CN105848314A - Temperature self-limited heating cable capable of electric energy saving - Google Patents

Abstract

The invention discloses a temperature self-limited heating cable capable of electric energy saving. The temperature self-limited heating cable comprises a positive temperature coefficient (PTC) core belt, an insulation layer, a metal shielding layer and a corrosion-resistant sheath layer, wherein the insulation layer, the metal shielding layer and the corrosion-resistant sheath layer sequentially wrap the PTC core belt, the PTC core belt comprises two heating wires and a PTC material layer, the two heating wires are arranged in parallel, and the PTC material layer wraps the two heating wires. The heating cable fabricated by the invention has the advantages of high mechanical property, high mechanical performance, fast temperature rise, electric energy saving and long service lifetime, and is worth promotion.

Description

A kind of self limiting temperature accompanying-heat cable of saves energy

Technical field

The present invention relates to cable material technical field, particularly relate to the self limiting temperature accompanying-heat cable of a kind of saves energy.

Background technology

Accompanying-heat cable is widely used in many fields, needs in oil, chemical industry, steam power plant etc. as mainly utilized in industrial aspect The place that liquid substance solidification/flowing velocity in pipeline to be prevented or tank is slow, is mainly used in extinguishing pipe in terms of communal facility The heat tracing in road, can be used for heating of house and the antifreeze aspect of yard piping in winter at civilian aspect.The core of accompanying-heat cable is Its structure and its electrothermal part ptc material of making.Ptc material refers to the one that the resistance value of material rises with the rising of temperature It is held essentially constant when the resistance of thermo-sensitive material, i.e. material or resistivity are within the scope of a certain specific temperature or only small quantity Change, and when temperature reaches near certain specific knee pointy temperature of material, the resistivity of material can be in the several years or ten Undergoing mutation within the scope of the narrow temperature in several years, resistivity increases rapidly the 103-109 order of magnitude.Ptc material is broadly divided into pottery Porcelain matrix PTC material and high molecular based PTC material two types.Wherein, high molecular based PTC material is owing to having easily processing, manufacturing The advantages such as cost is relatively low, conductive extensions is big, room temperature resistivity is low and demonstrate huge using value.But, prior art In, high molecular based PTC material and macromolecule accompanying-heat cable there is also the defects such as stability is poor, PTC intensity is relatively low.

In " preparation of conduction _ anti-electrostatic polymer nano composite material and performance study thereof " literary composition, author utilizes low melting point The conductive filler such as metal, CNT prepares conductive anti-static polymer composites and fiber, it is proposed that new preparation Method and new principle, the low-melting-point metal use electrical conductivity height, easily processing is as conductive filler, by melt blending and solid phase The methods such as stretching, prepare composite fibre, show that polymer/low melting point conducting metal composite fibre has resistivity along with stretching The raising of multiplying power and the character that reduces, compare with the composite fibre not containing low conduction melting-point fibers, the intensity of its composite fibre All increase with elongation at break.Metal is significantly reduced by interpolation CNT and nano imvite in composite fibre Grain diameter so that composite fibre obtains more excellent electrical property and mechanical property.Conductive filler is in polymeric matrix Dispersibility be the deciding factor whether affecting ptc material function admirable, affect development and the application of ptc material.PTC material The stability of material and whether to have NTC effect be to apply to topmost problem in accompanying-heat cable.And author is not examined in the whole text Considering to this problem, this is also problem to be solved by this invention.

Summary of the invention

The object of the invention is contemplated to make up the defect of prior art, it is provided that the self limiting temperature heat tracing electricity of a kind of saves energy Cable.

