CN105881802B - The energy-saving molding convering system of long-range real-time, interactive temperature control - Google Patents
The energy-saving molding convering system of long-range real-time, interactive temperature control Download PDFInfo
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- CN105881802B CN105881802B CN201610357497.1A CN201610357497A CN105881802B CN 105881802 B CN105881802 B CN 105881802B CN 201610357497 A CN201610357497 A CN 201610357497A CN 105881802 B CN105881802 B CN 105881802B
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- foregoing
- die
- supporting table
- temperature
- heat exchange
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/04—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
- B29C43/06—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds continuously movable in one direction, e.g. mounted on chains, belts
- B29C43/08—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds continuously movable in one direction, e.g. mounted on chains, belts with circular movement, e.g. mounted on rolls, turntables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3466—Feeding the material to the mould or the compression means using rotating supports, e.g. turntables or drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
- B29C2043/5816—Measuring, controlling or regulating temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/56—Stoppers or lids for bottles, jars, or the like, e.g. closures
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The present invention discloses a kind of energy-saving molding convering system of long-range real-time, interactive temperature control, including extruder, press, die heater, intelligent movable console and remote control room；Squeezing out module includes squeezing out rack, blanking unit, machine barrel, extrusion screw rod group, screw drive motor and multisection type temperature conditioning unit；Press includes compacting rack, compacting shaft, upper molded disk, lower molded disk；Die heater has die heater frame, die temperance control case, water tank, heat exchange unit, water pump；Remote control room includes computer, the first wireless transmit/receive units；Intelligent movable console includes PLC controller, the second wireless transmit/receive units；Thereby, pass through the design of die heater difference pipeline and each operating parameter of remote real-time monitoring die heater, realize the scheme that flexible temp.-regulating type cooling is distinguished upper mold, bed die, improve the accurate temperature control to mold, be conducive to improve compression molding quality and efficiency, especially, cooling energy consumption is effectively reduced, also saves human cost needed for system operation.
Description
Technical field
The present invention relates to mould hold-down cover field technologies, refer in particular to a kind of energy-saving molding system of long-range real-time, interactive temperature control
Convering system.
Background technology
The demand of plastic bottle closure is very huge, and plastic bottle closure is widely used in various beverage bottles, cosmetics containers, drug
On bottle；At present, manufacture the machinery equipment of plastic bottle closure mainly based on mould pressing lid maker, mould pressing lid maker mainly have extruder,
Moulding press and corresponding charging, drawing mechanism etc.；For moulding press, the effect of the die heater of corresponding configuration is very heavy
Will, die heater influences shaping efficiency, yields of moulding press etc. as mould temperature controller device.
In the prior art, understand every operating parameter of die heater generally by operating personnel scene, then carry out corresponding
Adjustment, spend human and material resources it is more, especially, easily because human factor causes die heater to be difficult to stablize preferable working condition.
And it is less reasonable to the cooling of press in the prior art, the forming quality of bottle cap is caused to be limited to, meanwhile, cool down institute
It is more that energy need to be expended, be unfavorable for controlling operating cost, waste energy, do not meet the energy conservation and environmental protection theory advocated now.
Therefore, it is necessary to work out a kind of new technical solution to solve the above problems.
The content of the invention
In view of this, in view of the deficiencies of the prior art, the present invention aims to provide a kind of long-range friendships in real time
The energy-saving molding convering system of mutual temperature control passes through each of the design of die heater difference pipeline and remote real-time monitoring die heater
A operating parameter realizes the scheme for distinguishing upper mold, bed die flexible temp.-regulating type cooling, improves the accurate temperature control to mold, have
Beneficial to compression molding quality and efficiency is improved, especially, cooling energy consumption is effectively reduced, also save manpower needed for system operation
Cost.
To achieve the above object, the present invention is using following technical solution：
A kind of energy-saving molding convering system of long-range real-time, interactive temperature control, include extruder, press, die heater,
Intelligent movable console and remote control room；
The extruder includes the blanking unit for squeezing out rack and being installed in extrusion rack, machine barrel, extrusion screw rod group, spiral shell
Bar driving motor and multisection type temperature conditioning unit；The extruder has an opening up extrusion；The extrusion rack includes
Support base, the first supporting table, the second supporting table, adjustable support castor assembly and mounting base；Wherein, first support
Platform, the second supporting table are connected to by respective support column above support base respectively, and height is low where the top surface of first supporting table
The height where the top surface of the second supporting table；The first accommodating space is formed between first supporting table and support base, this second
The second accommodating space is formed between supporting table and support base；The adjustable support castor assembly includes adjustable plate, adjusts
Screw rod, adjusting nut and the castor for being connected to adjusting screw rod lower end are saved, which is locked in support column side, on the adjustable plate
Connecting hole is offered, vertically through connecting hole, adjusting nut is adjustable to be adapted on adjusting screw rod and adjust foregoing adjusting screw rod
