CN105839879A - Fabric composite ceramic tile and manufacturing process thereof - Google Patents
Fabric composite ceramic tile and manufacturing process thereof Download PDFInfo
- Publication number
- CN105839879A CN105839879A CN201610322269.0A CN201610322269A CN105839879A CN 105839879 A CN105839879 A CN 105839879A CN 201610322269 A CN201610322269 A CN 201610322269A CN 105839879 A CN105839879 A CN 105839879A
- Authority
- CN
- China
- Prior art keywords
- layer
- ceramic tile
- cloth art
- tack coat
- tile
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B18/00—Layered products essentially comprising ceramics, e.g. refractory products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/045—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
- B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/73—Hydrophobic
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a fabric composite ceramic tile and a manufacturing process thereof. The fabric composite ceramic tile is an integrated platy block mainly formed by a ceramic tile green brick material, a first bonding layer, a fabric layer, a second bonding layer and a transparent material layer which are sequentially arranged from bottom to top. The fabric layer is sealed between the transparent material layer and the ceramic tile green brick material. According to the fabric composite ceramic tile, the fabric layer is sealed between the transparent material layer and the ceramic tile green brick material to be isolated from air and damp, the service life of the fabric layer is greatly prolonged, and therefore the damp-proof, mould-proof and anti-corrosion effects are achieved; the fabric composite ceramic tile is flat, smooth, easier to clean and durable, and environment friendliness is achieved while a better decoration effect is achieved. In addition, the characteristics of tiles are maintained, the fabric composite ceramic tile can be cut at will to adapt to different pavement areas and occasions, and meanwhile transportation is convenient. The fabric composite ceramic tile is simple in structure and low in cost, and mass production and wide application and popularization are convenient.
Description
Technical field
The present invention relates to a kind of decoration compound tile, particularly to a kind of cloth art compound tile, further relate to this cloth
The processing technology of skill compound tile.
Background technology
Wall paper is the most general ornament materials, and it can not only be decorated, protect metope, but also can promote
Life taste, therefore makes it be widely used at present.
But, wall paper is typically with viscose glue paving on metope, so, often exists and gets damp, goes mouldy, easily
Laying dust, the shortcoming such as easy to change, the most also have the defect being inconvenient to clean.Be additionally, since, wall paper and room
Interior air directly contacts, and its material is oxidizable, and surface color and polish can gradually fade and become gloomy, seriously reduces dress
Decorations effect.
Compound tile is ceramic tile industry latest developments a kind of ceramic tile forms more rapidly.Existing compound tile master
If glass compound tile, it is i.e. compound one layer of wired (or wall paper) material between double glazing.But,
This glass compound tile cannot be widely applied to wall decoration, this is because:
(1) glass has permeability so that it is be not widely deployed for wall decoration.
(2) glass has that paving construction is difficult, frangible, to be difficult to on-site cutting perforate fluting, inconvenience transport etc. many
Shortcoming, therefore, it is difficult to be widely used in wall decoration, it is also difficult to realizes batch production batch production.
(3) realize often through printer due to ceramic tile processing technology, the texture of wall paper and decorative effect, it is impossible to
Reach texture and the decorative effect of knitting cloth.
Summary of the invention
It is an object of the present invention to provide a kind of pattern that can fully demonstrate wall paper and texture, low cost,
Moistureproof, waterproof, do not go mouldy, invariant color, easy to clean, paving construction is convenient, production technology is simple, Ke Yiren
Meaning cutting, convenient transport and the Novel cloth art compound tile of environmental protection.
The above-mentioned purpose of the present invention is realized by following technical measures: a kind of cloth art compound tile, its feature
Be: it mainly by the ceramic tile base material set gradually from bottom to up, the first tack coat, cloth art layer, second glue
The overall tabular block that knot layer and transparent material layer are formed, described cloth art layer is sealed in described transparent material
Between layer and ceramic tile base material.
