CN105882121B - A kind of full-automatic silk-screen processing platform and its silk screen printing process - Google Patents
A kind of full-automatic silk-screen processing platform and its silk screen printing process Download PDFInfo
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- CN105882121B CN105882121B CN201610498020.5A CN201610498020A CN105882121B CN 105882121 B CN105882121 B CN 105882121B CN 201610498020 A CN201610498020 A CN 201610498020A CN 105882121 B CN105882121 B CN 105882121B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/16—Printing tables
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Abstract
The invention discloses a kind of full-automatic silk-screen processing platform and its silk screen printing process, including workbench, turntable, to bit platform, material precision transfer device, material detection machine structure, silk-screen platform and silk-screen mechanism.Turntable is rotatablely arranged on workbench, it is front and back on turntable to be equipped with two silk-screen machining production lines, it is alternatively single or two or more, every silk-screen machining production line respectively includes feeding station, silk-screen station and discharge station, and feeding station, silk-screen station and the discharge station of two silk-screen machining production lines gradually arrange；Gradually complete the offline precision positioning of material, material carrying, material position detection, Switch of working position, silk-screen, blanking and feed back action.The present invention is designed using 6 station turntable structures, is integrated mariages and is printed processing technology line, is designed using characterization processes after first positioning, it is effectively simplified silk screen printing process step, silk-screen efficiency and yield are improved, using the structure design of the positioning of expandable type material and silk-screen processing, platform flexibility and versatile.
Description
Technical field
The present invention relates to tablet silk-screen fields, refer in particular to a kind of full-automatic silk-screen for touch screen window glass printing
Processing platform and its silk screen printing process.
Background technology
Silk-screen printing belongs to porous printing, it is collectively known as four big printing processes with flat stamping, convex print, gravure；Hole version print
Brush includes stencil, engraves hole flower stencil, spraying decoration and silk-screen printing etc., and the principle of porous printing is：Printing plate be (paper membrane version or other editions
Being produced in version base can be by the eyelet of ink) in printing, so that the eyelet of ink through hole version is shifted by certain pressure
Onto stock (paper, ceramics etc.), image or word are formed.Silk-screen printing is made of top 5 factor, i.e., screen printing forme, scrape
Scraper plate, ink, print station and stock；Silk-screen printing basic principle is：Using the saturating ink of screen printing forme areas mesh,
The basic principle of non-graphic part mesh not strike through is printed.Ink is poured on screen printing forme one end when printing, with scraping
Ink position of the scraper plate on screen printing forme applies certain pressure, while being moved towards the screen printing forme other end；Ink is on the move
It is expressed on stock from the mesh of areas by scraper plate.Trace is set to anchor at certain model due to the viscous effect of ink
Within enclosing, printing process middle scraper is contacted with screen printing forme and stock in line always, and contact line is mobile with scraper plate and moves, by
Certain gap is kept between screen printing forme and stock so that screen printing forme when printing is generated by the tension of itself
To the reaction force of scraper plate, this reaction force is known as screen resilience.Due to the effect of screen resilience, make screen printing forme and stock
It is contacted in mobile line, and screen printing forme other parts are disengaged position with stock；Make ink that rhegmagenesis occur with silk screen,
It ensure that printed dimensions precision and avoid set-off stock.
Silk-screen printing is a kind of printing technology of comparative maturity, but traditional silk-screen printing also rests on rank hand-manipulated
Section, the main actions in printing process are still completed by hand, position fixation firstly the need of by stock in silk-screen printing process, then will
Halftone is covered on stock, prints ink to stock from the eyelet on halftone；Using manual fixed placement stock
When, can not ensure to operate every time precisely to align, and there are errors for the fixed position of stock, therefore lead to eyelet and stock
On position to be printed there is relative error, on the position and stock after practical printing predetermined position there are error,
Influence printing quality；In addition, when using manual wiping, it can not ensure each wiping ink amount and the stationarity of scraper, access aperture
Eye ink amount can not be precisely controlled, and influence printing quality；And craft silk-screen working efficiency is low, can not adapt to modern automation industry life
Producing line.
China's Full automatic screen printing at present is at the early-stage, mainly there is machinery positioning and CCD positioning two ways.Machinery is fixed
Position generally directly positions below halftone, then prints, such method makes silk-screen platform be provided with slot, seriously affects silk-screen product
Matter；In addition feeding, positioning and silk-screen are the action being continuously finished successively, inefficiency.CCD positioning is that tablet is placed on CCD
Lower section detects sheet object location by CCD para-position, then regulates tablet positional precision to bit platform by XXY, be transplanted on
Halftone is printed below；Or after CCD para-position has detected sheet object location, tablet is moved to below halftone, net is then adjusted
Contraposition printing is realized in version position.Such method makes silk-screen cost very high, and process is long, complicated, right
The requirement of commissioning staff is very high, in addition can only carry out CCD positioning to monolithic tablet, cannot achieve multi-disc silk-screen simultaneously, silk-screen
Highest can complete the speed of 20 pieces/minute.
