CN105859199A - Enclosure thermal-insulating composite wall system of steel structure "machine spray-free calcination type gypsum-reflective heat insulation coating" - Google Patents

Enclosure thermal-insulating composite wall system of steel structure "machine spray-free calcination type gypsum-reflective heat insulation coating" Download PDF

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CN105859199A
CN105859199A CN201610196756.7A CN201610196756A CN105859199A CN 105859199 A CN105859199 A CN 105859199A CN 201610196756 A CN201610196756 A CN 201610196756A CN 105859199 A CN105859199 A CN 105859199A
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parts
gypsum
water
cement
layer
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CN105859199B (en
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马振义
马振家
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06—Aluminous cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/144—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being a flue gas desulfurization product
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D125/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
    • C09D125/02—Homopolymers or copolymers of hydrocarbons
    • C09D125/04—Homopolymers or copolymers of styrene
    • C09D125/08—Copolymers of styrene
    • C09D125/14—Copolymers of styrene with unsaturated esters
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04—Homopolymers or copolymers of esters
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    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/004—Reflecting paints; Signal paints
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/34—Filling pastes
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/60—Additives non-macromolecular
    • C09D7/61—Additives non-macromolecular inorganic
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    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/65—Additives macromolecular
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    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C04B2111/2038—Resistance against physical degradation
    • C—CHEMISTRY; METALLURGY
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    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
    • C—CHEMISTRY; METALLURGY
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    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
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    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
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  • Organic Chemistry (AREA)
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  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Structural Engineering (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
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  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses an enclosure thermal-insulating composite wall system of a steel structure "machine spray-free calcination type gypsum-reflective heat insulation coating". The thermal-insulating composite wall system comprises an inner thermal-insulating system and an outer thermal-insulating system. The inner thermal-insulating system and the outer thermal-insulating system share a substrate layer, and are successively composed of an inner facing layer, an inner protective layer, an inner thermal-insulating layer, an inner waterproof layer, an inner interface layer, a base material layer, an outer interface layer, an outer thermal-insulating layer, an outer protective layer and an outer facing layer from the inside to the outside. According to the technical scheme of the invention, the free calcination type gypsum is adopted, and the physical and chemical modification and excitation manner is conducted to realize the qualitative change and the qualitative leap. Meanwhile, a material combining the characteristics of the hydraulic cement and the air-hardened gypsum is adopted instead of the air-hardened gypsum material. Moreover, the characteristic material of the hydraulic cement is paid more attention to. Based on the above qualitative change, the AFT ettringite and C-S-H calcium silicate hydrate gel are generated. Therefore, the defect in the prior art that the conventional system is low in strength and not resistant to water can be overcome. As a result, the problem that the gypsum is not resistant to water and low in strength can be solved.

Description

Steel structure " machine sprays-exempt from calcined gypsum-reflective heat-insulation paint " goes along with sb. to guard him heat preservation composite wall system
Technical field
The present invention relates to a kind of steel structure " machine sprays-exempt from calcined gypsum-reflective heat-insulation paint " and go along with sb. to guard him heat preservation composite wall System.
Background technology
In recent years, due to country's housing industrialization, energy-saving and emission-reduction, Urbanization Construction, beautiful new countryside construction Advance etc. the strength of policy, in addition the surplus of output of steel and the falling of price, provide good for development steel construction Good historic opportunities, the steel house of China enters a new developing period, has welcome the bright of development Fawn spring.
Steel house is China's economic development new growth point, is that tradition brick mix structure, xoncrete structure are sent out The only way of exhibition, is also the building industry direction sign that turns to rural area from city, will to building industry bring one from Design, construction, change to a series of new materials, new technology revolution.Steel house is traditional architecture industry An important branch, and cold bending thin wall house is to steel house important supplement, steel construction An important composition member in house extended familys.There is safe, durable, energy-saving and environmental protection, health, relax Fit and wait premium properties, the main product of 21 century globalization house will be become.
Cold bending thin wall steel house is a brand-new industry, needs one and comprehensively removes from office from technology to standard New and development.At present, domestic in cold bending thin wall house or steel house building enclosure, all use " wall Plate " system, i.e. fix at cold bending thin wall or steel structure member both sides structural slab, fill out slotting XPS respectively at intracavity Plate or EPS, PU, rock cotton board, external wall outer insulation and exterior wall internal insulation are not being done in structural slab both sides, only at exterior wall Face and inner wall surface do finish coat, are i.e. coated with putty and coating.Through the practice of more than ten years, manifest many not to the utmost In place of people's will, such as hollowing, non-true feeling, crack, insulate against sound, prevent fires, heat bridge, hang, the problem such as connection, Cause industry and the strong repercussion of user, seriously constrain the application of cold bending thin wall house and steel house And popularization.
