CN105876499A - Complete device for producing gingko whole powder - Google Patents
Complete device for producing gingko whole powder Download PDFInfo
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- CN105876499A CN105876499A CN201410562656.2A CN201410562656A CN105876499A CN 105876499 A CN105876499 A CN 105876499A CN 201410562656 A CN201410562656 A CN 201410562656A CN 105876499 A CN105876499 A CN 105876499A
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- semen ginkgo
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- 239000000843 powder Substances 0.000 title claims abstract description 36
- 244000194101 Ginkgo biloba Species 0.000 title abstract description 11
- 238000012216 screening Methods 0.000 claims abstract description 15
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 239000000084 colloidal system Substances 0.000 claims abstract description 7
- 238000004806 packaging method and process Methods 0.000 claims abstract description 6
- 238000005303 weighing Methods 0.000 claims abstract description 3
- 241000218628 Ginkgo Species 0.000 claims description 58
- 235000011201 Ginkgo Nutrition 0.000 claims description 58
- 235000008100 Ginkgo biloba Nutrition 0.000 claims description 58
- 210000000582 semen Anatomy 0.000 claims description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- 238000004519 manufacturing process Methods 0.000 claims description 12
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- 239000000463 material Substances 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 238000004513 sizing Methods 0.000 claims description 5
- 239000002893 slag Substances 0.000 claims description 5
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- 238000005276 aerator Methods 0.000 claims description 3
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- 229920006395 saturated elastomer Polymers 0.000 claims description 3
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- 206010016766 flatulence Diseases 0.000 claims description 2
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- Medicines Containing Plant Substances (AREA)
Abstract
A complete device for producing gingko whole powder is mainly composed of a screening machine, a steam boiling pot, a cooling machine, a husking machine, a colloid mill, a pulp blending tank, a standing tank, a drum drying machine, a granulating machine, a sieving machine and a weighing and packaging machine. Conveyors or pulp pumps are arranged between the devices hereinabove to connect all the devices to form a complete device which allows continuous operation. The complete device can produce the gingko whole powder safely and sanitarily in large scale without usage of any chemical synthetic agents. The gingko whole powder has good rehydration performance and can hold more effective nutrients, so that the gingko whole powder is more approximate to fresh gingkoes in flavor and taste, solves the defects of slight bitter taste and slight toxicity of the gingkoes. The complete device is economic and reasonable in arrangement and has high operation reliability.
Description
Technical field
The present invention relates to the production equipment of a kind of Semen Ginkgo deep processing, particularly relate to use serialization, large-scale production Semen Ginkgo full powder
Equipment.
Background technology
At present, known Semen Ginkgo powder usually uses traditional fecula processing method and equipment, i.e. based on craft, is aided with simple
Machinery, Semen Ginkgo is cleaned, remove the peel, cut into slices, dry or a heatable brick bed do, pulverize, sieve after prepare Semen Ginkgo fecula.Semen Ginkgo fecula
There is the defects such as impurity is more, rehydration is poor, mouthfeel is jerky, and yield is little, it is important that product is in whole production process
In, as the safety and sanitation of the basic demand food to food, it is impossible to be ensured reliably.In recent years, domestic
Processing method and the equipment used of Semen Ginkgo powder have been done many new explorations by the scholar of related scientific research mechanism, the practitioner of enterprise,
As used the processing method such as enzymolysis, embedding, to improve its water solublity or instant capacity and mobility;Along with the difference of production method,
The equipment configured the most difference, but drying plant used then many employing spray dryers or lyophilization.Known in these
Semen Ginkgo production new technique, new equipment production technology in, the problem truly having more worth discussion, such as: 1, due in technical process
In, the application of multiple chemosynthesis agent etc., necessarily bring facility needed for the innoxious safe handling of its waste liquid, equipment, occupation of land and
The problems such as expense;2, for improving certain several characteristic of gingko dry powder, add substantial amounts of adjuvant in process of production, and these are auxiliary
Material will be deposited in gingko dry powder finished product, it is clear that so that it is the Semen Ginkgo local flavor of finished product is thin, and mouthfeel makes a variation;3, the spraying used
Exsiccator belongs to the one of pneumatic conveying drying, this seasoning and corollary equipment for producing the drying process of Semen Ginkgo powder, its equipment investment is big,
Floor space is big, and dust pollution is the most serious;It is spray-dried and cryodesiccated energy consumption is all the biggest, production will necessarily be raised
Cost.
