CN105841987B - The Roller conveyor Transmission system and its transmission method of pig body are assembled in a kind of hot cell - Google Patents
The Roller conveyor Transmission system and its transmission method of pig body are assembled in a kind of hot cell Download PDFInfo
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- CN105841987B CN105841987B CN201610205539.XA CN201610205539A CN105841987B CN 105841987 B CN105841987 B CN 105841987B CN 201610205539 A CN201610205539 A CN 201610205539A CN 105841987 B CN105841987 B CN 105841987B
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 148
- 238000000034 method Methods 0.000 title abstract description 12
- 239000000725 suspension Substances 0.000 claims abstract description 44
- 238000012360 testing method Methods 0.000 claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 230000005855 radiation Effects 0.000 claims abstract description 17
- 239000002253 acid Substances 0.000 claims abstract description 9
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 9
- 239000010935 stainless steel Substances 0.000 claims abstract description 9
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 7
- 238000005096 rolling process Methods 0.000 claims description 33
- 238000012546 transfer Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 9
- 230000000007 visual effect Effects 0.000 claims description 8
- 239000011159 matrix material Substances 0.000 claims description 7
- 238000001179 sorption measurement Methods 0.000 claims description 7
- 235000000621 Bidens tripartita Nutrition 0.000 claims description 5
- 240000004082 Bidens tripartita Species 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
- 208000006637 fused teeth Diseases 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 description 11
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000011056 performance test Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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Abstract
The present invention relates to a kind of Roller conveyor transmission mechanism of large-sized object assembling; the Roller conveyor Transmission system and its transmission method of pig body are assembled in espespecially a kind of hot cell; mainly include pig body, assemble mechanism, control system and protection system, pig body mainly by pig main body, pig top cover, Universal wheel at bottom and roof suspension ring to be assembled；Assemble mechanism mainly includes element transmission line and assembling conveyer chain, and element transmission line transmits for stainless steel drum line, and wire body end is provided with inductor, and assembling conveyer chain mainly includes first, second, third assembling conveyer chain；Control system mainly includes driving control system, Long-Range Surveillance System and tele-control system；Protection system mainly includes high-voltage testing system, radiation test system, leakproof test system; pig body of the present invention completes the environment and mechanism stable of assembling; it is able to smoothly complete transmission and assembly work, while pig physical efficiency realizes that product is accurately tested in soda acid or the moist even extreme environment of intense radiation.
Description
Technical field
The present invention relates to a kind of Roller conveyor transmission mechanism of large-sized object assembling, pig body is assembled in espespecially a kind of hot cell
Roller conveyor Transmission system and its transmission method.
Background technology
Traditional roller conveyor is applied to the processing conveying of the large cargos such as all kinds of case and bag, vessel, large-scale cabinet, also may be used
To be transmitted suitable for the processing of bulk cargo, small article or irregular small article, it is developed so far with scientific and technological progress, rolling now
Cylinder pipeline structure type is various, and transferring roller line can be divided into power drum line and no-power drum line by type of drive, by cloth
The form of putting can be divided into horizontal feed Roller conveyor, tilt conveying cylinder line and turning conveying cylinder line carrying roller groove profile aligning carrier roller, but
It is that, for existing roller conveyor, although pattern is various, material all has and easily got rusty, no used by conventional roller
It is wear-resisting, not acid and alkali-resistance the shortcomings of, meanwhile, when Roller conveyor applies to more complicated processing transmission, due to Roller conveyor performance compared with
Low, wire body is more single, therefore existing transferring roller line is the stability and operating efficiency for being difficult to ensure that processing or transmission work
's.
When in extreme circumstances use roller transmission line process or transmit when, existing transferring roller line stabilization compared with
Difference, it is not particularly suitable for working under soda acid and moist environment, therefore is difficult to complete wire body transmission processing in extreme circumstances, but
It is that many needs could complete the parts processed or tested, institute in extreme circumstances in current industrial production and scientific research project
To also have to complete the processing and assembly work of automation transmission in extreme environment, therefore top priority is to improve transmission line
In the durable ability of extreme environment, and improve the structure design of wire body.