Summary of the invention
The technical problem to be solved in the present invention is to provide steel structure " machine sprays-exempt from calcined gypsum-reflective heat-insulation paint " Go along with sb. to guard him heat preservation composite wall system, use and exempt from calcined gypsum, the form take physics and chemical modification, exciting, Promote its change producing matter and leap, by air hardening gypsum material, become hydraulic cement and air hardening gypsum Have the material of speciality concurrently, and bias toward the elastomeric material of hydraulic cement.
In order to solve above-mentioned technical problem, the technical solution used in the present invention is:
Steel structure " machine sprays-exempt from calcined gypsum-reflective heat-insulation paint " goes along with sb. to guard him heat preservation composite wall system, and insulation is compound Wall system includes heat preservation system inside and outer heat preservation system, heat preservation system inside and outer heat preservation system common substrate layer, Inside and outside heat-insulation system all includes substrate layer, boundary layer, heat-insulation layer, protective layer, finish coat, inside holding system System also includes fireprotection layer, and the concrete preparation method of heat preservation composite wall system is as follows:
(1), patch backing material plate
Select satisfactory Midst density cement fibrolite plate or galvanized steel expanded metals as backing material plate, backing material plate is consolidated Outside cold bending thin wall or steel construction, Midst density cement fibrolite plate comprcssive strength is 3～5MPa, arranges sheet material Perps should line by line fissure of displacement plate length 1/2, it is impossible to have a through seam, and with the flexible putty wall wide 20mm of seam press-in Alkaline-resisting grid cloth.The mesh of galvanized steel expanded metals is 3 × 6mm or 4 × 8mm, has horizontal bar, and seam crossing presses 20mm mutually；
(2), spraying interfacial agents
Spray interfacial agents inside substrate material after processing through step (1) and form boundary layer, interfacial agents Thickness is 0.5mm, and interfacial agents includes following raw material: styrene-acrylic emulsion 80～90 parts, water 15～18 Part, cellulose ether 1～2 parts, sand 1～2 parts；
(3), machine spray fireproof coating
Spraying the thick fireproof coating of 30mm on boundary layer, fireproof coating includes following raw material: build Build Gypsum Fibrosum 40～50 parts, second class powered coal ash 15～25 parts, SILICA FUME 5～6 parts, expanded vermiculite 5～10 Part, glass bead 15～25 parts, glass fibre 6～10 parts, Firebrake ZB 2～3 parts, cellulose ether 1～ 2 parts, rubber powder 3～4 parts, the technical performance of fireproof coating is: water consumption 1:0.9, initial set 120mi n, Dry density 495kg/m3, anti-folding 0.70MPa, resistance to compression 1.57MPa, fire endurance >=2h；
(4), calcined gypsum modification thermal insulation mortar is exempted from machine spray
On fireproof coating, calcined gypsum modification thermal insulation mortar 80mm, and layering spraying are exempted from machine spray, exempt from calcining Gypsum Fibrosum modification thermal insulation mortar includes following raw material: two water desulfurated plasters 50～60 parts, basic matterial 8～20 parts, second class powered coal ash 30～35 parts, EPS granule 0.3～0.8 part, cellulose ether 0.05 part～ 0.2 part, exciting agent 0.8～1 part, water reducer 0.5～1 part, carried out through ball milling after the mixing of above raw material Physical modification, the mixture water consumption of above raw material is 1:0.83, and density is 473kg/m3, comprcssive strength For 1.8MPa, shear bonding strength is 0.69MPa, and coefficient of softing is 0.72；
(5), smear the water-fast mortar of gypsum base cracking resistance and use grid cloth to form protective layer
The gypsum base water-fast mortar of cracking resistance that thickness is 2.5～3mm is smeared in the side within the walls processed through step (4), Then grid cloth is used, then by surface rubbing, mortar includes following raw material that gypsum base cracking resistance is water-fast: Two water desulfurated plasters 40～50 parts, cement 5～6 parts, flyash 20～30 parts, sulfur aluminic acid cement 2～8 Part, sand 10～30 parts, exciting agent 0.5～2 parts, cellulose ether 2～3.5 parts；The technology of above raw material Performance is: water consumption 1:0.3, initial set 4h, dry density 1400kg/m3, anti-folding 7.5MPa, resistance to compression 21.2MPa, backfin ratio 2.8, coefficient of softing 0.69；
(6) inside protective layer, smear gypsum putty form finish coat
