CN105886072A - Fully synthetic super-extreme pressure-resistant industrial gear oil - Google Patents
Fully synthetic super-extreme pressure-resistant industrial gear oil Download PDFInfo
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- CN105886072A CN105886072A CN201410779060.8A CN201410779060A CN105886072A CN 105886072 A CN105886072 A CN 105886072A CN 201410779060 A CN201410779060 A CN 201410779060A CN 105886072 A CN105886072 A CN 105886072A
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Abstract
The invention discloses fully synthetic super-extreme pressure-resistant industrial gear oil which is characterized by consisting of basic oil, an antioxidant, a detergent, a dispersing agent, a corrosion inhibitor, an anti-foaming agent, a metal deactivator, a demulsifying agent, an anti-wear agent, an extreme pressure-resistant agent, sulfide fatty acid ester, petroleum sodium sulfonate, zinc naphthenate, viscosity index improvers and pour point reducers. According to the invention, the manufacture scheme is simple, the price of the prepared product is lower than that of other similar products, the quality is high, and the various performance requirements of lubricating oil can be effectively and comprehensively improved. The oxidation resistance, corrosion resistance, detergent-dispersant property, foaming resistance, rust resistance and oil sludge resistance of the lubricating oil are comprehensively improved, and the wear-resistant and extreme pressure-resistant effects are improved to the greatest degree. The service cycle of heavy load industrial gear oil is prolonged, noise of mechanical equipment, and the energy consumption is reduced. The industrial gear oil completely goes beyond the environmental-friendly requirements of existing similar products.
Description
(1) technical field
The present invention relates to a kind of industrial technology lubricating oil, particularly to a kind of complete synthesis super anti-extreme pressure industrial gear
The preparation scheme of oil and manufacture method.
(2) background technology
Currently along with the progress of society and constantly bringing forth new ideas of science and technology, people are also all kinds of in lifting in various degree
The advance of product, and along with the progress of society, all kinds of plant equipment are also in reform in various degree and innovation.
And all kinds of constantly bringing forth new ideas of machinery is also constantly promoting quality so that each class lubricating oil, to reach all kinds of machinery
Equipment operation requirement.Particularly machine-building industry size constantly expands.Nearly ten years, China's " three bases " produces
Industry sustained, stable growth, product variety and level have had bigger lifting, multiple standard machinery basic part yield (to produce
Value) at the forefront in the world；Cast, forge, weld,Heat treatmentWith machining ability andWelding material, high
Speed steel,Hard alloy, the basic material yield such as Nd-Fe-B permanent magnet occupies first place in the world.
So along with standardization and the requirement of environmental protection in all kinds of market of China, with faster and world's advanced person's skill
Art reduces the distance.Thus the lubricating oil product of demand a kind of overlength drain period, and make domestic lube oil
The creation Own Brand more scientific with lubricating oil research staff, current prior art exists with world's advanced technology
A certain distance, because the field of China is very big, Various Seasonal, temperature can differ greatly, individually area,
Almost difference about 50 DEG C.The research and development making us are the most difficult.But current OIL IN LUBRICATING OIL PRODUCTION producer is in China
There are nearly 2,000 many enterprises.The oil product that can agree is few, and high level lubricating oil almost solves by import,
Even general lubricating oil, various additives the most substantially solve by imported product.The product produced has
A lot of producers, for profit-push, reduce cost, and make oil product effect general, and complex manufacturing.
Generally, even having good preparation scheme and manufacture method, because the impact of anthropic factor also can
Oil quality is made to decline.
(3) summary of the invention
It is an object of the invention to for problem present in above-mentioned technology, it is provided that a kind of environmental protection, long-life, joint
Can, in the permanent non-oxidizability keeping lubricating oil, while detergent-dispersant performance, promote the wear-resistant and anti-of lubricating oil
Extreme pressure effect.The permanent service requirement keeping plant equipment, combination property is higher, and cost is reasonable, preparation side
Case science is practical, manufacture method a kind of complete synthesis Chao Kang extreme pressure industrial gear oil.