The content of the invention
To solve the above problems, it is contemplated that disclose a kind of Roller conveyor transmission mechanism of large-sized object assembling, espespecially one
The Roller conveyor Transmission system and its transmission method of pig body are assembled in kind hot cell.
To achieve the above object, the technical solution adopted by the present invention is：The Roller conveyor that pig body is assembled in a kind of hot cell passes
Defeated system, mainly include pig body, assemble mechanism, control system and protection system, it is characterised in that
Described pig body is mainly assembled by pig main body, pig top cover, Universal wheel at bottom and roof suspension ring, pig
Main body is integrally molded so as cylindrical tube shape by side wall and bottom, and pig main body top is attacked provided with external screw thread, attacks and set with pig top cover
Internal thread matching be spirally connected, roof suspension ring and Universal wheel at bottom are connected to pig top cover, at bottom by bolt；
Described assemble mechanism mainly includes element transmission line and assembling conveyer chain, and element transmission line is stainless steel drum line
Transmission, wire body end are provided with inductor, and element transmission line is mainly by pig main body transmission line, pig top cover transmission line, universal
Transmission line, suspension ring transmission line composition are taken turns, wherein pig main body transmission line is adjacent with universal wheel transmission line and end connects setting,
Pig top cover transmission line is adjacent with suspension ring transmission line and end connects setting, the side installation on-line measuring device of each transmission line
To carry out Quality Detection, while the unqualified portion that is excluded to collect of installation remover below each transmission line end to part
Part；
Assembling conveyer chain mainly includes first, second, third assembling conveyer chain, wherein the first assembling conveyer chain is engaged on lead
Can body transmission line so that four Universal wheel at bottom are arranged on into pig bottom part body after universal wheel transmission line with forming first group
Body is filled, and the second assembling conveyer chain is engaged on pig top cover transmission line with four roof suspension ring being arranged on after suspension ring transmission line
The second assembly is formed at the top of pig top cover；First assembling conveyer chain is identical with the structure of the second assembling conveyer chain, is left and right
Coordinate the three-stage track structure of assembling form, first section track is arranged to left and right side shunting, buffering rail when being part transfers
Road, terminal rail are that assembly transmits main stem, are provided with rolling clamp on the left of the track of stage casing, are fixed by rotating support,
Rotating support is mainly made up of the hub-like runner, runner support and rotating driver of axle drive connection, rolling clamp installation
In the edge of hub-like runner, rolling clamp is driven to rotate when runner rotates, be provided with bolt in the middle part of the track of stage casing connects automatically
Enter device, vertical rotating disk is installed on the right side of the track of stage casing, vertical rotating disk is provided with four arc adsorption orifices, adsorbed by absorption affinity
Small-sized accessory, rotating support of the adsorption orifice towards left side；When part transfers to the stage casing track of first section track, rolling clamp
Minimum point is turned to clamp large component, vertical rotating disk once adsorbs four small-sized accessories, and bolt automatic accessing device passes through
Small-sized accessory is installed on clamped large component by bolt, and successively by four small-sized accessories when being rotated by large component
Circumferentially matrix arrangement is arranged on part；3rd assembling conveyer chain is engaged on first, second assembling conveyer chain afterwards by first
Assembly and the assembling of the second assembly are formed as one pig body entirety, the rotation that the 3rd assembling conveyer chain is installed by left and right side
Turn fixture and clamp two assemblies so as to match the completion assembling that is spirally connected；
Described control system mainly includes driving control system, Long-Range Surveillance System and tele-control system, wherein far
The supervising device that journey monitoring system is included in hot cell electrically connects the visual display unit of supervising device, drive control system with outside hot cell
System be arranged in hot cell and with the electrical drive connection of assemble mechanism, tele-control system is according to the visual information of visual display unit
So as to carry out remote control；
Described protection system mainly includes high-voltage testing system, radiation test system, leakproof test system, height therein
Test system is pressed using hyperbaric environment chamber as test system, by adjusting the air pressure in chamber so as to calculating holding for pig body
Pressure energy power；Test system is radiated using strong radiation environment chamber as test system, is lost by counting radiation intensity with pig body
The direct ratio that time is formed is associated so as to calculate the radiation hardness ability of pig body；Leakproof test system is to simulate shielding environment as survey
Test system.