Inside protective layer, smear 2～5mm thick gypsum putties or smear Gypsum Fibrosum diatom ooze formation finish coat, Gypsum Fibrosum Putty includes following raw material: Gypsum Fibrosum 40～50 parts, ash calcium 3～6 parts, white cement 2～5 parts, Calcium carbonate 40～45 parts, cellulose ether 1～2 parts, rubber powder 3～4 parts, gypsum putty technical performance is: Use water 1:0.46, pH value 7～8, anti-folding 3.2MPa, resistance to compression 4.4MPa, backfin ratio 1.4, softening system Several 0.72；
(7), outside substrate material, spray interfacial agents and form boundary layer
The same step of boundary layer concrete grammar (2) is formed outside substrate material；
(8), machine spraying cement base thermal insulation mortar
Cement based thermal insulation mortar thick for machine spray 25mm～30mm outside the boundary layer that step (7) is formed, water Mud base thermal insulation mortar includes following raw material: cement 40～50 parts, flyash 20～35 parts, ash calcium 3～5 parts, EPS granule 1～1.5 parts, cellulose ether 1～2 parts, rubber powder 3～4 parts, cement based is incubated Mortar performance is: water consumption 1:0.74, dry density 412kg/m3, anti-folding 0.67MPa, resistance to compression 0.89MPa, Coefficient of softing 0.65；
(9), smear anticracking grout and be coated with reflective heat-insulation paint
Outside the heat-insulation layer of step (8), smear the anticracking grout that thickness is 3～5mm, anticracking grout include with Lower raw material: cement 30～40 parts, sand 50～60 parts, semi-hydrated gypsum 2～5 parts, CaO 2～3 Part, water reducer 0.2～1 part, cellulose ether 1～2 parts, rubber powder 3～4 parts, anticracking grout technical Can be: water consumption 0.23, anti-folding 1.85MPa, resistance to compression 4.7MPa, backfin ratio 2.5, coefficient of softing 1.05；
Reflective heat-insulation paint includes following raw material: pure-acrylic emulsion 50～60 parts, glass microballoon 5～ 15 parts, Rutile type titanium dioxide 5～10 parts, defoamer 0.1～0.5 part, cellulose ether 0.1～0.2 Part, coalescents 3～5 parts, levelling agent 0.8～1 part, nertralizer 0.1～0.3 part, preservative 0.1～ 0.3 part, antifreezing agent 0.5～2 parts, water 10～15 parts, reflective heat-insulation paint preparation technology is as follows:
S1, Jiang Shui are placed in container, add above raw material 2/3rds defoamer, coalescents, fibre Dimension element ether, nertralizer, preservative, antifreezing agent, high speed dispersion so that it is melt completely；
S2, it is slowly added into Rutile type titanium dioxide, keeping high dispersive speed, until being uniformly dispersed, becoming white The thick exquisiteness of color is starched in vain；
S3, being added in pure-acrylic emulsion by above-mentioned slurry in batches, vulgar dispersion, until system is uniform；
S4, being slowly added to glass microballoon, reducing dispersion rate, until being uniformly dispersed；
S5, use cellulose ether, levelling agent regulation viscosity and fluidity, and add remaining defoamer, low Speed dispersion, until system is uniform.
Preferably, step (6) uses Gypsum Fibrosum diatom ooze to replace gypsum putty, and Gypsum Fibrosum diatom ooze includes following Raw material: Gypsum Fibrosum 20～35 parts, diatom ooze 25～45 parts, calcium carbonate 20～45 parts, cellulose Ether 1～2 parts, rubber powder 3～4 parts, Gypsum Fibrosum diatom ooze technical performance is: purifying formaldehyde performance 85%, formaldehyde Clean-up effect persistency 70%, mould proof performance O level, mould proof endurance quality 1 grade.
Preferably, the Midst density Cement fibre plate thickness in step (1) is 9mm, and galvanized steel expanded metals thickness is 0.6mm。
Preferably, the flush coater spout pressure that machine spray uses is 0.3～0.5MPa, and nozzle diameter is 25mm, Jet pipe pipe diameter is 25mm, and horizontal transport distance is 40m, and vertical transport distance is 50m.
Further, basic matterial is cement and sulfur aluminic acid cement, exempts from calcined gypsum modification thermal insulation mortar bag Include following raw material: two water desulfurated plasters 50～60 parts, cement 5～15 parts, sulfur aluminic acid cement 3～ 5 parts, second class powered coal ash 30～35 parts, EPS granule 0.3～0.8 part, cellulose ether 0.05 part～0.2 Part, exciting agent 0.8～1 part, water reducer 0.5～1 part, concrete preparation method is: with second class powered coal ash with Basic matterial and Sulfates excite, and aquation generates entringite and hydrated calcium silicate gel, two water desulfurization Gypsum Fibrosum plays the effect of part exciting agent, and is combined formation skeleton with entringite, hydrated calcium silicate gel permeate in In skeleton pore, and two water desulfurated plasters and entringite are wrapped up, form hydraulic material.