Notification number is that a kind of Chinese invention patent " full-automatic accurate screen printer " of 203371890U discloses a kind of silk-screen
Automatically processing device, the equipment are used as Switch of working position structure using turntable, including four operation positions on turntable：Upper piece work
Position, CCD para-position station, silk-screen station, discharge station；The equipment has the following defects in actual mechanical process：1, turntable is only
Single halftone silk-screen can be completed, fails substantially effectively to utilize turntable space, silk-screen efficiency low；2, by CCD in practical silk-screen printing process
Detent mechanism limitation itself limits, and is only capable of completing the detection positioning of monolithic material at CCD para-position station, and technological process is long,
Silk-screen production capacity is low；3, after CCD positioning materials, it is necessary to be designed with to the mutual cooperation of bit platform 53 using vision positioning system 4, in silk
Vision positioning system 4 is first passed through before print to take pictures, material level is obtained and postpones, by the silk for adjusting halftone 51 to bit platform 53
Position is printed, to ensure silkscreen precision, this kind of design technology manufacturing cost is high, only can be suitably used for the printing of monolithic articles material；4, the whole series are set
Standby structure design and silk screen printing process are complicated, and of high cost, efficiency is low.
Invention content
The technical problem to be solved by the present invention is in view of the above shortcomings of the prior art, provide a kind of 6 station turntable structures
Design integrates mariages and prints processing technology line, is designed using characterization processes after first positioning, is effectively simplified silk screen printing process step, carries
Silk-screen efficiency has been risen, using the structure design of the positioning of expandable type material and silk-screen processing, has realized that the positioning of multi-disc material, platform are suitable
Answering property and versatile full-automatic silk-screen processing platform and its silk screen printing process.
The technical solution adopted by the present invention is as follows：A kind of full-automatic silk-screen processing platform, including it is workbench, turntable, right
Bit platform, material precision transfer device, material detection machine structure, silk-screen platform and silk-screen mechanism, wherein above-mentioned turntable is rotationally
It is set on workbench, front and back on turntable to be equipped with two silk-screen machining production lines, every silk-screen machining production line respectively includes
Feeding station, silk-screen station and discharge station, feeding station, silk-screen station and the discharge station of two silk-screen machining production lines by
Secondary arrangement；The above-mentioned outside that feeding station is set to bit platform, is fixed with bit platform upper limit the material of sheet；Above-mentioned object
The accurate transfer device of material is set between bit platform and feeding station, and feeding station is carried to bit platform to pass through material
On；Above-mentioned material detection machine structure is set to above feeding station, and material is positioned at feeding station through material detection machine structure
Detection；Above-mentioned silk-screen platform is set at silk-screen station, and material moves to silk-screen work in the case where turntable rotation drives by feeding station
At position, and below silk-screen platform；Above-mentioned silk-screen mechanism is set to the top of silk-screen platform, and it is flat that silk-screen mechanism pushes silk-screen
Platform, to carry out silk-screen to material, driven by rotary disc material rotary motion to discharge station carries out blanking after the completion of silk-screen.
Preferably, front and back feeding station, silk-screen station and the blanking for including equipped with two silk-screen machining production lines on turntable
Station is spaced setting rotating around disk edge in the counterclockwise direction；Above-mentioned turntable counter-clockwise rotary motion on workbench, it is complete
At the gradually switching between feeding station, silk-screen station and discharge station；At above-mentioned feeding station, silk-screen station and discharge station
Vacuum absorption holes are offered, vacuum absorption holes are set to disc surfaces, and are connected to the vacuum loop inside turntable, and vacuum is returned
Road lower end connects the vacuum generating device of peripheral hardware, makes to generate negative pressure at vacuum absorption holes, to adsorb material.
Preferably, described that bit platform is fixed by being set to the seat supports on the outside of feeding station, on bit platform
Equipped with material platform, material is lain against on material platform, and by being slidably disposed in the bit block clamping on bit platform,
Bit block adjusts position by being set to the accurate lead screw guide rail of contraposition platform interior.
Preferably, the bearing is L shape structures, including riser and transverse slat, wherein riser is vertically arranged at workbench
On, and positioned at the outside of feeding station, transverse slat is set to riser upper end, and extend to inwardly above feeding station；Above-mentioned object
The accurate transfer device of material is set on transverse slat, and is moved along a straight line back and forth along transverse slat, so that material to be moved to bit platform
Expect at station.
Preferably, the material precision transfer device includes material transfer driving motor, material transfer linear drives mould
Group, material transfer support plate, material transfer lifting cylinder, material transfer lift slide, vacuum cup bearing and vacuum cup,
In, above-mentioned material transfer linear drives module is arranged along the transverse slat direction of bearing, and material shifts on linear drives module slidably
Ground is embedded with slide；Material transfer driving motor is set to the end of material transfer linear drives module, is shifted by material straight
Lead screw and screw rodb base driving slide in line driving module move along a straight line back and forth along material transfer linear drives module direction.
Preferably, material transfer support plate is fixed on slide vertically, and is moved along a straight line back and forth with slide；Material turns
The top for moving support plate is equipped with support plate；Above-mentioned material transfer lifting cylinder is set in support plate, and material shifts lifting cylinder
Output end extends downward across support plate；Above-mentioned material transfer lift slide is slidably disposed in the side of material transfer support plate
On wall, the upper end of material transfer lift slide is connect with the output end of material transfer lifting cylinder, and material shifts lifting cylinder and drives
Animal material shifts lift slide elevating movement in the vertical direction；It is connected between above-mentioned support plate and material transfer lift slide
The bottom surface of support plate is fixed in the upper end of guide rod, guide rod, and the lower end of guide rod is inserted into material transfer lift slide, and material transfer rises
It is free to slide along guide rod direction that slide drops, so that guide and limit material shifts lift slide；Above-mentioned lead is arranged with buffer spring,
The upper and lower ends of buffer spring are respectively held against the bottom surface of support plate and the top surface of material transfer lift slide, turn to buffer material
Move the elevating movement of lift slide.