Described universal wheel transmission line and suspension ring transmission line are carried pallet after universal wheel or suspension ring gadget by pallet
It is placed on transmission line and completes transmission.
Transmission speed is adjusted with easily energy frequency converter by reductor for described element transmission line, and its transferring roller leads to
Cross the double tooth sprocket of stainless steel pipe welding and then double rows of teeth sprocket engagement forms roller transmission line in conveyor chain, it is each to pass
Clipping room between defeated roller is away from for 180-220mm.
Described double tooth sprocket is 5 points of double 11 tooth sprockets.
The load capacity of four transmission lines of described element transmission line is 700-800KG.
The left side shunting of the first assembling conveyer chain first section track is the cushioning rail of pig main body, and right side shunting is bottom
The cushioning rail of portion's universal wheel, second assembling conveyer chain first section track left side shunting be pig top cover cushioning rail, right side
Shunting is the cushioning rail of roof suspension ring.
The rolling clamp of the 3rd assembling conveyer chain left and right side installation is rotation rolling clamp, respectively counterclockwise, suitable
Hour hands rotate.
Described protection system also includes high-temperature test system, soda acid test system.
The transmission method of the Roller conveyor Transmission system of pig body is assembled in a kind of hot cell, it is characterised in that described transmission
Method comprises the following steps：
S1, will complete the pig main body of machine-shaping at processing line, pig top cover is sent on element transmission line, i.e. shape
Into pig main body transmission line and pig top cover transmission line, Universal wheel at bottom, roof suspension ring are sent on element transmission line and led to
Pallet carrying is crossed, that is, forms universal wheel transmission line and suspension ring transmission line；
S2, pig main body transmission line are disposed adjacent with universal wheel transmission line and by pig main body and Universal wheel at bottom while passed
It is sent at the cushioning rail of the first assembling conveyer chain, pig top cover transmission line is disposed adjacent with suspension ring transmission line and by pig top cover
It is sent at the cushioning rail of the second assembling conveyer chain with roof suspension ring, is passed by the first assembling conveyer chain, the second assembling simultaneously
The stage casing track of chain is sent to be respectively completed the assembly work of the first assembly, the second assembly；
S3, first assembling conveyer chain in, when part transfers to the stage casing track of first section track, control rotating support
Runner rotate to drive rolling clamp to rotate, control rolling clamp turns to minimum point with lead gripper can body, while vertically
Rotating disk once adsorbs four Universal wheel at bottom, and Universal wheel at bottom is installed to clamped by bolt automatic accessing device using bolt
Pig bottom part body, and by four Universal wheel at bottom, circumferentially matrix arrangement is arranged on successively during pig main body rotates
In pig main body, then the first assembly is sent in the 3rd assembling conveyer chain through transmitting main stem；
S4, second assembling conveyer chain in, when part transfers to the stage casing track of first section track, control rotating support
Runner rotate to drive rolling clamp to rotate, control rolling clamp turns to minimum point with lead gripper top ends of cans, while vertically
Rotating disk once adsorbs four roof suspension ring, and roof suspension ring are installed to clamped pig by bolt automatic accessing device using bolt
Top cover top, and by four roof suspension ring, circumferentially matrix arrangement is arranged on pig top successively during pig top cover rotates
Cover, be then sent to the second assembly in the 3rd assembling conveyer chain through transmitting main stem；
S5, in the 3rd assembling conveyer chain, the first assembly and the second assembly under the clamping action of rolling clamp with
Opposite direction rotates, overall to be assembled into pig body from there through the internal and external threads mating connection set is attacked；
S6, pig body is integrally transported in protection system carries out performance test.
