Piston silk screen printing anchoring strength of coating testing machine
Technical field
The present invention relates to the bond strength detection equipment of a kind of piston face equadag coating, especially a kind of piston silk screen printing anchoring strength of coating testing machine.
Background technology
In modern industry production technology, in order to improve the running-in characteristic of internal combustion engine, reduce pull-cylinder phenomena, improve its wearability and service life, the most relatively advanced a kind of process is at piston face silk screen printing equadag coating, in actual production process, sometimes due to equadag coating adhesion is inadequate, internal combustion engine operationally disbonding causes Cylinder sticking, damage is brought to electromotor, major part enterprise all uses substantial amounts of manpower at present, rely on manual operations detection anchoring strength of coating, not only labor intensity is big, efficiency is low, and surface quality is unstable, affect piston service life.
Summary of the invention
Present invention aim to solve at present in the problems referred to above present on the detection of piston silk screen printing anchoring strength of coating, there is provided a kind of floor space little, reliable and stable, automaticity is high, simple to operate, it is applicable to the detection of different size specification piston, the piston silk screen printing anchoring strength of coating testing machine of highly versatile.
The concrete scheme of the present invention is: piston silk screen printing anchoring strength of coating testing machine, having frame, frame top is provided with oil spout room, and top, oil spout room is provided with elevating mechanism, elevating mechanism bottom connects workpiece rotating mechanism, and the top, blowing grease chamber, lower end of workpiece rotating mechanism is stretched in oil spout room;The outside side of oil spout room is provided with high-pressure concentrator, described high-pressure concentrator includes injection pump and fuel tank, injection pump is connected by oil spout communicating pipe and adapter an adjustable Fuel Injector Bar, the front end of adjustable Fuel Injector Bar is equipped with atomizer, adjustable Fuel Injector Bar connects through the seal receptacle that is arranged on the sidewall of oil spout room with oil spout chamber interior, and adjustable Fuel Injector Bar can in seal receptacle transverse shifting;Be additionally provided with fog-dissipation device at the rear portion of oil spout room, the bottom of oil spout room is provided with oil recovery apparatus.
Heretofore described elevating mechanism has the mounting seat being vertically provided at oil spout ceiling portion, mounting seat top is equipped with lifting motor, the outfan of lifting motor supports seat by ball screw and connects equipped with a screw mandrel, this screw mandrel is vertically arranged, the mounting seat of screw mandrel both sides is provided with line slideway, being set with one block of plate that is slidably installed on described screw mandrel, the plate both sides that are slidably installed are slidably connected with line slideway.
Heretofore described workpiece rotating mechanism includes the connection seat being connected with the plate that is slidably installed, connect seat top equipped with electric rotating machine, the outfan of electric rotating machine passes oil spout ceiling portion straight down equipped with rotary shaft by shaft coupling, rotary guide sleeve and lifting fairlead it is set with successively outside rotary shaft, the lower end of rotary shaft is provided with workpiece chuck, workpiece chuck is used for card dress piston article, and piston article sidewall is positioned opposite with the atomizer of adjustable Fuel Injector Bar front end.
Heretofore described fog-dissipation device includes disperse fog oil removing pot and vortex pump, and vortex pump one end connects with top, oil spout room, and the vortex pump other end connects with fog dispersal oil removing pot.
Heretofore described oil recovery apparatus includes pneumatic diaphragm pump, return filter and overflow valve, return filter was connected with bottom oil spout room and bottom fog dispersal oil removing pot respectively by oil return communicating pipe, and the hydraulic oil pump oil sump tank after return filter filters is reused by pneumatic diaphragm pump.
During work, manually piston article is put into workpiece chuck clamping, adjusts the distance of atomizer and piston article sidewall surfaces, opening high-pressure concentrator, elevating mechanism and workpiece rotating mechanism and drive piston article lifting rotation oil spout, the process time terminates, oil spout stops, and workpiece stall resets;It is the most firm that loss situation after manually being impacted by hydraulic oil by the printed coating on observation piston article surface i.e. can determine whether to detect the combination of its printed coating, and whether bond strength meets requirement.
In whole testing process, need to meet following condition:
1, operating pressure: 140MP~200MP;
2, by regulating adjustable Fuel Injector Bar, it is ensured that the outside piston size that nozzle is different for 75mm(from outside piston surface distance is different, increase Flexible Equipment, adapt to the equadag coating bond strength detection of multi items piston);
3, hydraulic oil injecting time: during the test of all kind piston graphite anchoring strength of coating, piston is along with " lifting fairlead vertical feed speed is 0.2mm/r; during the test of different cultivars piston, main shaft rotary speed is different, by the two parameter determination hydraulic oil injecting time;
4, before official testing, first testing machine is started oil spout 5min, oil temperature is preheating to about 45 degree;
5, the piston article after experiment is boiled 15 minutes in boiling water, dries up back water, the failure mode of visual inspection coating after taking out cooling.
The present invention is additionally provided with fog-dissipation device and oil recovery apparatus, fog-dissipation device enters fog dispersal oil removing pot by vortex pump from oil spout room extraction mist of oil, fluid bottom oil spout room and the fluid in fog dispersal oil removing pot together enter the return filter of oil recovery apparatus simultaneously, eventually pass through the recycling of pneumatic diaphragm pump blowback fuel tank.
Testing machine floor space of the present invention is little, reliable and stable, and automaticity is high, simple to operate, adapt to the detection of different size specification piston article, this mechanism's highly versatile, only need to vary in size according to workpiece, adjust atomizer and piston face distance, the detection of various workpiece high pressure fuel injector can be met.