Section nut is located above adjustable plate；Foregoing castor bottom has limiting slot, is connected with limited block on foregoing mounting base, the /V
Block is in limiting slot；
Compacting shaft, upper molded disk, the lower molded disk that the press includes compacting rack and is arranged in compacting rack,
Molded disk and lower molded disk are between the upper and lower away from being arranged in compacting shaft on this, and are provided between upper molded disk and lower molded disk
Connecting plate, the connecting plate are an integral structure with upper molded disk, lower molded disk and are rotated synchronously with compacting shaft；Molded disk on this
Periphery on be provided with a plurality of equidistant with compacting shaft, equally distributed upper molds；It is provided in the lower molded disk and upper mold phase
The bed die of cooperation, the bed die are located at the underface of upper mold；The first feed liquor runner, the are formed with inside the upper end of foregoing compacting shaft
A time liquid stream road, each upper mold are respectively provided with upper mold coolant flow channel, which there is upper mold inlet and upper mold to go out liquid
Mouthful, which is connected to each upper mold coolant flow channel by upper mold inlet respectively, each upper mold coolant flow channel
Upper mold liquid outlet is connected to first go back to liquid stream road jointly；The second feed liquor runner, the are formed with inside the lower end of foregoing compacting shaft
Two times liquid stream roads, each bed die are respectively provided with bed die coolant flow channel, which there is bed die inlet and bed die to go out liquid
Mouthful, which is connected to each bed die coolant flow channel by bed die inlet respectively, each bed die coolant flow channel
Bed die liquid outlet is connected to second go back to liquid stream road jointly；
The die heater has die heater frame and the die temperance control case, water tank, heat exchange unit, the water that are installed on die heater frame
It pumps, liquid level sensor is provided in the water tank；The liquid level sensor includes to monitor high and low liquid level in water tank respectively
First liquid level sensor and the second liquid level sensor, first liquid level sensor and the second liquid level sensor are connected to foregoing
Die temperance control case；Foregoing heat exchange unit, which includes at least, the first heat exchange unit, the second heat exchange unit, first heat exchange unit, the
Two heat exchange units are connected to water tank through respective pipeline respectively；First heat exchange unit has the first temperature water output, this first
Temperature water output is connected with the first temperature water pipe, which has second temperature water output, the second temperature
Water output is connected with second temperature water pipe；Foregoing first time liquid stream road, second time liquid stream road are respectively connected to water tank, foregoing water
Case is connected with raw water temperature efferent duct；The first temperature water pipe is connected on the first cooling cycle output water pipe, and described second
Temperature water pipe is connected on the second cooling cycle output water pipe, and foregoing raw water temperature efferent duct is connected to the first cooling cycle
Export water pipe, the second cooling cycle is exported on water pipe；Foregoing first time liquid stream road, second time liquid stream road, the first temperature water pipe,
Two temperature water pipes, raw water temperature efferent duct, the first cooling cycle output water pipe, the second cooling cycle output water pipe, the first feed liquor
Be respectively arranged in runner, the second feed liquor runner flow control electromagnetic valve, flowmeter, temperature sensor, pressure electromagnetic valve for adjusting,
Pressure sensor；Foregoing each temperature sensor, flowmeter, flow control electromagnetic valve, pressure electromagnetic valve for adjusting, pressure sensor,
Liquid level sensor, water pump and heat exchange unit are connected to die temperance control case；
The remote control room includes computer, the first wireless transmit/receive units, and the computer has control host, display
Device and control room alarm unit, the control host are connected to display, control room alarm unit and the first wireless receiving and dispatching
Unit；
The intelligent movable console includes control sewing platform base and is arranged at the stand-by power supply controlled on sewing platform base, touch is shown
Display screen, PLC controller, memory, the second wireless transmit/receive units, onsite alarming unit, the PLC controller are connected to foregoing mould temperature
Control cabinet；Foregoing first wireless transmit/receive units match wireless connection with the second wireless transmit/receive units.
As a preferred embodiment, the water tank is also associated with filling pipe, and small pump, foregoing benefit are provided on the filling pipe
Water pump is connected to die temperance control case；The liquid level sensor has further included moisturizing early warning water level sensor, the moisturizing early warning water level
Height is between foregoing first liquid level sensor and the second liquid level sensor where sensor.
As a preferred embodiment, the die heater frame includes pedestal, upper frame and is connected between pedestal and upper frame
Support column, the one side of the die heater frame are provided with installation cross bar, which is connected between adjacent supports column, and foregoing first
Heat exchange unit, the second heat exchange unit lock respectively to be installed on foregoing installation cross bar, and accommodating cavity is formed in the die heater frame,
Foregoing first heat exchange unit, the second heat exchange unit, water pump are respectively positioned in accommodating cavity, and foregoing water pump is installed on pedestal；It is foregoing can
Adjustment water tank frame is connected to die heater frame and in foregoing accommodating cavity, and foregoing water tank is installed on adjustable water tank tower.
As a preferred embodiment, each side of the die heater frame is packaged with side plate respectively；In the side plate, at least
Side plate is divided into epipleural and lower side panel, and epipleural and lower side panel splice up and down, is offered on lower side panel several for pipeline
The relief hole of stretching.