Beneficial effects of the present invention are embodied in：The present invention using the radiation-resistant characteristic of the wear-resisting acid and alkali-resistance of stainless steel as
Roller is simultaneously installed as Roller conveyor so that pig body completes the environment and mechanism stable of assembling, is also able to smoothly complete transmission and dress
With work, while pig physical efficiency is also caused to realize that product is accurately tested in soda acid or the moist even extreme environment of intense radiation.
Meanwhile structure design of the present invention causes assembly working progressively to link up, quick assembling, and transmitting procedure before assembly
In the quality of part is checked, it is overall to assembling in transmission after mounting to carry out performance test, so as to preferably improve
The quality requirement of pig assembly, prior, the Roller conveyor transmission successfully realized in extreme circumstances also can smoothly enter
Go and successfully complete the work such as processing, transmission, detection, assembling, for extreme environment work sutdy field create it is good
Technological achievement.
Brief description of the drawings
Fig. 1 is overall structure side view structure sketch of the present invention.
Fig. 2 is the plan structure sketch of assemble mechanism of the present invention.
Fig. 3 is the decomposition texture sketch of pig body of the present invention.
Accompanying drawing marks explanation：1- pig bodies, 2- assemble mechanisms, 3- protection systems, 4- hot cells, 11- pig main bodys, 12- lead
Top ends of cans, 13- Universal wheel at bottom, 14- roof suspension ring, 21- pig main body transmission lines, 22- pig top cover transmission lines, 23- are universal
Transmission line, 24- suspension ring transmission lines are taken turns, 25- first assembles conveyer chain, and 26- second assembles conveyer chain, and 27- the 3rd assembles conveyer chain,
251- first section tracks, 252- stage casings track, 253- terminal rails, 261- left sides shunting, 262- right sides shunting, 263- transmission masters
Road, 264- rolling clamps, 265- bolt automatic accessing devices, the vertical rotating disks of 266-.
Embodiment
The embodiment that the invention will now be described in detail with reference to the accompanying drawings：
The Roller conveyor Transmission system of pig body is assembled in a kind of hot cell, is operated in hot cell 4 or other extreme environments, mainly
Including pig body 1, assemble mechanism 2, control system and protection system 3, described pig body 1 is mainly by pig main body 11, pig
Top cover 12, Universal wheel at bottom 13 and roof suspension ring 14 assemble, and pig main body 11 is integrally molded so as cylinder by side wall and bottom
Cylinder-shaped, the top of pig main body 11 is attacked provided with external screw thread, is attacked the internal thread set with pig top cover 12 and is matched and is spirally connected, roof suspension ring 14
Pig top cover is connected to, at bottom by bolt with Universal wheel at bottom 13；
Described assemble mechanism 2 mainly includes element transmission line and assembling conveyer chain, and element transmission line is stainless steel drum
Line transmits, and wire body end is provided with inductor, and element transmission line is mainly by pig main body transmission line 21, pig top cover transmission line
22nd, universal wheel transmission line 23, suspension ring transmission line 24 form, wherein pig main body transmission line 21 it is adjacent with universal wheel transmission line 23 and
End connects setting, and pig top cover transmission line 22 is adjacent with suspension ring transmission line 24 and end connects setting, each transmission line
Side install on-line measuring device with to part carry out Quality Detection, while each transmission line end below installation remover with
Collect the rejected part being excluded；Described universal wheel transmission line 23 and suspension ring transmission line 24 by pallet carry universal wheel or
Pallet is placed on transmission line after suspension ring gadget and completes to transmit；Described element transmission line is by reductor with easily energy frequency conversion
Transmission speed is adjusted device, and its transferring roller welds double tooth sprocket and then double rows of teeth sprocket engagement by stainless steel pipe
Form roller transmission line in conveyor chain, the clipping room between each transferring roller is away from for 180-220mm；Described double rows of teeth
