CN105884276B - A kind of Furniture panel and preparation technology - Google Patents

A kind of Furniture panel and preparation technology Download PDF

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Publication number
CN105884276B
CN105884276B CN201610221347.8A CN201610221347A CN105884276B CN 105884276 B CN105884276 B CN 105884276B CN 201610221347 A CN201610221347 A CN 201610221347A CN 105884276 B CN105884276 B CN 105884276B
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furniture panel
slurry
preparation technology
wood
blank
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CN105884276A (en
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黄俊杰
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LIUZHOU JIE TE BUILDING MATERIALS Co Ltd
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LIUZHOU JIE TE BUILDING MATERIALS Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
    • B28B1/525—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing organic fibres, e.g. wood fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

The present invention relates to furniture material technical field, more particularly, to a kind of Furniture panel and preparation technology.The Furniture panel is mainly made up of pure silicon cement, silica flour, wood fibre, bentonite, SILICA FUME, bath of glass, carbon fiber, calcium hydroxide, wood powder, perlite and ore deposit fiber.Its preparation technology mainly includes：Raw material components and water are mixed to get slurry；Slurry is dehydrated by collecting sizing process and is pressed into blank；By blank autoclave at high temperature, and dry；By the blank surface sanding of drying, roller coating front cover and dry, obtain Furniture panel.The present invention prepares mixing material shaping by way of high-temperature high-voltage reaction, is stretched and bending strength using being improved the characteristics of material itself, and it is possessed fire prevention, moistureproof, distortion-free feature, sheet material does not add chemical reagent in itself, green, good for health, suitable family uses；The sheet material also has the characteristics that to follow closely and can sawed, and processability is good, is suitable as Furniture panel.

