CN105887109A - Vertical type spraying line pretreatment device - Google Patents
Vertical type spraying line pretreatment device Download PDFInfo
- Publication number
- CN105887109A CN105887109A CN201610347132.0A CN201610347132A CN105887109A CN 105887109 A CN105887109 A CN 105887109A CN 201610347132 A CN201610347132 A CN 201610347132A CN 105887109 A CN105887109 A CN 105887109A
- Authority
- CN
- China
- Prior art keywords
- basin
- water
- bar
- pretreating device
- spraying line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a vertical type spraying line pretreatment device. The vertical type spraying line pretreatment device comprises a transmission strip and hangers, and further comprises a control system and a surface treatment system, wherein the hangers are uniformly suspended on the transmission strip in a spaced manner; the top of an aluminum section bar is hooked on the hangers; the surface treatment system comprises water basins which are separately arranged at the two sides of the transmission strip, and are arranged side by side relative to each other; the lower side edge of the part, close to the transmission strip side, of each water basin is provided with a transverse strip-shaped water hole; the upper part of the strip-shaped water hole of each water basin is fixedly provided with a rotatable water turnover plate through a water turnover plate bracket; the control system comprises a light sensor, a PLC control system and an air cylinder; the light sensor is connected with a signal input end of the PLC control system; the PLC control system controls the air cylinder to drive the water turnover plates to act through a drawbar; and the two ends of the drawbar are movably connected with an air cylinder telescopic boom and the tops of the water turnover plates separately. During pretreatment, the device can realize full automation, so that a great deal of labor cost and raw material cost can be saved.
Description
Technical field
The present invention relates to a kind of vertical spraying line pretreating device, especially aluminium alloy section surface
Oil removing, passivation etc. are sprayed paint pre-treatment.
Background technology
Aluminium section bar was required to carry out surface process before spraying paint, such as the work such as oil removing, passivation
Sequence, traditional oil removing and passivation be all section bar is respectively placed in process pond in carry out, belong to pure people
Work is carried out；Or the enterprise having is by pipeline processes, as arranged basin pair on transfer bar both sides
Water, form two water waterfalls, but by not being adjusted according to the shape of section bar watering,
The section bar less for rectangle or cross section can all be poured onto, but for the bigger square in cross section
Shape material or the section bar of other shapes, treatment fluid is easily poured onto inside section bar, causes section bar both sides
Can be poured onto, then there will be part in the face of the both sides of basin and be poured onto, the situation that part is not poured onto,
Thus it is thorough to occur that surface processes, and affects effect of spraying paint.
Summary of the invention
It is an object of the invention to provide before a kind of aluminium section bar sprays paint and carry out the technique such as oil removing, passivation
The pretreating device of serialization, this device is also equipped with the width of Urine scent section bar simultaneously, from
And judge the shape of section bar, and adjust the height watering waterfall is realized the comprehensive place to section bar
Reason.
The present invention is that the technical scheme reaching above-mentioned purpose is: a kind of vertical spraying line pre-treatment dress
Putting, described pretreating device includes transfer bar, hook, links up with and evenly spaced hangs over transfer bar
On, the top of aluminium section bar is hooked on hook, and described pretreating device also includes superficial treatment system；
Described superficial treatment system is to be respectively provided with a basin the most side by side, aluminum in transfer bar both sides
Section bar is process in the middle of basin, and each basin is provided with horizontal bar shaped water by the lower edge of transfer bar side
Hole, transfer bar bottom is provided with the recovery pond for reclaiming the treatment fluid that basin flows out, recovery pond
Interior treatment fluid is pumped into corresponding two basins through water pump, and the top in the bar shaped water hole of basin leads to
Cross water shoveling board support and be fixed with rotatable water shoveling board.
Improvement to technique scheme, in order to the action enabling water shoveling board is intelligent, described
Pretreating device also includes that control system, described control system include optical inductor, and PLC controls
System, cylinder, wherein optical inductor is arranged on superficial treatment system front portion to sense the width of section bar
Degree, optical inductor is connected with the signal input part of PLC control system, PLC control system control
Cylinder processed by pull bar drive water shoveling board generation action, pull bar two ends respectively with Telescopic-cylinder arm and
Water shoveling board top is flexibly connected.