Beneficial effects of the present invention:
The present invention overturns tradition dihydrate gypsum, de-through drying, calcine two road dewatering process, i.e. stoving process Attachment removal water, 3/2 water of crystallization is sloughed in calcining 180 DEG C afterwards, and transformation is the semi-hydrated gypsum of 1/2 water of crystallization, Have gelling, original state dihydrate gypsum calcined without fuel and equipment, but take physics and chemical modification, The form excited, promotees its change producing matter and leap, by air hardening gypsum material, becomes hydraulic cement With the material that air hardening gypsum has speciality concurrently.And bias toward the elastomeric material of hydraulic cement.Generate Aft Entringite and C-S-H hydrated calcium silicate gel, overcome intensity low, and the most water-fast weak tendency solves Gypsum Fibrosum The shortcoming that the most water-fast, intensity is low.
The present invention overcomes that the sound insulation of " wallboard " system is the best, the disadvantage of private difference, it is provided that comfortable is quiet Sound environment.The present invention solves " wallboard " system board and structure, plate and a connection difficult problem for window, implements soft Property seamless link, form coordination of potent and mild therapies, bone and meat type of attachment, improve globality, shock resistance, safety Property；Meanwhile, heat bridge, the problem hung, permeate are solved.The present invention uses phase change energy storage technology, fully Utilize solar energy, absorb and store and release energy；Meanwhile, add gypsum base heat preservation slurry, significantly subtract Lack the open hour of active heating and air-conditioning, energy efficient, reduced discharge, improved comfort level, meet The requirement of Passive House.
Accompanying drawing explanation
The present invention is further detailed explanation with detailed description of the invention below in conjunction with the accompanying drawings.
Fig. 1 is present invention process figure.
Fig. 2 is heat preservation composite wall schematic diagram of the present invention.
Detailed description of the invention
Embodiments of the present invention is described in detail below.
As in figure 2 it is shown, the open a kind of steel structure " machine sprays-exempt from calcined gypsum-reflective heat-insulation paint " of the present invention Going along with sb. to guard him heat preservation composite wall system, wherein, heat preservation composite wall system includes heat preservation system inside and outer heat preservation system, Heat preservation system inside and outer heat preservation system common substrate layer 5, be followed successively by from inside to outside: interior finish coat 10, interior guarantor Sheath 9, inner thermal insulating layer 8, interior fireprotection layer 7, inner boundary layer 6, substrate layer 5, extraneous surface layer 4, outer guarantor Temperature layer 3, external protection 2, exterior trim surface layer 1, such as Fig. 1, the concrete preparation method of heat preservation composite wall system is as follows:
(1), patch backing material plate
Select satisfactory 9mm thickness Midst density cement fibrolite plate or the galvanized steel expanded metals conduct of 0.6mm thickness Backing material plate, is fixed on outside cold bending thin wall or steel construction by backing material plate, it is simple to machine spray ore pulp attachment, and gives Blocking heat bridge function, Midst density cement fibrolite plate comprcssive strength is 3～5MPa, and row's sheet material perps should be wrong line by line The 1/2 of seam plate length, it is impossible to have through seam, and with the flexible putty wall wide alkaline-resisting grid cloth of 20mm of seam press-in, plate The mesh of zinc expanded metal lath is 3 × 6mm or 4 × 8mm, has horizontal bar, and seam crossing presses 20mm mutually；
(2), spraying interfacial agents
Spray interfacial agents inside substrate material after processing through step (1) and form boundary layer, interfacial agents Thickness is 0.5mm, and interfacial agents includes following raw material: styrene-acrylic emulsion 80～90 parts, water 15～18 Part, cellulose ether 1～2 parts, sand 1～2 parts；
(3), machine spray fireproof coating
Spraying the thick fireproof coating of 30mm on boundary layer, fireproof coating includes following raw material: build Build Gypsum Fibrosum 40～50 parts, second class powered coal ash 15～25 parts, SILICA FUME 5～6 parts, expanded vermiculite 5～10 Part, glass bead 15～25 parts, glass fibre 6～10 parts, Firebrake ZB 2～3 parts, cellulose ether 1～ 2 parts, rubber powder 3～4 parts, the technical performance of fireproof coating is: water consumption 1:0.9, initial set 120mi n, Dry density 495kg/m3, anti-folding 0.70MPa, resistance to compression 1.57MPa, fire endurance >=2h；