The patent documentation of prior art is quoted as proof:
1, Chinese invention patent CN201010147405.X highly dissoluble and the preparation technology of mobility gingko dry powder
2, the preparation method of Chinese invention patent CN201010112088.8 ginkgo protein powder superfine powder
3, the production method of a Chinese invention patent CN200710135514.8 water-solubility ginkgo powder
4, the processing method of a Chinese invention patent CN200710020733.1 gingko piece
5, the production of a Chinese invention patent CN200910094025.1 instant ginkgo powder and eating method
6, the production method of a Chinese invention patent CN200910094447.9 instant health care ginkgo powder
Summary of the invention
The many disadvantages brought in order to avoid existing known technology, the present invention provides a kind of complete set of equipments producing the full powder of Semen Ginkgo,
In the case of not using any chemosynthesis agent, safety and sanitation, serialization scale fresh Semen Ginkgo can be made steady quality
The full powder of Semen Ginkgo.
The present invention solves the technical scheme of problem: a kind of complete set of equipments producing the full powder of Semen Ginkgo, mainly by screening machine, steaming and decocting
Pot, cooler, decorticator, raise shell machine, cleaning filter, plumbing blood circulation, water supply purifying system, colloid mill, tune
Starch tank, stand tank, regulation tank, rotary drum dryer, diaphragm disintegrating machine, comminutor, flow delivery systems, screening machine and weigh
Packer forms, and between its various equipment, is furnished with conveyer or mashing pump, connect into one complete, can serialization
The complete set of equipments of operation, and can be by the programmable logic controller (PLC) technology (PLC) configured, it is achieved sensing monitoring and semi-automatic control
System administration processed, is characterized in that:
Described screening machine: being a kind of conventional light-duty vibration straight line shaker, be configured with the screen cloth of n-layer different meshes, vibroshock is
Suspension type, vibrating motor is disposed thereon portion.This straight line shaker is the principle utilizing vibrating motor exciting, makes material jump on compass screen surface
The formula that jumps moves along a straight line;
Described digester: for the open tank cooker of intermittent operation, be configured with the steam (vapor) outlet of jet chimney in digester,
Separately it is configured with the basket of liftable, translation;
Described cooler: driven the long cylinder of horizontal cooler to make low speed rotation, cooler-water temperature, water level by speed reduction gearing
The water circle device control and regulation supporting by it;
Described decorticator: be mainly made up of feed arrangement, peeling apparatus and separation of hull from kernel device three part, motor-driven is shelled
The hard discaling roll of housing apparatus rotates, and work surface is covered with floating type being arranged in frame of arc tooth plate of flexible material, blower fan
Air outlet be arranged on the lower section of arc tooth plate;
Described shell machine of raising: be mainly made up of straight line shaker and aerator two parts;
Described quality inspection conveyer: the belt conveyor driven for speed reduction gearing, reviewer is discrete in its both sides;
Described cleaning filter: driven perforated cage low speed rotation by speed reduction gearing, and be provided with clear water spray thereon
Pipeline and shower nozzle, water for cleaning is by the plumbing blood circulation supply configured;
Plumbing blood circulation: be mainly made up of water pump and pond;
Water supply purifying system: being mainly made up for the treatment of nature water system and counter-infiltration system two large divisions, water supply purifying system is by former water
By filter and membrane filtration technique, make up to the purpose of purificating raw water;
Described body mill: mainly by turning tooth, determining tooth, casing and electric-motor drive device and form, motor passes through triangle rubber
Band driving turns tooth and makees relative high speed rotating with the tooth of determining matched;
Described tank of sizing mixing: be mainly made up of vertical storage tank, vertical mixer, stock line and mashing pump, be fixedly installed on
The vertical mixer on vertical storage tank top, is made low speed rotation by motor deceleration actuator drives;
Described standing tank: be mainly made up of storage tank, mashing pump;