Accompanying drawing explanation
Fig. 1 is the present invention main apparent direction structural representation;
Fig. 2 is left view direction structure schematic diagram of the present invention;
Fig. 3 is that the present invention overlooks direction structure schematic diagram.
In figure: 1 lifting motor, 2 mounting seats, 3 line slideways, 4 oil spout rooms, 5 atomizers, 6 seal receptacles, 7 adjustable Fuel Injector Bars, 8 adapteres, 9 oil spout communicating pipes, 10 frames, 11 fog dispersal oil removing pots, 12 vortex pumps, 13 are slidably installed plate, 14 ball screws support seat, 15 screw mandrels, 16 electric rotating machines, 17 connect seat, 18 shaft couplings, 19 lifting fairleads, 20 rotary guide sleeves, 21 workpiece chuck, 22 piston article, 23 oil return communicating pipes, 24 pneumatic diaphragm pumps, 25 return filters, 26 overflow valves, 27 injection pumps, 28 rotary shafts.
Detailed description of the invention
Seeing Fig. 1-Fig. 3, the present invention is piston silk screen printing anchoring strength of coating testing machine, has frame 10, frame top is provided with oil spout room 4, top, oil spout room is provided with elevating mechanism, and elevating mechanism bottom connects workpiece rotating mechanism, and the top, blowing grease chamber, lower end of workpiece rotating mechanism is stretched in oil spout room 4;The outside side of oil spout room is provided with high-pressure concentrator, described high-pressure concentrator includes injection pump 27 and fuel tank, injection pump is connected by oil spout communicating pipe 9 and adapter 8 an adjustable Fuel Injector Bar 7, the front end of adjustable Fuel Injector Bar is equipped with atomizer 5, adjustable Fuel Injector Bar connects through the seal receptacle 6 that is arranged on the sidewall of oil spout room with oil spout chamber interior, and adjustable Fuel Injector Bar can in seal receptacle transverse shifting;Be additionally provided with fog-dissipation device at the rear portion of oil spout room, the bottom of oil spout room is provided with oil recovery apparatus.
Elevating mechanism described in the present embodiment has the mounting seat 2 being vertically provided at top, oil spout room 4, mounting seat top is equipped with lifting motor 1, the outfan of lifting motor supports seat 14 by ball screw and connects equipped with a screw mandrel 15, this screw mandrel is vertically arranged, the mounting seat of screw mandrel both sides is provided with line slideway 3, being set with one block of plate 13 that is slidably installed on described screw mandrel, the plate both sides that are slidably installed are slidably connected with line slideway.
Workpiece rotating mechanism described in the present embodiment includes the connection seat 17 being connected with the plate that is slidably installed, connect seat top equipped with electric rotating machine 16, the outfan of electric rotating machine passes oil spout ceiling portion straight down equipped with rotary shaft 28 by shaft coupling 18, rotary guide sleeve 20 and lifting fairlead 19 it is set with successively outside rotary shaft, the lower end of rotary shaft is provided with workpiece chuck 21, workpiece chuck is used for card dress piston article 22, and piston article sidewall is positioned opposite with the atomizer 5 of adjustable Fuel Injector Bar front end.
Fog-dissipation device described in the present embodiment includes disperse fog oil removing pot 11 and vortex pump 12, and vortex pump one end connects with top, oil spout room, and the vortex pump other end connects with fog dispersal oil removing pot.
Oil recovery apparatus described in the present embodiment includes pneumatic diaphragm pump 24, return filter 25 and overflow valve 26, return filter was connected with bottom oil spout room and bottom fog dispersal oil removing pot respectively by oil return communicating pipe 23, and the hydraulic oil pump oil sump tank after return filter filters is reused by pneumatic diaphragm pump.
During work, manually piston article 22 is put into workpiece chuck 21 and clamp, adjust the distance of atomizer 5 and piston article sidewall surfaces, opening high-pressure concentrator, elevating mechanism and workpiece rotating mechanism and drive piston article lifting rotation oil spout, the process time terminates, oil spout stops, and workpiece stall resets;It is the most firm that loss situation after manually being impacted by hydraulic oil by the printed coating on observation piston article surface i.e. can determine whether to detect the combination of its printed coating, and whether bond strength meets requirement.
In whole testing process, need to meet following condition:
1, operating pressure: 140MP~200MP;
2, by regulating adjustable Fuel Injector Bar, it is ensured that the outside piston size that nozzle is different for 75mm(from outside piston surface distance is different, increase Flexible Equipment, adapt to the equadag coating bond strength detection of multi items piston);
3, hydraulic oil injecting time: during the test of all kind piston graphite anchoring strength of coating, piston is along with " lifting fairlead vertical feed speed is 0.2mm/r; during the test of different cultivars piston, main shaft rotary speed is different, by the two parameter determination hydraulic oil injecting time;
4, before official testing, first testing machine is started oil spout 5min, oil temperature is preheating to about 45 degree;
5, the piston article after experiment is boiled 15 minutes in boiling water, dries up back water, the failure mode of visual inspection coating after taking out cooling.
The present invention is additionally provided with fog-dissipation device and oil recovery apparatus, fog-dissipation device extracts mist of oil by vortex pump 12 and enters fog dispersal oil removing pot 11 from oil spout room 4, fluid bottom oil spout room and the fluid in fog dispersal oil removing pot together enter the return filter 25 of oil recovery apparatus simultaneously, eventually pass through the recycling of pneumatic diaphragm pump 24 blowback fuel tank.
Testing machine floor space of the present invention is little, reliable and stable, and automaticity is high, simple to operate, adapt to the detection of different size specification piston article, this mechanism's highly versatile, only need to vary in size according to workpiece, adjust atomizer and piston face distance, the detection of various workpiece high pressure fuel injector can be met.