CN105851297A - Automatic tea fermentation system - Google Patents
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- CN105851297A CN105851297A CN201510034001.2A CN201510034001A CN105851297A CN 105851297 A CN105851297 A CN 105851297A CN 201510034001 A CN201510034001 A CN 201510034001A CN 105851297 A CN105851297 A CN 105851297A
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- 238000000855 fermentation Methods 0.000 title claims abstract description 131
- 230000004151 fermentation Effects 0.000 title claims abstract description 131
- 241001122767 Theaceae Species 0.000 title claims abstract 16
- 238000000034 method Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000001301 oxygen Substances 0.000 claims abstract description 9
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 9
- 230000007306 turnover Effects 0.000 claims description 23
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 18
- 238000005303 weighing Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 11
- 239000000779 smoke Substances 0.000 claims description 11
- 229910052742 iron Inorganic materials 0.000 claims description 9
- 210000004243 sweat Anatomy 0.000 claims description 5
- 241000894006 Bacteria Species 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 239000007921 spray Substances 0.000 abstract description 3
- 238000011109 contamination Methods 0.000 abstract 1
- 230000004720 fertilization Effects 0.000 abstract 1
- 239000003595 mist Substances 0.000 abstract 1
- 244000269722 Thea sinensis Species 0.000 description 19
- 235000013616 tea Nutrition 0.000 description 17
- 238000004519 manufacturing process Methods 0.000 description 7
- 235000006468 Thea sinensis Nutrition 0.000 description 3
- 235000020279 black tea Nutrition 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000356 contaminant Substances 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005276 aerator Methods 0.000 description 1
- 238000010564 aerobic fermentation Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 235000021170 buffet Nutrition 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
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- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The invention relates to an automatic tea fermentation system. A passage for enabling a fertilization box to pass through is formed in a fermentation tunnel; a pushing device is arranged at one end of the fermentation tunnel; a discharge device is arranged at the other end of the fermentation tunnel; and a water mist spray pipe and a heating device are arranged in the fermentation tunnel. A fermentation method employing the above-mentioned automatic tea fermentation systems comprises the steps of: loading fresh leaves into fermentation tanks; pushing the fermentation tanks into a fermentation tunnel in turn by a pusher; controlling oxygen content, temperature and humidity in the fermentation process; after fermentation, pushing the fermentation tanks to unloading equipment by the pusher, so as to realize automatic tea fermentation. The invention employs a structure containing the fermentation tunnel located in the fermentation chamber cooperated with the pusher, and reduces the volume of the fermentation space, thereby reducing energy consumption radically and reducing the chance of contamination by bacteria as well.
Description
Technical field
The present invention relates to tea-processing equipment field, particularly a kind of automatization tea leaf fermentation system and method.
Background technology
In existing Tea Production, such as black tea manufacture, fermentation is a necessary link, and traditional way is to ferment in indirect fermentation indoor.But, the randomness of traditional fermentation methods is relatively big, and temperature and humidity is difficult to control to, and easily produces miscellaneous bacteria, and the end product quality of Folium Camelliae sinensis is difficult to ensure that.
Chinese patent literature CN104146086A, by arranging heating and aerator in fermenting cellar, improves the quality control of fermentation.But the program is relatively costly, and use solar energy heating only as auxiliary heating energy source, less reliable.
Chinese patent literature CN 103238688 A, discloses a kind of tea leaf fermentation device and fermentation process thereof, by arranging the conveying mechanism of many groups in fermenting cellar, and turning, automatic drop cloth mechanism automatically, it is achieved automatically controlling of fermentation flow process.There is problems of, working environment in fermenting cellar is the most severe, machinery duty under this working environment is unreliable, and the oxide of equipment, heavy metal etc. easily pollute Folium Camelliae sinensis, and such as transferring metal net, bearing oil etc. all contain heavy metal component.And equipment is under non-stop run state, energy consumption is higher.
Summary of the invention
The technical problem to be solved is to provide a kind of automatization tea leaf fermentation system and method, can improve the quality of tea leaf fermentation, and the energy consumption needed during reducing tea leaf fermentation reduces the equipment impact on sweat.
For solving above-mentioned technical problem, the technical solution adopted in the present invention is: a kind of automatization tea leaf fermentation system, is provided with the passage passed through for fermenting case, is provided with material-pulling device in one end of fermentation tunnel in fermentation tunnel, and the other end is provided with device for discharging；
Water smoke jet pipe and heater it is provided with in described fermentation tunnel.