As a preferred embodiment, the adjustable water tank tower have two groups of adjusting brackets, two groups of adjusting brackets transversely between
Away from arrangement；Every group of adjusting bracket includes the upper longitudinal rod of self face, lower longitudinal rod, on this longitudinal rod, lower longitudinal rod it
Between connected by adjusting screw rod, lower longitudinal rod lower end is stretched out in the lower end of adjusting screw rod, and adjusting nut is screwed on adjusting screw rod, should
Adjusting nut is located at below lower longitudinal rod；Foregoing water tank, which is shelved, to be positioned on twice longitudinal rods；The upper frame includes to be welded successively
Connect four upper connecting rods for enclosing framework, the U-shaped steel construction of each upper connecting rod；The U-shaped steel structure has roof, bottom
Wall and the side wall being connected between roof, bottom wall are formed with the opening of face side wall between roof, bottom wall；On described four
Connecting rod it is open towards opening up inside framework；Foregoing upper longitudinal rod is also U-shaped steel structure, the upper longitudinal rod of two groups of adjusting brackets
Open face, foregoing adjusting screw rod upper end is connected on the bottom wall of longitudinal rod；Foregoing lower longitudinal rod is also U-shaped steel structure,
The opening of the lower longitudinal rod of two groups of adjusting brackets opens up downwards, and roof, bottom wall difference are laterally disposed, and then level is set side wall
It puts, foregoing adjusting screw rod lower end passes through side wall, and foregoing adjusting nut is located at below side wall；The installation cross bar is also U-shaped steel knot
Structure, open to be opened up towards die heater frame outside, foregoing first heat exchange unit, the second heat exchange unit are installed on the side of installation cross bar
On wall；The pedestal includes welding successively and encloses four lower connecting rods of framework, each lower connecting rod also U-shaped steel knot
Structure；Several reinforcement connecting rods are further connected between the lower connecting rod of opposite side, it is described to strengthen connecting rod also U-shaped steel knot
Structure.
As a preferred embodiment, multiple arched frames for being used to support extruded tube, institute are connected in second supporting table
The second supporting table is stated with left side pipe, right side pipe and the multiple transverse connecting pipes being connected between left side pipe, right side pipe, institute
Having transverse connecting pipe, spacing arrangement is set along longitudinal direction；Foregoing arched frame is sequentially connected to respectively in respective transversal connecting tube, described
Arched frame has left leg, right leg and top manifold, and left leg, right leg are connected to top manifold and respective transversal connects
Between taking over.
As a preferred embodiment, corresponding second supporting table position on the support base, is connected with the first support plate；
Corresponding first supporting table position, is connected with motor attachment rail, is formed in first supporting table on the support base
Power supply machine drives the bit space that allows stepped down；The corresponding forward position for allowing bit space, is connected with second in first supporting table
Board.
As a preferred embodiment, the horizontal-extending setting of the adjustable plate, it is perpendicular that adjustable plate top is respectively welded first
To gusset and the second vertical gusset, the not ipsilateral in support column is respectively welded in the first vertical gusset and the second vertical gusset；
The support base, the first supporting table, the second supporting table are formed by square steel pipe welded, and the support column is also rectangular steel tube knot
Structure, the mounting base are steel plate structure；The top nose of second supporting table is connected with extruded tube locating rack, the extruded tube
Locating rack includes connecting substrate, riser and ring positioning ring, which is connected to ring positioning ring lower end, should
Riser bottom is connected in connecting substrate.
As a preferred embodiment, the first temperature water pipe, second temperature water pipe, the first cooling cycle output water pipe,
The outside of second cooling cycle output water pipe is both provided with heat preservation damp course.
The present invention has clear advantage and advantageous effect compared with prior art, specifically, by above-mentioned technical proposal
It understands, mainly by the design of die heater difference pipeline and each operating parameter of remote real-time monitoring die heater, realizes
Distinguish upper mold, bed die the scheme of flexible temp.-regulating type cooling, improve the accurate temperature control to mold, be conducive to improve compression molding
Quality and efficiency especially, effectively reduce cooling energy consumption, also save human cost needed for system operation.
More clearly to illustrate the structure feature and effect of the present invention, come below in conjunction with the accompanying drawings with specific embodiment to this hair
It is bright to be described in detail.
Description of the drawings
Fig. 1 is the assembling perspective representation of embodiments of the present invention；
Fig. 2 is the configuration diagram of extruder in embodiments of the present invention, press；
Fig. 3 is another angle perspective representation of structure shown in Fig. 2；
Fig. 4 is the front view of structure shown in Fig. 2；
Fig. 5 is the front view of embodiments of the present invention（The outer cover plate of press is not shown）；
Fig. 6 is the top view of embodiments of the present invention（The outer cover plate of press is not shown）；
Fig. 7 is the stereochemical structure diagram that rack is squeezed out in embodiments of the present invention；
Fig. 8 is the cross section structure diagram that rack is squeezed out in embodiments of the present invention；
Fig. 9 is the stereochemical structure diagram of die heater in embodiments of the present invention；
Figure 10 is another stereochemical structure diagram of die heater in embodiments of the present invention（The outer cover plate of die heater is not shown）；
Figure 11 is the rearview of die heater in embodiments of the present invention；
Figure 12 is the substantially control connection block diagram of embodiments of the present invention.