Preferably, the middle part of the turntable is equipped with holder, and holder is U-shaped structure, and both ends are located at a left side for turntable
Right both sides, and be fixed on workbench, holder crosses turntable, and above-mentioned two silk-screen machining production lines are respectively arranged at holder
Front and rear sides；Above-mentioned material detection machine structure is set on holder, and is correspondingly arranged up and down in the feeding station on turntable；Material is examined
It includes support plate, CCD holders and CCD scanning head to survey mechanism, wherein above-mentioned support plate is fixed on the side of holder, and is located at feeding work
Position top；CCD holders include at least two, and CCD holders are fixed on support plate bottom surface, and extend downwardly；Above-mentioned CCD scanning head includes
At least two, the scanning lens of CCD scanning head is arranged downward, and the side interval of material is arranged along feeding station, alignment
Material, to be scanned positioning.
Preferably, the silk-screen mechanism includes silk-screen lifting driving motor, silk-screen lifting driving module, the drive of silk-screen straight line
Dynamic model group, silk-screen seat, the first adjustable displacements of cylinders, the second adjustable displacements of cylinders, silk-screen lifter slide, is returned at silk-screen linear drive motor
Ink knife and scraper, wherein above-mentioned silk-screen lifting driving module is fixed on the side of holder vertically, and silk-screen lifts driving motor setting
The top of driving module is lifted in silk-screen, and drives the lift slide elevating movement being embedded on silk-screen lifting driving module；On
It states silk-screen linear drives module to be set on lift slide, and with lift slide elevating movement；Above-mentioned silk-screen linear drive motor
It is set to the rear lateral portion of one end of silk-screen linear drives module, and is drivingly connected in the silk-screen seat edge on silk-screen linear drives module
Silk-screen linear drives module moves along a straight line back and forth；The left and right sides of silk-screen seat is respectively equipped with the sliding slot vertically extended；On
It states in the sliding slot that silk-screen lifter slide is respectively slidably embedded at left and right sides of silk-screen seat；Above-mentioned first adjustable displacements of cylinders and
Two adjustable displacements of cylinders are respectively arranged at the left and right sides of silk-screen seat top plate, the output of the first adjustable displacements of cylinders and the second adjustable cylinder
End is each passed through the silk-screen lifter slide that the top plate of silk-screen seat is extended downward into sliding slot, and is separately connected in sliding slot, to drive
Dynamic silk-screen lifter slide elevating movement in sliding slot；Above-mentioned ink-retruning blade and scraper are connected to the silk-screen lifting on left side and right side
On slide plate, and with silk-screen lifter slide elevating movement.
Preferably, the silk-screen platform includes silk-screen seat and halftone, wherein silk-screen seat is rectangular box structure, silk-screen
Seat middle part is halftone installation space, and silk-screen seat is fixedly connected on the left and right two of above-mentioned silk-screen linear drives module by fixed plate
End, and moved with silk-screen linear drives module；Above-mentioned halftone is set in the halftone installation space in the middle part of silk-screen seat, and halftone
Side is connected on silk-screen seat, and is passed through the adjusting knob at left and right sides of silk-screen seat and adjusted installation site；Silk-screen seat drives net
Version moves at silk-screen station, and adjusts and align with the material on silk-screen station, and scraper is adjacent to halftone movement, completes to material
Silk screen printing process, after the completion of silk-screen, ink-retruning blade scrapes on halftone, to recycle ink.
A kind of silk screen printing process of full-automatic silk-screen processing platform, comprises the following steps that：
S1, material positioning：The offline precision positioning of material；
S2, material are carried：Material is carried at the feeding station of turntable by material precision transfer device；
S3, material position detection：Material detection machine structure is scanned the material in step S2, and scanning information is sent
Position detection is carried out to computer；
S4, Switch of working position：Material is transferred to silk-screen station by turntable rotation by feeding station；
S5, silk-screen：In step S3 when material position detection qualification, silk-screen mechanism carries out silk-screen to material；Object in step S3
When discharge position detection is unqualified, silk-screen mechanism acts material without silk-screen；
S6, blanking：The material of silk-screen or non-silk-screen in step S5 is moved at discharge station by turntable rotation；
S7, feed back：The material for not carrying out silk-screen in step S5 is back to at bit platform, carrying out next round silk-screen action.
The beneficial effects of the present invention are：
The present invention carries out creative research exploitation for the silk-screen of the sheet materials such as touch screen window glass, devises one kind
It is designed using 6 station turntable structures, integrates mariages and print processing technology line, designed using characterization processes after first positioning, effectively simplified
Silk screen printing process step, improves silk-screen efficiency and yield, using the structure design of the positioning of expandable type material and silk-screen processing,
Platform flexibility and versatile full-automatic silk-screen processing platform and its silk screen printing process.
