CN105855186A - Automatic sorting device and method for textile materials - Google Patents
Automatic sorting device and method for textile materials Download PDFInfo
- Publication number
- CN105855186A CN105855186A CN201610379654.9A CN201610379654A CN105855186A CN 105855186 A CN105855186 A CN 105855186A CN 201610379654 A CN201610379654 A CN 201610379654A CN 105855186 A CN105855186 A CN 105855186A
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- Prior art keywords
- textile material
- image
- automatic sorting
- head
- sorted
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Treatment Of Fiber Materials (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention relates to an automatic sorting device and method for textile materials and belongs to the technical field of spinning equipment. The automatic sorting device comprises a detecting platform, an image detecting mechanism, a material collecting mechanism, a transferring mechanism and a control mechanism, wherein the detecting platform is used for loading to-be-sorted textile materials; the image detecting mechanism comprises an image collector and a data analyzing module; the image collector is used for acquiring the images of the to-be-sorted textile materials; the material collecting mechanism comprises at least two material collectors used for loading the textile materials after being sorted; the transferring mechanism comprises a moving device and a moving head; the moving head is mounted on the moving device; the textile materials on the detecting platform can be transferred to a preset material collector of the two material collectors; the control mechanism is used for controlling the running of the image detecting mechanism and the transferring mechanism. The automatic sorting device can be used for achieving the purpose of automatic sorting, the working intensity of workers is greatly reduced, the working efficiency is increased, the sorting accuracy is increased and the production cost is lowered.
Description
Technical field
The present invention relates to technical field of textile equipment, particularly relate to a kind of textile material automatic sorting apparatus and
Method.
Background technology
At present, trade mark factory is in the production of clothing adjuvant, for meeting the high-level demand of client's high-quality, produces
Require not only not have substandard products trade mark during product packaging shipment, also require point different in width, a specification shipment.
Routine techniques always uses manual and human eye judge trade mark is entered substandard products to select and separately different in width
Packaging, but, workman selects mark efficiency low, and due to factor impacts such as the long-time duplication of labour, people eyestrain,
Can cause occurring that substandard products select situation that is unclean and that find fault with people.It addition, manual the lowest with human eye judging efficiency, become
Improving constantly of this height, it is difficult to control production cost and maintain product profit, especially current cost of labor, one
Aspect relies on people and goes processing the motility still further aspect quality being substantially reduced Workshop Production arrangement to be obtained not by hand
To ensureing.
Summary of the invention
Based on this, it is necessary to for the problems referred to above, it is provided that a kind of textile material automatic sorting apparatus and method,
Use the said equipment, it is possible to realize the automatic sorting of the textile materials such as trade mark (mark), improve sorting efficiency
And accuracy.
A kind of textile material automatic sorting apparatus, including:
Detection platform, is used for placing textile material to be sorted；
Image detection mechanism, including image acquisition device and data analysis module, described image acquisition device is used for obtaining
Taking the image of described textile material to be sorted, described data analysis module is used for analyzing described weaving material to be sorted
The image of material；
Receiving mechanism, including at least two collector, the textile material after placing sorting；
Transfer device, including mobile device and slip-on head, described slip-on head is installed in described mobile device,
And can move under the drive of described mobile device, the textile material in described detection platform is transferred at least
Collector predetermined in two described collectors；And
Controlling organization, electrically connects with described image detection mechanism and transfer device, is used for controlling the inspection of described image
Survey mechanism and the operation of transfer device.
Above-mentioned automatic sorting apparatus, by the cooperation of image detection mechanism, receiving mechanism and transfer device, energy
Enough by textile materials such as the trade marks being positioned over one by one in detection platform, by the inspection of taking pictures of image detection mechanism
Surveying, after analyzing and judging, it is qualified first to identify whether, and then according still further to type, the specification of trade mark, utilizes
Transfer device is transferred to the specific bit placement location of collector, and equally, defective work also will be positioned over default finger
Location is put.In above-mentioned whole sort process, all can be controlled by controlling organization, it is achieved automated sorting
Purpose, greatly reduces the working strength of employee, improves work efficiency, reduces production cost.