Technical scheme:
A kind of complete synthesis Chao Kang extreme pressure industrial gear oil, it is characterised in that: by synthetic base oil, antioxidant,
Detersive, dispersant, rust oxidation, anti-foaming agent, metal deactivator, demulsifying agent, antiwear additive, anti-
Extreme pressure agent, viscosity index improver, pour-point depressant composition, described base oil are PAO 150, PAO 8,500N
III, described antioxidant be 2.6-di-t-butyl mixed phenol, described detersive be alkyl sodium salicylate, institute
The dispersant stated be mono alkenyl succimide, described rust oxidation be alkyl acid derivative and stone
Oil sodium sulfonate and zinc naphthenate 1: 1: 1, described anti-foaming agent are polydimethylsiloxane, described metal deactivating
Agent be 2-mercaptobenzothiazole, described demulsifying agent be poly-alkoxyl polyol, described antiwear additive be two sulfur
Substituted phosphate, described anti-extreme pressure agent are molybdenum bisuphide and sulfide aliphatic acid fat 1: 1, described viscosity index (VI) change
Enter agent be styrene diene copolymer, described pour-point depressant be polymethacrylates.The weight hundred of each component
Proportion by subtraction is: antioxidant 1-2.8%；Detersive 0.8-2%；Dispersant 0.7-2%；Rust oxidation 1.5-2.5%；
Anti-foaming agent 0.05-0.2%；Metal deactivator 0.1-0.5%；Demulsifying agent 0.1-0.6%；Antiwear additive 0.2-0.8%；
Anti-extreme pressure agent 2.0-3.5%；Viscosity index improver 2-3.8%；Pour-point depressant 0.1-0.3 surplus is synthesis basis
Oil.
A kind of complete synthesis Chao Kang extreme pressure industrial gear oil, it is characterised in that: base oil is PAO 150 and PAO 8
Two kinds of component compositions, the weight quota of two kinds of components is 2: 1 or 3: 1.Also can be by PAO 150 and PAO 8
Two kinds of components and 500N III, any one component of PAO 150 and PAO 8 mixes, three kinds of components
Weight quota be 1: 1: 1.Also can be mixed by any two kinds of components of PAO150 and 500N III,
The weight quota of two kinds of components is 1: 4.
A kind of complete synthesis Chao Kang extreme pressure industrial gear oil, it is characterised in that: basal liquid is PAO 150, PAO 8,
Any one component composition in 500N III, it is possible to any by PAO 150, PAO 8 and 500N III
Two kinds of components and three kinds of component combine form, and the weight quota of two kinds and three kinds components does not limits.
A kind of complete synthesis Chao Kang extreme pressure industrial gear oil manufacture method, it is characterised in that: first base oil is heated
And control temperature between 55-65 DEG C, add antioxidant, detersive, dispersant, rust oxidation, anti-bubble
Agent, metal deactivator, demulsifying agent, antiwear additive, anti-extreme pressure agent, viscosity index improver, pour-point depressant mix
Close uniformly and maintain the temperature between 55-65 °, stirring 120-180 minute, after filtration, i.e. go out product of the present invention.
A kind of complete synthesis Chao Kang extreme pressure industrial gear oil, it is characterised in that: the present invention program is equally applicable to internal combustion
Machine oil, hydraulic oil, gear oil, gear box oil, industrial technology lubricating oil, farm machinery lubricating oil.
Advantages of the present invention: fabrication scheme of the present invention is simple, the product prepared is less than other like product prices,
Quality is high, the properties requirement of the effective General Promotion lubricating oil of energy.At General Promotion lubricating oil antioxidation,
Anticorrosive, peace and quiet dispersion, anti-foaming, antirust, while oil resistant mud produces, promote to greatest extent, anti-
Grind anti-extreme pressure effect.Extend industrial gear oil and use the cycle, reduce plant equipment noise, reduce energy consumption.
Surmount existing like product environmental requirement completely.
This product also has the advantage that high viscosity index (HVI), heat stability, pour point are low, excellent wear-resistant,
There is the low temperature flow of excellence, remarkable shear resistant.Use special synthetic base oil, extend profit
Lubricating oil and service life of gear.High temperature resistant.Have excellence antirust, antioxygenic property, to bronze, pyrite,
Iron and steel plays corrosion protection effect, elongate member life-span.