(4), calcined gypsum modification thermal insulation mortar is exempted from machine spray
On fireproof coating, calcined gypsum modification thermal insulation mortar 80mm, and layering spraying are exempted from machine spray, exempt from calcining Gypsum Fibrosum modification thermal insulation mortar includes following raw material: two water desulfurated plasters 50～60 parts, basic matterial 8～20 parts, second class powered coal ash 30～35 parts, EPS granule 0.3～0.8 part, cellulose ether 0.05 part～ 0.2 part, exciting agent 0.8～1 part, water reducer 0.5～1 part, carried out through ball milling after the mixing of above raw material Physical modification, the mixture water consumption of above raw material is 1:0.83, and density is 473kg/m3, comprcssive strength For 1.8MPa, shear bonding strength is 0.69MPa, and coefficient of softing is 0.72；
(5), smear the water-fast mortar of gypsum base cracking resistance and use grid cloth to form protective layer
The gypsum base water-fast sand of cracking resistance that thickness is 2.5～3mm is smeared in the side within the walls processed through step (4) Slurry, then uses grid cloth, then by surface rubbing, gypsum base cracking resistance is water-fast, and mortar includes that following weight portion is former Material: two water desulfurated plasters 40～50 parts, cement 5～6 parts, flyash 20～30 parts, sulfur aluminic acid cement 2～8 parts, sand 10～30 parts, exciting agent 0.5～2 parts, cellulose ether 2～3.5 parts；Above raw material Technical performance is: water consumption 1:0.3, initial set 4h, dry density 1400kg/m3, anti-folding 7.5MPa, anti- Pressure 21.2MPa, backfin ratio 2.8, coefficient of softing 0.69；
(6) inside protective layer, smear gypsum putty form finish coat
Inside protective layer, smear 2～5mm thick gypsum putties or smear Gypsum Fibrosum diatom ooze formation finish coat, Gypsum Fibrosum Putty includes following raw material: Gypsum Fibrosum 40～50 parts, ash calcium 3～6 parts, white cement 2～5 parts, Calcium carbonate 40～45 parts, cellulose ether 1～2 parts, rubber powder 3～4 parts, gypsum putty technical performance is: Use water 1:0.46, pH value 7～8, anti-folding 3.2MPa, resistance to compression 4.4MPa, backfin ratio 1.4, softening system Several 0.72；
(7), outside substrate material, spray interfacial agents and form boundary layer
The same step of boundary layer concrete grammar (2) is formed outside substrate material；
(8), machine spraying cement base thermal insulation mortar
Cement based thermal insulation mortar thick for machine spray 25mm～30mm outside the boundary layer that step (7) is formed, Cement based thermal insulation mortar includes following raw material: cement 40～50 parts, flyash 20～35 parts, ash Calcium 3～5 parts, EPS granule 1～1.5 parts, cellulose ether 1～2 parts, rubber powder 3～4 parts, cement based is protected Temperature mortar performance be: water consumption 1:0.74, dry density 412kg/m3, anti-folding 0.67MPa, resistance to compression 0.89MPa, coefficient of softing 0.65；
(9), smear anticracking grout and be coated with reflective heat-insulation paint
Smearing the anticracking grout that thickness is 3～5mm outside the heat-insulation layer of step (8), anticracking grout includes Following raw material: cement 30～40 parts, sand 50～60 parts, semi-hydrated gypsum 2～5 parts, CaO 2～ 3 parts, water reducer 0.2～1 part, cellulose ether 1～2 parts, rubber powder 3～4 parts, the technology of anticracking grout Performance is: water consumption 0.23, anti-folding 1.85MPa, resistance to compression 4.7MPa, backfin ratio 2.5, coefficient of softing 1.05；
Reflective heat-insulation paint includes following raw material: pure-acrylic emulsion 50～60 parts, glass microballoon 5～ 15 parts, Rutile type titanium dioxide 5～10 parts, defoamer 0.1～0.5 part, cellulose ether 0.1～0.2 Part, coalescents 3～5 parts, levelling agent 0.8～1 part, nertralizer 0.1～0.3 part, preservative 0.1～ 0.3 part, antifreezing agent 0.5～2 parts, water 10～15 parts, reflective heat-insulation paint preparation technology is as follows:
S1, Jiang Shui are placed in container, add above raw material 2/3rds defoamer, coalescents, Cellulose ether, nertralizer, preservative, antifreezing agent, high speed dispersion so that it is melt completely；
S2, it is slowly added into Rutile type titanium dioxide, keeping high dispersive speed, until being uniformly dispersed, becoming The thick exquisiteness of white is starched in vain；
S3, being added in pure-acrylic emulsion by above-mentioned slurry in batches, vulgar dispersion, until system is uniform；
S4, being slowly added to glass microballoon, reducing dispersion rate, until being uniformly dispersed；
S5, use cellulose ether, levelling agent regulation viscosity and fluidity, and add remaining defoamer, low Speed dispersion, until system is uniform.