Wherein in an embodiment, described slip-on head includes the air draught head for drawing textile material and negative pressure
Equipment, described air draught head is provided with wind inlet, and described wind inlet is connected with described negative pressure equipment by pipeline.
In the way of negative-pressure air-suction, it is possible to textile material is picked up easily and puts down, have easy and simple to handle, flexible
With reliable advantage.
Wherein in an embodiment, described air draught head also includes the apertured elastic layer with duct, described many
Hole elastic layer is covered on described wind inlet, and the duct of described apertured elastic layer connects with described wind inlet.
Wherein in an embodiment, described transfer head has the first mode bit and the second mode bit, when described
When transfer head is positioned at the first mode bit, the textile material in described detection platform can be picked up, when described transfer
When head is positioned at the second mode bit, the textile material picked up can be put down；
Described receiving mechanism also includes rewinding conversion equipment, and collector described at least two is installed on described rewinding
On conversion equipment, and can be under the driving of described rewinding conversion equipment, by the conversion of predetermined collector to described
The position that transfer head the second mode bit matches.
By the way, with rewinding conversion equipment, the position of different collectors is adjusted, coordinates and turn
Move head, make transfer head only need to move between two mode bits, work, reduce operation easier and to equipment
The requirement of precision, has reliable, the advantage of low cost.
Wherein in an embodiment, described rewinding conversion equipment is rotating disk, and described rotating disk can drive dress
Under the driving put, the axis around described rotating disk rotates, and collector described at least two is installed on described rotating disk
On.
Wherein in an embodiment, described collector includes two receiving vats, and two described receiving vats are relative
Vertically arranged, and the rewinding cavity that the groove inwall formation of two described receiving vats vertically extends.Above
The collector that the mode of stating is constituted, its rewinding cavity vertically extends, and is beneficial to the textile material after sorting and exists
Naturally fall under the effect of gravity, form regular material and fold.
Wherein in an embodiment, described detection platform and the folding being used for cutting and/or folding textile material are cut
Machine feeding plectrum connects.By this automatic sorting apparatus with folding shearing machine with the use of, production can be improved further
Automaticity.
Wherein in an embodiment, described image detection mechanism also includes light source, for described for being positioned over
Textile material to be sorted in detection platform provides illumination.
Wherein in an embodiment, this automatic sorting apparatus also includes secure induction device, is used for identifying behaviour
Make the intervention of personnel and miscellaneous equipment.To ensure equipment and the safety of personnel.
The invention also discloses a kind of textile material automatic sorting method, use above-mentioned automatic sorting apparatus,
Comprise the following steps:
Obtain the image of the textile material to be sorted being positioned in described detection platform with image acquisition device, and lead to
Cross data analysis module and analyze the image of textile material, with transfer device by slip-on head by spinning by analysis
Knit material and be transferred to predetermined collector, complete sorting.
Above-mentioned automatic sorting method, first passes through the detection of taking pictures of image detection mechanism, obtains trade mark through judgement
After the information of, its type, specification the most qualified Deng textile material, according still further to preset standard, utilize transfer
Textile material is transferred to the specific bit placement location of collector by structure, and equally, defective work also will be positioned over default
Appointment position.In above-mentioned whole sort process, all can be controlled by controlling organization, it is achieved automatic partition
The purpose picked, greatly reduces the working strength of employee, improves work efficiency, reduces production cost.
Wherein in an embodiment, use above-mentioned automatic sorting apparatus, obtain textile material to be sorted
Image before, first make the air draught head with apertured elastic layer press to described textile material surface to be sorted,
By negative-pressure air-suction, make this sorting textile material smooth, obtain described to be sorted with image acquisition device the most again
The image of textile material.After first making textile material be in flat configuration, then obtain its image photograph, it is possible to more
Identify the feature in image accurately, be favorably improved the accuracy of analysis.
