CN105886725A - Press quenching machining tool with detection and circular ring part limiting devices - Google Patents
Press quenching machining tool with detection and circular ring part limiting devices Download PDFInfo
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- CN105886725A CN105886725A CN201610483705.2A CN201610483705A CN105886725A CN 105886725 A CN105886725 A CN 105886725A CN 201610483705 A CN201610483705 A CN 201610483705A CN 105886725 A CN105886725 A CN 105886725A
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- ring
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/673—Quenching devices for die quenching
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/40—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rings; for bearing races
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention relates to a quenching device and in particular relates to a press quenching machining tool with detection and circular ring part limiting devices. The machining tool comprises a main machine base, a workbench, an upright column, a lower die, a quenching oil shield and an upper die, wherein the lower die is installed on the workbench; the quenching oil shield is installed on a moving cross beam; and the upper die is installed in the quenching oil shield. The machining tool is characterized in that annular inner cones and limiting block guide bases are arranged in the positions of workpiece circular ring parts of the upper and lower dies; limiting blocks are installed in the limiting block guide bases; an air cylinder, a workpiece detection head and a position detection switch are installed on the upright column; the air cylinder is used for detection; and the detection switch is connected with an electrical control part of the press quenching machining tool. The device can achieve the effects of effectively controlling deformation of workpiece circular ring parts and roller paths in the quenching process, effectively reducing the phenomenon of severe damages, caused because the workpieces and the upper die are not separated, of workpieces and even equipment, effectively improving the coaxiality of the workpiece circular ring parts and roller paths, effectively reducing the grinding amount of later machining and increasing the machining efficiency and percent of pass of the products.
Description
Art
The present invention relates to a kind of quenching unit, the detection of a kind of band and the die press quenching machine tool of age of a draught animal stopping means.
Background technology
For the high-volume course of processing needs to carry out the cover parts of Quenching Treatment, quenching heat treatment is to determine product quality, one of the critical process in serviceability and life-span, quenching heat treatment operation belongs to hot-working, unpredictable factor is a lot, if the Internal and external cycle of railway bearing is during processing and manufacturing, qualified product is processed before operation, in quenching process, through long-time at elevated temperature, cooling rapidly during quenching, inevitably produce physical dimension and the change of shape, when deflection is excessive, substantial amounts of defective work will be produced, rework rate and percent defective are the highest.
At present for the heat treatment general die quenching special purpose machine tool of high-volume cover parts, it is quenched in press in the cooling procedure of part, the quenching mould being suitable for is used can effectively to stop part to shrink, Reducing distortion, it is ensured that the thermal treatment quality of workpiece and dimensionally stable.
All railway bearing die quenching presses of current domestic online use, mainly control overcoat workpiece deflection of raceway in quenching process, the age of a draught animal refers to the ring part that railway bearing overcoat end walls is relatively thin, a kind of reasonably mechanism of the deformation of the age of a draught animal effectively controls, start to shrink at after workpiece quickly cools down in quenching process and hold mould tightly, due to thinner thickness at the age of a draught animal, first shrink and put in place, workpiece raceway and middle part is thicker does not seals, may proceed to contract, in the contraction process of this part, the age of a draught animal outer bulging deformation in various degree can be caused, the deflection causing age of a draught animal part is uncontrollable.
Being raceway due to the manufacturing procedure after traditional quenching i.e. grinding and the age of a draught animal is operation break-down processing, can make up the age of a draught animal deforms the deficiency brought more greatly, but owing to needs are installed for twice and process, working (machining) efficiency is low.Universal and the raising of automaticity manufactured along with enterprise intelligentization, each railway bearing manufacturer uses raceway and the intelligent grinding machine of grinding of the age of a draught animal to overcoat workpiece, if the deflection of the age of a draught animal is excessive, and and the concentricity of raceway can not matched, bring the biggest problem will to disposable grinding, problems with can be produced: 1, the age of a draught animal or ball race grinding are not in place;2, relatively big due to age of a draught animal deformation, excessive in the change of the grinding process medium plain emery wheel depth of cut, make reduce rapidly or damage the service life of emery wheel;3, stock removal is uneven, and percent defective increases, and has a strong impact on production efficiency and the economic benefit of enterprise, and there is certain potential safety hazard.