In the present embodiment, step (6) can use Gypsum Fibrosum diatom ooze to replace gypsum putty, Gypsum Fibrosum diatom ooze Including following raw material: Gypsum Fibrosum 20～35 parts, diatom ooze 25～45 parts, calcium carbonate 20～45 parts, Cellulose ether 1～2 parts, rubber powder 3～4 parts, Gypsum Fibrosum diatom ooze technical performance is: purifying formaldehyde performance 85%, Purifying formaldehyde effect persistency 70%, mould proof performance O level, mould proof endurance quality 1 grade.
Step (6) has the advantage that one, absorbs formaldehyde, benzene and harmful organic substance；Two, release is negative Oxonium ion；Three, humidity in conditioning chamber.
The flush coater spout pressure that machine spray uses is 0.3～0.5MPa, and nozzle diameter is 25mm, jet pipe pipe The a diameter of 25mm in road, horizontal transport distance is 40m, and vertical transport distance is 50m.Machine sprays relative to tradition Craft plaster, improve production efficiency 3-5 times, saved cost, improve competitiveness, it is ensured that quality. While improve adhesive force, it is more suitable for cold bending thin wall steel house C-type steel structure opposite sex portion own The spraying of position and bonding.
Basic matterial is cement and sulfur aluminic acid cement, exempts from calcined gypsum modification thermal insulation mortar and includes following weight Part raw material: two water desulfurated plasters 50～60 parts, cement 5～15 parts, sulfur aluminic acid cement 3～5 parts, two grades Flyash 30～35 parts, EPS granule 0.3～0.8 part, cellulose ether 0.05 part～0.2 part, exciting agent 0.8～1 part, water reducer 0.5～1 part, concrete preparation method is: with second class powered coal ash and basic matterial and Sulfates excites, and aquation generates entringite and hydrated calcium silicate gel, and two water desulfurated plasters play part The effect of exciting agent, and formation skeleton is combined with entringite, hydrated calcium silicate gel permeates in skeleton pore In, and two water desulfurated plasters and entringite are wrapped up, form hydraulic material.
The present invention solves the hollowing sense of existing market " wallboard " system, becomes solid wall, good integrity, The livable room that safety is good, is comfortable on.The present invention solves " wallboard " system board and structure, plate and window The connection difficult problem at family, implements flexible seamless link, forms coordination of potent and mild therapies, bone and meat type of attachment, improves Globality, shock resistance, safety；Meanwhile, heat bridge, the problem hung, permeate are solved.The present invention adopts With phase change energy storage technology, make full use of solar energy, absorb and store and release energy；Meanwhile, stone is added Cream base heat preservation slurry, greatly reduces the open hour of active heating and air-conditioning, energy efficient, reduces row Put, improve comfort level, meet the requirement of Passive House.
The present invention uses and exempts from calcined gypsum modification technology, decreases the consumption of energy resources, decreases pollution, Protect natural resources, protect ecological environment；Expand the utilization to industry by-product gypsum simultaneously, dissolve A large amount of solid waste, improve the pollution to environment, have saved again building Energy in use, and steel structure is looked forward to It is that low energy consumption Industrial Solid of dissolving again abandons the big industry of novel energy-saving environment-friendly that industry becomes.
Invention described above embodiment, is not intended that limiting the scope of the present invention.Any Amendment, equivalent and the improvement etc. made within the spirit and principles in the present invention, should be included in the present invention Claims within.