Description

A kind of Furniture panel and preparation technology
Technical field
The present invention relates to furniture material technical field, more particularly, to a kind of Furniture panel and preparation technology.
Background technology
Sheet material in the market can be divided into solid wood board, the major class of wood-based plate two by material classification；Solid wood board is exactly to have used Wood plank made of whole timber.These sheet materials are sturdy and durable, lines naturally, be finishing in it is excellent in choosing.But due to such plate Material cost is high, and construction process requirement is high, using on the contrary and few in finishing.At present except floor and door leaf can use in fact Outside plank, sheet material used in general furniture is all wood-based plate.
Wood-based plate is using timber or other non-wood plants as raw material, and various unit materials are separated into through certain machining Afterwards, apply or do not apply the sheet material or pressing that adhesive and other additive gluings form.Mainly include glued board, wood shavings The three major types product such as (particle) plate and fiberboard, its extension product and deep processed product reach hundreds of.Wood-based plate can improve timber Comprehensive utilization ratio, 1 cubic metre of wood-based plate can replace 3~5 cubic metres of logs to use.
The advantages of wood-based plate is：Breadth is big, structural good, easy for construction；Dilation rate is low, dimensionally stable, material compared with Sawn timber is uniform, is unlikely to deform cracking；It is easy to impregnate as the veneer of raw material of artifical plate and various particles, thus various functions can be made Property processing (such as fire-retardant, anti-corrosion, nonshrink, wear-resisting)；The thickness level and density level strong applicability of wider range；Brake forming performance It is better than sawn timber.
The shortcomings that wood-based plate is that water resistance is poor, glue-line meeting aging, long-time bearing ability, and useful life is shorter than sawn timber Much, bending resistance and tensile strength are inferior to sawn timber.In addition, the fire-retardant of wood-based plate, anti-corrosion, nonshrink etc. are handled, generally use chemistry The mode of preparation (such as formaldehyde) immersion, heavy contamination are unhealthful.
In order to increase the intensity of wood-based plate, some wood-based plates with the addition of glass fibre either steel fibre.But glass fibers For dimension under the occasion of soda acid after high temperature high pressure process, its tension intensity is almost nil；And if using steel fibre, it is protected Sheath needs will be in more than 10mm, but Furniture panel generally also only has 10mm or so, if protective layer thickness is inadequate, steel is fine Dimension gets rusty easily, and if protective layer is accomplished sufficiently thick, with reference to the steel fibre of big proportion, the weight of whole sheet material can be very big, does Furniture out can be very heavy, is not easy to make and transports.
The content of the invention
It is an object of the invention to provide a kind of Furniture panel, there is green, fire prevention, moistureproof, indeformable feature, The alternative plate of furniture is suitable as to use.
Furniture panel provided by the invention, it is calculated in weight percent, mainly it is prepared by following raw material components：
Pure silicon cement 20%~25%；
Silica flour 22%~28%；
Wood fibre 10%~14%；
Bentonite 5%~7%；
SILICA FUME 5%~7%；
Bath of glass 0.1%~0.3%；
Carbon fiber 0.3%~0.5%；
Calcium hydroxide 16%~20%；
Wood powder 4%~6%；
Perlite 0.8%~1.4%；
Ore deposit fiber 2.5%~3.5%.
The materials such as cement, silica flour, calcium hydroxide and SILICA FUME in component are form substrate；Wood powder in component and Perlite can mitigate the quality of Furniture panel, mitigate weight；Carbon fiber, wood fibre and ore deposit fiber in component can increase The modulus of elasticity of Furniture panel, improve bending resistance and tensile strength.
Further, calculated in weight percent, the Furniture panel is mainly prepared by following raw material components：
Pure silicon cement 22.6%, silica flour 25.3%, wood fibre 12%, bentonite 5.9%, SILICA FUME 6.2%, glass Water 0.2%, carbon fiber 0.4%, calcium hydroxide 18.1%, wood powder 5.2%, perlite 1.1% and ore deposit fiber 3%.
Further, the silica flour is 450~550 mesh, and the wood powder is 70~90 mesh.
Further, the silica flour is 500 mesh, and the wood powder is 80 mesh.
Present invention also offers a kind of preparation technology of the Furniture panel, specifically comprise the following steps：
Raw material components and water are mixed to get slurry；
The slurry is dehydrated by collecting sizing process and is pressed into blank；
By the blank autoclave at high temperature, and dry；
By the blank surface sanding of drying, roller coating front cover and dry, obtain Furniture panel.
Further, the collection sizing process comprises the following steps：
Cloth is starched：The slurry is uniformly layered on the woollen blanket with water penetration；
De-watering of slurries：The combination dewatering type of water and extrusion dehydration is scraped using vacuum dehydration, plate, makes the final of slurry Water content reaches 24%~28%；
It is compressing：Moist slurry after being dehydrated on woollen blanket is pressed into base, and the base substrate being molded is separated with woollen blanket.
Further, it is additionally included in before preparing slurry, the step of pretreatment to part material component：By wood powder and hydroxide Calcium hybrid concurrency ferment 24~36 hours, then boiling 3.5~4.5 hours under conditions of 130 DEG C.
Further, in addition to the Furniture panel after drying the compound step of wood grain is carried out.
Further, in the slurry, the percentage by weight of the raw material components is 16%~20%.