Sprocket wheel is 5 points of double 11 tooth sprockets；The load capacity of four transmission lines of described element transmission line is 700-800KG；
Assembling conveyer chain mainly includes first, second, third assembling conveyer chain, wherein the first assembling conveyer chain 25 is engaged on
Pig main body transmission line 21 by four Universal wheel at bottom 13 after universal wheel transmission line 23 with being arranged on the bottom of pig main body 11
Form the first assembly, the second assembling conveyer chain 26 be engaged on pig top cover transmission line 22 with after suspension ring transmission line 24 with by four
Individual roof suspension ring 14 are arranged on the top of pig top cover 12 and form the second assembly；The first assembling assembling transmission of conveyer chain 25 and second
The structure of chain 26 is identical, is the three-stage track structure that left and right coordinates assembling form, and first section track 251 is arranged to left and right side
Shunting 261,262, cushioning rail when being part transfers, terminal rail 253 are that assembly transmits main stem 263, stage casing track 252
Left side rolling clamp 264 is installed, fixed by rotating support, rotating support is mainly by the hub-like of axle drive connection
Runner, runner support and rotating driver composition, rolling clamp 264 is arranged on the edge of hub-like runner, when runner rotates
Rolling clamp 264 is driven to rotate, the middle part of stage casing track 252 is provided with bolt automatic accessing device 265, the right side of stage casing track 252
Vertical rotating disk 266 is installed, vertical rotating disk 266 is provided with four arc adsorption orifices, small-sized accessory is adsorbed by absorption affinity, absorption
Rotating support of the mouth towards left side；When part transfers to the stage casing track 252 of first section track 251, rolling clamp 264 rotates
To minimum point to clamp large component, vertical rotating disk 266 once adsorbs four small-sized accessories, and bolt automatic accessing device 265 is logical
Four small-sized are matched somebody with somebody successively when crossing bolt to be installed to small-sized accessory on clamped large component, and being rotated by large component
Circumferentially matrix arrangement is arranged on part part；3rd assembling conveyer chain 27 will after being engaged on first, second assembling conveyer chain
First assembly and the assembling of the second assembly are formed as one the entirety of pig body 1, and the 3rd assembling conveyer chain 27 is pacified by left and right side
The rolling clamp of dress clamps two assemblies so as to match the completion assembling that is spirally connected；The first assembling first section track of conveyer chain 25
251 left side shunting 261 is the cushioning rail of pig main body 11, and right side shunting 262 is the cushioning rail of Universal wheel at bottom 13, the
The left side shunting 261 of the two assembling first section tracks 251 of conveyer chain 26 is the cushioning rail of pig top cover 12, and right side shunting 262 is top
The cushioning rail of wall suspension ring 14；The rolling clamp of the 3rd assembling conveyer chain 27 left and right side installation is rotation rolling clamp, point
Not Wei counterclockwise, turn clockwise；
Described control system mainly includes driving control system, Long-Range Surveillance System and tele-control system, wherein far
Journey monitoring system includes visual display unit of the supervising device with electrically connecting supervising device outside hot cell 4 in hot cell 4, drive control
System be arranged in hot cell 4 and with 2 electrical drive connection of assemble mechanism, tele-control system is according to the vision of visual display unit
Information is so as to carrying out remote control；
Described protection system 3 mainly includes high-voltage testing system, radiation test system, leakproof test system, therein
High-voltage testing system is using hyperbaric environment chamber as test system, by adjusting the air pressure in chamber so as to calculating pig body 1
Bearing capacity；Test system is radiated using strong radiation environment chamber as test system, by counting radiation intensity and pig body 1
The direct ratio that the loss time is formed is associated so as to calculate the radiation hardness ability of pig body 1；Leakproof test system is to simulate shading ring
Border is test system；Described protection system 3 also includes high-temperature test system, soda acid test system.