Attached drawing identifier declaration：
100th, extruder
11st, rack 12, blanking unit are squeezed out
13rd, extrusion
101st, support base 102, the first supporting table
103rd, the second supporting table 104, adjustable support castor assembly
105th, mounting base 106, support column
107th, the first accommodating space 108, the second accommodating space
109th, adjustable plate 110, adjusting screw rod
111st, adjusting nut 112, castor
113rd, limited block 114, limiting slot
115th, arched frame 116, extruded tube locating rack
117th, motor attachment rail 118, the first support plate
119th, the second support plate
200th, press
21st, rack 22, compacting shaft are suppressed
23rd, upper molded disk 24, lower molded disk
25th, upper mold 26, bed die
300th, die heater
31st, die heater frame 311, pedestal
312nd, upper frame 313, support column
The 314th, cross bar 32, water tank are installed
34th, heat exchange unit
35th, water pump 36, hanging ring
37th, side plate 371, epipleural
372nd, lower side panel 373, relief hole
381st, upper longitudinal rod 382, lower longitudinal rod
383rd, adjusting screw rod 384, adjusting nut
301st, die temperance control case
302nd, the first heat exchange unit 303, the second heat exchange unit
304th, flowmeter 305, flow control electromagnetic valve
306th, temperature sensor 307, the first liquid level sensor
308th, the second liquid level sensor 309, moisturizing early warning water level sensor
310th, small pump 311, pressure electromagnetic valve for adjusting
312nd, pressure sensor
400th, intelligent movable console
41st, PLC controller 42, memory
43rd, the second wireless transmit/receive units 44, onsite alarming unit
500th, remote control room
51st, host 52, display are controlled
53rd, the first wireless transmit/receive units 54, control room alarm unit
600th, operating walk way.
Specific embodiment
It refer to shown in Fig. 1 to Figure 12, that show the concrete structures of embodiments of the present invention, include extruder
100th, press 200, die heater 300, intelligent movable console 400 and remote control room 500.
The extruder 100 includes the blanking unit 12 for squeezing out rack 11 and being installed in extrusion rack 11, machine barrel, extrusion
Screw rod group, screw drive motor and multisection type temperature conditioning unit；The extruder 100 has an opening up extrusion 13.
As shown in Fig. 7 to Fig. 8, foregoing extrusion rack 11 includes support base 101, the first supporting table 102, the second supporting table
103rd, adjustable support castor assembly 104 and mounting base 105；Herein, by carrying out improvement design to squeezing out rack 11, make
Rack construction of the invention has that simple in structure, easy to process, structural strength is good, stability is high, facilitates installation and adjustment, entirety
The advantages such as weight is smaller provide sound assurance for the operation is stable operation of extruder；Specifically：
Wherein, first supporting table 102, the second supporting table 103 are connected to support base by respective support column 106 respectively
101 tops, height is less than height where the top surface of the second supporting table 103 where the top surface of first supporting table 102；This first
The first accommodating space 107 is formed between support platform 102 and support base 101, shape between second supporting table 103 and support base 101
Into there is the second accommodating space 108；The adjustable support castor assembly 104 includes adjustable plate 109, adjusting screw rod 110, adjusts
Section nut 111 and the castor 112 for being connected to 110 lower end of adjusting screw rod, the adjustable plate 109 are locked in 106 side of support column, the tune
Connecting hole is offered on section plate 109, vertically through connecting hole, adjusting nut 111 is adjustable to be adapted to foregoing adjusting screw rod 110
On adjusting screw rod 110 and adjusting nut 111 is located at 109 top of adjustable plate；Foregoing 112 bottom of castor has limiting slot 114, foregoing
Limited block 113 is connected on mounting base 105, the limited block 113 is in limiting slot 114；
Multiple arched frames 115 for being used to support extruded tube, second supporting table are connected in foregoing second supporting table 103
103 there are left side pipe, right side pipe and the multiple transverse connecting pipes being connected between left side pipe, right side pipe, all transverse directions to connect
Spacing arrangement along longitudinal direction is taken over to set；Foregoing arched frame 115 is sequentially connected to respectively in respective transversal connecting tube, the arched frame
115 have left leg, right leg and top manifold, and left leg, right leg are connected to top manifold and are connected with respective transversal
Between pipe；Corresponding second supporting table, 103 position, is connected with the first support plate 118 on the support base 101；The support
Corresponding first supporting table, 102 position on seat 101, is connected with motor attachment rail 117, shape in first supporting table 102
Into the bit space that allows for having power supply machine driving resigning；The corresponding forward position for allowing bit space, is connected in first supporting table 102
Second support plate 119；
Foregoing 109 horizontal-extending setting of adjustable plate, 109 top of adjustable plate are respectively welded the first vertical gusset and second
The not ipsilateral in support column is respectively welded in vertical gusset, the first vertical gusset and the second vertical gusset；The support base
101st, the first supporting table 102, the second supporting table 103 are formed by square steel pipe welded, and the support column 106 is also rectangular steel tube
Structure, the mounting base 105 are steel plate structure；The top nose of second supporting table 103 is connected with extruded tube locating rack
116, which includes connecting substrate, riser and ring positioning ring, which is connected to ring
Shape locating ring lower end, the riser bottom are connected in connecting substrate.
As shown in Figures 2 and 3, the compacting which includes compacting rack 21 and be arranged in compacting rack 21
Shaft 22, upper molded disk 23, lower molded disk 24, molded disk 23 and lower molded disk 24 are between the upper and lower away from being arranged at compacting shaft 22 on this
On, and connecting plate is provided between upper molded disk 23 and lower molded disk 24, the connecting plate and upper molded disk 23, lower molded disk 24
It is an integral structure and is rotated synchronously with compacting shaft 22；It is provided on this on periphery of molded disk 23 a plurality of with suppressing shaft
22 equidistant, equally distributed upper molds 25；It is provided in the lower molded disk 24 and is located at 25 matched bed die of upper mold, the bed die 26
The underface of upper mold 25；The first feed liquor runner, first time liquid stream road, Ge Geshang are formed with inside the upper end of foregoing compacting shaft 22
Mould 25 is respectively provided with upper mold coolant flow channel, which has upper mold inlet and upper mold liquid outlet, this is first into liquid stream
Road is connected to each upper mold coolant flow channel by upper mold inlet respectively, and the upper mold liquid outlet of each upper mold coolant flow channel connects jointly
Pass to first go back to liquid stream road；The second feed liquor runner, second go back to liquid stream road are formed with inside the lower end of foregoing compacting shaft 22, it is each
Bed die 26 is respectively provided with bed die coolant flow channel, which has bed die inlet and bed die liquid outlet, second feed liquor
Runner is connected to each bed die coolant flow channel by bed die inlet respectively, and the bed die liquid outlet of each bed die coolant flow channel is common
It is connected to second go back to liquid stream road.