The cloth art layer of the present invention is sealed between transparent material layer and ceramic tile base material so that cloth art layer and air, tide
Gas phase completely cuts off, and significantly extends the service life of cloth art layer, it is achieved thereby that protection against the tide, mildew-resistant, antiseptical effect
Really, and smooth, bright and clean, more easy to clean, durable, more preferably also there is environmental protection while decorative effect realizing
Effect.It addition, the present invention maintains the self character of ceramic tile, can arbitrarily cut, to be adapted to different laying
Area and different places, also allow for transport simultaneously.Present configuration is simple, with low cost, it is simple to metaplasia in batches
Produce and be widely popularized and be suitable for.
Cloth art layer of the present invention is wall paper or knitting cloth, it would however also be possible to employ other sewing material.
As one embodiment of the present invention, described first tack coat and the second tack coat all use hot melt adhesive layer,
Cloth art layer described in described hot melt adhesive layer hot melt seal.
As a kind of optimal way of the present invention, described hot melt adhesive layer is EVA hot-melt adhesive.
As a kind of optimal way of the present invention, described transparent material layer is PET transparent resin.
As a kind of optimal way of the present invention, the thickness of each layer is 0.2～0.5mm.
Further object is that the processing technology that a kind of above-mentioned cloth art compound tile is provided.
The above-mentioned purpose of the present invention is realized by following technical measures: the system of a kind of above-mentioned cloth art compound tile
Make technique, it is characterised in that specifically include following steps:
(1) on ceramic tile base material, lay the first tack coat, cloth art layer, the second tack coat and transparent material layer shape successively
Become compound tile semi-finished product；
(2) compound tile semi-finished product are placed in vacuum chamber；
(3) compress compound tile semi-finished product to fix compound tile semi-finished product and making between its each layer snugly into each other；
(4) heat by the compound tile semi-finished product of step (3) gained, until the first tack coat and the second tack coat are heat
Molten state, makes cloth art layer be sealed between ceramic tile base material and transparent material layer, thus forms an overall tabular block
Body.
The processing technology of the present invention is simple, low production cost, it is simple to mass production and be widely popularized and be suitable for.
As a kind of optimal way of the present invention, the vacuum of vacuum chamber is more than or equal to 0.1MPa.
The present invention described step (4) in, heating-up temperature is 105～120 degree, and heat time heating time is 60～120 minutes,
It is preferably 90 minutes.
As one embodiment of the present invention, described first tack coat uses transparent EVA hot-melt film or white
EVA hot-melt adhesive sheet, described second tack coat uses transparent EVA hot-melt film.
As one embodiment of the present invention, described transparent material layer is PET transparent resin film.
Compared with prior art, the present invention has a following significantly effect:
(1) the cloth art layer of the present invention is sealed between transparent material layer and ceramic tile base material so that cloth art layer and air,
Moisture is isolated, and significantly extends the service life of cloth art layer, it is achieved thereby that protection against the tide, mildew-resistant, antiseptical
Effect.
(2) the compound tile of the present invention is smooth, bright and clean, more easy to clean, durable, is realizing more preferably decorative effect
While also there is environment protecting.
(3) the present invention maintains the self character of ceramic tile, can arbitrarily cut, be adapted to different lay area and
Different places, also allows for transport simultaneously.
(4) present configuration is simple, processing technology is simple, with low cost, it is simple to mass production.
(5) the compound tile of the present invention overcomes the various defects of existing ornament materials, and technique effect is very notable,
Be suitable to be widely popularized and be suitable for.
Accompanying drawing explanation
The present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the perspective view of compound tile of the present invention；
The longitudinal section cross-sectional schematic of Fig. 2 compound tile of the present invention；
Fig. 3 is the structural blast schematic diagram of compound tile of the present invention.
Detailed description of the invention
As shown in Figures 1 to 3, being one cloth art compound tile of the present invention, it is mainly by setting gradually from bottom to up
Ceramic tile base material the 1, first tack coat 2, cloth art layer the 3, second tack coat 4 and transparent material layer 5 formed
One solid overall tabular block, cloth art layer 3 is sealed between transparent material layer 5 and ceramic tile base material 1.?