And railway bearing die quenching press actually used during, overcoat workpiece sometimes has the situation of de-not die sinking after having quenched and occurs, i.e. workpiece and mould the most thoroughly separates.According to equipment die structural analysis, the situation of de-not die sinking has three kinds: one and is workpiece and upper/lower die is all not separated by, and now master cylinder rises and is obstructed, if if dynamic crossbeam is not subjected to displacement after 3-5 second, control system can send displacement delayed alarm;Two is workpiece and lower mold adhesion, and in this case, during discharging, input and output material mechanical hand can send crawl delayed alarm, if mechanical hand does not rise after i.e. 3-5 second, illustrates that workpiece and lower mold do not disengage;Three is workpiece and mold adhesion, this situation there is presently no preventive means and warning function, owing to whole quenching process is to carry out in the environment closed, therefore, this phenomenon is not easy to be found by operator, if workpiece adheres to the most not be found, after the red heat workpiece of next one circulation puts in place, dynamic crossbeam still can decline automatically, causes the badly damaged of workpiece or even equipment, directly influences production efficiency and the economic benefit of enterprise.
Summary of the invention
The present invention be directed to the problem that above-mentioned overcoat workpiece die quenching equipment exists, it is provided that one can effectively control the deformation of the outer cover parts age of a draught animal, after can detecting quenching, workpiece detects and the die press quenching machine tool of age of a draught animal stopping means with a kind of band of mold releasability situation simultaneously.
For realizing the purpose of the present invention, be the technical scheme is that the detection of a kind of band and the die press quenching machine tool of age of a draught animal stopping means, including main engine bed, workbench, column, lower mold on the table and the quenching oil cover being arranged on dynamic crossbeam are installed and are arranged on the mold in quenching oil cover, it is characterized in that lower mold oil cylinder is installed below workbench, the lower plane of the lower pressure ring of plate-like is connected with the piston rod end of lower mold oil cylinder, the upper plane of lower pressure ring is installed with connecting rod, connecting rod is connected through workbench with ring-type inner cone lower surface, the inner headed face of ring-type inner cone is taper seat;Being fitted with the lower position block guide holder of annular in the mounting seat of lower mold, uniform on the circumference of lower position block guide holder have radially-directed hole, matching in each pilot hole is provided with limited block, and ring-type inner cone is enclosed within the periphery of lower position block guide holder;
Being provided with mold oil cylinder on dynamic crossbeam in quenching oil cover, on ring-type upper press ring, plane is connected with the piston rod end of mold oil cylinder, and the lower plane of upper press ring is corresponding with ring-type inner cone upper surface;The upper limit position block guide holder of annular is fitted in bottom mold, uniform on the circumference of upper limit position block guide holder has radially-directed hole, and matching in each pilot hole is provided with limited block, and ring-type inner cone is enclosed within the periphery of upper limit position block guide holder;
Above-mentioned column is provided with the cylinder of detection, in the cylinder of detection, piston rod end is provided with workpiece detecting head, quenching oil cover has, with mold correspondence position, the hole that piston rod in cylinder passes, being provided with position detecting switch on the cylinder of detection, detection switch is connected with the electric control system of die press quenching machine tool.
Above-mentioned limited block is column, and one end is cambered surface, and cambered surface matches with excircle of workpiece face, and other end is inclined-plane, and the gradient on its inclined-plane matches with the inclined-plane of the internal conical surface of above-mentioned ring-type inner cone.
Axially have " u "-shaped groove along it on big open end on above-mentioned ring-type inner cone, the position of " u "-shaped groove is corresponding with the pilot hole on above-mentioned lower position block guide holder and upper limit position block guide holder, the inclined-plane of limited block have along its axial female thread, female thread is provided with screw rod, screw rod is arranged in the " u "-shaped groove on the shape inner cone of above-mentioned ring, and the spring being arranged on screw rod is positioned on the periphery of ring-type inner cone.
Above-mentioned position detecting switch is magnetic switch.