As shown in Fig. 9 to Figure 12, which has die heater frame 31 and the mould temperature control being installed on die heater frame 31
Case 301 processed, water tank 32, heat exchange unit 34, water pump 35；
The die heater frame 31 includes pedestal 311, upper frame 312 and the support column being connected between pedestal 311 and upper frame 312
313；The one side of the die heater frame 31 is provided with installation cross bar 314, which is connected between adjacent supports column 313,
Following first heat exchange units 302, the second heat exchange unit 303 lock respectively to be installed on foregoing installation cross bar 314, the die heater
Accommodating cavity is formed in frame 31, foregoing first heat exchange unit 302, the second heat exchange unit 303, water pump 35 are respectively positioned in accommodating cavity,
Foregoing water pump 35 is installed on pedestal 311；Foregoing adjustable water tank tower is connected to die heater frame 31 and in foregoing accommodating cavity,
Foregoing water tank 32 is installed on adjustable water tank tower；Each side of the die heater frame 31 is packaged with side plate 37 respectively；It is described
In side plate 37, at least side plate 37 is divided into epipleural 371 and lower side panel 372, and epipleural 371 and lower side panel splice about 372,
Several relief holes 373 stretched out for pipeline are offered on its lower side panel 372.
Foregoing adjustable water tank tower has two groups of adjusting brackets, and two groups of adjusting brackets transversely arrange by spacing；Every group of adjusting bracket
Include upper longitudinal rod 381, the lower longitudinal rod 382 of self face, pass through on this between longitudinal rod 381, lower longitudinal rod 382
Adjusting screw rod 383 connects, and lower 382 lower end of longitudinal rod is stretched out in the lower end of adjusting screw rod 383, and adjusting is screwed on adjusting screw rod 383
Nut 384, the adjusting nut 384 are located at lower 382 lower section of longitudinal rod；Foregoing water tank 32, which is shelved, to be positioned on twice longitudinal rods 382；
The upper frame 312 includes four upper connecting rods that welding successively encloses framework, the U-shaped steel construction of each upper connecting rod；
The U-shaped steel structure has roof, bottom wall and the side wall being connected between roof, bottom wall, is formed with just between roof, bottom wall
To the opening of side wall；Four upper connecting rods it is open towards opening up inside framework；Foregoing upper longitudinal rod 381 is also to be U-shaped
Steel construction, the open face of the upper longitudinal rod 381 of two groups of adjusting brackets, foregoing 383 upper end of adjusting screw rod are connected to longitudinal rod 381
Bottom wall on；Foregoing lower longitudinal rod 382 is also U-shaped steel structure, and the opening of the lower longitudinal rod 382 of two groups of adjusting brackets is opened downwards
If roof, bottom wall difference are laterally disposed, side wall is then horizontally disposed with, and foregoing 383 lower end of adjusting screw rod passes through side wall, foregoing
Adjusting nut 384 is located at below side wall；The installation cross bar 314 is also U-shaped steel structure, open towards 31 outside of die heater frame
It opens up, following first heat exchange units 302, the second heat exchange unit 303 are installed on the side wall of installation cross bar 314；The pedestal 311
Include welding successively and enclose four lower connecting rods of framework, each lower connecting rod also U-shaped steel construction；The lower company of opposite side
Several reinforcement connecting rods are further connected between extension bar, it is described to strengthen connecting rod also U-shaped steel construction；Thereby, die heater has
There is simple in structure, compact and reasonable, adjust the clear superiorities such as using flexible, highly practical, improve the application performance of die heater, have
More accurately temperature control is carried out beneficial to mold, effectively increases shaping efficiency, the yields of moulding press, meanwhile, moulding press also can
Enough process the tighter product of appearance requirement and, also have certain effect in terms of drop can save consumption, therefore, this kind of New-type mould temperature
Machine structure is suitable for extensive use.