Further improving, aluminium alloy extrusions needs through surfaces such as transpassivation, oil removings before spraying
Managing and need the most individually carry out, the most described superficial treatment system can be according to the table of aluminium alloy extrusions
Face processes the needs of technique and is distributed corresponding multipair basin in transfer bar both sides, and accordingly
Position arranges treatment fluid recovery pond and water pump, and in described multipair basin, every pair of basin is set up accordingly
Water shoveling board and cylinder.Every pair of basin is all controlled by PLC system by independent cylinder,
So all can process before section bar being sprayed paint by one flow process, time saving and energy saving.
Preferably, described transfer bar transmission speed is constant speed, and velocity interval is
In this scope, 5m/min～15m/min, is to ensure that section bar is passing by the rate controlled of transfer bar
Will not produce because of about inertia during Dong, it is ensured that during transmitting, section bar is all the time
It is vertically downward.
Preferably, described hook spacing distance on transfer bar is 5～10cm, so really
Protect in the case of not influencing each other between the section bar of the upper hook of hook, improve production efficiency.
Preferably, the spacing distance between the basin of described transfer bar both sides is 15～25cm, institute
State a length of 20cm～40cm of basin, it is generally the case that a length of about the 5m of section bar,
Basin is designed as 20～40cm and can guarantee that section bar all can liquid to be treated pour down from above, and
Energy consumption is minimum, takes up an area space minimum.
Preferably, the level height bottom described hook distance from bottom basin is 5～15cm, i.e.
The level height of the distance from top basin bar shaped outlet of section bar is 5～15cm, more preferably
10cm。
Preferably, the described water pump water supply rate to corresponding basin and the drainage rates of this basin
Balance, can ensure that the water not flood irrigation in basin or flat, flood irrigation easily cause station soak or
It is that equipment is caused damage, flat, there will be in bar shaped water hole water out and can not be formed by force
The water waterfall of strength.
Preferably, described water shoveling board support is positioned at above basin bar shaped water hole 1～5cm.
Preferably, the length of described water shoveling board is consistent with the length of basin, the width of described water shoveling board
Degree be 4～12cm, water shoveling board is too short, weakens the control action of water waterfall, it is impossible to preferably
Regulation water waterfall pouring face；Water shoveling board long not only can produce waste not substantive excellent
Point, and easily hit the water shoveling board contact of plate, i.e. both sides.
The beneficial effects of the present invention is: (1) is by being provided above in each basin bar shaped water hole
One adjustable water shoveling board meets Production requirement, simultaneously can be by setting up optical inductor, PLC
Control system, oil cylinder, water shoveling board is adjusted by synergism, to meet different size aluminium profiles
The needs of material pre-treatment, it is ensured that every class section bar all sufficiently can be located in pretreatment process
Reason.
(2) basin for different process is respectively adopted independent cylinder through PLC control system
Independent is controlled, after being because the change that optical inductor senses section bar specification, and this section bar
Time irreversibility to corresponding technique basin, it is therefore desirable to carry out the control of differentiation, i.e. accomplish
During section bar change, section bar only to just to enter process between corresponding basin time, turn over water
Plate just produces corresponding action under the effect of cylinder.
(3) this device can accomplish whole-course automation when pre-treatment, it is not necessary to artificial carrying out
Intervene, and the treatment fluid of each operation stage can recycle, and is lost extremely low, can save a large amount of
Human cost and cost of material.
Accompanying drawing explanation
Fig. 1: pretreating device front view；
Fig. 2: pretreating device top view；
In figure: 1 basin；2 recovery ponds；3 water pumps；4 water shoveling board supports, 5 hooks, 6 aluminium section bars,
7 cylinders, 8 pull bars, 9 water shoveling boards, 10 bar shaped water holes, 11 transfer bars, 12 optical inductors,
21 secondary recovery ponds, 22 3 grades of recovery ponds, 91 2 grades of water shoveling boards, 92 3 grades of water shoveling boards, 71
Secondary cylinder, 72 three-stage cylinders, 101 2 grades of basins, 102 tertiary effluent basins.