Wherein in an embodiment, by analyzing the image of textile material, analyze, and by this textile material
It is transferred to corresponding predetermined collector.
Compared with prior art, the method have the advantages that
A kind of textile material automatic sorting apparatus of the present invention, by image detection mechanism, receiving mechanism and turning
The cooperation of moving mechanism, it is possible to by textile materials such as the trade marks that is positioned over one by one in detection platform, pass through image
The detection of taking pictures of testing agency, after analyzing and judging, it is qualified first to identify whether, then according still further to trade mark
Type, specification, utilize transfer device to be transferred to the specific bit placement location of receiving mechanism, equally, defective work
Also default appointment position will be positioned over.In above-mentioned whole sort process, all can be controlled by controlling organization,
Realize the purpose of automated sorting, greatly reduce the working strength of employee, improve work efficiency, sorting
Accuracy, reduces production cost.
Meanwhile, all kinds of faults, also by APUs such as computers, are carried out by obtained analysis result
Statistics, generates all kinds of chart, provides data refer to management personnel.
Further, this automatic sorting apparatus is additionally contemplates that textile material is frivolous, ventilative and the feature such as matter is soft, passes through
The mode of negative-pressure air-suction realizes sorting carrying and shifting of object, has easy and simple to handle, flexible and the most excellent
Point.
A kind of textile material automatic sorting method of the present invention, uses above-mentioned automatic sorting apparatus, whole
In sort process, all can be controlled by controlling organization, it is achieved the purpose of automated sorting, the person of greatly reducing
The working strength of work, improves work efficiency, reduces production cost.
Accompanying drawing explanation
Fig. 1 is automatic sorting apparatus structural representation in embodiment；
Fig. 2 is part A partial enlarged drawing in Fig. 1；
Fig. 3 is another angled arrangement schematic diagram of automatic sorting apparatus in embodiment；
Fig. 4 is part B partial enlarged drawing in Fig. 3.
Wherein: 100. detection platform；210. image acquisition device；220. light source；310. collector；311. receiving vat；
320. rewinding conversion equipments；321. rotating disk；410. mobile device；420. slip-on head；600. feeding plectrums；700.
Textile material.
Detailed description of the invention
For the ease of understanding the present invention, below with reference to relevant drawings, the present invention is described more fully.
Accompanying drawing gives presently preferred embodiments of the present invention.But, the present invention can come real in many different forms
Existing, however it is not limited to embodiment described herein.On the contrary, providing the purpose of these embodiments is to make this
The understanding of disclosure of the invention content is more thorough comprehensively.
It should be noted that when element is referred to as " being installed on " another element, and it can be directly at another
On individual element or element placed in the middle can also be there is.When an element is considered as " connection " another yuan
Part, it can be to be communicates directly to another element or may be simultaneously present centering elements.When an element
It is considered as " connection " another element, the while that it can being directly to another element or possibility
There is centering elements.
Unless otherwise defined, all of technology used herein and scientific terminology and the technology belonging to the present invention
The implication that the technical staff in field is generally understood that is identical.The art used the most in the description of the invention
Language is intended merely to describe the purpose of specific embodiment, it is not intended that in limiting the present invention.Used herein
Term "and/or" includes the arbitrary and all of combination of one or more relevant Listed Items.
Embodiment
A kind of textile material automatic sorting apparatus, as Figure 1-4, including: detection platform 100, image is examined
Survey mechanism, receiving mechanism, transfer device and controlling organization.
Described detection platform 100 is used for placing textile material 700 to be sorted.
In actual production, described detection platform 100 generally can with for cutting and/or folding textile material
Folding shearing machine feeding plectrum 600 connects.By this automatic sorting apparatus with folding shearing machine with the use of, with folding shearing machine with
Step is carried out, and can improve production automation degree further.But, this automatic sorting apparatus also can not be with folding
Shearing machine with the use of, can complete too automatic sorting work.