Liquid level sensor is provided in the water tank 32；The liquid level sensor includes to monitor in water tank 32 respectively
The first liquid level sensor 307 and the second liquid level sensor 308 of high and low liquid level, 307 and second liquid level of the first liquid level sensor
Sensor 308 is connected to foregoing die temperance control case 301；The water tank 32 is also associated with filling pipe, is set on the filling pipe
There is small pump 310, foregoing small pump 310 is connected to die temperance control case 301；The liquid level sensor has further included moisturizing early warning water
Level sensor 309, height where the moisturizing early warning water level sensor 309 are located at foregoing first liquid level sensor, 307 and second liquid
Between level sensor 308；Foregoing heat exchange unit, which includes at least, the first heat exchange unit 302, the second heat exchange unit 303, this first
Heat exchange unit 302, the second heat exchange unit 303 are connected to water tank 32 through respective pipeline respectively；First heat exchange unit 302 has the
One temperature water output, the first temperature water output are connected with the first temperature water pipe, which has second
Temperature water output, the second temperature water output are connected with second temperature water pipe；Foregoing first time liquid stream road, second time liquid stream
Road is respectively connected to water tank, and foregoing water tank 32 is connected with raw water temperature efferent duct；It is cold that the first temperature water pipe is connected to first
But on Xun Huan output water pipe, the second temperature water pipe is connected on the second cooling cycle output water pipe, and foregoing raw water temperature is defeated
Outlet pipe is connected to the first cooling cycle output water pipe, the second cooling cycle is exported on water pipe；Foregoing first time liquid stream road,
Two times liquid stream roads, the first temperature water pipe, second temperature water pipe, raw water temperature efferent duct, the first cooling cycle output water pipe, second
Cooling cycle output water pipe, the first feed liquor runner are respectively arranged with flow control electromagnetic valve 305, flow in the second feed liquor runner
Meter 304, temperature sensor 306, pressure electromagnetic valve for adjusting 311, pressure sensor 312；Foregoing each temperature sensor 306, flow
It counts 304, flow control electromagnetic valve 305, pressure electromagnetic valve for adjusting 311, pressure sensor 312, liquid level sensor, water pump 35 and changes
Hot cell is connected to die temperance control case 301；And the first temperature water pipe, second temperature water pipe, the first cooling cycle
Output water pipe, the outside of the second cooling cycle output water pipe are both provided with heat preservation damp course, and anti-antipriming pipe internal-external temperature difference is big and leads
Pipe outer wall face is caused to form droplet, avoids whole system by moisture effect.
With reference to shown in Figure 12, which includes computer, the first wireless transmit/receive units 53, the calculating
Machine has control host 51, display 52 and a control room alarm unit 54, the control host 51 be connected to display 52,
54 and first wireless transmit/receive units 53 of control room alarm unit；And the intelligent movable console 400 includes control sewing platform base
With stand-by power supply, touch display screen, PLC controller 41, memory 42, the second wireless receiving and dispatching list being arranged on control sewing platform base
Member 43, onsite alarming unit 44, the PLC controller 41 are connected to foregoing die temperance control case 301；Foregoing first wireless transmit/receive units
53 match wireless connection with the second wireless transmit/receive units 43.
And refer to shown in Fig. 1 and Fig. 5, each device layout situation of entire molding convering system processed is shown generally,
Its extruder 100 or so is extended, and press 200 is located at the right side of extruder 100, and die heater 300 is located at extruder
100 rear side, and the bit space that allows of left and right extension, the resigning of left and right extension are remained between die heater 300 and extruder 100
The operating walk way 600 passed through for operating personnel is provided in space, in this way, extruder 100, die heater 300 are located at operation respectively
The front side of passage 600, rear side, press 300 is located at the right side of operating walk way 600, and intelligent movable console 400 is preferentially put
Retain to step down to be formed in the left side of extruder 100, and between intelligent movable console 400 and extruder 100 and lead into operation
The entrance in road 600, intelligent movable console 400 are the equal of positioned at the left side of operating walk way 600；In this way, entire mould hold-down cover
Each equipment of system arranges that personnel easy to operation check the operating condition of each equipment and the inspection of each equipment is tieed up in back-shaped structure
It repaiies, meanwhile, but also entirely the overall structure of molding convering system processed seems compact and reasonable, be conducive to the arrangement of workshop.
The design focal point of the present invention is, mainly by the design of die heater difference pipeline and remote real-time monitoring mould
Each operating parameter of warm machine is realized the scheme for distinguishing upper mold, bed die flexible temp.-regulating type cooling, is improved to the accurate of mold
Temperature control is conducive to improve compression molding quality and efficiency, especially, effectively reduces cooling energy consumption, also save system operation
Required human cost.
The above described is only a preferred embodiment of the present invention, be not intended to limit the scope of the present invention,
Therefore any subtle modifications, equivalent variations and modifications that every technical spirit according to the invention makees above example, still
Belong in the range of technical solution of the present invention.