Preferably in scheme, described fermentation tunnel is made up of multistage, is provided with turn-over rig between the fermentation tunnel of each section.
Preferably in scheme, tail end at the first fermentation tunnel is provided with notched first cushion cap in top, the arm of turn-over rig is placed in the top notch of the first cushion cap, the side of turn-over rig is provided with the second cushion cap, second material-pulling device is positioned at one end of the second cushion cap, and the second fermentation tunnel is positioned at the other end of the second cushion cap.
Preferably in scheme, the second cushion cap is provided with baffle plate away from the side of turn-over rig.
Preferably in scheme, being provided with vibration section in fermentation tunnel, vibrating therewith so that being positioned at fermenting case thereon.
Preferably in scheme, the head end at fermentation tunnel is provided with hopper of weighing, for fermenting case feed.
Preferably in scheme, it is additionally provided with back box conveyer device in the head end side of fermentation tunnel, for the bottom of the hopper that is delivered to the fermenting case back box of fermenting case to weigh.
Preferably in scheme, after hopper of weighing, it is additionally provided with case lid conveyer device, for carrying fermentation case lid to the fermenting case back box of fermenting case.
Preferably in scheme, described fermenting case is made up of fermenting case back box and fermentation case lid, and the outer wall in fermenting case back box and fermentation case lid is provided with multiple mesh, and the angle position of fermenting case back box is embedded with Magnet, and fermentation case lid is embedded with iron plate.
A kind of method using above-mentioned automatization's tea leaf fermentation system to carry out tea leaf fermentation, comprises the following steps:
Fresh leaf is encased in fermenting case, material-pulling device ferments in successively fermenting case being pushed into fermentation tunnel, sweat controls oxygen content, temperature and humidity；
After having fermented, fermenting case is released device for discharging by material-pulling device；
Automatization's tea leaf fermentation is realized by above step.
A kind of automatization tea leaf fermentation system and method that the present invention provides, is positioned at the structure of the fermentation tunnel cooperation material-pulling device of fermenting cellar, reduces the volume of fermenting space, fundamentally reduce energy consumption, also reduce by the probability of living contaminants by employing.The material-pulling device used, can use cylinder or hydraulic cylinder, simple in construction, it is simple to realizes sealing, does not interferes with sweat, also will not be affected by adverse circumstances in fermenting cellar.The fermenting case arranged is easy to, from the movement in fermentation tunnel, also avoid the Folium Camelliae sinensis in each fermenting case to interact, and improves fermented quality.The vibration section arranged, is conducive to making the Folium Camelliae sinensis in fermentation keep loose.The turn-over rig arranged can be easily by whole fermenting case turn-over, to realize the effect of automatization's turning.The system and method fermented quality of the present invention is controlled, and duplication of production concordance is high, is particularly suited for the production of high-end black tea.
Accompanying drawing explanation
The invention will be further described with embodiment below in conjunction with the accompanying drawings:
Fig. 1 is the plan structure schematic diagram of the present invention.
Fig. 2 is the A direction view of Fig. 1.
Fig. 3 is the B direction view of Fig. 1.
Fig. 4 is the schematic top plan view of fermenting case back box in the present invention.
In figure: fermenting house 1, pay-off 2, hopper 3 of weighing, the first material-pulling device 4, first fermentation tunnel 5, the second fermentation tunnel 5', vibrates section 6, air inlet 7, fermenting case 8, fermenting case back box 81, ferment case lid 82, case lid conveyer device 83, back box conveyer device 84, Magnet 85, water smoke jet pipe 9, temperature sensor 10, humidity sensor 11, device for discharging 12, the second material-pulling device 13, turn-over rig 14, first cushion cap 15, the second cushion cap 15', baffle plate 16.