Detailed description of the invention
Embodiment 1
A kind of vertical spraying line pretreating device, as it is shown in figure 1, include transfer bar, hook,
Linking up with and evenly spaced hang on transfer bar, the top of aluminium section bar is hooked on hook, described before place
Reason device also includes control system, superficial treatment system；Described superficial treatment system is to transmit
Bar both sides are respectively provided with a basin the most side by side, and aluminium section bar is process in the middle of basin, each
Basin is provided with horizontal bar shaped water hole by the lower edge of transfer bar side, transfer bar bottom be provided with for
Reclaiming the recovery pond of the treatment fluid that basin flows out, the treatment fluid in recovery pond is pumped into phase through water pump
Two basins answered, the top in the bar shaped water hole of basin is fixed with rotatable by water shoveling board support
Water shoveling board；Described control system includes optical inductor, PLC control system, cylinder, wherein
Optical inductor is arranged on superficial treatment system front portion to sense the width of section bar, optical inductor with
The signal input part of PLC control system connects, and PLC control system controls cylinder and passes through pull bar
Driving water shoveling board generation action, pull bar two ends are carried out with Telescopic-cylinder arm and water shoveling board top respectively
It is flexibly connected.
Additionally, described transfer bar transmission speed is constant speed, velocity interval is
In this scope, 5m/min～15m/min, is to ensure that section bar is passing by the rate controlled of transfer bar
Will not produce because of about inertia during Dong, it is ensured that during transmitting, section bar is all the time
It is vertically downward.
Described hook spacing distance on transfer bar is 5～10cm, is so guaranteeing that hook is risen to the bait
In the case of not influencing each other between the section bar hung, improve production efficiency.
Spacing distance between the basin of described transfer bar both sides is 15～25cm, described basin
A length of 20cm～40cm, it is generally the case that a length of about the 5m of section bar, sets basin
It is calculated as 20～40cm and can guarantee that section bar all can liquid to be treated pour down from above, and energy consumption is minimum,
Take up an area space minimum.
Level height bottom described hook distance from bottom basin is 5～15cm, i.e. the top of section bar
The level height of portion's distance basin bar shaped outlet is 5～15cm.
Described water pump is to the drainage rates balance of the water supply rate of corresponding basin with this basin, energy
Guaranteeing the water not flood irrigation in basin or flat, flood irrigation easily causes station and soaks or to equipment
Cause damage, flat, there will be in bar shaped water hole water out and can not form powerful water waterfall
Cloth.
Described water shoveling board support is positioned at above basin bar shaped water hole 1～5cm.
The length of described water shoveling board is consistent with the length of basin, the width of described water shoveling board with for
4～12cm, water shoveling board is too short, weakens the control action of water waterfall, it is impossible to preferably regulate
The pouring face of water waterfall；Water shoveling board long not only can produce waste substantial advantage, and hold
Easily hit the water shoveling board contact of plate, i.e. both sides.
Embodiment 2
With embodiment 1, such as Fig. 2, its difference is, described superficial treatment system can basis
Needing in the distribution of transfer bar both sides of the process of surface treatment of aluminium alloy extrusions is corresponding multipair
Basin, such as two grades of basins, tertiary effluent basin, and arranges the most independent recovery in corresponding position
Pond and water pump, and every pair of basin sets up corresponding water shoveling board and cylinder, such as secondary cylinder, three grades
Cylinder, two grades of water shoveling boards, three grades of water shoveling boards, each cylinder is individually and PLC control system
Different output ports connects.Need before aluminium section bar is sprayed paint at oil removing, the technique such as passivation
Reason, and the treatment fluid of the technique such as oil removing and passivation differs, therefore in transfer bar both sides phase
Corresponding position is set up watering basin, carries out the process of different process, and every pair of basin all passes through
Independent cylinder is controlled by PLC system, so can be sprayed section bar by one flow process
All process before paint, time saving and energy saving.
