CN105855851A - Disassembling method for large gantry milling sliding seat - Google Patents
Disassembling method for large gantry milling sliding seat Download PDFInfo
- Publication number
- CN105855851A CN105855851A CN201610291715.6A CN201610291715A CN105855851A CN 105855851 A CN105855851 A CN 105855851A CN 201610291715 A CN201610291715 A CN 201610291715A CN 105855851 A CN105855851 A CN 105855851A
- Authority
- CN
- China
- Prior art keywords
- slide
- sliding seat
- disassembled
- column
- crossbeam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
- B23Q1/017—Arrangements of ways
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Working Measures On Existing Buildindgs (AREA)
Abstract
The invention relates to the technical field of disassembly and assembly of large gantry milling equipment, in particular to a disassembling method for a large gantry milling sliding seat. The disassembling method includes the steps that firstly, a static pressure oil way joint between a beam and a stand column at the to-be-disassembled end and a circuit joint between the stand column and the sliding seat are disconnected, and all accessory components on the sliding seat to be disassembled are disassembled; secondly, connecting bolts between the stand column at the to-be-disassembled end and the sliding seat are disassembled, and connecting bolts between the beam and the stand column at the other end are loosened; thirdly, the stand column and the beam at the to-be-disassembled end are jacked up through hydraulic jacks, the stand column at the to-be-disassembled end is separated from the sliding seat by a proper height, and it is guaranteed that the reading variation of all dial indicators arranged on the beam at equal intervals uniformly changes at a direct proportion according to the setting sequence of the dial indicators in the jacking process; and fourthly, after the stand column at the to-be-disassembled end is separated from the sliding seat by a proper height, high-pressure gas is introduced into a static pressure oil cavity of a guide rail of the sliding seat to be disassembled, the sliding seat to be disassembled is made to float, and then the sliding seat to be disassembled is dragged out from the position below the stand column through a chain block. According to the disassembling method for the large gantry milling sliding seat, the influence of external force of hoisting and the like on structural precision of a machine tool in the disassembling process is lowered while high efficiency, low cost and reduction of labor intensity of workers are guaranteed.
Description
Technical field
The present invention relates to large-sized gantry milling maintenance of equipment dismounting technical field, be specifically related to the method for dismounting of large-sized gantry milling slide.
Background technology
When large-sized gantry milling slide or guide rail maintenance, slide need to be dismantled and keep in repair, traditional dismounting process program
Being to use first to tear crossbeam open, after having torn crossbeam open, column removes again, finally could take out slide from guide rail.This traditional process program needs to remove the hydraulic system on crossbeam during tearing crossbeam open successively, electric system, main shaft, crossbeam, column and slide, dismounting processing step is many and complicated, construction is time-consuming long, several workmen is needed to complete, efficiency is low, cost is high, and later stage installation needs to install whole gantry mill, installation process needs to crossbeam, the structural members such as column carry out accuracy resumption, owing to early stage unloading process is to crossbeam, column, the large-sized structural parts lifting actions such as slide are bigger, heavy parts rigidity is caused to deform, later stage is often difficult to crossbeam, column, slides etc. return to original original geometry precision.
Summary of the invention
For solving above-mentioned technical problem, the present invention provides a kind of large-sized gantry milling slide method for dismounting, gantry mill slide is dismantled in the case of not dismantling gantry mill miscellaneous part by it, reduce workload, improve efficiency, reduce cost, reduce the lifting action to large-sized structural parts such as machine tool beam, column, slides simultaneously, reduce the external force that large parts is suffered in whole unloading process, reduce the precision impact that rigidity deformation causes.