Turntable of the present invention is designed using 6 stations, and turntable can realize ± 0.005mm indexing accuracies, is divided into from turntable middle part
Front and back two silk-screen machining production lines, once rotation can the processing of progress silk-screen be dynamic on two silk-screen machining production lines simultaneously for turntable
Make, silk-screen processing efficiency is made to promote one times.
CCD Scan orientations adjustment mechanism in the prior art is replaced with the CCD detections of material detection machine structure by the present invention, relatively
Material detection is only carried out in the prior art, does not have material position adjustment calibration function, therefore save expensive vision
Positioning system and to bit platform, significantly reduces equipment manufacturing costs, meanwhile, in order to ensure silkscreen precision, the present invention is in silk
It prints and is arranged to bit platform in first process of processing, this is adjusted positioning to material position in advance to bit platform, placed in the middle fixed
Position precision can reach ± 0.005mm；Material is carried to through material precision transfer device on turntable after to bit platform adjustment positioning
Feeding station at, shift the reachable ± 0.003mm of precision, and be fixed on feeding station through vacuum suction；By being set to feeding
Material detection machine structure detection above station determines material position, and the test position and preset normal place are compared,
If the position/angles error of the two is less than allowable range, next step silk-screen is carried out, if the position/angles of the two are missed
Difference is more than allowable range, then is acted without next step silk-screen, direct blanking, and be back to carrying out next round on bit platform
Silk-screen；This kind of technical-constructive design enormously simplifies silk-screen processing technology, reduces equipment manufacturing costs；In addition, due to turning
It is not required to carry out material position adjustment on disk, multiple material pieces can be carried out when being detected by CCD while being detected, therefore pair of the present invention
After bit platform carries out structure extension, after carrying out 2 or 2 or more material adjustment positioning at the same time, it is performed in accordance with 2 or 2
The above material position detection realizes more material silk-screen processing on single silk-screen processing line, exponentially improves equipment automatization silk
Print production capacity；The present invention can be adjusted extension according to needs of production, and using flexible is highly practical.
Description of the drawings
Fig. 1 is the vertical view of the present invention.
Fig. 2 is the dimensional structure diagram of the present invention.
Fig. 3 is the structural schematic diagram of Fig. 2 turntables.
Fig. 4 is the dimensional structure diagram of material precision transfer device in Fig. 2.
Fig. 5 is the dimensional structure diagram of Tu2Zhong silk-screens mechanism.
Fig. 6 is the frame principle figure of the present invention.
Fig. 7 is the process step of the invention flow diagram.
Specific implementation mode
Below in conjunction with attached drawing, the invention will be further described：
As shown in Figures 1 to 7, the technical solution adopted by the present invention is as follows：A kind of full-automatic silk-screen processing platform, including work
Make platform 1, turntable 2, to bit platform 4, material precision transfer device 5, material detection machine structure 6, silk-screen platform 7 and silk-screen mechanism 8,
Wherein, above-mentioned turntable 2 is rotatablely arranged on workbench 1, front and back on turntable 2 to be equipped with two silk-screen machining production lines, often
Silk-screen machining production line respectively includes feeding station 01, silk-screen station 02 and discharge station 03, two silk-screen machining production lines
Feeding station 01, silk-screen station 02 and discharge station 03 gradually arrange；It is above-mentioned that the outer of feeding station 01 is set to bit platform 4
Side is fixed with 4 upper limit of bit platform the material A of sheet；Above-mentioned material precision transfer device 5 be set to bit platform 4 and on
Between expecting station 01, bit platform 4 is carried on feeding station 01 to pass through material A；Above-mentioned material detection machine structure 6 is set to
01 top of feeding station, material A carry out detection and localization at feeding station 01 through material detection machine structure 6；Above-mentioned silk-screen platform 7 is set
It is placed at silk-screen station 02, material A moves to silk-screen station 02 in the case where the rotation of turntable 2 drives by feeding station 01, and is located at
7 lower section of silk-screen platform；Above-mentioned silk-screen mechanism 8 is set to the top of silk-screen platform 7, and silk-screen mechanism 8 pushes silk-screen platform 7, with right
Material A carries out silk-screen, and turntable 2 drives material rotary motion to discharge station 03 to carry out blanking after the completion of silk-screen.
Front and back feeding station 01, silk-screen station 02 and the blankers for including equipped with two silk-screen machining production lines on turntable 2
Position 03 is spaced setting in the counterclockwise direction rotating around 2 edge of turntable；The counter-clockwise rotary motion on workbench 1 of above-mentioned turntable 2,
Complete the gradually switching between feeding station 01, silk-screen station 02 and discharge station 03；Above-mentioned feeding station 01, silk-screen station 02
And vacuum absorption holes are offered at discharge station 03, vacuum absorption holes are set to 2 surface of turntable, and with it is true inside turntable 2
Empty circuit communication, vacuum loop lower end connect the vacuum generating device of peripheral hardware, make to generate negative pressure at vacuum absorption holes, with adsorbate
Expect A.
Fixation is supported by being set to the bearing 9 in 01 outside of feeding station to bit platform 4, material is equipped with to bit platform 4
Platform, material A are lain against on material platform, and by being slidably disposed in the bit block clamping on bit platform 4, bit block
Accurate lead screw guide rail by being set to contraposition platform interior adjusts position.