Technical scheme has the following characteristics that
1, it is effectively improved production efficiency.This device uses unique structure design, the requirement of equipment existing space structure can be met, and the high accuracy between upper and lower age of a draught animal limit shape mould and upper and lower mould coordinates, ensure that age of a draught animal mould and the axiality of raceway mould, reduce the deflection of the workpiece age of a draught animal, raceway, it is effectively reduced the stock removal of post-production, improves working (machining) efficiency and the qualification rate of product;
2, fluid power system is used, lightweight, volume is little, motional inertia is little, response speed is fast, handles easy to control, the regulation of large-scale pressure and stepless speed regulation can be realized, it is easy to realize Automated condtrol and the remotely control of machine;
3, age of a draught animal mould is adjustable, and Deformation control is good, in the present invention it is possible to adjusts the internal diameter size of age of a draught animal mould by changing the stroke of age of a draught animal mould Outer Taper, makes workpiece age of a draught animal size Control within the scope of requiring;
4, matching is good, low cost, the pressure quenching machine for railway wagon bearing overcoat workpiece age of a draught animal limit shape device that the present invention provides, and is to carry out supporting installing additional on original equipment, need not change on a large scale or increase other mechanisms, workload is little, low cost;
5, automaticity is high, the overcoat workpiece age of a draught animal limit shape device that the present invention provides, its action runs the working procedure of program and complete machine and interlocks and link, in quenching process, effectively can control along with the deformation of the age of a draught animal to overcoat workpiece that automatically runs of equipment, safe and reliable;
6, stripping detector simple in construction.Technical scheme uses air cylinder driven detecting head to detect workpiece, and by the whether demoulding of the break-make detection overcoat workpiece of the magnetic switch on cylinder;
7, stripping detector uses Pneumatic drive system, is swift in motion, facilitate, without impacting, and environment is not polluted by the element of use and working media low cost, it is simple to the automatic refit of existing machinery equipment;
8, stripping detector automaticity is high, the sleeve workpiece detection device that the present invention provides, its action runs the working procedure of program and complete machine and interlocks and link, and automatically can detect along with the knockout course automatically running external sleeve workpiece of equipment, safe and reliable.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of the present invention;
Accompanying drawing 2 is the structural representation of limited block of the present invention;
Accompanying drawing 3 is the structural representation of lower position block guide holder of the present invention;
What accompanying drawing 4 was accompanying drawing 3 of the present invention partly cuts open top view;
Accompanying drawing 5 is the structural representation of lower position block guide holder of the present invention
What accompanying drawing 6 was accompanying drawing 5 of the present invention partly cuts open top view.
Detailed description of the invention
At Fig. 1, 2, 3, 4, 5, in 6, 1-main engine bed, 2-lower mold oil cylinder, pressure ring under 3-, 4-connecting rod, 5-workbench, 6-quenching oil cover, the inner cone that 7-is ring-type, 7-1-" U-lag ", 8-spring, 9-screw rod, 10-limited block, 11 lower mold, 12 workpiece, 13-upper press ring, 14-upper limit position block guide holder, 15-mold, 16-mold oil cylinder, 17-master cylinder, 18-entablature, 19-moves crossbeam, 20-mold seat, 21-detecting head, the cylinder of 22-detection, 23-lower position block guide holder, 23-1-limited block pilot hole, 24-column.
As shown in Figure 1, lower mold oil cylinder 2 is arranged on main engine bed 1, piston rod in discoid lower pressure ring 3 lower end and lower mold oil cylinder connects, the upper plane of lower pressure ring is installed with connecting rod 4, connecting rod is connected through workbench 5 with ring-type inner cone 7 lower surface, and the inner headed face of ring-type inner cone is taper seat;The mounting seat of lower mold 11 is fitted with the lower position block guide holder 23 of annular, uniform on the circumference of lower position block guide holder have radially-directed hole 23-1, matching in each pilot hole and be provided with limited block 10, ring-type inner cone is enclosed within the periphery of lower position block guide holder.
Being provided with mold oil cylinder 16 on moving beam in quenching oil cover 6, on ring-type upper press ring 13, plane is connected with the piston rod end of mold oil cylinder, and the lower plane of upper press ring is corresponding with ring-type inner cone upper surface;The upper limit position block guide holder 14 of annular is fitted in bottom mold 15, to ensure that the upper limit position block guide holder of annular is concentric with mold time equipped.Uniform on the circumference of upper limit position block guide holder having radially-directed hole, match and be provided with limited block 10 in each pilot hole, ring-type inner cone is enclosed within the periphery of upper limit position block guide holder.