In the present embodiment, cloth art layer 3 uses knitting cloth or wall paper, the first tack coat 2 and the second tack coat 4 all to adopt
With hot melt adhesive layer, hot melt adhesive layer hot melt seal cloth art layer 3.Hot melt adhesive layer is specially EVA hot-melt adhesive, transparent material
The bed of material 5 is PET transparent resin.
Knitting cloth or wall paper are sealed between transparent material layer 5 and ceramic tile base material 1 so that it is with air, moisture
It is isolated, significantly extends the service life of cloth art layer, it is achieved thereby that protection against the tide, mildew-resistant, antiseptical effect,
And smooth, bright and clean, more easy to clean, durable, more preferably also there is environment protecting while decorative effect realizing.
Cloth art compound tile maintains the self character of ceramic tile, can arbitrarily cut, be adapted to different lay area and
Different places, also allows for transport simultaneously.
The processing technology of a kind of above-mentioned cloth art compound tile, specifically includes following steps:
(1) set gradually on ceramic tile base material 1 first tack coat 2 identical with ceramic tile base material size, cloth art layer 3,
Second tack coat 4 and transparent material layer 5 form compound tile semi-finished product；Wherein, the second tack coat 4 uses solid
State transparent EVA hot-melt film, when the first tack coat 2 uses solid transparent EVA hot-melt adhesive sheet, can embody
Pattern on ceramic tile base material 1 surface or pattern；When need not embody the pattern on ceramic tile base material 1 surface or pattern
Time, the first tack coat 2 uses solid-state white EVA hot-melt adhesive sheet.Transparent material layer 5 uses PET transparent resin
Sheet.
(2) being placed in a vacuum chamber by compound tile semi-finished product, the vacuum of vacuum chamber is 0.1MPa；
(3) compress compound tile semi-finished product and with fixing compound tile semi-finished product and make between its each layer snugly into each other；
Step vacuum lamination process (2) and (3) both can use vacuum equipment, utilizes clamping fixture to compound
Ceramic tile semi-finished product are fixed and compress, it would however also be possible to employ be placed in vacuum bag by compound tile semi-finished product, utilize
Negative pressure compresses vacuum bag, and with fixing compound tile semi-finished product and it is each to make vacuum bag extrusion cladding ceramic tile semi-finished product
Between Ceng snugly into each other.
(4) heating by the compound tile semi-finished product of step (3) gained, heating-up temperature is 105 degree, and heat time heating time is 90
Minute, until the first tack coat and the second tack coat are hot melt state, make cloth art layer be sealed in ceramic tile base material with saturating
Between bright material layer, thus form an overall tabular block.
In other embodiments, the vacuum of vacuum chamber is more than 0.1MPa, and heating-up temperature is 105～120 degree, adds
The heat time is 60～120 minutes.
Embodiments of the present invention are not limited to this, according to the foregoing of the present invention, according to the ordinary skill of this area
Knowledge and customary means, without departing under the present invention above-mentioned basic fundamental thought premise, cloth art composite ceramic of the present invention
Each layer of brick can also select other material to make, and the thickness of each layer can adjust with selectivity, wherein, and first
The thickness of tack coat and the second tack coat can regulate accordingly according to the thickness of cloth art layer；It addition, to compound tile
The method that semi-finished product carry out vacuum compound also has other embodiment.Therefore, can also to make other many for the present invention
The amendment of kind of form, replace or change, within the scope of all falling within rights protection of the present invention.
Claims (10)
1. a cloth art compound tile, it is characterised in that: it is mainly by the ceramic tile base set gradually from bottom to up
The overall tabular block that material, the first tack coat, cloth art layer, the second tack coat and transparent material layer are formed,
Described cloth art layer is sealed between described transparent material layer and ceramic tile base material.
Cloth art compound tile the most according to claim 1, it is characterised in that: described cloth art layer be wall paper or
Knitting cloth.
Cloth art compound tile the most according to claim 2, it is characterised in that: the first tack coat and second glues
Knot layer all uses hot melt adhesive layer, cloth art layer described in described hot melt adhesive layer hot melt seal.