Described regulation tank: be mainly made up of vertical storage tank, vertical mixer, stock line and mashing pump, be fixedly installed on
The vertical mixer on vertical storage tank top, is made low speed rotation by motor deceleration actuator drives;
Described rotary drum dryer: for tympanites drying machine, subtract variable speed drive and drive master roller to make to slowly run, adjusting scraper
Device is arranged on discharging position, and saturated vapor is controlled the interior heating drum body of input drum by the regulation of vapor delivery device;
Described diaphragm disintegrating machine: by speed reduction gearing drive shaft low speed rotation, on main shaft equably, straggly being provided with
Several elongated cylindrical breaker rolls;
Described comminutor: quickly rotated by speed reduction gearing drive shaft, several are cracked blade and are distributed uniformly on it, machine
Being provided with tubular screen cloth on shell, the end of casing is provided with slag charge passing away;
Described flow delivery systems: main by cyclone separator, airlock, sack cleaner, air delivery pipe and high pressure positive blower
And air-compressor set composition;
Described screening machine: vibrate rotary strainer for multiple field;
Described weighing-packaging machine: for general electronic-weighing, sack closer envelope, sealing.
The invention has the beneficial effects as follows: can in the case of not using any chemosynthesis agent, safety and sanitation, serialization, rule
Mould produce the full powder of stay-in-grade Semen Ginkgo, its product rehydration can be good, and can retain more effectively nutrition in the product,
Make its local flavor and mouthfeel closer to fresh Semen Ginkgo, and solve the micro-hardship of Semen Ginkgo and have the drawback of micro-poison;This complete set of equipments configuration economy
Rationally, operational reliability is high.
Accompanying drawing explanation
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is a kind of complete set of equipments schematic diagram producing the full powder of Semen Ginkgo of the present invention.
In Fig. 1: 1, screening machine, 2, digester, 3, cooler, 4, decorticator, 5, raise shell machine, 6, quality inspection
Conveyer, 7, cleaning filter, 8, plumbing blood circulation, 9, water supply purifying system, 10, colloid mill, 11,
Size mixing tank, 12, stand tank, 13, regulation tank, 14, rotary drum drier, 15, diaphragm disintegrating machine, 16, comminutor,
17, flow delivery systems, 18, screening machine, 19, weighing-packaging machine.
Detailed description of the invention
Embodiment 1 Fig. 1 show a kind of complete set of equipments schematic diagram producing the full powder of Semen Ginkgo of the present invention, the one-tenth of the full powder of a kind of Semen Ginkgo
Complete equipment is to carry out serialization, large-scale production process as follows:
Fresh Semen Ginkgo is through conveyer elevator, after sending into the charging aperture of screening machine (1), falls into and makees saltatory linear motion on compass screen surface,
Produce the oversize of 4 kinds of specifications, siftage by 3 layers of screen cloth, discharge from respective outlet respectively;
In digester (2), note people's water, is passed through saturated vapor, when water temperature reaches 100 DEG C in pot, is loaded into Semen Ginkgo
Rustless steel basket is put in pot, Semen Ginkgo carries out steaming and decocting, and removes pot floating thing at the middle and upper levels;
Semen Ginkgo after steaming and decocting enters in the long cylinder slowly rotated from one end of cooler (3), is immersed in cold water cooling, from
After the other end of long cylinder is discharged, and it is removed surface water;
When Semen Ginkgo after cooling is between hard discaling roll and the arc tooth plate in feed arrangement falls into decorticator (4), continuous by hard discaling roll
Under the effect of ground spinning, shell extrusion is until breaking apart, and Semen Ginkgo kernel is relatively big because of its proportion, enters under gravity
In catcher;And shell, fur clothing and impurity under the wind-force effect of separation of hull from kernel device by selecting crude drugs with winnower, separation, enter shell slag and receive
In storage, Semen Ginkgo kernel now is still mixed with fraction of shell, fur clothing and impurity;
In the straight line shaker raising shell machine (5), Semen Ginkgo kernel makees discrete saltatory linear motion on compass screen surface, utilize Semen Ginkgo core with