Further, during the autoclave at high temperature, temperature is 130 DEG C~180 DEG C, and pressure is 0.4kPa~0.7kPa； The drying course uses high temperature air, and the temperature of air is 110 DEG C~130 DEG C, and humidity is 20%~30%, and drying time is 40min~50min；The moisture content of blank after drying is 2% or so.
Further, it is described it is compressing realized using roller press, the nominal pressure of the roller press for 250kg~ 800kg。
Beneficial effects of the present invention are：
The present invention prepares mixing material shaping by way of high-temperature high-voltage reaction, is improved using the characteristics of material itself Stretching and bending strength, and it is possessed fire prevention, moistureproof, distortion-free feature, sheet material does not add chemical reagent, green ring in itself Protect, good for health, suitable family uses；
The sheet material also has the characteristics that to follow closely and can sawed, and processability is good, is suitable as Furniture panel.
Brief description of the drawings
, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical scheme of the prior art The required accompanying drawing used is briefly described in embodiment or description of the prior art, it should be apparent that, in describing below Accompanying drawing is some embodiments of the present invention, for those of ordinary skill in the art, before creative work is not paid Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the front view for the roller press that the Furniture panel preparation technology that the embodiment of the present invention three provides uses；
Fig. 2 is the left view of the roller press shown in Fig. 1.
Embodiment
Technical scheme is clearly and completely described below in conjunction with accompanying drawing, it is clear that described implementation Example is part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill The every other embodiment that personnel are obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
In the description of the invention, it is necessary to explanation, term " " center ", " on ", " under ", "left", "right", " vertical ", The orientation or position relationship of the instruction such as " level ", " interior ", " outer " be based on orientation shown in the drawings or position relationship, merely to Be easy to the description present invention and simplify description, rather than instruction or imply signified device or element must have specific orientation, With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.In addition, term " first ", " second ", " the 3rd " is only used for describing purpose, and it is not intended that instruction or hint relative importance.
In the description of the invention, it is necessary to illustrate, unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；Can To be mechanical connection or electrical connection；Can be joined directly together, can also be indirectly connected by intermediary, Ke Yishi The connection of two element internals.For the ordinary skill in the art, with concrete condition above-mentioned term can be understood at this Concrete meaning in invention.
Embodiment 1
The Furniture panel of offer in the present embodiment, it is calculated in weight percent, it is prepared by following raw material components：
Pure silicon cement 22.6%, silica flour 25.3%, wood fibre 12%, bentonite 5.9%, SILICA FUME 6.2%, glass Water 0.2%, carbon fiber 0.4%, calcium hydroxide 18.1%, wood powder 5.2%, perlite 1.1% and ore deposit fiber 3%.
Wherein, silica flour is 500 mesh, and the wood powder is 80 mesh.
The materials such as cement, silica flour, calcium hydroxide and SILICA FUME in component are form substrate；Wood powder in component and Perlite can mitigate the quality of Furniture panel, mitigate weight；Carbon fiber, wood fibre and ore deposit fiber in component can increase The modulus of elasticity of Furniture panel, improve bending resistance and tensile strength.
Embodiment 2
The Furniture panel of offer in the present embodiment, it is calculated in weight percent, it is prepared by following raw material components：
Pure silicon cement 20%, silica flour 27%, wood fibre 13%, bentonite 7%, SILICA FUME 5%, bath of glass 0.2%, Carbon fiber 0.5%, calcium hydroxide 17%, wood powder 6%, perlite 1% and ore deposit fiber 3.3%.
Wherein, silica flour is 470 mesh, and the wood powder is 85 mesh.
Embodiment 3
Furniture panel in embodiment one and two, prepared according to following processing step：
(1) part material component is pre-processed：By wood powder and calcium hydroxide hybrid concurrency ferment 24~36 hours, then 130 Boiling 4 hours under conditions of DEG C；
(2) raw material components and water are mixed to get slurry；In slurry, the percentage by weights of raw material components for 16%~ 20%；
(3) slurry is dehydrated by collecting sizing process and is pressed into blank；
The collection sizing process comprises the following steps：
(301) cloth is starched：The slurry is uniformly layered on the woollen blanket with water penetration；
(302) de-watering of slurries：The combination dewatering type of water and extrusion dehydration is scraped using vacuum dehydration, plate, makes slurry Final water content reach 24%~28%；
(303) it is compressing：Moist slurry after being dehydrated on woollen blanket is pressed into base, and by the base substrate being molded and woollen blanket Separation.
(4) by the blank autoclave at high temperature, and dry；During autoclave at high temperature, temperature is 150 DEG C, pressure 0.5kPa； Drying course uses high temperature air, and the temperature of air is 120 DEG C, and humidity is 20%~30%, drying time 45min；Drying The moisture content of blank afterwards is 2% or so；
(5) blank surface of drying is subjected to secondary sanding by two sanders, carried out three times using three coating rollers The operation of roller coating front cover is simultaneously dried using baking box, obtains Furniture panel；
(6) it is compound to the Furniture panel progress wood grain after drying using compounding machine.
Further, it is described it is compressing realized using roller press, the nominal pressure of the roller press for 250kN~ 800kN。