The transmission method of the Roller conveyor Transmission system of pig body is assembled in a kind of hot cell, described transmission method includes following
Step：
S1, will complete the pig main body 11 of machine-shaping at processing line, pig top cover 12 is sent on element transmission line,
Pig main body transmission line 21 and pig top cover transmission line 22 are formed, Universal wheel at bottom 13, roof suspension ring 14 are sent to part
Carried on transmission line and by pallet, that is, form universal wheel transmission line 23 and suspension ring transmission line 24；
S2, pig main body transmission line 21 are disposed adjacent with universal wheel transmission line 23 and by pig main body 11 and Universal wheel at bottom
13 are sent at the cushioning rail of the first assembling conveyer chain 25 simultaneously, and pig top cover transmission line 22 is adjacent with suspension ring transmission line 24 to be set
Put and by pig top cover 12 and roof suspension ring 14 while be sent at the cushioning rail of the second assembling conveyer chain 26, pass through first and fill
Stage casing track 252 with the assembling conveyer chain 26 of conveyer chain 25, second is respectively completed the assembler of the first assembly, the second assembly
Make；
S3, first assembling conveyer chain 25 in, when part transfers to the stage casing track 252 of first section track 251, control rotation
The runner for turning support frame is rotated to drive rolling clamp 264 to rotate, and control rolling clamp 264 turns to minimum point to clamp pig
Main body 11, while vertical rotating disk 266 once adsorbs four Universal wheel at bottom 13, because adsorption orifice is arc, the rolling with universal wheel
Outline is taken turns, Universal wheel at bottom 13 is installed to clamped pig main body 11 by bolt automatic accessing device 265 using bolt
Bottom, and by four Universal wheel at bottom 13, circumferentially matrix arrangement is arranged on pig successively during pig main body 11 rotates
In main body 11, then the first assembly is sent in the 3rd assembling conveyer chain 27 through transmitting main stem 263；
S4, second assembling conveyer chain 26 in, when part transfers to the stage casing track 252 of first section track 251, control rotation
The runner for turning support frame is rotated to drive rolling clamp 264 to rotate, and control rolling clamp 264 turns to minimum point to clamp pig
Top cover 12, while vertical rotating disk 266 once adsorbs four roof suspension ring 14, because adsorption orifice is arc, the annulus wheel with suspension ring
Roof suspension ring 14 are installed to the clamped top of pig top cover 12 by exterior feature matching, bolt automatic accessing device 265 using bolt, and
By four roof suspension ring 14, circumferentially matrix arrangement is arranged on pig top cover 12 successively during pig top cover 12 rotates,
Then the second assembly is sent in the 3rd assembling conveyer chain 27 through transmitting main stem 263；
S5, the 3rd assembling conveyer chain 27 in, the first assembly and the second assembly are under the clamping action of rolling clamp
Rotate in opposite directions, it is overall to be assembled into pig body 1 from there through the internal and external threads mating connection set is attacked；
S6, overall be transported in protection system 3 of pig body 1 be subjected to performance test.
Most of frock of equipment passes through laser, bending or other processing works using stainless steel plate in the transmission line of the present invention
Skill is made, such as transferring roller, or the support frame of assemble mechanism 2.When completing the assembling transmission work of pig body 1 using the present invention,
The part of pig body 1 is sent on transmission line, startup power supply, part is transported to the assembling specified by drum conveying line and passed
Send on chain, while part can be tested in transmitting procedure, and screening exclusion is carried out to the part of acceptance or rejection；When
When the inductor of wire body senses that part reaches, assembling conveyer chain starts work, and component buffers are simultaneously transmitted to assembling position with complete
Into assembling, overall burn-in test is subsequently carried out to assembly, so as to complete the mistake of complete processing, assembling detection
Journey.The whole full-automatic operation of the present invention, manual intervention is small, and operating efficiency is high, and labour cost is low, is easy to scale management, no
Only overcome originally miscellaneous conveyer and all occur different defects in extreme environments so that maintenance cost greatly increases
The problem of having added, even also achieve under soda acid or wet environment even intense radiation also can extension device service life
Effect.
It is described above, only it is presently preferred embodiments of the present invention, is not intended to limit the scope of the present invention, one's own profession
The technical staff of industry, under the inspiration of the technical program, some deformations and modification, every technology according to the present invention can be made
Any modification, equivalent variations and the modification that embodiment of the essence to more than is made, still fall within the scope of technical solution of the present invention
It is interior.