Claims (5)

1. steel structure " machine sprays-exempt from calcined gypsum-reflective heat-insulation paint " goes along with sb. to guard him heat preservation composite wall system, its feature Being, heat preservation composite wall system includes heat preservation system inside and outer heat preservation system, heat preservation system inside and external thermal insulation system Altogether with substrate layer, inside and outside heat-insulation system all includes substrate layer, boundary layer, heat-insulation layer, protective layer, decorations Surface layer, heat preservation system inside also includes fireprotection layer, and the concrete preparation method of heat preservation composite wall system is as follows:
(1), patch backing material plate
Select satisfactory Midst density cement fibrolite plate or galvanized steel expanded metals as backing material plate, backing material plate is consolidated Outside cold bending thin wall or steel construction, Midst density cement fibrolite plate comprcssive strength is 3～5MPa, arranges sheet material The 1/2 of perps fissure of displacement plate length line by line, it is impossible to have through seam, and resistance to the wide 20mm of flexible putty joint filling press-in Alkali grid cloth, the mesh of galvanized steel expanded metals is 3 × 6mm or 4 × 8mm, has horizontal bar, and seam crossing presses 20mm mutually；
(2), spraying interfacial agents
Spray interfacial agents inside backing material plate after processing through step (1) and form boundary layer, interfacial agents Thickness is 0.5mm, and interfacial agents includes following raw material: styrene-acrylic emulsion 80～90 parts, water 15～18 Part, cellulose ether 1～2 parts, sand 1～2 parts；
(3), machine spray fireproof coating
Spraying the thick fireproof coating of 30mm on boundary layer, fireproof coating includes following raw material: build Build Gypsum Fibrosum 40～50 parts, second class powered coal ash 15～25 parts, SILICA FUME 5～6 parts, expanded vermiculite 5～10 Part, glass bead 15～25 parts, glass fibre 6～10 parts, Firebrake ZB 2～3 parts, cellulose ether 1～ 2 parts, rubber powder 3～4 parts, the technical performance of fireproof coating is: water consumption 1:0.9, initial set 120mi n, Dry density 495kg/m3, anti-folding 0.70MPa, resistance to compression 1.57MPa, fire endurance >=2h；
(4), calcined gypsum modification thermal insulation mortar is exempted from machine spray
On fireproof coating, calcined gypsum modification thermal insulation mortar 80mm, and layering spraying are exempted from machine spray, exempt from calcining Gypsum Fibrosum modification thermal insulation mortar includes following raw material: two water desulfurated plasters 50～60 parts, basic matterial 8～20 parts, second class powered coal ash 30～35 parts, EPS granule 0.3～0.8 part, cellulose ether 0.05 part～ 0.2 part, exciting agent 0.8～1 part, water reducer 0.5～1 part, carried out through ball milling after the mixing of above raw material Physical modification, the mixture water consumption of above raw material is 1:0.83, and density is 473kg/m3, comprcssive strength For 1.8MPa, shear bonding strength is 0.69MPa, and coefficient of softing is 0.72；
(5), smear the water-fast mortar of gypsum base cracking resistance and use grid cloth to form protective layer
The gypsum base water-fast mortar of cracking resistance that thickness is 2.5～3mm is smeared in the side within the walls processed through step (4), Then grid cloth is used, then by surface rubbing, mortar includes following raw material that gypsum base cracking resistance is water-fast: Two water desulfurated plasters 40～50 parts, cement 5～6 parts, flyash 20～30 parts, sulfur aluminic acid cement 2～8 Part, sand 10～30 parts, exciting agent 0.5～2 parts, cellulose ether 2～3.5 parts；The technology of above raw material Performance is: water consumption 1:0.3, initial set 4h, dry density 1400kg/m3, anti-folding 7.5MPa, resistance to compression 21.2MPa, backfin ratio 2.8, coefficient of softing 0.69；
(6) inside protective layer, smear gypsum putty form finish coat
Inside protective layer, smear 2～5mm thick gypsum putties or smear Gypsum Fibrosum diatom ooze formation finish coat, Gypsum Fibrosum Putty includes following raw material: Gypsum Fibrosum 40～50 parts, ash calcium 3～6 parts, white cement 2～5 parts, Calcium carbonate 40～45 parts, cellulose ether 1～2 parts, rubber powder 3～4 parts, gypsum putty technical performance is: Use water 1:0.46, pH value 7～8, anti-folding 3.2MPa, resistance to compression 4.4MPa, backfin ratio 1.4, softening system Several 0.72；
(7), outside substrate material, spray interfacial agents and form boundary layer
The same step of boundary layer concrete grammar (2) is formed outside substrate material；
(8), machine spraying cement base thermal insulation mortar