Fur clothing and the heavy different principle of shell slag ratio, under the wind-force effect of aerator so that it is make further fine separation, clean,
Remove impurity;
On quality inspection conveyer (6), reviewer estimate inspection, manual reject in Semen Ginkgo kernel that those are rotten, mouldy,
Flat part and other impurity;
After quality inspection, Semen Ginkgo kernel is in cleaning filter (7): along with the rolling reach of low speed rotation limit, the limit of perforated cage are mutual
Friction, and rub with cylinder wall, reach remove its coat and clean the purpose filtered;By the plumbing blood circulation supply configured
Water for cleaning, by the pipeline being arranged on cleaning filter (7), shower nozzle to Semen Ginkgo kernel spray, flush clean;
Clean water is supplied cleaning filter (7) by water pump and makees shower water use by plumbing blood circulation (8), and collects clear
The waste water that washed filter is discharged, is precipitated after slagging tap recycled;
Former water by filter and membrane filtration technique, is made up to the purpose of purificating raw water by water supply purifying system (9), for
Use during colloid mill (10) defibrination;
In colloid mill (10), the Semen Ginkgo kernel after cleaning is pressurizeed by weight own or external pressure, produces downward spiral shell
Rotation impulsive force, during through gap (its gap is adjustable) determined, turn between tooth, by powerful shearing force, frictional force, high frequency
The physical actions such as vibration, high speed vortex, make Semen Ginkgo kernel effectively be pulverized, disperse, emulsifying and homogenizing, reach material fining
Pulverize and the effect of emulsifying;The Semen Ginkgo kernel serosity worn into enters tank (11) of sizing mixing after filtering;
In tank of sizing mixing (11), Semen Ginkgo kernel serosity is stirred, sizes mixing, and entered to stand tank (12) by mashing pump force feed;
In standing tank (12), after carrying out the Semen Ginkgo kernel serosity being stirred standing a period of time, mashing pump force feed enter to adjust
Joint tank (13);
Regulation tank (13) primarily serves the regulation effect of similar reservoir, should guarantee that rotary drum drier (14) has the slurry of abundance
Supply, accepts the unnecessary return slurry produced when being sent on rotary drum drier (14) again;The operation of agitator can make in tank
Semen Ginkgo kernel serosity keep homogenizing, the state of emulsifying;
Rotary drum drier (14): after Semen Ginkgo kernel serosity is inputted by mashing pump force feed, completed pre-gelatinized operation in pre-gelatinized groove,
And apply the master roller surface in low speed rotation with the form of thin film, uniform cloth, and rotate with master roller, pass absorbing master roller
While the heat led, progressively slough the moisture of thin film, when arriving at discharge port, form dry, continuous print Semen Ginkgo fruit
Core film sheet is opened, and by being arranged on the scraper of discharge port, is shoveled and scrape master roller;
Diaphragm disintegrating machine (15): scraped the Semen Ginkgo kernel film sheet of machine under peeling off by scraper shovel and open, fall into diaphragm disintegrating machine (15) immediately
In, the roller that is broken carries out primary broken to it, cracks into irregular Semen Ginkgo kernel film fragment;
Comminutor (16): after primary is broken, an irregular Semen Ginkgo kernel film fragment puts into pelletize continuously, uniformly
In machine (16), through appropriateness impact, cracking so that it is disintegrate into the full powder of Semen Ginkgo of granular, the powder meeting granularity requirements flies ease
Through sieve aperture;In raw material, contained moist, adhesive and stone roller block are by the controlled discharge of slag charge passing away being located at tail;
Flow delivery systems (17): complete for Semen Ginkgo powder wind is delivered in screening machine (18), and the micropowder dirt produced is reclaimed,
Guarantee free from environmental pollution;
In screening machine (18), the screen cloth number of plies and the mesh number of each layer screen cloth can be set according to the requirement of Semen Ginkgo full powder difference purposes,
Powder complete to Semen Ginkgo carries out sieve classification;
Complete in the packer feed bin of Semen Ginkgo full powder entrance packaging process of screening operation: weighing-packaging machine (19) is by complete for Semen Ginkgo powder
Finished product is weighed, envelope, sealing.