Claims (8)
1. in a kind of hot cell assemble pig body Roller conveyor Transmission system, mainly include pig body, assemble mechanism, control system and
Protection system, it is characterised in that
Described pig body is mainly assembled by pig main body, pig top cover, Universal wheel at bottom and roof suspension ring, pig main body
Cylindrical tube shape is integrally molded so as by side wall and bottom, pig main body top is attacked provided with external screw thread, is attacked with pig top cover in setting
Screw thread matching is spirally connected, and roof suspension ring and Universal wheel at bottom are connected to pig top cover, at bottom by bolt；
Described assemble mechanism mainly includes element transmission line and assembling conveyer chain, and element transmission line passes for stainless steel drum line
Defeated, wire body end is provided with inductor, and element transmission line is mainly by pig main body transmission line, pig top cover transmission line, universal wheel
Transmission line, suspension ring transmission line composition, wherein pig main body transmission line is adjacent with universal wheel transmission line and end connects setting, lead
Top ends of cans transmission line is adjacent with suspension ring transmission line and end connects setting, the side installation on-line measuring device of each transmission line with
Quality Detection, while the rejected part that installation remover is excluded to collect below each transmission line end are carried out to part；
Assembling conveyer chain mainly includes first, second, third assembling conveyer chain, wherein the first assembling conveyer chain is engaged on pig master
Body transmission line forms the first assembly so that four Universal wheel at bottom are arranged on into pig bottom part body afterwards with universal wheel transmission line,
Second assembling conveyer chain is engaged on pig top cover transmission line with four roof suspension ring are arranged on into pig after suspension ring transmission line
The second assembly is formed at the top of top cover；First assembling conveyer chain is identical with the structure of the second assembling conveyer chain, is that left and right coordinates
The three-stage track structure of assembling form, first section track are arranged to left and right side shunting, cushioning rail when being part transfers, end
It is that assembly transmits main stem to hold track, is provided with rolling clamp on the left of the track of stage casing, is fixed by rotating support, rotation branch
Support is mainly made up of the hub-like runner, runner support and rotating driver of axle drive connection, and rolling clamp is arranged on wheel hub
The edge of shape runner, drive rolling clamp to rotate when runner rotates, bolt automatic accessing device be installed in the middle part of the track of stage casing,
Vertical rotating disk is installed on the right side of the track of stage casing, vertical rotating disk is provided with four arc adsorption orifices, small-sized match somebody with somebody is adsorbed by absorption affinity
Part, rotating support of the adsorption orifice towards left side；When part transfers to the stage casing track of first section track, rolling clamp turns to
Minimum point is to clamp large component, and vertical rotating disk once adsorbs four small-sized accessories, and bolt automatic accessing device will by bolt
Small-sized accessory is installed on clamped large component, and when being rotated by large component successively by four small-sized accessories circumferentially
Matrix arrangement is arranged on part；3rd assembling conveyer chain is engaged on first, second assembling conveyer chain afterwards by the first assembly
Pig body entirety, the rolling clamp that the 3rd assembling conveyer chain is installed by left and right side are formed as one with the assembling of the second assembly
Two assemblies of clamping assemble so as to match the completion that is spirally connected；
Described control system mainly includes driving control system, Long-Range Surveillance System and tele-control system, its medium-long range prison
The supervising device that viewing system is included in hot cell electrically connects the visual display unit of supervising device with outside hot cell, and driving control system is set
Put in hot cell and with the electrical drive connection of assemble mechanism, tele-control system according to the visual information of visual display unit so as to
Carry out remote control；
Described protection system mainly includes high-voltage testing system, radiation test system, leakproof test system, and high pressure therein is surveyed
Test system calculates the pressure-bearing energy of pig body using hyperbaric environment chamber as test system, by adjusting the air pressure in chamber
Power；Test system is radiated using strong radiation environment chamber as test system, the time is lost with pig body by counting radiation intensity
The direct ratio formed is associated so as to calculate the radiation hardness ability of pig body；Leakproof test system is to simulate shielding environment as test system
System.
2. the Roller conveyor Transmission system of pig body is assembled in a kind of hot cell according to claim 1, it is characterised in that described
Universal wheel transmission line and suspension ring transmission line carried by pallet pallet be placed on transmission line after universal wheel or suspension ring gadget
It is upper to complete transmission.
