed inlet is surveyed, 2 bottom of feed inlet is rolled into, when the first photoelectric sensor 3 has detected bearing arrival, feeding
Motor 8 is started to work, and feed wheel 10 is driven to rotate 60 degree.The bearing claw of feed wheel 10 triggers bearing core shaft to be measured and carries out feeding.
After feed wheel 10 rotates through 120 degree, the tip contact of bearing to be measured and raceway 5 at this time, and take advantage of a situation and rolled down along raceway, it is rolled into
Behind 5 bottom end of raceway, it is parked on the V-groove of 5 bottom end of raceway.First photoelectric sensor has detected that bearing arrival, the second load carry
Lotus oil cylinder 13 pushes the second bearing fixed block 14 to be measured to move, the second bearing fixed block 14 to be measured then slowly contact measured bearing,
It is lifted off raceway, keeps bearing axis to be measured and the first compression axis 16,23 center line of the second compression axis substantially conllinear.Due to water
The mandrel for pumping shaft connecting bearing is asymmetrical design, to just passing through the detection of the second photoelectric sensor before radial internal clearance measuring mechanism
To the length of both ends mandrel, according to program setting, the first compressed oil cylinder 17, the second compressed oil cylinder 24 pass through different speed respectively
The first cylinder 16 and the second cylinder 25 is pushed to move, to drive the first compression axis 16 and the second compression axis 23 and axis to be measured respectively
It holds two end in contact of mandrel and compresses, the first compression axis 16, the second compression axis 23 and mandrel contact surface are taper hole, and there is pressure on taper hole surface
Force snesor, when pressure sensor numerical value reaches setting value, the first compressed oil cylinder 17 and the second compressed oil cylinder 24 stop pushing.
Two control mobile motors 26 rotate at this time, and band moving gear 28 rotates, and to drive sensor support base 27 to move, drive the respectively
One displacement sensor 18, second displacement sensor 22 move, and contact bearing outer ring both ends.First displacement sensor 18, second
When the displacement that displacement sensor 22 is fed back reaches program preset range, then stop continuing to move to.First load simultaneously
Load oil cylinder 21 drives the first bearing fixed block 19 to be measured to move, and is contacted with bearing outer ring to be measured.
When formal measurement, process 1:The power that first loaded load oil cylinder 21 is pre-designed according to program is first to be measured to push
Bearing fixed block 19 moves, the first bearing fixed block 19 to be measured and bearing outer ring continuous contact to be measured, the second loaded load oil cylinder
13 power being pre-designed according to program pull the second bearing fixed block 14 to be measured to move, at this time the first displacement sensor 18, the
Two displacement sensors 22, which measure numerical value, constantly to be changed.When the first displacement sensor 18 and second displacement sensor 22 are continuous multigroup
When data are substantially unchanged, according to advance program setting, the first loaded load oil cylinder 21, the stopping of the second loaded load oil cylinder 13 are applied
Power, the change in displacement difference of the first displacement sensor of program meeting automatic storage 18 and second displacement sensor 22.Following second
The power that loaded load oil cylinder 13 is pre-designed according to program pushes the second bearing fixed block 14 to be measured to move, the first loaded load
The power that oil cylinder 21 is pre-designed according to program pulls the first bearing fixed block 19 to be measured to move, at this time the first displacement sensor
18, second displacement sensor 22 measures numerical value and can constantly change.When the first displacement sensor 18, second displacement sensor 22 is continuous
When multi-group data is substantially unchanged, according to advance program setting, the first loaded load oil cylinder 21, the second loaded load oil cylinder 13 stop
Only exert a force, change in displacement difference (1 knot of process of the first displacement sensor of program meeting automatic storage 18 and second displacement sensor 22
Beam).Continue repetitive process 1 twice.After the completion of repetitive process 1, process 2 is carried out:The load of first loaded load oil cylinder 21, second carries
The power that lotus oil cylinder 13 is pre-designed according to program respectively pulls the bearing fixed block to be measured 19, the second bearing fixed block 14 to be measured to move
It is dynamic, sensor control mechanism control respectively the first displacement sensor 18, second displacement sensor 22 by program it is preset away from
From mobile to disengage bearing outer ring to be measured.Two control electric rotating machines drive the first compression axis 16 and the second compression axis respectively
23 rotations 120 degree (end of process 2).Sensor control mechanism controls dynamic first displacement sensor 18, second displacement sensing respectively
Device 22 is mobile with contact measured bearing outer ring by the preset distance of program.When the first displacement sensor 18, second displacement passes
When the displacement that sensor 22 is fed back reaches program preset range, then sensor control mechanism stops mobile first displacement and passes
Sensor 18 and second displacement sensor 22.Repetitive process 1 is three times.After the completion of this process, understands repetitive process 2 again, then weigh
Multiple process 1 is three times.Program can carry out the change in displacement difference that the first displacement sensor 18 and second displacement sensor 22 store
Averaging handle, finally judge the average value measured by the first displacement sensor 18 and second displacement sensor 22 error whether
It is presetting in range.If so, 22 measured values of the first displacement sensor 18 and second displacement sensor are obtained average value again
It is averaging output;If it is not, carrying out manual inspection after then being remeasured or discharged.
After being measured, power that the first loaded load oil cylinder 21 is pre-designed according to program pulls the first bearing to be measured solid
Determine the movement of block 19, the power that the second loaded load oil cylinder 13 is pre-designed according to program pulls the second bearing fixed block 14 to be measured to move
It is dynamic, sensor control mechanism control respectively the first displacement sensor 18, second displacement sensor 22 by program it is preset away from
From mobile to disengage bearing outer ring to be measured, the first compressed oil cylinder 17, the second compressed oil cylinder 24 pull respectively the first cylinder 15,
The preset distance of second cylinder, 25 mobile process, two control electric rotating machines drive the first compression axis 16 and second to press respectively
Mandrel 23 reversely rotates the preset angle of program, makes bearing to be measured along the shaft part of the first compression axis 16 and the second compression axis 23
Support slot rolls out, and entire measurement links all terminate.