This product meets and surmounts following standard:
●U.S.Stee1224
●AGMA 250.04
Complete synthesis Chao Kang extreme pressure industrial gear oil typical data
(4) detailed description of the invention
Embodiment 1
A kind of complete synthesis Chao Kang extreme pressure industrial gear oil, by synthetic base oil, antioxidant, detersive, dispersion
Agent, rust oxidation, anti-foaming agent, metal deactivator, demulsifying agent, antiwear additive, anti-extreme pressure agent, viscosity
Index improver, pour-point depressant form, and base oil is that 150 and PAO 8 two kinds of components of PAO mix, and two
The weight quota ratio planting component is 3: 1.Antioxidant be 2.6-di-t-butyl mixed phenol, detersive be alkyl water
Poplar acid calcium, dispersant be mono alkenyl succimide, rust oxidation be alkyl acid derivative and oil
Sodium sulfonate and zinc naphthenate 1: 1: 1, anti-foaming agent be polydimethylsiloxane, metal deactivator be 2-sulfydryl
Benzothiazole, demulsifying agent be poly-alkoxyl polyol, antiwear additive be phosphorodithioate, anti-extreme pressure agent be two
Molybdenum sulfide and sulfide aliphatic acid fat 1: 1, viscosity index improver are that styrene diene copolymer, pour-point depressant are
The weight quota ratio of polymethacrylates each component is: base oil 87.6%, antioxidant 2.8%, detersive
0.8%, dispersant 2%, rust oxidation 1.5%, anti-foaming agent 0.2%, metal deactivator 0.1%, demulsification
Agent 0.5%, antiwear additive 0.2%, anti-extreme pressure agent 2.0%, viscosity index improver 2%, pour-point depressant 0.3% are by base
Plinth oil is heated and controls temperature between 60-65 DEG C, stirs 30 minutes, is cooled between 55-60 DEG C, then
By antioxidant, detersive, dispersant, rust oxidation, anti-foaming agent, metal deactivator, demulsifying agent,
Antiwear additive, anti-extreme pressure agent, viscosity index improver, pour-point depressant should add weight percentage scale by each component and add
Enter agitator mix homogeneously, keep temperature between 60-65 DEG C, stir 180 minutes, after filtration, i.e. go out this product
Product.
This product and other like products are tested contrast and actual Comparison study draw following results:
1. anti-oxidation efficacy promotes more than 2.5 times.
The most anticorrosive effect promotes more than 5 times.
The most wear-resistant effect promotes more than 4 times.
The most anti-extreme pressure effect promotes more than 6 times.
5. prolongation drain period more than 7 times.
6. comprehensive effect promotes about 5 times.
Embodiment 2
A kind of complete synthesis Chao Kang extreme pressure industrial gear oil, by base oil, antioxidant, detersive, dispersant,
Rust oxidation, anti-foaming agent, metal deactivator, demulsifying agent, antiwear additive, anti-extreme pressure agent, viscosity index (VI)
Modifier, pour-point depressant form, and base oil is PAO 150 and PAO 8, and tri-kinds of components of 500N III mix,
The weight quota ratio of three kinds of components is 1: 1: 1.Antioxidant is that 2.6-di-t-butyl mixed phenol, detersive are
Alkyl sodium salicylate, dispersant be mono alkenyl succimide, rust oxidation be alkyl acid derivative
It is that polydimethylsiloxane, metal deactivator are with petroleum sodium sulfonate and zinc naphthenate 1: 1: 1, anti-foaming agent
2-mercaptobenzothiazole, demulsifying agent be poly-alkoxyl polyol, antiwear additive be phosphorodithioate, anti-extreme pressure
Agent is molybdenum bisuphide and sulfide aliphatic acid fat 1: 1, viscosity index improver are styrene diene copolymer, fall
Solidifying agent is that the weight quota ratio of polymethacrylates each component is: base oil 84.2%, antioxidant 1%, clear
Net agent 2%, dispersant 0.7%, rust oxidation 2.5%, anti-foaming agent 0.2%, metal deactivator 0.5%, broken
Emulsifying agent 0.6%, antiwear additive 0.7%, anti-extreme pressure agent 3.5%, viscosity index improver 3.8%, pour-point depressant 0.3%
Above-mentioned base oil heated and controls temperature between 60-65 DEG C, stirring 30 minutes, be cooled to 55-60 DEG C
Between, by antioxidant, detersive, dispersant, rust oxidation, anti-foaming agent, metal deactivator, breakdown of emulsion
Agent, antiwear additive, anti-extreme pressure agent, viscosity index improver, pour-point depressant should add percentage by weight by each component
Metering adds agitator mix homogeneously, keeps temperature between 60-65 DEG C, stirs 180 minutes, after filtration i.e.