The present invention is achieved by the following technical solutions:

A kind of self limiting temperature accompanying-heat cable of saves energy, including PTC core ribbon, be coated on successively the insulating barrier outside described PTC core ribbon, Metal screen layer and wear-resistance protective sleeve layer, PTC core ribbon is by two heating-wires being arranged in parallel and is coated on its outer ptc layer Constitute；Described ptc material is made up of the raw material of following weight portion: polypropylene 30-35, sn-bi alloy powder 4-6, zinc stearate 0.2-0.4, channel black 13-16, carboxyl butyronitrile powdered rubber 9-12, glass microsphere 8-10, argentum powder 4-6, ferric nitrate 5-6, lemon Lemon acid 1.4-1.7, polyethylene 40-50, politef 16-20, deionized water are appropriate.

The self limiting temperature accompanying-heat cable of described a kind of saves energy, is made up of step in detail below:

(1) being immersed in dehydrated alcohol by glass microsphere, after dipping 4-5h, taking-up deionized water cleans post-drying for several times, by silver Powder, ferric nitrate and citric acid are added to mix homogeneously in the deionized water of total weight parts 4-5 times amount, be transferred in hydrothermal crystallizing still in 150-180 DEG C of reaction 1-2h obtains gel solution, naturally cools to after room temperature and glass microsphere mixing and stirring, is subsequently placed in baking Case is dried at 120 DEG C；

(2) by drying 6-8h at polypropylene in an oven 80 DEG C, granule it is cut into after cooling, by sn-bi alloy powder, zinc stearate, groove The polypropylene granules of method white carbon black and pretreatment, according to proportioning mix homogeneously in homogenizer, is then added to double screw extruder Extruding pelletization, then granule is dried at 80 DEG C 4-5h, be placed in capillary rheometer, make mixing precursor, by precursor It is clamped on fixture, adds in hot tank at the environment of 170-180 DEG C, with the speed Uniform Tension fiber of 10mm/min；

(3) product prepared by product residue each component of formula ratio, step (1) prepared and step (2) is melted by banbury Melting blended, temperature is 160-175 DEG C, and the time is 15-25min, then by single screw extrusion machine pelletize, then by particle at 10- Under the rate of extrusion of 15m/min, it is cooled to room temperature by extrusion die extrusion stranding material.

The invention have the advantage that and by the present invention in that with low-melting-point metal as conductive filler, in conjunction with melting mixing with solid The means stretched mutually, are prepared for conduction, antistatic composite fiber so that it is have good intensity and elongation at break, and have Excellent electric conductivity and mechanical property, solve metal and cause electrical conductivity to decline with matrix material poor compatibility, easily oxidation Problem, and by introduce ultra fine powder rubber and modified graphene, it is achieved high volume fill, significantly improve volume get rid of The efficiency of effect, and help difficult scattered nanoparticle in polymerization species dispersion, the perfect conductive mesh of metal/conductive material Network, considerably reduces conduction excess effusion value, improves the electrical stability of material, and conductive material is attached to glass microsphere Surface improves the filling area in matrix material, forms big conductive network, and conduct heat quick heating, heat tracing prepared by the present invention Cable mechanical property is good, mechanical performance is high, quick heating, saves energy, and service life is long, is worthy to be popularized.

Detailed description of the invention

The self limiting temperature accompanying-heat cable of a kind of saves energy, including PTC core ribbon, be coated on successively outside described PTC core ribbon is exhausted Edge layer, metal screen layer and wear-resistance protective sleeve layer, PTC core ribbon is by two heating-wires being arranged in parallel and is coated on its outer PTC Material layer is constituted；Described ptc material is made up of the raw material of following weight portion (kilogram): polypropylene 30, sn-bi alloy powder 4, Zinc stearate 0.2, channel black 13, carboxyl butyronitrile powdered rubber 9, glass microsphere 8, argentum powder 4, ferric nitrate 5, citric acid 1.4, poly- Ethylene 40, politef 16, deionized water are appropriate.