As shown in Figure 1, main engine bed 1 is provided with workbench 5 and column 24, column is provided with entablature 18, piston-rod lower end portion in master cylinder 17 is connected with dynamic crossbeam 19, and dynamic crossbeam can be driven to move up and down, quenching oil cover 6 is arranged on dynamic crossbeam bottom, and the dynamic crossbeam in quenching oil cover is provided with mold 15 by mold seat 20.
Column is horizontally installed with the cylinder 22 of detection, in the cylinder of detection, piston rod end is provided with workpiece detecting head 21, quenching oil cover has, with mold correspondence position, the hole that piston rod in cylinder passes, the cylinder of detection is provided with position detecting switch, detection switch is connected with electric control system, and above-mentioned position detecting switch is the magnetic switch being arranged on the cylinder of detection.
As in figure 2 it is shown, limited block is column, its right side is cambered surface, and cambered surface matches with the periphery of workpiece 12, and right side is inclined-plane, and the gradient on its inclined-plane matches with the inclined-plane of the internal conical surface of above-mentioned ring-type inner cone.
As shown in Figure 5,6, the circumference of the lower position block guide holder 23 of annular uniform having radially-directed hole 23-1, matching in each pilot hole is provided with limited block, and the most each limited block can radially move by pilot hole.
As shown in Figure 3,4, on big open end on ring-type inner cone 7, i.e. upper surface shown in figure axially has " u "-shaped groove 7-1 along it, the position of " u "-shaped groove is corresponding with the pilot hole on above-mentioned lower position block guide holder and upper limit position block guide holder, the inclined-plane of limited block have along its axial female thread, female thread is provided with screw rod 9, screw rod is arranged in the " u "-shaped groove on the shape inner cone of above-mentioned ring, and the spring 8 being arranged on screw rod is positioned on the periphery of ring-type inner cone.
This device work process is as follows:
1, in the sleeve workpiece mold by feed mechanism amplifier to workbench, after workbench runs the quenching position supreme, lower mold is coaxial;
2, master cylinder is received programmed instruction and is driven dynamic crossbeam, quenching oil cover, mold etc. to decline together, after making the quenching position of the inner hole of workpiece that mold inserts red heat;Quenching position is that upper and lower quenching mould contacts with the inner headed face being quenched workpiece, and it is concentric with the inner circle being quenched workpiece to make upper and lower mould, to reduce the radial deformation during workpiece quenching.
3, in quenching oil cover, quenching coolant is filled, start to shrink at after workpiece quickly cools down and hold mould tightly, due to thinner thickness at the age of a draught animal, first shrink and put in place, now lower mold oil cylinder and mold oil cylinder move the most up and down, ring-type inner cone is driven to move the most up and down, limited block radial contraction is promoted by taper seat thereon, the age of a draught animal external diameter in the cambered surface workpiece on limited block is made to hold tightly, limit its deformation in quenching, it is ensured that concordance that the age of a draught animal and raceway deform in quenching process and controllability;
4, after quenching terminates, lower mold oil cylinder and mold oil cylinder drive respectively ring-type inner cone separately down with on to movement, limited block pilot hole footpath along upper and lower limited block guide holder under the elastic force effect of spring is displaced outwardly, workpiece is unclamped, moving beam is upwards simultaneously, drive the quenching oil cover being arranged on moving beam and mold to rise to upper, treat that subsequent cycle quenches;
5, there will be following four situation after having quenched:
1) if workpiece and upper and lower mould thoroughly separate, equipment runs the most automatically;
2) if workpiece and upper and lower mould are all not separated by, equipment master cylinder system has delayed alarm function;
3) if workpiece and lower mold are not separated by, in equipment go merely arm-and-hand system without material desirable, arm-and-hand system delayed alarm;
4) if workpiece and mold are not separated by, detection air cylinder driven piston rod and detecting head are moved to the left and detect through the hole on quenching oil cover, if mold does not has workpiece, have after the hole that piston rod in cylinder passes moves into place on detection cylinder quenching oil cover with mold correspondence position, magnetic switch is connected, illustrate that the location of workpiece is normal, detecting head return.If mold and workpiece adhesion; detection cylinder location switch is obstructed; illustrate that the location of workpiece is abnormal; workpiece detecting head time delay return; system sends workpiece dystopy alarm signal, and equipment carries out the secondary demoulding automatically simultaneously, if the secondary demoulding is the most unsuccessful; system sends sound and light alarm signal autostop again, reminds such accident of operator's artificial treatment.