Bearing 9 is L shape structures, including riser and transverse slat, wherein riser is vertically arranged on workbench 1, and positioned at upper
Expect that the outside of station 01, transverse slat are set to riser upper end, and extends to 01 top of feeding station inwardly；Above-mentioned material precision turns
Telephone-moving structure 5 is set on transverse slat, and is moved along a straight line back and forth along transverse slat, so that material A is moved to feeding station to bit platform 4
At 01.
Material precision transfer device 5 includes material transfer driving motor 52, material transfer linear drives module 53, material turn
Support plate 54, material transfer lifting cylinder 56, material transfer lift slide 59, vacuum cup bearing 510 and vacuum cup 511 are moved,
Wherein, above-mentioned material transfer linear drives module 53 is arranged along the transverse slat direction of bearing 9, and material shifts on linear drives module 53
Slide is can be slidably embedded；Material transfer driving motor 52 is set to the end of material transfer linear drives module 53, passes through
Lead screw and screw rodb base driving slide in material transfer linear drives module 53 come along 53 directions of material transfer linear drives module
Return linear motion.
Material transfer support plate 54 is fixed on slide vertically, and is moved along a straight line back and forth with slide；Material shifts support plate 54
Top is equipped with support plate 55；Above-mentioned material transfer lifting cylinder 56 is set in support plate 55, and material shifts lifting cylinder 56
Output end extends downward across support plate 55；Above-mentioned material transfer lift slide 59 is slidably disposed in material transfer support plate
On 54 side wall, the upper end of material transfer lift slide 59 is connect with the output end of material transfer lifting cylinder 56, material transfer
Lifting cylinder 56 drives material to shift the elevating movement in the vertical direction of lift slide 59；Above-mentioned support plate 55 rises with material transfer
It is connected with guide rod 57 between drop slide 59, the bottom surface of support plate 55, the lower end insert of guide rod 57 are fixed in the upper end of guide rod 57
In material transfer lift slide 59, material transfer lift slide 59 is free to slide along 57 direction of guide rod, so that guide and limit material turns
Move lift slide 59；Buffer spring 58 is arranged on above-mentioned guide rod 57, the upper and lower ends of buffer spring 58 are respectively held against support plate
55 bottom surface and the top surface of material transfer lift slide 59, to buffer the elevating movement that material shifts lift slide 59.
The middle part of turntable 2 is equipped with holder 3, and holder 3 is U-shaped structure, and both ends are located at the left and right sides of turntable 2, and
It is fixed on workbench 1, holder 3 crosses turntable 2, and above-mentioned two silk-screen machining production lines are respectively arranged at the front and back of holder 3
Both sides；Above-mentioned material detection machine structure 6 is set on holder 3, and is correspondingly arranged in about 01 feeding station on turntable 2；Material
Testing agency 6 includes support plate 61, CCD holders 62 and CCD scanning head 63, wherein and above-mentioned support plate 61 is fixed on the side of holder 3,
And positioned at 01 top of feeding station；CCD holders 62 include at least two, and CCD holders 62 are fixed on 61 bottom surface of support plate, and to downward
It stretches；Above-mentioned CCD scanning head 63 includes at least two, and the scanning lens of CCD scanning head 63 is arranged downward, and along feeding station 01
The side interval setting for locating material A, is directed at material A, to be scanned positioning.
Silk-screen mechanism 8 includes silk-screen lifting driving motor 81, silk-screen lifting driving module 82, silk-screen linear drives module
83, silk-screen linear drive motor 84, silk-screen seat 85, the first adjustable displacements of cylinders 86, the second adjustable displacements of cylinders 87, silk-screen lifter slide
88, ink-retruning blade 89 and scraper 810, wherein above-mentioned silk-screen lifting driving module 82 is fixed on the side of holder 3, silk-screen liter vertically
Drop driving motor 81 is set to the top of silk-screen lifting driving module 82, and drives and be embedded on silk-screen lifting driving module 82
Lift slide elevating movement；Above-mentioned silk-screen linear drives module 83 is set on lift slide, and with lift slide elevating movement；
Above-mentioned silk-screen linear drive motor 84 is set to the rear lateral portion of one end of silk-screen linear drives module 83, and is drivingly connected in silk-screen
Silk-screen seat 85 on linear drives module 83 moves along a straight line back and forth along silk-screen linear drives module 83；The left and right sides of silk-screen seat 85
It is respectively equipped with the sliding slot vertically extended；Above-mentioned silk-screen lifter slide 88 is respectively slidably embedded in silk-screen seat 85 or so
In the sliding slot of both sides；86 and second adjustable displacements of cylinders 87 of above-mentioned first adjustable displacements of cylinders is respectively arranged at a left side for 85 top plate of silk-screen seat
The top plate that the output end of right both sides, the first adjustable displacements of cylinders 86 and the second adjustable cylinder 87 is each passed through silk-screen seat 85 extends downwardly
To sliding slot, and the silk-screen lifter slide 88 being separately connected in sliding slot, to drive silk-screen lifter slide 88 to be lifted in sliding slot
Movement；Above-mentioned ink-retruning blade 89 and scraper 810 are connected on the silk-screen lifter slide 88 on left side and right side, and are lifted with silk-screen
88 elevating movement of slide plate.