Described image detection mechanism includes image acquisition device 210 and data analysis module, described image acquisition device
210 for obtaining the image of described textile material to be sorted 700, and described data analysis module is used for analyzing described
The image of textile material to be sorted.
It should be understood that described image detection mechanism may also include light source 220 (such as LED), for for putting
The textile material to be sorted 700 being placed in described detection platform 100 provides illumination.And described image is adopted
Storage 210, can be to include that the shooting of ccd image sensor is first-class, it is only necessary to meets and obtains the most clearly
Image.
Described receiving mechanism includes five collectors 310, the textile material 700 after placing sorting.
It should be understood that the concrete shape of described collector 310 can flexible design as required, box-like,
Barreled or plate-like etc., it is only necessary to textile material can be received.
But, in the present embodiment, each collector bag 310 includes two receiving vats 311, two described rewindings
Groove 311 is the most vertically arranged, and the groove inwall of two described receiving vats 311 is formed and vertically extends
Rewinding cavity.The collector 310 constituted in the above described manner, its rewinding cavity vertically extends, and is beneficial to divide
Textile material after picking falls the most naturally, forms regular material and folds.
It is described that described transfer device includes that mobile device 410 and slip-on head 420, described slip-on head 420 are installed on
In mobile device 410, and can move under the drive of described mobile device 410, by described detection platform 100
On textile material 700 transfer to collector predetermined in five described collectors 310.
It should be understood that described slip-on head 420 and the concrete element of mobile device 410 and structure, can be according to
Routine techniques designs, and such as, can be captured by mechanical hand or adhesion material glues and takes, it is only necessary to reach will to spin
Knit material and be transferred to predetermined collector by detection platform.
But, it is contemplated that the feature that textile material is frivolous, ventilative and matter is soft, and the operation picked up and put down
Convenience, in the present embodiment, described slip-on head 420 includes the air draught head for drawing textile material and bears
Pressure equipment, described air draught head is provided with wind inlet, and described wind inlet is connected with described negative pressure equipment by pipeline.
In the way of negative-pressure air-suction, it is possible to textile material picked up easily (absorption) and puts down (release), having
Easy and simple to handle, flexible and reliable advantage.
Equally, it is contemplated that postorder obtains quality and the resolution of textile material image, and improves judgement precisely
Property, sorting textile material can be made to put down by certain means before obtaining the image of textile material to be sorted
Whole.Concrete can have the apertured elastic layer (such as: sponge) in duct in the present embodiment in the setting of air draught head,
Described apertured elastic layer is covered on described wind inlet, and the duct of described apertured elastic layer and described air draught
Hole connects.
During operation, first make the air draught head with apertured elastic layer under cylinder action, press to described to be sorted
Textile material surface, by negative-pressure air-suction, makes this sorting textile material smooth, the most again with image acquisition device
Obtain the image of described textile material to be sorted.After first making textile material be in flat configuration, then obtain its figure
As photo, it is possible to identify the feature in image more accurately, be favorably improved the accuracy of analysis.
Again it will be understood that, the move mode of described transfer head 420 and track, can be with specific reference to being divided
The textile material picked need to receive to collector 310 position set.Such as, can be by the position of different collectors
Fixing, moved between each collector and detection platform by transfer head, it is achieved the storage of textile material.
But, being set in the present embodiment, described transfer head 420 has the first mode bit and the second shape
State position, when described transfer head is positioned at the first mode bit, can be by the textile material in described detection platform 100
700 pick up, and when described transfer head 420 is positioned at the second mode bit, can be put down by the textile material picked up；
Described receiving mechanism also includes rewinding conversion equipment 320, and collector described at least two is installed on described receipts
On material conversion equipment 320, and can be under the driving of described rewinding conversion equipment 320, by predetermined collector 310
Conversion is to the position matched with described transfer head 420 second mode bit.