Embodiment 3
With embodiment 1, its difference is, described pretreating device does not has control system, and it turns over
Water plate passes through manually to be controlled, and by manually identifying the model of aluminium section bar, and specifically regulate
Form can replace cylinder by lever, is realized the liter of water shoveling board by artificial shake lever
Fall.
With the above-mentioned desirable embodiment according to the present invention for enlightenment, by above-mentioned description,
Relevant staff can carry out many completely in the range of without departing from this invention technological thought
The change of sample and amendment.It is interior that the technical scope of this invention is not limited in description
Hold, it is necessary to determine its technical scope according to right.
Claims (10)
1. a vertical spraying line pretreating device, described pretreating device includes transfer bar, hook,
Linking up with and evenly spaced hang on transfer bar, the top of aluminium section bar is hooked on hook, and its feature exists
In: described pretreating device also includes superficial treatment system；Described superficial treatment system is to pass
Sending bar both sides to be respectively provided with a basin the most side by side, aluminium section bar is process in the middle of basin, often
Individual basin is provided with horizontal bar shaped water hole by the lower edge of transfer bar side, and transfer bar bottom is provided with use
In the recovery pond of the treatment fluid reclaiming basin outflow, the treatment fluid in recovery pond is pumped into through water pump
Corresponding two basins, the top in the bar shaped water hole of basin is fixed with can be revolved by water shoveling board support
The water shoveling board turned.
Vertical spraying line pretreating device the most according to claim 1, it is characterised in that: institute
Stating pretreating device and also include that control system, described control system include optical inductor, PLC is controlled
System processed, cylinder, wherein optical inductor is arranged on superficial treatment system front portion to sense section bar
Width, optical inductor is connected with the signal input part of PLC control system, PLC control system
Control cylinder by pull bar drive water shoveling board generation action, pull bar two ends respectively with Telescopic-cylinder arm
It is flexibly connected with water shoveling board top.
Vertical spraying line pretreating device the most according to claim 1 and 2, it is characterised in that:
Described superficial treatment system can transmit according to the needs of the process of surface treatment of aluminium alloy extrusions
The corresponding multipair basin of bar both sides distribution, and arrange in corresponding position treatment fluid recovery pond and
Water pump, in described multipair basin, every pair of basin sets up corresponding water shoveling board and cylinder.
Vertical spraying line pretreating device the most according to claim 3, it is characterised in that: institute
State each cylinder output port the most different from PLC control system to connect.
Vertical spraying line pretreating device the most according to claim 3, it is characterised in that: institute
Stating transfer bar transmission speed is constant speed, and velocity interval is 5m/min～15m/min.
Vertical spraying line pretreating device the most according to claim 3, it is characterised in that: institute
Stating hook spacing distance on transfer bar is 5～10cm.
Vertical spraying line pretreating device the most according to claim 3, it is characterised in that: institute
Stating the spacing distance between the basin of transfer bar both sides is 15～25cm, described basin a length of
20cm～40cm.
Vertical spraying line pretreating device the most according to claim 3, it is characterised in that: institute
Stating the level height bottom hook distance from bottom basin is 5～15cm.
Vertical spraying line pretreating device the most according to claim 3, it is characterised in that: institute
State the water pump drainage rates balance to the water supply rate of corresponding basin with this basin.
Vertical spraying line pretreating device the most according to claim 3, it is characterised in that: institute
State water shoveling board support and be positioned at above basin bar shaped water hole 1～5cm.