The present invention solves above-mentioned technical problem the technical scheme is that large-sized gantry milling slide method for dismounting, comprise the following steps:
S1, disconnect the static pressure oil circuit joint between end floor beam to be torn open and column, between column and slide and terminal, remove the static pressure worm box on slide to be torn open, covering, and other appurtenances；
S2, lay down the connecting bolt waiting to tear open between end column and slide, beam force deformation when the connecting bolt between pine other end crossbeam and column is to prevent dismounting；
S3, square chest of purchasing, two set hydraulic jack, two set mechanic jacks, and some square cushion blocks, two set hydraulic jack are peaked at end floor beam muscle portion to be torn open, square cushion block is padded between hydraulic jack and crossbeam, and waits to tear end open to some pieces of amesdials of other end spaced set from it on crossbeam；
S4, use two set hydraulic jack jack-up wait to tear end column and crossbeam open, make to wait to tear end column open and slide disengages proper height, and during jack-up, on guarantee crossbeam, the reading variable quantity of each amesdial arranges order even variation in direct ratio by it；
S5, wait tearing end column open and slide disengages after proper height, use two set mechanic jacks auxiliary to hold crossbeam to prevent hydraulic jack to lose efficacy；
S6, the static-pressure oil chamber of the guide rail of slide to be torn open is passed through gases at high pressure, makes slide to be torn open float, then use the jack will be below slide be torn open hauling-out column.
Beneficial effect: the present invention, in unloading process, does not remove the hydraulic circuit on crossbeam, column, slide, circuit, is only to disconnect the static pressure oil circuit joint between crossbeam and column, between column and slide and terminal；And only lay down and wait to tear open end slide and the connecting bolt of column, do not shed the bolt of other junctions, therefore, the present invention dismantles that parts are few, labor intensity is low, and the later stage recovers to install easily.
In unloading process, the jacking speed in each portion of crossbeam is monitored in the reading change by the some amesdials arranged on crossbeam, and then controls the jacking speed of hydraulic jack, it is to avoid unloading process middle cross beam deforms.
Gases at high pressure are utilized to wait to tear open formation static air film between end slide and guide rail, reduce the frictional force between slide and guide rail, and tearing end slide open hauls out below column to use jack to wait, prevent slide and guide rail contacting surface to be scratched the generation of situation, just slide can be hauled out by less external force simultaneously.
The dismounting technique of the present invention, ensureing efficiently, while low cost, reduction labor strength, reduces the impact on machine tool structure precision of the external force such as lifting, makes lathe maintain original geometric accuracy in whole unloading process.
Accompanying drawing explanation
Fig. 1 is large-sized gantry milling scene structural representation；
Fig. 2 is the schematic diagram that jack holds up large-sized gantry milling position；
Fig. 3 be on large-sized gantry milling crossbeam three pieces of amesdials position view is set；
In figure, 1, left rail, 2, left slide, 3, left column, 4, crossbeam, 5, end column to be torn open, 6, slide to be torn open, 7, right guide rail, 8, ground, 9, mechanic jacks, 10, square chest, 11, hydraulic jack, 12, amesdial.
Specific implementation method
As shown in the figure, large-sized gantry milling includes crossbeam 4, the two ends of crossbeam 4 are supported by left column 3 and right column (be and wait to tear end column 5 open) respectively, and the lower section of two columns connects left slide 2 and right slide (being slide 6 to be torn open) respectively, and two slides are separately positioned in left rail 1 and right guide rail 7.Heretofore described waits to tear open the one end of the crossbeam 4 that end refers to slide place to be torn open.The large-sized gantry milling slide method for dismounting of the present invention, comprises the steps:
S1, disconnect the static pressure oil circuit joint between end floor beam to be torn open and column, between column and slide and terminal, remove the static pressure worm box on slide to be torn open, covering, and other appurtenances；
S2, lay down the connecting bolt waiting to tear open between end column and slide, the connecting bolt between pine other end crossbeam and column, eliminate stress deformation by pine bolt, prevent unloading process middle cross beam two ends stress from bending generation rigid deformation；
S3, square chest of purchasing, two set hydraulic jack, two set mechanic jacks, and some square cushion blocks, two set hydraulic jack are peaked at end floor beam muscle portion to be torn open, square cushion block is padded between hydraulic jack and crossbeam, and waits to tear end open to some pieces of amesdials of other end spaced set from it on crossbeam；The length of block several border factually gantry mill crossbeam of amesdial determines, the present invention has been placed equidistant three pieces of amesdials in force；
S4, use two set hydraulic jack jack-up wait to tear end column and crossbeam open, make to wait to tear end column open and slide disengages proper height, and during jack-up, on guarantee crossbeam, the reading variable quantity of each amesdial arranges order even variation in direct ratio by it；During jack-up crossbeam 4 and column 5, the reading change of three pieces of tables of moment monitoring, ensure that the reading variable quantity of three pieces of tables is always △ X, 2 △ X, 3 △ X from left to right, reading change according to three pieces of amesdials controls the speed of hydraulic jack jack-up, avoid that crossbeam lifting speeds is too fast to bend, reduce the later stage and crossbeam geometric accuracy is installed recovers required time；
S5, wait tearing end column open and slide disengages after proper height, use two set mechanic jacks auxiliary to hold crossbeam to prevent hydraulic jack to lose efficacy；
S6, the static-pressure oil chamber of the guide rail of slide to be torn open is passed through gases at high pressure, makes slide to be torn open float, then use the jack will be below slide be torn open hauling-out column；Utilize high pressure distributing valve block and fiber hose that gases at high pressure are passed through the static-pressure oil chamber of guide rail of slide to be torn open.