By the way, with rewinding conversion equipment 320, the position of different collectors is adjusted, joins
Close transfer head, make transfer head 420 only need to move between two mode bits, work, reduce operation easier
With the requirement to equipment precision, there is reliable, the advantage of low cost.
More specifically, in the present embodiment, described rewinding conversion equipment 320 is rotating disk 321, and described
Rotating disk 321 can be under the driving of driving means, and the axis around described rotating disk 321 rotates, five described receipts
Glassware 310 is installed on described rotating disk 321.
Described controlling organization and described image detection mechanism, receiving mechanism and transfer device electrical connection, be used for controlling
Make the operation of described image detection mechanism, receiving mechanism and transfer device.
May be appreciated, it is contemplated that equipment and the safety problem of personnel, also can set in this automatic sorting apparatus
Put secure induction device, for identifying the intervention of operator and miscellaneous equipment.
The automatic sorting apparatus using the present embodiment carries out the automatic sorting of trade mark, comprises the following steps:
1, in folding shearing machine, complete the trade mark of cutting and folding, under the effect of folding shearing machine feeding plectrum, one
One be sent in detection platform.
2, the air draught head with apertured elastic layer (sponge) is used to press to trade mark surface, by negative-pressure air-suction,
Make this trade mark smooth.
3, according to the different shape size of trade mark, thickness, adjust the distance of CCD camera, focal length, adjust
Whole light source, then obtains the image of this trade mark.
4, by data analysis module analyze textile material image, draw the type of this textile material, specification,
Color, width, size and/or the most qualified information.
5, adjust the power of negative pressure equipment, control the vacuum magnitude of wind inlet, to guarantee that trade mark can normally pick up
It is put in collector.According to preset standard, trade mark by analysis is inhaled by slip-on head with transfer device
Wind is picked up, and is transferred to predetermined collector, completes sorting.
Each technical characteristic of embodiment described above can combine arbitrarily, for making description succinct, the most right
The all possible combination of each technical characteristic in above-described embodiment is all described, but, if these skills
There is not contradiction in the combination of art feature, is all considered to be the scope that this specification is recorded.
Embodiment described above only have expressed the several embodiments of the present invention, and it describes more concrete and detailed,
But can not therefore be construed as limiting the scope of the patent.It should be pointed out that, for this area
For those of ordinary skill, without departing from the inventive concept of the premise, it is also possible to make some deformation and change
Entering, these broadly fall into protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be with appended power
Profit requires to be as the criterion.
Claims (10)
1. a textile material automatic sorting apparatus, it is characterised in that including:
Detection platform, is used for placing textile material to be sorted；
Image detection mechanism, including image acquisition device and data analysis module, described image acquisition device is used for obtaining
Taking the image of described textile material to be sorted, described data analysis module is used for analyzing described weaving material to be sorted
The image of material；
Receiving mechanism, including at least two collector, the textile material after placing sorting；
Transfer device, including mobile device and slip-on head, described slip-on head is installed in described mobile device,
And can move under the drive of described mobile device, the textile material in described detection platform is transferred at least
Collector predetermined in two described collectors；And
Controlling organization, electrically connects with described image detection mechanism and transfer device, is used for controlling the inspection of described image
Survey mechanism and the operation of transfer device.
Textile material automatic sorting apparatus the most according to claim 1, it is characterised in that described movement
Head includes that the air draught head for drawing textile material and negative pressure equipment, described air draught head are provided with wind inlet, institute
State wind inlet to be connected with described negative pressure equipment by pipeline.
Textile material automatic sorting apparatus the most according to claim 2, it is characterised in that described air draught
Head also includes the apertured elastic layer with duct, and described apertured elastic layer is covered on described wind inlet, and
The duct of described apertured elastic layer connects with described wind inlet.