In the present embodiment, the structure of roller press mainly includes as depicted in figs. 1 and 2：Be molded cartridge module 1, breast roll component 4, Main frame wallboard 2, pressure arm 10 and the several major of air bag 11.
Main frame wallboard 2 is divided to for two pieces of left and right, is each attached on bottom surface.Supported between two blocks of main frame wallboards 2 by distance sink tube 6 Connection, and forming tube bearing block 7, while installation forming cartridge module 1 are set on the top of main frame wallboard 2.
Pressure arm 10 is arranged on the position between two blocks of main frame wallboards 2 on the lower by pressure arm swivel pin 5 in articulated manner Put.Pressure arm 10 forms the lever construction for fulcrum with pressure arm swivel pin 5.
On the one arm of pressure arm 10, breast roll bearing block 8 is installed by backing plate 9, and breast roll component 4 is installed.Breast roll group Part 4 is positioned at the underface of shaping cartridge module 1 or slightly more inclined position.
The end of the arm of breast roll component 4 is installed in pressure arm 10, air bag 11 is set.The upper end of air bag 11 connects with pressure arm 10 Connect, lower end is fixed on main frame wallboard 2.
So, by controlling the harmomegathus of air bag 11 that the lifting of breast roll component 4 can be achieved, so as to adjust breast roll component 4 with Caused pressure value between shaping cartridge module 1.
During regulation, shaping cartridge module 1 position is motionless, and the position for being adjusted merely by breast roll component 4 is molded to adjust Pressure, regulation process are more convenient and simple；The lifting of breast roll component 4 is controlled by air bag 11, reaction speed is fast, can be extremely short Briquetting pressure is set to reach desired value in time.
When breast roll component 4 is positioned at the slightly more inclined position of shaping cartridge module 1, the central shaft and chest of cartridge module 1 are molded Spacing between the projection of the central shaft of roll assembly 4 in the horizontal plane is typically taken as -20mm~150mm, wherein, negative value represents chest The central shaft of roll assembly 4 is between the central shaft and pressure arm swivel pin 5 of shaping cartridge module 1, on the occasion of expression breast roll component 4 Central shaft positioned at shaping cartridge module 1 central shaft and air bag 11 between.
Preferably, the spacing between the projection of the central shaft of the central shaft of shaping cartridge module 1 and breast roll component 4 in the horizontal plane Preferably 0~50mm.
In order that the harmomegathus of air bag 11 and the lifting of breast roll component 4 preferably coordinate, it is necessary to according to breast roll component 4 and shaping Eccentric situation between cartridge module 1 carries out the further setting of setting angle.
The angle of the line and vertical direction that are set as the center of type tube component 1 and the center of breast roll component 4 is a, in air bag 11 Heart line and the angle of horizontal direction are b, then need a and b complementary.
Under normal circumstances, according to the central shaft of the central shaft of the shaping cartridge module 1 above provided and breast roll component 4 in level The spacing between projection on face, the span for setting angle a are -1.04 °~7.72 °, wherein, negative value represents breast roll component 4 Central shaft positioned at shaping cartridge module 1 central shaft and pressure arm swivel pin 5 between, on the occasion of represent breast roll component 4 central shaft Between the central shaft and air bag 11 of shaping cartridge module 1.
Preferably, angle a span is 0~2.59 °.
In a preferred embodiment of the invention, oil cylinder 3 can also be set in the one end of pressure arm 10 away from air bag 11.
Oil cylinder 3 is general by the way of being vertically arranged, and its upper end is be hinged with main frame wallboard 2, and lower end is be hinged with pressure arm 10.
Oil cylinder 3 uses as auxiliary pressurized equipment.The pressure value of the compressing needs of in general conventional plate is 25t, is only adopted With air bag 11；And 80t or so pressure value is needed during low-density and high-strength plate, now need to match somebody with somebody in air bag 11 and oil cylinder 3 Close and use, so as to improve the pressure value upper limit, reach process requirements.
To ensure the co-ordination of oil cylinder 3 and air bag 11, it is necessary to be configured to the position of oil cylinder 3 and air bag 11.
If the distance between the central shaft and pressure arm swivel pin 5 of the oil cylinder 3 is L0, the pressure arm swivel pin 5 and chest The distance between vertical plane where the central shaft of roll assembly 4 is L1, vertical plane and air bag 11 where the central shaft of breast roll component 4 Distance between the central point of upper surface is L2；Then under normal circumstances, L is set0：L1：L2=1：1：1.
Aforementioned proportion relation character closes mechanics principle, can act on the pressure that oil cylinder 3 and air bag 11 provide to greatest extent Onto breast roll component 4, maximum briquetting pressure can be reached.
The equipment is used for the compressing step for collecting slurry processes base, and reaction speed is fast, easy to adjust, and briquetting pressure value is high, Can be applied to the fiber cement tiles of various intensity requirements, plate it is compressing.
Finally it should be noted that：Various embodiments above is merely illustrative of the technical solution of the present invention, rather than its limitations；To the greatest extent The present invention is described in detail with reference to foregoing embodiments for pipe, it will be understood by those within the art that：Its according to The technical scheme described in foregoing embodiments can so be modified, either which part or all technical characteristic are entered Row equivalent substitution；And these modifications or replacement, the essence of appropriate technical solution is departed from various embodiments of the present invention technology The scope of scheme.