Detailed description of the invention
Embodiment 1:
In Fig. 1 ~ 3, a kind of automatization tea leaf fermentation system, it is provided with the passage passed through for fermenting case 8 in fermentation tunnel, is provided with material-pulling device in one end of fermentation tunnel, the other end is provided with device for discharging 12；
Water smoke jet pipe 9 and heater it is provided with in described fermentation tunnel.Fermentation tunnel outer wall uses insulation material, such as cystosepiment to make, to reduce energy consumption and to reduce manufacturing cost.Inlet and outlet at fermentation tunnel is designed with blocking of silica gel material and holds court from behind a screen, to reduce the waste of hot blast.Material-pulling device in this example uses cylinder, promotes fermenting case 8 to feed by material-pulling device.In this example, with feed end as head end, discharge end is tail end.Discharging then relies on the thrust of transmission between each fermenting case 8 to realize discharging, according to operating mode by material-pulling device interval pusher, decreases the equipment impact on yeasting.Device for discharging 12 in this example is a slope, and this slope is led to outside fermenting house 1, and is provided with gas curtain isolation.Water smoke jet pipe 9 is connected with ultrasonic atomizing device, to control the humidity in fermentation tunnel.Preferably in scheme, water smoke jet pipe 9 is also connected with apparatus of oxygen supply, for supplemental oxygen, to adapt to the environmental requirement of aerobic fermentation.Correspondingly, in fermentation tunnel, it is additionally provided with temperature sensor 10, humidity sensor 11 and oxygen sensor, to realize automatically controlling.Heater in this example is the air inlet 7 arranged on fermentation tunnel, and air inlet 7 is connected with hot blast.It is also feasible for using other mode of heatings, such as resistance wire or Electromagnetic Heating.
Owing to the volume of fermentation tunnel is less, capacity utilization is high, and overall energy consumption is far below the scheme of simple fermenting house.And it is not easily susceptible to living contaminants.In further preferred scheme, water smoke jet pipe 9 is also connected with bacterium solution spray equipment, sprays on Folium Camelliae sinensis, the bacterium solution benefiting fermentation to improve fermentation efficiency, it is ensured that fermented quality.
In Fig. 1, in preferred scheme, described fermentation tunnel is made up of multistage, is provided with turn-over rig 14 between the fermentation tunnel of each section.Fig. 1 only depicts two sections, but according to Production requirement, fermentation tunnel can be more multistage, such as 3 ~ 6 sections, is both provided with turn-over rig 14 between each section.In the scheme optimized further, according to production scale, setting between each fermentation tunnel, can be stacked, to improve the density of fermentation.
As shown in Figure 2, preferably in scheme, tail end at the first fermentation tunnel 5 is provided with notched first cushion cap 15 in top, the arm of turn-over rig 14 is placed in the top notch of the first cushion cap 15, the side of turn-over rig 14 is provided with the second cushion cap 15', second material-pulling device 13 is positioned at one end of the second cushion cap 15', and the second fermentation tunnel 5' is positioned at the other end of the second cushion cap 15'.Turn-over rig 14 is the arm of rotatable 180 °, cylinder or motor drive the axle between the first cushion cap 15 and the second cushion cap 15' to rotate.Preferably in scheme, the arm of turn-over rig 14 is provided with electric magnet, when fermenting case 8 thereon time, electric magnet is energized, fermenting case 8 is adsorbed, avoid sliding during turn-over, when turn-over rig 14 is by fermenting case 8 electric magnet dead electricity after the first cushion cap 15 turn-over to the second cushion cap 15', unclamp fermenting case 8.Interchangeable, electric magnet herein can also substitute with vacuum cup.
Preferably in scheme such as Fig. 4, described fermenting case 8 is made up of fermenting case back box 81 and fermentation case lid 82, and the outer wall in fermenting case back box 81 and fermentation case lid 82 is provided with multiple mesh, it is simple to water smoke and hot blast enter.The angle position of fermenting case back box 81 is embedded with Magnet 85, and fermentation case lid 82 is embedded with iron plate.Thus structure, fermentation case lid 82, together with passing through magnetic absorption between fermenting case back box 81, is difficult in turn-over and moving process separately, also allows for realizing automatic cover top fermentation case lid 82.Magnet 85 and iron plate are all embedded in the plastic material of fermenting case back box 81 and fermentation case lid 82, will not be corroded by hygrothermal environment.Extend service life.
Preferably in scheme, the second cushion cap 15' is provided with baffle plate 16 away from the side of turn-over rig 14.Thus structure, for the position of restricted fermentation case 8, it is to avoid fermenting case 8 is fallen outside the second cushion cap 15'.The most unshowned, the path of fermentation tunnel is equipped with baffle plate, so that fermenting case 8 moves according to setting path.
Preferably in scheme such as Fig. 1, being provided with vibration section 6 in fermentation tunnel, vibrating therewith so that being positioned at fermenting case 8 thereon.Thus structure, makes the Folium Camelliae sinensis in fermenting case 8 become loose.Vibrating section 6 in this example is an iron leg plate, iron plate passes through spring-loaded, the layout that iron plate is slightly slanted, the walking of fermenting case 8 will not be caused interference, i.e. iron plate head end is positioned at the lower section of fermentation tunnel base plate, and tail end is then positioned at the top of fermentation tunnel base plate, is provided with vibrating device bottom iron plate, described vibrating device is a motor, and the axle of motor is provided with eccentric block.Whole vibrating device is covered by the capsule of a quality of rubber materials, to avoid being corroded by hygrothermal environment.Vibration section 6 interval buffeting action is driven by controlling device.