Cloth art compound tile the most according to claim 3, it is characterised in that: described hot melt adhesive layer is EVA
PUR.
Cloth art compound tile the most according to claim 4, it is characterised in that: described transparent material layer is PET
Transparent resin.
6. the processing technology of the cloth art compound tile described in a claim 1, it is characterised in that specifically include with
Lower step:
(1) on ceramic tile base material, lay the first tack coat, cloth art layer, the second tack coat and transparent material layer shape successively
Become compound tile semi-finished product；
(2) compound tile semi-finished product are placed in a vacuum chamber；
(3) compress compound tile semi-finished product and with fixing compound tile semi-finished product and make between its each layer snugly into each other；
(4) heat by the compound tile semi-finished product of step (3) gained, until the first tack coat and the second tack coat are heat
Molten state, makes cloth art layer be sealed between ceramic tile base material and transparent material layer, thus forms an overall tabular block
Body.
Processing technology the most according to claim 6, it is characterised in that: the vacuum of vacuum chamber more than or etc.
In 0.1MPa.
Processing technology the most according to claim 7, it is characterised in that: described step (4) in, heating temperature
Degree is 105～120 degree, and heat time heating time is 60～120 minutes.
Processing technology the most according to claim 8, it is characterised in that: described first tack coat uses transparent
EVA hot-melt adhesive sheet or white EVA hot-melt adhesive sheet, described second tack coat uses transparent EVA hot-melt film.
Processing technology the most according to claim 9, it is characterised in that: described transparent material layer is PET
Transparent resin film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610322269.0A CN105839879A (en) | 2016-05-16 | 2016-05-16 | Fabric composite ceramic tile and manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610322269.0A CN105839879A (en) | 2016-05-16 | 2016-05-16 | Fabric composite ceramic tile and manufacturing process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105839879A true CN105839879A (en) | 2016-08-10 |
Family
ID=56593425
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610322269.0A Pending CN105839879A (en) | 2016-05-16 | 2016-05-16 | Fabric composite ceramic tile and manufacturing process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105839879A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005001753A (en) * | 2003-06-16 | 2005-01-06 | Toppan Printing Co Ltd | Light shielding barrier wrapping material |
| DE102010034851A1 (en) * | 2010-08-18 | 2012-02-23 | Helmut Ernstberger | Producing composite plate comprising thin natural stone plate and armor bonded with this, comprises e.g. applying first adhesive agent on stone plate, interspersing mixture made of crushed stone and powder grated stone in adhesive agent |
| JP2012067358A (en) * | 2010-09-24 | 2012-04-05 | Toppan Printing Co Ltd | Packaging material for pressure/heat sterilization |
| CN105097986A (en) * | 2014-05-16 | 2015-11-25 | 浙江尚越新能源开发有限公司 | Flexible film solar cell packaging method and solar cell |
| CN105538825A (en) * | 2015-12-11 | 2016-05-04 | 江苏博腾新材料股份有限公司 | Real wood composite board and processing technology thereof |
-
2016
- 2016-05-16 CN CN201610322269.0A patent/CN105839879A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005001753A (en) * | 2003-06-16 | 2005-01-06 | Toppan Printing Co Ltd | Light shielding barrier wrapping material |
| DE102010034851A1 (en) * | 2010-08-18 | 2012-02-23 | Helmut Ernstberger | Producing composite plate comprising thin natural stone plate and armor bonded with this, comprises e.g. applying first adhesive agent on stone plate, interspersing mixture made of crushed stone and powder grated stone in adhesive agent |
| JP2012067358A (en) * | 2010-09-24 | 2012-04-05 | Toppan Printing Co Ltd | Packaging material for pressure/heat sterilization |
| CN105097986A (en) * | 2014-05-16 | 2015-11-25 | 浙江尚越新能源开发有限公司 | Flexible film solar cell packaging method and solar cell |
| CN105538825A (en) * | 2015-12-11 | 2016-05-04 | 江苏博腾新材料股份有限公司 | Real wood composite board and processing technology thereof |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160810 |