So far, the present invention provides a kind of complete set of equipments producing the full powder of Semen Ginkgo, has completed fresh Semen Ginkgo is converted into the full powder of Semen Ginkgo
The overall production process of product.This complete set of equipments can be by the programmable logic controller (PLC) technology (PLC) configured, it is achieved sensing monitoring
Manage with automation control system.
Claims (2)
1. produce a complete set of equipments for the full powder of Semen Ginkgo, mainly by screening machine, digester, cooler, decorticator, raise shell machine, clear
Washed filter, plumbing blood circulation, water supply purifying system, colloid mill, tank of sizing mixing, standing tank, regulation tank, drum dried
Machine, diaphragm disintegrating machine, comminutor, flow delivery systems, screening machine and weighing-packaging machine composition, is characterized in that: various at it
Between equipment, be furnished with conveyer or mashing pump, connect into one complete, can the complete set of equipments of continuous operations.
A kind of Rhizoma Steudnerae Henryanae ripening full powder production line the most according to claim 1, is characterized in that:
Described screening machine: being a kind of conventional light-duty vibration straight line shaker, be configured with the screen cloth of n-layer different meshes, vibroshock is
Suspension type, vibrating motor is disposed thereon portion;
Described digester: for the open tank cooker of intermittent operation, be configured with the steam (vapor) outlet of jet chimney in digester,
Separately it is configured with the basket of liftable, translation;
Described cooler: driven the long cylinder of horizontal cooler to make low speed rotation, cooler-water temperature, water level by speed reduction gearing
The water circle device control and regulation supporting by it;
Described decorticator: be mainly made up of feed arrangement, peeling apparatus and separation of hull from kernel device three part, motor-driven is shelled
The hard discaling roll of housing apparatus rotates, and work surface is covered with floating type being arranged in frame of arc tooth plate of flexible material, blower fan
Air outlet be arranged on the lower section of arc tooth plate;
Described shell machine of raising: be mainly made up of straight line shaker motion and aerator two parts;
Described quality inspection conveyer: the belt conveyor driven for speed reduction gearing, reviewer is discrete in its both sides;
Described cleaning filter: driven perforated cage low speed rotation by speed reduction gearing, and be provided with clear water spray thereon
Pipeline and shower nozzle, water for cleaning is by the plumbing blood circulation supply configured;
Plumbing blood circulation: be mainly made up of water pump and pond;
Water supply purifying system: being mainly made up for the treatment of nature water system and counter-infiltration system two large divisions, water supply purifying system is by former water
By filter and membrane filtration technique, make up to the purpose of purificating raw water;
Described colloid mill: mainly by turning tooth, determining tooth, casing and electric-motor drive device and form, motor passes through triangle rubber
Band driving turns tooth and makees relative high speed rotating with the tooth of determining matched;
Described tank of sizing mixing: be mainly made up of vertical storage tank, vertical mixer, stock line and mashing pump, be fixedly installed on
The vertical mixer on vertical storage tank top, is made low speed rotation by motor deceleration actuator drives;
Described standing tank: be mainly made up of storage tank, mashing pump;
Described regulation tank: be mainly made up of vertical storage tank, vertical mixer, stock line and mashing pump, be fixedly installed on
The vertical mixer on vertical storage tank top, is made low speed rotation by motor deceleration actuator drives;
Described rotary drum dryer: for tympanites drying machine, subtract variable speed drive and drive master roller to make to slowly run, adjusting scraper
Device is arranged on discharging position, and saturated vapor is controlled input drum heating drum body by the regulation of vapor delivery device;
Described diaphragm disintegrating machine: by speed reduction gearing drive shaft low speed rotation, if on main shaft equably, straggly be provided with
Dry elongated cylindrical breaker roll;
Described comminutor: quickly rotated by speed reduction gearing drive shaft, several are cracked blade and are distributed uniformly on it, machine
Being provided with tubular screen cloth on shell, the end of casing is provided with slag charge passing away;
Described flow delivery systems: main by cyclone separator, airlock, sack cleaner, air delivery pipe and high pressure positive blower
And air compressor machine unit composition;
Described screening machine: vibrate rotary strainer for multiple field;
Described weighing-packaging machine: for general electronic-weighing, sack closer envelope, sealing.