Claims (1)
1. large-sized gantry milling slide method for dismounting, it is characterised in that: comprise the following steps:
S1, disconnect the static pressure oil circuit joint between end floor beam to be torn open and column, between column and slide and terminal, remove the static pressure worm box on slide to be torn open, covering, and other appurtenances；
S2, lay down the connecting bolt waiting to tear open between end column and slide, beam force deformation when the connecting bolt between pine other end crossbeam and column is to prevent dismounting；
S3, square chest of purchasing, two set hydraulic jack, two set mechanic jacks, and some square cushion blocks, two set hydraulic jack are peaked at end floor beam muscle portion to be torn open, square cushion block is padded between hydraulic jack and crossbeam, and waits to tear end open to some pieces of amesdials of other end spaced set from it on crossbeam；
S4, use two set hydraulic jack jack-up wait to tear end column and crossbeam open, make to wait to tear end column open and slide disengages proper height, and during jack-up, on guarantee crossbeam, the reading variable quantity of each amesdial arranges order even variation in direct ratio by it；
S5, wait tearing end column open and slide disengages after proper height, use two set mechanic jacks auxiliary to hold crossbeam to prevent hydraulic jack to lose efficacy；
S6, the static-pressure oil chamber of the guide rail of slide to be torn open is passed through gases at high pressure, makes slide to be torn open float, then use the jack will be below slide be torn open hauling-out column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610291715.6A CN105855851A (en) | 2016-05-05 | 2016-05-05 | Disassembling method for large gantry milling sliding seat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610291715.6A CN105855851A (en) | 2016-05-05 | 2016-05-05 | Disassembling method for large gantry milling sliding seat |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105855851A true CN105855851A (en) | 2016-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610291715.6A Pending CN105855851A (en) | 2016-05-05 | 2016-05-05 | Disassembling method for large gantry milling sliding seat |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326527A (en) * | 2017-12-29 | 2018-07-27 | 浙江双林机械股份有限公司 | A kind of sliding seat handling method of double-walled corrugated pipe forming machine |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2648179A1 (en) * | 1989-06-12 | 1990-12-14 | Pont Audemer Vitrages Isolants | AUTOMATIC INSTALLATION METHOD AND MACHINE FOR INTERCALAR JOINTS BETWEEN THE ELEMENTS OF A MULTIPLE GLAZING |
| CN201410658Y (en) * | 2009-06-16 | 2010-02-24 | 上海宝钢设备检修有限公司 | Inserted disc spring remover |
-
2016
- 2016-05-05 CN CN201610291715.6A patent/CN105855851A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2648179A1 (en) * | 1989-06-12 | 1990-12-14 | Pont Audemer Vitrages Isolants | AUTOMATIC INSTALLATION METHOD AND MACHINE FOR INTERCALAR JOINTS BETWEEN THE ELEMENTS OF A MULTIPLE GLAZING |
| CN201410658Y (en) * | 2009-06-16 | 2010-02-24 | 上海宝钢设备检修有限公司 | Inserted disc spring remover |
Non-Patent Citations (1)
| Title |
|---|
| 李彬: "德国KOLB数控龙门铣床故障抢修方案", 《制造技术与机床》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326527A (en) * | 2017-12-29 | 2018-07-27 | 浙江双林机械股份有限公司 | A kind of sliding seat handling method of double-walled corrugated pipe forming machine |
| CN108326527B (en) * | 2017-12-29 | 2019-07-09 | 浙江双林机械股份有限公司 | A kind of sliding seat handling method of double-walled corrugated pipe forming machine |
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Application publication date: 20160817 |