Claims (9)
1. a kind of energy-saving molding convering system of long-range real-time, interactive temperature control, it is characterised in that：Include extruder, compacting
Machine, die heater, intelligent movable console and remote control room；
The extruder, which includes to squeeze out rack and be installed in the blanking unit squeezed out in rack, machine barrel, extrusion screw rod group, screw rod, to be driven
Dynamic motor and multisection type temperature conditioning unit；The extruder has an opening up extrusion；The extrusion rack includes support
Seat, the first supporting table, the second supporting table, adjustable support castor assembly and mounting base；Wherein, first supporting table,
Two supporting tables are connected to by respective support column above support base respectively, and height is less than second where the top surface of first supporting table
Height where the top surface of supporting table；The first accommodating space is formed between first supporting table and support base, second supporting table
The second accommodating space is formed between support base；It is described it is adjustable support castor assembly include adjustable plate, adjusting screw rod,
Adjusting nut and the castor for being connected to adjusting screw rod lower end, the adjustable plate are locked in support column side, are offered on the adjustable plate
Connecting hole, vertically through connecting hole, adjusting nut is adjustable to be adapted on adjusting screw rod and adjusting nut foregoing adjusting screw rod
Above adjustable plate；Foregoing castor bottom has limiting slot, is connected with limited block on foregoing mounting base, which is embedded in
In limiting slot；
Compacting shaft, upper molded disk, the lower molded disk that the press includes compacting rack and is arranged in compacting rack, on this
Molded disk and lower molded disk are provided with connection between the upper and lower away from being arranged in compacting shaft between upper molded disk and lower molded disk
Plate, the connecting plate are an integral structure with upper molded disk, lower molded disk and are rotated synchronously with compacting shaft；The week of molded disk on this
A plurality of equidistant with compacting shaft, equally distributed upper molds are provided on edge；It is provided in the lower molded disk and is engaged with upper mold
Bed die, which is located at the underface of upper mold；It is foregoing compacting shaft upper end inside be formed with the first feed liquor runner, first time
Liquid stream road, each upper mold are respectively provided with upper mold coolant flow channel, which has upper mold inlet and upper mold liquid outlet, should
First feed liquor runner is connected to each upper mold coolant flow channel by upper mold inlet respectively, and the upper mold of each upper mold coolant flow channel goes out
Liquid mouth is connected to first go back to liquid stream road jointly；The second feed liquor runner, second time liquid are formed with inside the lower end of foregoing compacting shaft
Runner, each bed die are respectively provided with bed die coolant flow channel, which has bed die inlet and bed die liquid outlet, this
Two feed liquor runners are connected to each bed die coolant flow channel by bed die inlet respectively, and the bed die of each bed die coolant flow channel goes out liquid
Mouth is connected to second go back to liquid stream road jointly；
The die heater has die heater frame and the die temperance control case, water tank, heat exchange unit, the water pump that are installed on die heater frame, should
Liquid level sensor is provided in water tank；The liquid level sensor includes to monitor first of high and low liquid level in water tank respectively
Liquid level sensor and the second liquid level sensor, first liquid level sensor and the second liquid level sensor are connected to foregoing mould temperature
Control cabinet；Foregoing heat exchange unit, which includes at least, the first heat exchange unit, the second heat exchange unit, and first heat exchange unit, second are changed
Hot cell is connected to water tank through respective pipeline respectively；First heat exchange unit has the first temperature water output, first temperature
Water output is connected with the first temperature water pipe, which has second temperature water output, and the second temperature water is defeated
Outlet is connected with second temperature water pipe；Foregoing first time liquid stream road, second time liquid stream road are respectively connected to water tank, and foregoing water tank connects
It is connected to raw water temperature efferent duct；The first temperature water pipe is connected on the first cooling cycle output water pipe, the second temperature
Water pipe is connected on the second cooling cycle output water pipe, and foregoing raw water temperature efferent duct is connected to the output of the first cooling cycle
On water pipe, the second cooling cycle output water pipe；Foregoing first time liquid stream road, second time liquid stream road, the first temperature water pipe, the second temperature
Spend water pipe, raw water temperature efferent duct, the first cooling cycle output water pipe, the second cooling cycle output water pipe, the first feed liquor runner,
Flow control electromagnetic valve, flowmeter, temperature sensor, pressure electromagnetic valve for adjusting, pressure are respectively arranged in second feed liquor runner
Sensor；Foregoing each temperature sensor, flowmeter, flow control electromagnetic valve, pressure electromagnetic valve for adjusting, pressure sensor, liquid level
Sensor, water pump and heat exchange unit are connected to die temperance control case；
The remote control room includes computer, the first wireless transmit/receive units, the computer have control host, display and
Control room alarm unit, the control host are connected to display, control room alarm unit and the first wireless transmit/receive units；
The intelligent movable console includes control sewing platform base and is arranged at the stand-by power supply controlled on sewing platform base, touches display
Screen, PLC controller, memory, the second wireless transmit/receive units, onsite alarming unit, the PLC controller are connected to foregoing mould temperature control
Case processed；Foregoing first wireless transmit/receive units match wireless connection with the second wireless transmit/receive units.
2. the energy-saving molding convering system of long-range real-time, interactive temperature control according to claim 1, it is characterised in that：It is described
Water tank is also associated with filling pipe, and small pump is provided on the filling pipe, and foregoing small pump is connected to die temperance control case；The liquid level
Sensor has further included moisturizing early warning water level sensor, and height is located at foregoing first liquid level where the moisturizing early warning water level sensor
Between sensor and the second liquid level sensor.
3. the energy-saving molding convering system of long-range real-time, interactive temperature control according to claim 1, it is characterised in that：It is described
Die heater frame includes pedestal, upper frame and the support column being connected between pedestal and upper frame, and the one side of the die heater frame is provided with
Cross bar is installed, which is connected between adjacent supports column, and foregoing first heat exchange unit, the second heat exchange unit lock respectively
It is installed on foregoing installation cross bar, accommodating cavity is formed in the die heater frame, foregoing first heat exchange unit, the second heat exchange are single
Member, water pump are respectively positioned in accommodating cavity, and foregoing water pump is installed on pedestal；Foregoing adjustable water tank tower is connected to die heater frame and position
In in foregoing accommodating cavity, foregoing water tank is installed on adjustable water tank tower.
4. the energy-saving molding convering system of long-range real-time, interactive temperature control according to claim 3, it is characterised in that：It is described
Each side of die heater frame is packaged with side plate respectively；In the side plate, at least side plate is divided into epipleural and lower side panel, thereon
Side plate and lower side panel splice up and down, and several relief holes stretched out for pipeline are offered on lower side panel.