The self limiting temperature accompanying-heat cable of described a kind of saves energy, is made up of step in detail below:

(1) being immersed in dehydrated alcohol by glass microsphere, after dipping 4h, taking-up deionized water cleans post-drying for several times, by silver Powder, ferric nitrate and citric acid are added to mix homogeneously in the deionized water of total weight parts 4 times amount, be transferred in hydrothermal crystallizing still in 150 DEG C of reaction 1h obtain gel solution, naturally cool to after room temperature and glass microsphere mixing and stirring, are subsequently placed in baking oven It is dried at 120 DEG C；

(2) by drying 6h at polypropylene in an oven 80 DEG C, granule it is cut into after cooling, by sn-bi alloy powder, zinc stearate, channel process The polypropylene granules of white carbon black and pretreatment, according to proportioning mix homogeneously in homogenizer, is then added to double screw extruder and squeezes Go out pelletize, then granule dried at 80 DEG C 4h, be placed in capillary rheometer, make mixing precursor, by precursor clamp On fixture, add in hot tank at the environment of 170 DEG C, with the speed Uniform Tension fiber of 10mm/min；

(3) product prepared by product residue each component of formula ratio, step (1) prepared and step (2) is melted by banbury Melting blended, temperature is 160 DEG C, and the time is 15min, then by single screw extrusion machine pelletize, then by particle squeezing at 10m/min Go out under speed, be cooled to room temperature by extrusion die extrusion stranding material.

The performance test of this accompanying-heat cable is as follows:

Hot strength (MPa): 25.2；Elongation at break (%): 388；Oxygen index (OI) (%): 34；Heat stability: by 10 DEG C to 99 DEG C After circulating 300 times back and forth, electric cable heating amount maintains 95%；Specific insulation (Ω .cm): 95；Operating temperature >=160 DEG C.

Claims (2)

1. the self limiting temperature accompanying-heat cable of a saves energy, it is characterised in that include PTC core ribbon, is coated on described PTC core successively Insulating barrier, metal screen layer and wear-resistance protective sleeve layer outside band, PTC core ribbon is by two heating-wires being arranged in parallel and is coated on it Outer ptc layer is constituted；Described ptc material is made up of the raw material of following weight portion: polypropylene 30-35, sn-bi alloy Powder 4-6, zinc stearate 0.2-0.4, channel black 13-16, carboxyl butyronitrile powdered rubber 9-12, glass microsphere 8-10, argentum powder 4- 6, ferric nitrate 5-6, citric acid 1.4-1.7, polyethylene 40-50, politef 16-20, deionized water are appropriate.

The self limiting temperature accompanying-heat cable of a kind of saves energy, it is characterised in that by step in detail below Preparation is made:

(1) being immersed in dehydrated alcohol by glass microsphere, after dipping 4-5h, taking-up deionized water cleans post-drying for several times, by silver Powder, ferric nitrate and citric acid are added to mix homogeneously in the deionized water of total weight parts 4-5 times amount, be transferred in hydrothermal crystallizing still in 150-180 DEG C of reaction 1-2h obtains gel solution, naturally cools to after room temperature and glass microsphere mixing and stirring, is subsequently placed in baking Case is dried at 120 DEG C；

(2) by drying 6-8h at polypropylene in an oven 80 DEG C, granule it is cut into after cooling, by sn-bi alloy powder, zinc stearate, groove The polypropylene granules of method white carbon black and pretreatment, according to proportioning mix homogeneously in homogenizer, is then added to double screw extruder Extruding pelletization, then granule is dried at 80 DEG C 4-5h, be placed in capillary rheometer, make mixing precursor, by precursor It is clamped on fixture, adds in hot tank at the environment of 170-180 DEG C, with the speed Uniform Tension fiber of 10mm/min；

(3) product prepared by product residue each component of formula ratio, step (1) prepared and step (2) is melted by banbury Melting blended, temperature is 160-175 DEG C, and the time is 15-25min, then by single screw extrusion machine pelletize, then by particle at 10- Under the rate of extrusion of 15m/min, it is cooled to room temperature by extrusion die extrusion stranding material.