Cement based thermal insulation mortar thick for machine spray 25mm～30mm outside the boundary layer that step (7) is formed, water Mud base thermal insulation mortar includes following raw material: cement 40～50 parts, flyash 20～35 parts, ash calcium 3～5 parts, EPS granule 1～1.5 parts, cellulose ether 1～2 parts, rubber powder 3～4 parts, cement based is incubated Mortar performance is: water consumption 1:0.74, dry density 412kg/m3, anti-folding 0.67MPa, resistance to compression 0.89MPa, Coefficient of softing 0.65；
(9), smear anticracking grout and be coated with reflective heat-insulation paint
Outside the heat-insulation layer of step (8), smear the anticracking grout that thickness is 3～5mm, anticracking grout include with Lower raw material: cement 30～40 parts, sand 50～60 parts, semi-hydrated gypsum 2～5 parts, CaO 2～3 Part, water reducer 0.2～1 part, cellulose ether 1～2 parts, rubber powder 3～4 parts, anticracking grout technical Can be: water consumption 0.23, anti-folding 1.85MPa, resistance to compression 4.7MPa, backfin ratio 2.5, coefficient of softing 1.05；
Reflective heat-insulation paint includes following raw material: pure-acrylic emulsion 50～60 parts, glass microballoon 5～ 15 parts, Rutile type titanium dioxide 5～10 parts, defoamer 0.1～0.5 part, cellulose ether 0.1～0.2 Part, coalescents 3～5 parts, levelling agent 0.8～1 part, nertralizer 0.1～0.3 part, preservative 0.1～ 0.3 part, antifreezing agent 0.5～2 parts, water 10～15 parts, reflective heat-insulation paint preparation technology is as follows:
S1, Jiang Shui are placed in container, add above raw material 2/3rds defoamer, coalescents, fibre Dimension element ether, nertralizer, preservative, antifreezing agent, high speed dispersion so that it is melt completely；
S2, it is slowly added into Rutile type titanium dioxide, keeping high dispersive speed, until being uniformly dispersed, becoming white The thick exquisiteness of color is starched in vain；
S3, being added in pure-acrylic emulsion by above-mentioned slurry in batches, low speed disperses, until system is uniform；
S4, being slowly added to glass microballoon, reducing dispersion rate, until being uniformly dispersed；
S5, use cellulose ether, levelling agent regulation viscosity and fluidity, and add remaining defoamer, low speed Dispersion, until system is uniform.
Steel structure the most according to claim 1 " machine sprays-exempt from calcined gypsum-reflective heat-insulation paint " is gone along with sb. to guard him Heat preservation composite wall system, it is characterised in that step (6) uses Gypsum Fibrosum diatom ooze to replace gypsum putty, stone Cream diatom ooze includes following raw material: Gypsum Fibrosum 20～35 parts, diatom ooze 25～45 parts, calcium carbonate 20～45 parts, cellulose ether 1～2 parts, rubber powder 3～4 parts, Gypsum Fibrosum diatom ooze technical performance is: formaldehyde Purifying property 85%, purifying formaldehyde effect persistency 70%, mould proof performance O level, mould proof endurance quality 1 grade.
Steel structure the most according to claim 1 " machine sprays-exempt from calcined gypsum-reflective heat-insulation paint " is gone along with sb. to guard him Heat preservation composite wall system, it is characterised in that the Midst density Cement fibre plate thickness in step (1) is 9mm, Galvanized steel expanded metals thickness is 0.6mm.
Steel structure the most according to claim 1 " machine sprays-exempt from calcined gypsum-reflective heat-insulation paint " is gone along with sb. to guard him Heat preservation composite wall system, it is characterised in that the flush coater spout pressure that machine spray uses is 0.3～0.5MPa, Nozzle diameter is 25mm, and jet pipe pipe diameter is 25mm, and horizontal transport distance is 40m, vertical transport away from From for 50m.
Steel structure the most according to claim 1 " machine sprays-exempt from calcined gypsum-reflective heat-insulation paint " is gone along with sb. to guard him Heat preservation composite wall system, it is characterised in that basic matterial is cement and sulfur aluminic acid cement, exempts from calcined gypsum and changes Property thermal insulation mortar includes following raw material: two water desulfurated plasters 50～60 parts, cement 5～15 parts, Sulfur aluminic acid cement 3～5 parts, second class powered coal ash 30～35 parts, EPS granule 0.3～0.8 part, cellulose 0.05 part～0.2 part of ether, exciting agent 0.8～1 part, water reducer 0.5～1 part, concrete preparation method is: Exciting with basic matterial and Sulfates with second class powered coal ash, aquation generates entringite and hydrated calcium silicate Gel, two water desulfurated plasters play the effect of part exciting agent, and are combined formation skeleton, aquation silicon with entringite Acid calcium gel infiltration is in skeleton pore, and two water desulfurated plasters and entringite is wrapped up, and forms the hydraulicity Material.
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CN110130533A (en) * 2019-04-29 2019-08-16 杭萧钢构股份有限公司 A kind of the plastering gupsum construction method and steel structure member flameproof protection device of the steel structure wall with corrosion-inhibiting coating

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