5. the energy-saving molding convering system of long-range real-time, interactive temperature control according to claim 3, it is characterised in that：It is described
Adjustable water tank tower has two groups of adjusting brackets, and two groups of adjusting brackets transversely arrange by spacing；Every group of adjusting bracket includes on each other
Upper longitudinal rod, the lower longitudinal rod of lower face, are connected on this between longitudinal rod, lower longitudinal rod by adjusting screw rod, adjusting screw rod
Lower longitudinal rod lower end is stretched out in lower end, is screwed with adjusting nut on adjusting screw rod, which is located at below lower longitudinal rod；It is foregoing
Water tank, which is shelved, to be positioned on twice longitudinal rods；The upper frame includes four upper connecting rods that welding successively encloses framework, often
The U-shaped steel construction of a upper connecting rod；The U-shaped steel structure has roof, bottom wall and the side being connected between roof, bottom wall
Wall is formed with the opening of face side wall between roof, bottom wall；Four upper connecting rods it is open towards opening inside framework
If；Foregoing upper longitudinal rod is also U-shaped steel structure, the open face of the upper longitudinal rod of two groups of adjusting brackets, foregoing adjusting screw rod upper end
It is connected on the bottom wall of longitudinal rod；Foregoing lower longitudinal rod is also U-shaped steel structure, and the opening of the lower longitudinal rod of two groups of adjusting brackets is
It opens up downwards, roof, bottom wall difference are laterally disposed, and side wall is then horizontally disposed with, and foregoing adjusting screw rod lower end passes through side wall, preceding
Adjusting nut is stated to be located at below side wall；The installation cross bar is also U-shaped steel structure, open to be opened up towards die heater frame outside,
Foregoing first heat exchange unit, the second heat exchange unit are installed on the side wall of installation cross bar；The pedestal includes welding successively and encloses
Synthesize four lower connecting rods of framework, each lower connecting rod also U-shaped steel construction；Further connect between the lower connecting rod of opposite side
Several reinforcement connecting rods are connected to, it is described to strengthen connecting rod also U-shaped steel construction.
6. the energy-saving molding convering system of long-range real-time, interactive temperature control according to claim 1, it is characterised in that：It is described
Multiple arched frames for being used to support extruded tube are connected in second supporting table, second supporting table has left side pipe, right side pipe
And multiple transverse connecting pipes between left side pipe, right side pipe are connected to, spacing arrangement is set all transverse connecting pipes along longitudinal direction
It puts；Foregoing arched frame is sequentially connected to respectively in respective transversal connecting tube, and the arched frame has left leg, right leg and top
Branch pipe, left leg, right leg are connected between top manifold and respective transversal connecting tube.
7. the energy-saving molding convering system of long-range real-time, interactive temperature control according to claim 1, it is characterised in that：It is described
Corresponding second supporting table position, is connected with the first support plate on support base；Corresponding first supporting table institute on the support base
In position, motor attachment rail is connected with, the bit space that allows of power supply machine driving resigning is formed in first supporting table；It is described
The corresponding forward position for allowing bit space, is connected with the second support plate in first supporting table.
8. the energy-saving molding convering system of long-range real-time, interactive temperature control according to claim 1, it is characterised in that：It is described
Adjustable plate horizontal-extending setting is respectively welded the first vertical gusset and the second vertical gusset above the adjustable plate, this is first perpendicular
The not ipsilateral in support column is respectively welded to gusset and the second vertical gusset；The support base, the first supporting table, the second support
Platform is formed by square steel pipe welded, and the support column is also rectangular steel tube structure, and the mounting base is steel plate structure；It is described
The top nose of second supporting table is connected with extruded tube locating rack, which includes connecting substrate, riser and ring
Shape locating ring, the riser apical support formula are connected to ring positioning ring lower end, which is connected in connecting substrate.
9. the energy-saving molding convering system of long-range real-time, interactive temperature control according to claim 1, it is characterised in that：It is described
First temperature water pipe, second temperature water pipe, the first cooling cycle output water pipe, the outside of the second cooling cycle output water pipe are all provided with
It is equipped with heat preservation damp course.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610357497.1A CN105881802B (en) | 2016-05-26 | 2016-05-26 | The energy-saving molding convering system of long-range real-time, interactive temperature control |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610357497.1A CN105881802B (en) | 2016-05-26 | 2016-05-26 | The energy-saving molding convering system of long-range real-time, interactive temperature control |
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| Publication Number | Publication Date |
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| CN105881802A CN105881802A (en) | 2016-08-24 |
| CN105881802B true CN105881802B (en) | 2018-05-25 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB1494743A (en) * | 1974-04-16 | 1977-12-14 | Dunlop Ltd | Moulding apparatus |
| CN105563787B (en) * | 2016-01-22 | 2018-03-20 | 广州晶品智能压塑科技股份有限公司 | Intelligent precise controls full-automatic mould pressing lid maker |
| CN105522709A (en) * | 2016-01-22 | 2016-04-27 | 广州晶品智能压塑科技股份有限公司 | Lid maker with intelligent control type extrusion mechanism |
| CN205951120U (en) * | 2016-05-26 | 2017-02-15 | 广州晶品智能压塑科技股份有限公司 | Energy -saving mould pressing system lid system of long -range real time interaction accuse temperature |
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