Priority Applications (1)
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CN201410562656.2A CN105876499A (en) | 2014-10-16 | 2014-10-16 | Complete device for producing gingko whole powder |
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CN201410562656.2A CN105876499A (en) | 2014-10-16 | 2014-10-16 | Complete device for producing gingko whole powder |
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Cited By (6)
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CN106643053A (en) * | 2016-12-27 | 2017-05-10 | 深圳明创自控技术有限公司 | Efficient energy-saving type fertilizer system |
CN106722669A (en) * | 2016-12-19 | 2017-05-31 | 巫山县纯源农产品开发有限公司 | Peanut fiberizer |
CN107485017A (en) * | 2017-08-04 | 2017-12-19 | 东台市食品机械厂有限公司 | A kind of production method and equipment of the full powder of ginkgo |
CN108391689A (en) * | 2018-04-23 | 2018-08-14 | 东台捷尔银杏科技有限公司 | A kind of production technology of ginkgo crisp short cakes with sesame |
CN109198562A (en) * | 2018-11-12 | 2019-01-15 | 东台市食品机械厂有限公司 | A kind of detoxification processing method of fresh ginkgo nut |
CN109772551A (en) * | 2018-12-17 | 2019-05-21 | 中国农业科学院农产品加工研究所 | Potato full-powder preparation system and its application method |
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CN101023801A (en) * | 2007-03-23 | 2007-08-29 | 常熟理工学院 | Method for processing gingko piece |
CN101861998A (en) * | 2010-04-14 | 2010-10-20 | 中国林业科学研究院林产化学工业研究所 | Preparation process of gingko dry powder with high dissolubility and flowability |
CN103704789A (en) * | 2013-12-30 | 2014-04-09 | 徐州绿之野生物食品有限公司 | Production method of black ginkgo powder |
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CN106722669A (en) * | 2016-12-19 | 2017-05-31 | 巫山县纯源农产品开发有限公司 | Peanut fiberizer |
CN106722669B (en) * | 2016-12-19 | 2024-02-20 | 巫山县纯源农产品开发有限公司 | Peanut pulping machine |
CN106643053A (en) * | 2016-12-27 | 2017-05-10 | 深圳明创自控技术有限公司 | Efficient energy-saving type fertilizer system |
CN107485017A (en) * | 2017-08-04 | 2017-12-19 | 东台市食品机械厂有限公司 | A kind of production method and equipment of the full powder of ginkgo |
CN108391689A (en) * | 2018-04-23 | 2018-08-14 | 东台捷尔银杏科技有限公司 | A kind of production technology of ginkgo crisp short cakes with sesame |
CN109198562A (en) * | 2018-11-12 | 2019-01-15 | 东台市食品机械厂有限公司 | A kind of detoxification processing method of fresh ginkgo nut |
CN109772551A (en) * | 2018-12-17 | 2019-05-21 | 中国农业科学院农产品加工研究所 | Potato full-powder preparation system and its application method |
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Application publication date: 20160824 |