Preferably in scheme such as Fig. 3, the head end at fermentation tunnel is provided with hopper 3 of weighing, for fermenting case 8 feed.Thus structure, according to the setting of control device, accurate weighing Folium Camelliae sinensis is placed in fermenting case 8, to guarantee fermented quality.
Preferably in scheme, it is additionally provided with back box conveyer device 84 in the head end side of fermentation tunnel, for the bottom of the hopper 3 that is delivered to the fermenting case back box 81 of fermenting case 8 to weigh.
Preferably in scheme, after hopper 3 of weighing, it is additionally provided with case lid conveyer device 83, for carrying fermentation case lid 82 to the fermenting case back box 81 of fermenting case 8.Conveying fermentation case lid 82 can by have multiple in the way of, a kind of is that fermentation case lid 82 is stackably positioned at the top after hopper 3 of weighing, when photoelectric sensor or magnetic force travel switch have detected that fermenting case back box 81 is through out-of-date, fermentation case lid 82 i.e. falls, under magneticaction, fermentation is together with case lid 82 covers with fermenting case back box 81.Another way is put down defeated from side, is made fermentation case lid 82 adhesive first with fermenting case back box 81 of far-end by the dividing plate arranged, is then promoted by the first material-pulling device 4 after making whole fermenting case 8 move forward, together with fermentation case lid 82 covers with fermenting case back box 81.
Embodiment 2:
A kind of method using above-mentioned automatization's tea leaf fermentation system to carry out tea leaf fermentation, comprises the following steps:
Fresh leaf is encased in fermenting case 8, material-pulling device ferments in successively fermenting case 8 being pushed into fermentation tunnel, sweat controls oxygen content, temperature and humidity；
After having fermented, fermenting case 8 is released device for discharging by material-pulling device；
Automatization's tea leaf fermentation is realized by above step.
More specifically step is:
Pay-off 2, usually flat rubber belting machine or elevator, the tea leaf conveying after kneading, deblock is delivered to hopper 3 of weighing, is stopped after reaching setting weight.Fermenting case back box 81 is delivered to weigh below hopper 3 by back box conveyer device 84, and hopper 3 bottom gate of weighing is opened to fermenting case back box 81 feed, and after reaching to set the weight lost, hopper 3 bottom gate of weighing cuts out.First material-pulling device 4 action, pushes ahead fermenting case back box 81 a segment distance back piston bar and retracts.Meanwhile, bacterium solution is sprayed in the Folium Camelliae sinensis of fermenting case back box 81 by water smoke jet pipe 9.When fermenting case back box 81 moves to below case lid conveyer device 83, a fermentation case lid 82 falls in fermenting case back box 81, and is pulled together by Magnet 85 location.New fermenting case back box 81 is sent into, the first material-pulling device 4 promote each fermenting case 8 to move forward together, ferment during the reach in the first fermentation tunnel 5, and water smoke jet pipe 9 is passed through water smoke or oxygen according to temperature sensor 10 and oxygen sensor.Air inlet 7 is passed through pure hot blast according to temperature sensor 10, during hot blast enters, is provided with Burdick lamp and is irradiated sterilizing at hot wind inlet, to avoid introducing miscellaneous bacteria.Vibration section 6 in fermenting case 8 arrives the first fermentation tunnel 5, the vibrating device bottom vibration section 6 starts, and makes fermenting case 8 buffet so that it is interior Folium Camelliae sinensis keeps loose.When fermenting case 8 arrives the first cushion cap 15 of the first fermentation tunnel 5 tail end, and the arm of turn-over rig 14 does spinning movement, after being overturn by fermenting case 8, it is placed into the second cushion cap 15' upper surface.The cylinder action of the second material-pulling device 13, is pushed into fermenting case 8 in second fermentation tunnel 5', correspondingly also controls atmosphere, temperature and humidity in the second fermentation tunnel 5', and makes Folium Camelliae sinensis loose, the most continuously through vibrating the buffeting of section 6.The fermenting case 8 fermented i.e. is pushed into device for discharging 12, enters next procedure.Through drying, shaping, two dry, screening, color choosing, homogenize after obtain refined black tea.