Claims (4)
1. a band detection and the die press quenching machine tool of age of a draught animal stopping means, including main engine bed, workbench, column, lower mold on the table and the quenching oil cover being arranged on dynamic crossbeam are installed and are arranged on the mold in quenching oil cover, it is characterized in that, in workbench (5) lower section, lower mold oil cylinder (2) is installed, the lower plane of lower pressure ring (3) of plate-like is connected with the piston rod end of lower mold oil cylinder, the upper plane of lower pressure ring is installed with connecting rod (4), connecting rod is connected through workbench with ring-type inner cone (7) lower surface, the inner headed face of ring-type inner cone is taper seat;The mounting seat of lower mold (11) is fitted with the lower position block guide holder (23) of annular, uniform on the circumference of lower position block guide holder have radially-directed hole (23-1), matching in each pilot hole and be provided with limited block (10), ring-type inner cone is enclosed within the periphery of lower position block guide holder;
Being provided with mold oil cylinder (17) on dynamic crossbeam in quenching oil cover (6), the upper plane of ring-type upper press ring (13) is connected with the piston rod end of mold oil cylinder, and the lower plane of upper press ring is corresponding with ring-type inner cone upper surface;The upper limit position block guide holder (14) of annular is fitted in mold (15) bottom, uniform on the circumference of upper limit position block guide holder have radially-directed hole, matching in each pilot hole and be provided with limited block (10), ring-type inner cone is enclosed within the periphery of upper limit position block guide holder;
Above-mentioned column (24) is provided with the cylinder (22) of detection, in the cylinder of detection, piston rod end is provided with workpiece detecting head (21), quenching oil cover has, with mold correspondence position, the hole that piston rod in cylinder passes, being provided with position detecting switch on the cylinder of detection, detection switch is connected with the electric control system of die press quenching machine tool.
Band the most according to claim 1 detection and the die press quenching machine tool of age of a draught animal stopping means, it is characterized in that above-mentioned limited block (10) is column, one end is cambered surface, cambered surface matches with workpiece (12) periphery, other end is inclined-plane, and the gradient on its inclined-plane matches with the inclined-plane of the internal conical surface of above-mentioned ring-type inner cone.
Band the most according to claim 2 detection and the die press quenching machine tool of age of a draught animal stopping means, it is characterized in that axially having on the big open end on above-mentioned ring-type inner cone (7) " u "-shaped groove (7-1) along it, the position of " u "-shaped groove is corresponding with the pilot hole on above-mentioned lower position block guide holder (23) and upper limit position block guide holder (14), the inclined-plane of limited block (10) have along its axial female thread, female thread is provided with screw rod (9), screw rod is arranged in the " u "-shaped groove on the shape inner cone (7) of above-mentioned ring, the spring (8) being arranged on screw rod is positioned on the periphery of ring-type inner cone.
Band the most according to claim 3 detection and the die press quenching machine tool of age of a draught animal stopping means, it is characterised in that above-mentioned position detecting switch is magnetic switch.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109182688A (en) * | 2018-11-13 | 2019-01-11 | 成都天马铁路轴承有限公司 | Bearing outer ring die quenching mold |
CN109321725A (en) * | 2018-12-03 | 2019-02-12 | 宁夏机械研究院股份有限公司 | It limits shape and quenches stripper apparatus |
CN109355480A (en) * | 2018-11-13 | 2019-02-19 | 成都天马铁路轴承有限公司 | The pneumatic die quenching mold of bearing outer ring |
CN109536684A (en) * | 2018-10-22 | 2019-03-29 | 重庆铁马工业集团有限公司 | Pressure quenching equipment with novel structure |
CN113057444A (en) * | 2021-04-14 | 2021-07-02 | 李海芳 | Multifunctional storage rack and application equipment thereof |
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CN109536684A (en) * | 2018-10-22 | 2019-03-29 | 重庆铁马工业集团有限公司 | Pressure quenching equipment with novel structure |
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CN113057444A (en) * | 2021-04-14 | 2021-07-02 | 李海芳 | Multifunctional storage rack and application equipment thereof |
CN113057444B (en) * | 2021-04-14 | 2023-08-01 | 廊坊明伦家具有限公司 | Multifunctional storage rack and application equipment thereof |
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