Claims (10)

  1. A kind of 1. Furniture panel, it is characterised in that it is calculated in weight percent, mainly it is prepared by following raw material components：
    It is pure silicon cement 20%~25%, silica flour 22%~28%, wood fibre 10%~14%, bentonite 5%~7%, micro- Silica flour 5%~7%, bath of glass 0.1%~0.3%, carbon fiber 0.3%~0.5%, calcium hydroxide 16%~20%, wood powder 4% ~6%, perlite 0.8%~1.4% and ore deposit fiber 2.5%~3.5%.
  2. 2. Furniture panel according to claim 1, it is characterised in that it is calculated in weight percent, mainly by following raw material Component is prepared：
    Pure silicon cement 22.6%, silica flour 25.3%, wood fibre 12%, bentonite 5.9%, SILICA FUME 6.2%, bath of glass 0.2%th, carbon fiber 0.4%, calcium hydroxide 18.1%, wood powder 5.2%, perlite 1.1% and ore deposit fiber 3%.
  3. 3. Furniture panel according to claim 1 or 2, it is characterised in that the silica flour is 450~550 mesh, the wood Powder is 70~90 mesh.
  4. 4. the preparation technology of any one of claims 1 to 3 Furniture panel, it is characterised in that comprise the following steps：
    Raw material components and water are mixed to get slurry；
    The slurry is dehydrated by collecting sizing process and is pressed into blank；
    By the blank autoclave at high temperature, and dry；
    By the blank surface sanding of drying, roller coating front cover and dry, obtain Furniture panel.
  5. 5. preparation technology described in claim 4, it is characterised in that the collection sizing process comprises the following steps：
    Cloth is starched：The slurry is uniformly layered on the woollen blanket with water penetration；
    De-watering of slurries：The combination dewatering type of water and extrusion dehydration is scraped using vacuum dehydration, plate, makes the final aqueous of slurry Amount reaches 24%~28%；
    It is compressing：Moist slurry after being dehydrated on woollen blanket is pressed into base, and the base substrate being molded is separated with woollen blanket.
  6. 6. preparation technology described in claim 4, it is characterised in that be additionally included in before preparing slurry, locate in advance to part material component The step of reason：By wood powder and calcium hydroxide hybrid concurrency ferment 24~36 hours, then boiling 3.5~4.5 is small under conditions of 130 DEG C When.
  7. 7. preparation technology described in claim 4, it is characterised in that also include compound to the Furniture panel progress wood grain after drying Step.
  8. 8. preparation technology described in claim 4, it is characterised in that in the slurry, the percentage by weight of the raw material components is 16%~20%.
  9. 9. preparation technology described in claim 4, it is characterised in that during the autoclave at high temperature, temperature is 130 DEG C~180 DEG C, Pressure is 0.4kPa~0.7kPa；The drying course uses high temperature air, and the temperature of air is 110 DEG C~130 DEG C, and humidity is 20%~30%, drying time is 40min~50min.
  10. 10. preparation technology described in claim 5, it is characterised in that described compressing using roller press realization, the roller press Nominal pressure be 250kg~800kg.
CN201610221347.8A 2016-04-11 2016-04-11 A kind of Furniture panel and preparation technology Active CN105884276B (en)

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CN109250990A (en) * 2018-11-17 2019-01-22 长沙浩然医疗科技有限公司 A kind of production technology of environmental protection furniture material

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CN107232768B (en) * 2017-06-10 2020-10-23 刘彩平 Carbon fiber tea tray or tea table
CN111423204B (en) * 2020-05-27 2022-01-28 上海志江艺术装饰材料有限公司 Material for diatom ooze decorative plate and preparation method of diatom ooze decorative plate

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CN104671722A (en) * 2013-03-21 2015-06-03 叶长青 Partition board
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109250990A (en) * 2018-11-17 2019-01-22 长沙浩然医疗科技有限公司 A kind of production technology of environmental protection furniture material

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