The above embodiments are only the preferred technical solution of the present invention; and it is not construed as the restriction for the present invention; the technical scheme that protection scope of the present invention should be recorded with claim, is protection domain including the equivalents of technical characteristic in the technical scheme that claim is recorded.Equivalent the most in this range is improved, also within protection scope of the present invention.
Claims (10)
1. automatization's tea leaf fermentation system, is characterized in that: being provided with the passage passed through for fermenting case (8) in fermentation tunnel, be provided with material-pulling device in one end of fermentation tunnel, the other end is provided with device for discharging (12)；
Water smoke jet pipe (9) and heater it is provided with in described fermentation tunnel.
A kind of automatization the most according to claim 1 tea leaf fermentation system, is characterized in that: described fermentation tunnel is made up of multistage, is provided with turn-over rig (14) between the fermentation tunnel of each section.
A kind of automatization the most according to claim 2 tea leaf fermentation system, it is characterized in that: the tail end at the first fermentation tunnel (5) is provided with notched first cushion cap in top (15), the arm of turn-over rig (14) is placed in the top notch of the first cushion cap (15), the side of turn-over rig (14) is provided with the second cushion cap (15'), second material-pulling device (13) is positioned at one end of the second cushion cap (15'), and (5') the second fermentation tunnel is positioned at the other end of the second cushion cap (15').
A kind of automatization the most according to claim 3 tea leaf fermentation system, is characterized in that: the second cushion cap (15') is provided with baffle plate (16) away from the side of turn-over rig (14).
A kind of automatization the most according to claim 1 tea leaf fermentation system, is characterized in that: being provided with vibration section (6) in fermentation tunnel, vibrating therewith so that being positioned at fermenting case thereon (8).
A kind of automatization the most according to claim 1 tea leaf fermentation system, is characterized in that: the head end at fermentation tunnel is provided with hopper of weighing (3), for fermenting case (8) feed.
A kind of automatization the most according to claim 6 tea leaf fermentation system, is characterized in that: be additionally provided with back box conveyer device (84) in the head end side of fermentation tunnel, for the bottom of hopper (3) that are delivered to the fermenting case back box (81) of fermenting case (8) to weigh.
8. according to a kind of automatization tea leaf fermentation system described in claim 6 or 7, it is characterized in that: after hopper of weighing (3), be additionally provided with case lid conveyer device (83), for carrying fermentation case lid (82) to the fermenting case back box (81) of fermenting case (8).
A kind of automatization the most according to claim 1 tea leaf fermentation system, it is characterized in that: described fermenting case (8) is made up of fermenting case back box (81) and fermentation case lid (82), outer wall in fermenting case back box (81) and fermentation case lid (82) is provided with multiple mesh, the angle position of fermenting case back box (81) is embedded with Magnet (85), and fermentation case lid (82) is embedded with iron plate.
10. the method using the automatization's tea leaf fermentation system described in any one of claim 1 ~ 9 to carry out tea leaf fermentation, is characterized in that comprising the following steps:
Fresh leaf is encased in fermenting case (8), material-pulling device ferments in successively fermenting case (8) being pushed into fermentation tunnel, sweat controls oxygen content, temperature and humidity；
After having fermented, fermenting case (8) is released device for discharging by material-pulling device；
Automatization's tea leaf fermentation is realized by above step.
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Cited By (6)
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| CN106200729A (en) * | 2016-08-31 | 2016-12-07 | 四川中测量仪科技有限公司 | A kind of Full-automatic black tea fermentation control model |
| CN106982952A (en) * | 2017-05-22 | 2017-07-28 | 普洱市普真茶业有限责任公司 | A kind of red tea producing process |
| CN108308309A (en) * | 2018-04-12 | 2018-07-24 | 李宏伟 | A kind of six fort tea automatic fermentation devices |
| CN108587871A (en) * | 2018-07-25 | 2018-09-28 | 扬州智厨科技有限公司 | A kind of automation fermentation system |
| CN109665880A (en) * | 2018-11-02 | 2019-04-23 | 邵立康 | Fermentation tunnel, the application method with the corollary apparatus in the tunnel and the device |
| CN111895771A (en) * | 2020-07-31 | 2020-11-06 | 佛山光腾新能源股份有限公司 | Electromagnetic heating dryer with photocatalyst antivirus function |
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| CN108308309A (en) * | 2018-04-12 | 2018-07-24 | 李宏伟 | A kind of six fort tea automatic fermentation devices |
| CN108587871A (en) * | 2018-07-25 | 2018-09-28 | 扬州智厨科技有限公司 | A kind of automation fermentation system |
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Application publication date: 20160817 |