Go out this product.
This product and other like products are tested contrast and actual Comparison study draw following results:
1. anti-oxidation efficacy promotes more than 3.5 times.
The most anticorrosive effect promotes more than 6 times.
The most wear-resistant effect promotes more than 5 times.
The most anti-extreme pressure effect promotes more than 7 times.
5. prolongation drain period more than 8 times.
6. comprehensive effect promotes about 6 times.
Claims (4)
1. a complete synthesis Chao Kang extreme pressure industrial gear oil, it is characterised in that: by base oil, antioxidant, clear
Net agent, dispersant, rust oxidation, anti-foaming agent, metal deactivator, demulsifying agent, antiwear additive, anti-pole
Pressure agent, viscosity index improver, pour-point depressant composition；Described base oil is PAO 150, PAO 8,500N III,
Described antioxidant be 2.6-di-t-butyl mixed phenol, described detersive be alkyl sodium salicylate, described
Dispersant be mono alkenyl succimide, described rust oxidation be alkyl acid derivative and oil sulphur
Acid sodium and zinc naphthenate 1: 1: 1, described anti-foaming agent are that polydimethylsiloxane, described metal deactivator are
2-mercaptobenzothiazole, described demulsifying agent be poly-alkoxyl polyol, described antiwear additive be dithio phosphorus
Acid esters, described anti-extreme pressure agent are molybdenum bisuphide and sulfide aliphatic acid fat 1: 1, described viscosity index improver
It is polymethacrylates for styrene diene copolymer, described pour-point depressant.The percentage by weight of each component
For: antioxidant 1-2.8%；Detersive 0.8-2%；Dispersant 0.7-2%；Rust oxidation 1.5-2.5%；
Anti-foaming agent 0.05-0.2%；Metal deactivator 0.1-0.5%；Demulsifying agent 0.1-0.6%；Antiwear additive 0.2-0.8%；
Anti-extreme pressure agent 2.0-3.5%；Viscosity index improver 2-3.8%；Pour-point depressant 0.1-0.3 surplus is synthesis basis
Oil.
One the most according to claim 1 complete synthesis Chao Kang extreme pressure industrial gear oil, it is characterised in that: base
Plinth oil is 150 and PAO 8 two kinds of component compositions of PAO, and the weight quota of two kinds of components is 2: 1 or 3: 1.
Also can be by PAO 150 and PAO 8 two kinds of components and 500N III, any one of PAO 150 and PAO 8
Component mixes, and the weight quota of three kinds of components is 1: 1: 1.Also can be by PAO150 and 500N III's
Any two kinds of components mix, and the weight quota of two kinds of components is 1: 4.
One the most according to claim 1 complete synthesis Chao Kang extreme pressure industrial gear oil, it is characterised in that:
Basal liquid is PAO 150, any one component composition in PAO 8,500N III, it is possible to by PAO150,
Any two kinds of components and three kinds of component combine in PAO 8 and 500N III form, two kinds and three kinds components
Weight quota does not limits.