Vertical spraying line pretreating device according to claim 10, it is characterised in that: described
The length of water shoveling board is consistent with the length of basin, the width of described water shoveling board with for 7～12cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610347132.0A CN105887109A (en) | 2016-05-23 | 2016-05-23 | Vertical type spraying line pretreatment device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610347132.0A CN105887109A (en) | 2016-05-23 | 2016-05-23 | Vertical type spraying line pretreatment device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105887109A true CN105887109A (en) | 2016-08-24 |
Family
ID=56717175
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610347132.0A Pending CN105887109A (en) | 2016-05-23 | 2016-05-23 | Vertical type spraying line pretreatment device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105887109A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106435621A (en) * | 2016-10-26 | 2017-02-22 | 考迈托（佛山）挤压科技股份有限公司 | Sectional material pretreatment groove |
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| US4974532A (en) * | 1989-05-02 | 1990-12-04 | Ford Motor Company | Spray coating apparatus |
| US5340026A (en) * | 1993-11-15 | 1994-08-23 | Paint Trix Inc. | Fluid spraying apparatus |
| JP2003137077A (en) * | 2001-11-07 | 2003-05-14 | Honjo Kosan:Kk | Anti-scattering water discharging head of car washer |
| JP2012120935A (en) * | 2010-12-06 | 2012-06-28 | Uv Technica:Kk | Method and device for treating circulation water of coating booth |
| CN103260774A (en) * | 2010-12-17 | 2013-08-21 | 麦格纳国际公司 | Blanks for superplastic forming |
| CN103691612A (en) * | 2013-12-16 | 2014-04-02 | 南通贝思特机械工程有限公司 | Water screen type spray room |
| CN203635411U (en) * | 2013-12-31 | 2014-06-11 | 日新驰威辐照技术（上海）有限公司 | Coating spray control system |
| CN203875048U (en) * | 2014-05-22 | 2014-10-15 | 厦门市成业辰机械有限公司 | Before-spraying processing device with splash-proof function |
| CN104307654A (en) * | 2014-09-19 | 2015-01-28 | 北京北机机电工业有限责任公司 | Adjustable spray nozzle |
| CN104498933A (en) * | 2014-12-30 | 2015-04-08 | 江苏维尔思机械有限公司 | Movable spraying system |
| CN104588250A (en) * | 2015-02-07 | 2015-05-06 | 芜湖安普机器人产业技术研究院有限公司 | Automatic curtain-coating system for lost foam casting |
| CN105013640A (en) * | 2015-06-24 | 2015-11-04 | 象山金牛涂装设备有限公司 | Spraying type pretreatment equipment |
| CN205803601U (en) * | 2016-05-23 | 2016-12-14 | 大冶市宏泰铝业有限责任公司 | A kind of vertical spraying line pretreating device |
-
2016
- 2016-05-23 CN CN201610347132.0A patent/CN105887109A/en active Pending
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4974532A (en) * | 1989-05-02 | 1990-12-04 | Ford Motor Company | Spray coating apparatus |
| US5340026A (en) * | 1993-11-15 | 1994-08-23 | Paint Trix Inc. | Fluid spraying apparatus |
| JP2003137077A (en) * | 2001-11-07 | 2003-05-14 | Honjo Kosan:Kk | Anti-scattering water discharging head of car washer |
| JP2012120935A (en) * | 2010-12-06 | 2012-06-28 | Uv Technica:Kk | Method and device for treating circulation water of coating booth |
| CN103260774A (en) * | 2010-12-17 | 2013-08-21 | 麦格纳国际公司 | Blanks for superplastic forming |
| CN103691612A (en) * | 2013-12-16 | 2014-04-02 | 南通贝思特机械工程有限公司 | Water screen type spray room |
| CN203635411U (en) * | 2013-12-31 | 2014-06-11 | 日新驰威辐照技术（上海）有限公司 | Coating spray control system |
| CN203875048U (en) * | 2014-05-22 | 2014-10-15 | 厦门市成业辰机械有限公司 | Before-spraying processing device with splash-proof function |
| CN104307654A (en) * | 2014-09-19 | 2015-01-28 | 北京北机机电工业有限责任公司 | Adjustable spray nozzle |
| CN104498933A (en) * | 2014-12-30 | 2015-04-08 | 江苏维尔思机械有限公司 | Movable spraying system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106435621A (en) * | 2016-10-26 | 2017-02-22 | 考迈托（佛山）挤压科技股份有限公司 | Sectional material pretreatment groove |
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Application publication date: 20160824 |
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