3. the Roller conveyor Transmission system of pig body is assembled in a kind of hot cell according to claim 1, it is characterised in that described
Element transmission line by reductor with easily can frequency converter transmission speed is adjusted, its transferring roller passes through stainless steel pipe
Weld double tooth sprocket and then double rows of teeth sprocket engagement forms roller transmission line in conveyor chain, between each transferring roller
Clipping room is away from for 180-220mm.
4. the Roller conveyor Transmission system of pig body is assembled in a kind of hot cell according to claim 3, it is characterised in that described
Double tooth sprocket be 5 points of double 11 tooth sprockets.
5. the Roller conveyor Transmission system of pig body is assembled in a kind of hot cell according to claim 1, it is characterised in that described
The load capacity of four transmission lines of element transmission line be 700-800KG.
6. the Roller conveyor Transmission system of pig body is assembled in a kind of hot cell according to claim 1, it is characterised in that described
The left side shunting of first assembling conveyer chain first section track is the cushioning rail of pig main body, and right side shunting is the slow of Universal wheel at bottom
Track is rushed, the left side shunting of the second assembling conveyer chain first section track is the cushioning rail of pig top cover, and right side shunting is hung for roof
The cushioning rail of ring.
7. the Roller conveyor Transmission system of pig body is assembled in a kind of hot cell according to claim 1, it is characterised in that described
The rolling clamp of 3rd assembling conveyer chain left and right side installation is rotation rolling clamp, is respectively counterclockwise, turns clockwise.
8. the Roller conveyor Transmission system of pig body is assembled in a kind of hot cell according to claim 1, it is characterised in that described
Protection system also include high-temperature test system, soda acid test system.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610205539.XA CN105841987B (en) | 2016-04-05 | 2016-04-05 | The Roller conveyor Transmission system and its transmission method of pig body are assembled in a kind of hot cell |
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| CN201610205539.XA CN105841987B (en) | 2016-04-05 | 2016-04-05 | The Roller conveyor Transmission system and its transmission method of pig body are assembled in a kind of hot cell |
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| CN105841987A CN105841987A (en) | 2016-08-10 |
| CN105841987B true CN105841987B (en) | 2018-02-02 |
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Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DK274078A (en) * | 1977-06-28 | 1978-12-29 | Atlas As | SYSTEMS FOR COOLING AND FREEZING PRODUCTS |
| DE102009042432A1 (en) * | 2008-09-29 | 2010-04-22 | Von Ardenne Anlagentechnik Gmbh | Transport device for a vacuum process plant, drive device for a plant component of a vacuum process plant, and vacuum process plant |
| CN101712409B (en) * | 2009-10-22 | 2011-10-26 | 华中科技大学 | Automatic conveyor line for potted plant parameter measurement |
| CN104499972B (en) * | 2014-10-29 | 2016-08-31 | 东莞中子科学中心 | A kind of maintenance equipment of the slowing-down device reflector plug-in unit being arranged in the helium vessel of underground |
| CN104563254B (en) * | 2015-01-13 | 2016-02-03 | 广东汇利兴精工科技有限公司 | A kind of aging integrated line of online assembling of intelligent closestool and operating procedure thereof |
| CN205506428U (en) * | 2016-04-05 | 2016-08-24 | 广东汇利兴精工科技有限公司 | Cylinder line transmission system of assembly pig body in hot laboratory cave |
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Denomination of invention: A roller line transmission system for assembling lead tank in hot room and its transmission method Effective date of registration: 20210413 Granted publication date: 20180202 Pledgee: China Co. truction Bank Corp Dongguan branch Pledgor: GUANGDONG HUIXING SEIKO WISDOM BUILDING Co.,Ltd. Registration number: Y2021980002607 |
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Denomination of invention: A roller line transmission system for assembling lead tank in hot chamber and its transmission method Effective date of registration: 20220628 Granted publication date: 20180202 Pledgee: China Co. truction Bank Corp Dongguan branch Pledgor: GUANGDONG HUIXING SEIKO WISDOM BUILDING Co.,Ltd. Registration number: Y2022980009214 |
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