Silk-screen platform 7 includes silk-screen seat 71 and halftone 72, wherein silk-screen seat 71 is rectangular box structure, in silk-screen seat 71
Portion is halftone installation space, and silk-screen seat 71 is fixedly connected on the left and right two of above-mentioned silk-screen linear drives module 83 by fixed plate
End, and moved with silk-screen linear drives module 83；Above-mentioned halftone 72 is set in the halftone installation space at 71 middle part of silk-screen seat, and
The side of halftone 72 is connected on silk-screen seat 71, and adjusts installation site by the adjusting knob of 71 left and right sides of silk-screen seat；Silk
Block 71 drives halftone 72 to move at silk-screen station 02, and adjusts and align with the material A on silk-screen station 02, and scraper 810 pastes
Tight halftone 72 moves, and completes the silk screen printing process to material A, and after the completion of silk-screen, ink-retruning blade 89 scrapes on halftone 72, to recycle ink
Material.
A kind of silk screen printing process of full-automatic silk-screen processing platform, comprises the following steps that：
S1, material positioning：The offline precision positioning of material；
S2, material are carried：Material is carried at the feeding station of turntable by material precision transfer device；
S3, material position detection：Material detection machine structure is scanned the material in step S2, and scanning information is sent
Position detection is carried out to computer；
S4, Switch of working position：Material is transferred to silk-screen station by turntable rotation by feeding station；
S5, silk-screen：In step S3 when material position detection qualification, silk-screen mechanism carries out silk-screen to material；Object in step S3
When discharge position detection is unqualified, silk-screen mechanism acts material without silk-screen；
S6, blanking：The material of silk-screen or non-silk-screen in step S5 is moved at discharge station by turntable rotation；
S7, feed back：The material for not carrying out silk-screen in step S5 is back to at bit platform, carrying out next round silk-screen action.
Further, the present invention devises a kind of using the design of 6 station turntable structures, integrates mariages and prints processing technology line, adopts
It is designed with characterization processes after first positioning, is effectively simplified silk screen printing process step, improves silk-screen efficiency, using expandable type material
The structure design of positioning and silk-screen processing, platform flexibility and versatile full-automatic silk-screen processing platform and its silk-screen work
Skill.Turntable of the present invention is designed using 6 stations, and turntable can realize ± 0.005mm indexing accuracies, and front and back two are divided into from turntable middle part
Silk-screen machining production line, once rotation can carry out silk-screen processing action to turntable on two silk-screen machining production lines simultaneously, make
Silk-screen processing efficiency promotes one times.CCD Scan orientations adjustment mechanism in the prior art is replaced with material detection machine by the present invention
Structure CCD detections, only carry out material detection compared with the existing technology, do not have material position adjustment calibration function, therefore save
Expensive vision positioning system and to bit platform, significantly reduces equipment manufacturing costs, meanwhile, in order to ensure silk-screen essence
Degree, the present invention are arranged in first process that silk-screen is processed to bit platform, this in advance adjusts material position bit platform
Position is adjusted, precision is centered about and can reach ± 0.005mm；Material is after to bit platform adjustment positioning, through material precision transfer
Structure is carried at the feeding station on turntable, shifts the reachable ± 0.003mm of precision, and be fixed on feeding station through vacuum suction；
Material position is determined by being set to the material detection machine structure detection above feeding station, by the test position and preset standard
Position is compared, if the position/angles error of the two is less than allowable range, next step silk-screen is carried out, if the two
Position/angles error be more than allowable range, then acted without next step silk-screen, direct blanking, and it is flat to be back to contraposition
Next round silk-screen is carried out on platform；This kind of technical-constructive design enormously simplifies silk-screen processing technology, reduces equipment manufacturing costs；
In addition, due to being not required to carry out material position adjustment on turntable, multiple material pieces can be carried out when being detected by CCD while being detected,
Therefore the present invention structure extension is carried out to bit platform after, it is corresponding after carrying out 2 or 2 or more materials adjustment positioning at the same time
Ground carries out 2 or 2 or more material position detections, realizes more material silk-screen processing on single silk-screen processing line, is exponentially promoted
Equipment automatization silk-screen production capacity；The present invention can be adjusted extension according to needs of production, and using flexible is highly practical.
Further, the silk-screen machining production line on turntable of the present invention can also be designed as one or two according to actual needs
More than, to adapt to the silk-screen processing request of different production capacity demands, reasonable extensions on the basis of the present invention belong to the present invention specially
Sharp the scope of the claims.
The embodiment of the present invention only introduces its specific implementation mode, does not lie in and limits its protection domain.The skill of the industry
Art personnel can make certain modifications under the inspiration of the present embodiment, therefore all equivalence changes done according to the scope of the claims of the present invention
Or modification, it belongs in scope of the patent claims of the present invention.