Textile material automatic sorting apparatus the most according to claim 1, it is characterised in that described transfer
Head has the first mode bit and the second mode bit, when described transfer head is positioned at the first mode bit, and can be by described
Textile material in detection platform is picked up, and when described transfer head is positioned at the second mode bit, can will pick up
Textile material puts down；
Described receiving mechanism also includes rewinding conversion equipment, and collector described at least two is installed on described rewinding
On conversion equipment, and can be under the driving of described rewinding conversion equipment, by the conversion of predetermined collector to described
The position that transfer head the second mode bit matches.
Textile material automatic sorting apparatus the most according to claim 4, it is characterised in that described rewinding
Conversion equipment is rotating disk, and described rotating disk can be under the driving of driving means, and the axis around described rotating disk revolves
Turning, collector described at least two is installed on described rotating disk.
Textile material automatic sorting apparatus the most according to claim 4, it is characterised in that described rewinding
Device includes two receiving vats, and two described receiving vats are the most vertically arranged, and in the groove of two described receiving vats
Wall forms the rewinding cavity vertically extended.
Textile material automatic sorting apparatus the most according to claim 1, it is characterised in that described detection
Platform is connected with the folding shearing machine feeding plectrum being used for cutting and/or folding textile material.
8. a textile material automatic sorting method, it is characterised in that use any one of claim 1-7 institute
The automatic sorting apparatus stated, comprises the following steps:
Obtain the image of the textile material to be sorted being positioned in described detection platform with image acquisition device, and lead to
Cross data analysis module and analyze the image of textile material, with transfer device by slip-on head by spinning by analysis
Knit material and be transferred to predetermined collector, complete sorting.
Textile material automatic sorting method the most according to claim 8, it is characterised in that use right
Require automatic sorting apparatus described in 3, before obtaining the image of textile material to be sorted, first make to have many
The air draught head of hole elastic layer presses to described textile material surface to be sorted, by negative-pressure air-suction, makes this sorting
Textile material is smooth, obtains the image of described textile material to be sorted the most again with image acquisition device.
Textile material automatic sorting method the most according to claim 8, it is characterised in that by dividing
The image of analysis textile material, analyzes and draws the type of this textile material, specification and/or the most qualified information,
And this textile material is transferred to corresponding predetermined collector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610379654.9A CN105855186B (en) | 2016-05-31 | 2016-05-31 | Textile material automatic sorting apparatus and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610379654.9A CN105855186B (en) | 2016-05-31 | 2016-05-31 | Textile material automatic sorting apparatus and method |
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| Publication Number | Publication Date |
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| CN105855186A true CN105855186A (en) | 2016-08-17 |
| CN105855186B CN105855186B (en) | 2018-06-22 |
Family
ID=56641976
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610379654.9A Active CN105855186B (en) | 2016-05-31 | 2016-05-31 | Textile material automatic sorting apparatus and method |
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| CN109675839A (en) * | 2019-01-24 | 2019-04-26 | 广东溢达纺织有限公司 | Material collecting device and its rewinding method for left and right sleeve rewinding |
| CN110548698A (en) * | 2018-05-30 | 2019-12-10 | 拓卡奔马机电科技有限公司 | Sewing equipment and cut piece sorting method, sorting device and sorting system applied to sewing equipment |
| CN113445163A (en) * | 2021-08-30 | 2021-09-28 | 南通春潮纺织品有限公司 | Intelligent spinning winding device |
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| CN113445163B (en) * | 2021-08-30 | 2021-10-29 | 南通春潮纺织品有限公司 | Intelligent spinning winding device |
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| Publication number | Publication date |
|---|---|
| CN105855186B (en) | 2018-06-22 |
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Effective date of registration: 20230327 Address after: No. 38, Mingli Road, Hecheng Street, Gaoming District, Foshan City, Guangdong Province, 528500 (residence application) Patentee after: Guangdong Kangpai Huanchuang Technology Co.,Ltd. Address before: 528500 Guangdong city of Foshan province river export processing zone Patentee before: Guangdong Esquel Textile Co.,Ltd. |