One the most according to claim 1 complete synthesis Chao Kang extreme pressure industrial gear oil manufacture method, it is special
Levy and be: first base oil heated and control temperature between 55-65 DEG C, add antioxidant, detersive,
Dispersant, rust oxidation, anti-foaming agent, metal deactivator, demulsifying agent, antiwear additive, anti-extreme pressure agent,
Viscosity index improver, pour-point depressant mix homogeneously also maintain the temperature between 55-65 °, and stirring 120-180 divides
Clock, i.e. goes out product of the present invention after filtration.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410779060.8A CN105886072A (en) | 2014-12-17 | 2014-12-17 | Fully synthetic super-extreme pressure-resistant industrial gear oil |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410779060.8A CN105886072A (en) | 2014-12-17 | 2014-12-17 | Fully synthetic super-extreme pressure-resistant industrial gear oil |
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| CN105886072A true CN105886072A (en) | 2016-08-24 |
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ID=56701406
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| CN201410779060.8A Pending CN105886072A (en) | 2014-12-17 | 2014-12-17 | Fully synthetic super-extreme pressure-resistant industrial gear oil |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106146554A (en) * | 2016-07-15 | 2016-11-23 | 山东源根石油化工有限公司 | The preparation of a kind of New Phosphorus hydrochlorate and utilize environmental protection industry exposed gear oil prepared by New Phosphorus hydrochlorate |
| CN106433870A (en) * | 2016-09-05 | 2017-02-22 | 广西大学 | Common vehicle gear lubricant composition with good thermal stability and high adhesiveness |
| CN108949314A (en) * | 2018-06-22 | 2018-12-07 | 郑州正赢石化有限公司 | industrial gear oil |
| CN110699159A (en) * | 2019-10-25 | 2020-01-17 | 中国石油化工股份有限公司 | Lubricating oil composition and preparation method thereof |
| CN110846110A (en) * | 2019-11-25 | 2020-02-28 | 陕汽榆林金帝润滑油有限公司 | Special lubricating oil for elevator and preparation method thereof |
| CN111234907A (en) * | 2020-01-21 | 2020-06-05 | 西安航天动力试验技术研究所 | Coal-based fully-synthetic SN-grade lubricating oil and preparation method thereof |
| CN111269745A (en) * | 2020-02-26 | 2020-06-12 | 西北化工研究院有限公司 | Synthetic industrial gear oil and preparation method thereof |
| CN112625778A (en) * | 2019-10-08 | 2021-04-09 | 中国石油化工股份有限公司 | Special oil composition for 75W-90 viscosity grade urban rail gear box |
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| CN102277224A (en) * | 2010-06-10 | 2011-12-14 | 中国石油化工股份有限公司 | Lubricant composition for transmission system of wind power equipment |
| CN102417849A (en) * | 2010-09-27 | 2012-04-18 | 中国石油天然气股份有限公司 | Clean-type universal gear lubricating oil composition |
| CN103725364A (en) * | 2012-10-12 | 2014-04-16 | 天津泽亚科技有限公司 | Composite additive for industrial gear oil |
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Patent Citations (3)
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| CN102277224A (en) * | 2010-06-10 | 2011-12-14 | 中国石油化工股份有限公司 | Lubricant composition for transmission system of wind power equipment |
| CN102417849A (en) * | 2010-09-27 | 2012-04-18 | 中国石油天然气股份有限公司 | Clean-type universal gear lubricating oil composition |
| CN103725364A (en) * | 2012-10-12 | 2014-04-16 | 天津泽亚科技有限公司 | Composite additive for industrial gear oil |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106146554A (en) * | 2016-07-15 | 2016-11-23 | 山东源根石油化工有限公司 | The preparation of a kind of New Phosphorus hydrochlorate and utilize environmental protection industry exposed gear oil prepared by New Phosphorus hydrochlorate |
| CN106433870A (en) * | 2016-09-05 | 2017-02-22 | 广西大学 | Common vehicle gear lubricant composition with good thermal stability and high adhesiveness |
| CN108949314A (en) * | 2018-06-22 | 2018-12-07 | 郑州正赢石化有限公司 | industrial gear oil |
| CN112625778A (en) * | 2019-10-08 | 2021-04-09 | 中国石油化工股份有限公司 | Special oil composition for 75W-90 viscosity grade urban rail gear box |
| CN112625778B (en) * | 2019-10-08 | 2022-07-22 | 中国石油化工股份有限公司 | Special oil composition for 75W-90 viscosity grade urban rail gear box |
| CN110699159A (en) * | 2019-10-25 | 2020-01-17 | 中国石油化工股份有限公司 | Lubricating oil composition and preparation method thereof |
| CN110846110A (en) * | 2019-11-25 | 2020-02-28 | 陕汽榆林金帝润滑油有限公司 | Special lubricating oil for elevator and preparation method thereof |
| CN111234907A (en) * | 2020-01-21 | 2020-06-05 | 西安航天动力试验技术研究所 | Coal-based fully-synthetic SN-grade lubricating oil and preparation method thereof |
| CN111269745A (en) * | 2020-02-26 | 2020-06-12 | 西北化工研究院有限公司 | Synthetic industrial gear oil and preparation method thereof |
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Addressee: Tianjin Century Valaveline Petroleum Co., Ltd. Document name: Notification of Publication of the Application for Invention |
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Addressee: Tianjin Century Valaveline Petroleum Co., Ltd. Document name: Notification of before Expiration of Request of Examination as to Substance |
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Application publication date: 20160824 |