Claims (10)
1. a kind of full-automatic silk-screen processing platform, it is characterised in that：Including workbench（1）, turntable（2）, to bit platform（4）、
Material precision transfer device（5）, material detection machine structure（6）, silk-screen platform（7）And silk-screen mechanism（8）, wherein above-mentioned turntable（2）
It is rotatablely arranged at workbench（1）On, turntable（2）It is upper front and back equipped with two silk-screen machining production lines, every silk-screen processing
Production line respectively includes feeding station（01）, silk-screen station（02）And discharge station（03）, two silk-screen machining production lines it is upper
Expect station（01）, silk-screen station（02）And discharge station（03）Gradually arrange；It is above-mentioned to bit platform（4）It is set to feeding station
（01）Outside, to bit platform（4）Upper limit is fixed with the material of sheet（A）；Above-mentioned material precision transfer device（5）It is set to
To bit platform（4）And feeding station（01）Between, so as to by material（A）Through to bit platform（4）It is carried to feeding station（01）On；
Above-mentioned material detection machine structure（6）It is set to feeding station（01）Top, material（A）In feeding station（01）Place is through material detection machine
Structure（6）Carry out detection and localization；Above-mentioned silk-screen platform（7）It is set to silk-screen station（02）Place, material（A）In turntable（2）Rotate band
By feeding station under dynamic（01）Move to silk-screen station（02）Place, and it is located at silk-screen platform（7）Lower section；Above-mentioned silk-screen mechanism（8）
It is set to silk-screen platform（7）Top, silk-screen mechanism（8）Push silk-screen platform（7）, with to material（A）Silk-screen is carried out, silk-screen is complete
At rear turntable（2）Drive material rotary motion to discharge station（03）Carry out blanking.
2. a kind of full-automatic silk-screen processing platform according to claim 1, it is characterised in that：The turntable（2）It goes forward
It is equipped with the feeding station that two silk-screen machining production lines include afterwards（01）, silk-screen station（02）And discharge station（03）It rotates respectively
Disk（2）Edge is spaced setting in the counterclockwise direction；Above-mentioned turntable（2）In workbench（1）Upper counter-clockwise rotary motion, in completion
Expect station（01）, silk-screen station（02）And discharge station（03）Between gradually switching；Above-mentioned feeding station（01）, silk-screen station
（02）And discharge station（03）Place offers vacuum absorption holes, and vacuum absorption holes are set to turntable（2）Surface, and and turntable
（2）Internal vacuum loop connection, vacuum loop lower end connect the vacuum generating device of peripheral hardware, make to generate at vacuum absorption holes negative
Pressure, to adsorb material（A）.
3. a kind of full-automatic silk-screen processing platform according to claim 2, it is characterised in that：It is described to bit platform（4）
By being set to feeding station（01）The bearing in outside（9）Support is fixed, to bit platform（4）It is equipped with material platform, material（A）
It lies against on material platform, and by being slidably disposed in bit platform（4）On bit block clamping, bit block passes through setting
Position is adjusted in the accurate lead screw guide rail of contraposition platform interior.
4. a kind of full-automatic silk-screen processing platform according to claim 3, it is characterised in that：The bearing（9）For L shapes
Structure, including riser and transverse slat, wherein riser is vertically arranged at workbench（1）On, and it is located at feeding station（01）It is outer
Side, transverse slat is set to riser upper end, and extends to feeding station inwardly（01）Top；Above-mentioned material precision transfer device（5）
It is set on transverse slat, and moves along a straight line back and forth along transverse slat, so as to by material（A）From to bit platform（4）It is moved to feeding station
（01）Place.
5. a kind of full-automatic silk-screen processing platform according to claim 4, it is characterised in that：The material precision transfer
Mechanism（5）Driving motor is shifted including material（52）, material shift linear drives module（53）, material shift support plate（54）, object
Material transfer lifting cylinder（56）, material shift lift slide（59）, vacuum cup bearing（510）And vacuum cup（511）,
In, above-mentioned material shifts linear drives module（53）Along bearing（9）Transverse slat direction setting, material shift linear drives module
（53）On can be slidably embedded slide；Material shifts driving motor（52）It is set to material transfer linear drives module（53）'s
Linear drives module is shifted in end by material（53）Interior lead screw and screw rodb base driving slide shift linear drives mould along material
Group（53）Direction moves along a straight line back and forth.
6. a kind of full-automatic silk-screen processing platform according to claim 5, it is characterised in that：The material shifts support plate
（54）It is fixed on slide, and moves along a straight line back and forth with slide vertically；Material shifts support plate（54）Top be equipped with support plate
（55）；Above-mentioned material shifts lifting cylinder（56）It is set to support plate（55）On, material shifts lifting cylinder（56）Output end
Across support plate（55）Extend downward；Above-mentioned material shifts lift slide（59）It is slidably disposed in material transfer support plate
（54）Side wall on, material shift lift slide（59）Upper end and material shift lifting cylinder（56）Output end connection, object
Material transfer lifting cylinder（56）Material is driven to shift lift slide（59）Elevating movement in the vertical direction；Above-mentioned support plate（55）
Lift slide is shifted with material（59）Between be connected with guide rod（57）, guide rod（57）Upper end be fixed on support plate（55）Bottom
Face, guide rod（57）Lower end be inserted into material shift lift slide（59）Interior, material shifts lift slide（59）Along guide rod（57）Side
To free to slide, so that guide and limit material shifts lift slide（59）；Above-mentioned guide rod（57）On be arranged with buffer spring（58）,
Buffer spring（58）Upper and lower ends be respectively held against support plate（55）Bottom surface and material shift lift slide（59）Top surface, with
Just buffering material shifts lift slide（59）Elevating movement.
7. a kind of full-automatic silk-screen processing platform according to claim 6, it is characterised in that：The turntable（2）In
Portion is equipped with holder（3）, holder（3）For U-shaped structure, both ends are located at turntable（2）The left and right sides, and it is flat to be fixed on work
Platform（1）On, holder（3）Cross turntable（2）, above-mentioned two silk-screen machining production lines are respectively arranged at holder（3）Front and rear sides；
Above-mentioned material detection machine structure（6）With feeding station（01）It is correspondingly arranged up and down；Material detection machine structure（6）Including support plate（61）、CCD
Holder（62）And CCD scanning head（63）, wherein above-mentioned support plate（61）It is fixed on holder（3）Side, and be located at feeding station
（01）Top；CCD holders（62）Including at least two, CCD holders（62）It is fixed on support plate（61）Bottom surface, and extend downwardly；On
State CCD scanning head（63）Including at least two, CCD scanning head（63）Scanning lens be arranged downward, and along feeding station
（01）Locate material（A）Side interval setting, be aligned material（A）, to be scanned positioning.
8. a kind of full-automatic silk-screen processing platform according to claim 7, it is characterised in that：The silk-screen mechanism（8）
Driving motor is lifted including silk-screen（81）, silk-screen lifting driving module（82）, silk-screen linear drives module（83）, silk-screen straight line drive
Dynamic motor（84）, silk-screen seat（85）, the first adjustable displacements of cylinders（86）, the second adjustable displacements of cylinders（87）, silk-screen lifter slide（88）、
Ink-retruning blade（89）And scraper（810）, wherein above-mentioned silk-screen lifting driving module（82）It is fixed on holder vertically（3）Side, silk
Print lifting driving motor（81）It is set to silk-screen lifting driving module（82）Top, and drive be embedded at silk-screen lifting driving mould
Group（82）On lift slide elevating movement；Above-mentioned silk-screen linear drives module（83）It is set on lift slide, and with lifting
Slide elevating movement；Above-mentioned silk-screen linear drive motor（84）It is set to silk-screen linear drives module（83）One end rear side
Portion, and be drivingly connected in silk-screen linear drives module（83）On silk-screen seat（85）Along silk-screen linear drives module（83）It is straight back and forth
Line moves；Silk-screen seat（85）Left and right sides be respectively equipped with the sliding slot vertically extended；Above-mentioned silk-screen lifter slide（88）
It is respectively slidably embedded in silk-screen seat（85）In the sliding slot of the left and right sides；Above-mentioned first adjustable displacements of cylinders（86）And second is adjustable
Displacements of cylinders（87）It is respectively arranged at silk-screen seat（85）The left and right sides of top plate, the first adjustable displacements of cylinders（86）And second adjustable cylinder
（87）Output end be each passed through silk-screen seat（85）The top plate silk-screen liter that extends downward into sliding slot, and be separately connected in sliding slot
Slide plate drops（88）, to drive silk-screen lifter slide（88）The elevating movement in sliding slot；Above-mentioned ink-retruning blade（89）And scraper（810）
It is connected to the silk-screen lifter slide on left side and right side（88）On, and with silk-screen lifter slide（88）Elevating movement.
9. a kind of full-automatic silk-screen processing platform according to claim 8, it is characterised in that：The silk-screen platform（7）
Including silk-screen seat（71）And halftone（72）, wherein silk-screen seat（71）For rectangular box structure, silk-screen seat（71）Pacify for halftone at middle part
Fill space, silk-screen seat（71）It is fixedly connected on above-mentioned silk-screen linear drives module by fixed plate（83）Left and right ends, and with
Silk-screen linear drives module（83）Movement；Above-mentioned halftone（72）It is set to silk-screen seat（71）In the halftone installation space at middle part, and
Halftone（72）Side be connected to silk-screen seat（71）On, and pass through silk-screen seat（71）The adjusting knob of the left and right sides adjusts installation position
It sets；Silk-screen seat（71）Drive halftone（72）Move to silk-screen station（02）Place, and with silk-screen station（02）On material（A）Adjustment
Contraposition, scraper（810）It is adjacent to halftone（72）Movement is completed to material（A）Silk screen printing process, after the completion of silk-screen, ink-retruning blade（89）
In halftone（72）On scrape, to recycle ink.
10. a kind of silk screen printing process of full-automatic silk-screen processing platform as described in claim 1, which is characterized in that including following
Processing step：
S1, material positioning：The offline precision positioning of material；
S2, material are carried：Material is carried at the feeding station of turntable by material precision transfer device；
S3, material position detection：Material detection machine structure is scanned the material in step S2, and scanning information is sent to meter
Calculation machine carries out position detection；
S4, Switch of working position：Material is transferred to silk-screen station by turntable rotation by feeding station；
S5, silk-screen：In step S3 when material position detection qualification, silk-screen mechanism carries out silk-screen to material；Material level in step S3
Set detection it is unqualified when, silk-screen mechanism to material without silk-screen act；
S6, blanking：The material of silk-screen or non-silk-screen in step S5 is moved at discharge station by turntable rotation；
S7, feed back：The material for not carrying out silk-screen in step S5 is back to at bit platform, carrying out next round silk-screen action.
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| CN201610498020.5A CN105882121B (en) | 2016-06-30 | 2016-06-30 | A kind of full-automatic silk-screen processing platform and its silk screen printing process |
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| CN105882121B true CN105882121B (en) | 2018-09-25 |
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