CN105837066A - A foamed nickel-iron slag geopolymer and a preparing method thereof - Google Patents
A foamed nickel-iron slag geopolymer and a preparing method thereof Download PDFInfo
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- CN105837066A CN105837066A CN201610213936.1A CN201610213936A CN105837066A CN 105837066 A CN105837066 A CN 105837066A CN 201610213936 A CN201610213936 A CN 201610213936A CN 105837066 A CN105837066 A CN 105837066A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/14—Cements containing slag
- C04B7/147—Metallurgical slag
- C04B7/153—Mixtures thereof with other inorganic cementitious materials or other activators
- C04B7/1535—Mixtures thereof with other inorganic cementitious materials or other activators with alkali metal containing activators, e.g. sodium hydroxide or waterglass
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B12/00—Cements not provided for in groups C04B7/00 - C04B11/00
- C04B12/005—Geopolymer cements, e.g. reaction products of aluminosilicates with alkali metal hydroxides or silicates
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Soil Conditioners And Soil-Stabilizing Materials (AREA)
Abstract
The invention relates to a foamed nickel-iron slag geopolymer and a preparing method thereof, and belongs to the technical fields of inorganic nonmetal materials and recovery and reutilization of industrial solid wastes. Raw materials of the geopolymer comprise 100 parts of nickel-iron slag, 5-20 parts of an alkaline activator, 0.1-1.5 parts of a foaming agent and 20-40 parts of water. The alkaline activator comprises 100 parts of water glass, 0.1-1.0 part of hydrotalcite, 0.1-1.0 part of sodium abietate and 0.1-1.0 part of fatty alcohol sodium polyoxyethylene sulfate. The foaming agent comprises 20-40 parts of hydrogen peroxide, 1-5 parts of sodium dodecylbenzenesulfonate and 60-70 parts of water. The preparing method of the foamed nickel-iron slag geopolymer is also provided. The foamed nickel-iron slag geopolymer is uniform in pore diameter, high in curing speed, high in strength, good in durability and high in production efficiency and is a fireproof and durable geopolymer foamed material efficiently insulating heat. In addition, the nickel-iron slag which is a solid waste is adopted as the main raw material, and preparation is simple in process and low in cost, thus facilitating resource conservation, energy conservation and environment protection.
Description
Technical field
The present invention relates to industrial waste residue resource and utilize field, be specifically related to a kind of Foamed Nickel scum geo-polymer and preparation method thereof.
Background technology
Smelting ferronickel from red soil nickel ore waste residue (being called for short ferronickel slag) is extracting metals nickel or a kind of granulated slag that the discarded object of discharge is formed after cold water shrend in dilval smelting process.According to statistics, within 2013, China's ferronickel whole year yield reaches 710,000 tons, and the ferronickel slag supervened is more than 45,000,000 tons.By 2015, the total release of ferronickel slag was close to 100,000,000 tons.At present, ferronickel slag is made a low multiple use by China, and its processing mode is many stores up based on outdoor or fill, and not only causes the waste of resource, and takies a large amount of soil.Therefore, seek the technological approaches of a kind of economical rationality and correctly dispose and comprehensively utilize ferronickel slag, not only the healthy and sustainable development keeping stainless steel industry and nickel industry is had important strategic importance, and the alleviation of environmental pressure is also had and is of great significance.
Geo-polymer (Geopolymer) is that French scientist Davidovits utilizes active low calcium Si-Al material and high-alkali solution reaction, a kind of novel inorganic Binder Materials with high molecular polymer structure researched and developed first in 1978, this kind of material had both had the premium properties of the materials such as organic polymer, pottery, cement, many with the industrial solid castoffs such as flyash, blast-furnace cinder, slag, metakaolin or natural silicon aluminium acid salt mineral as primary raw material again, technique is simple, energy-conserving and environment-protective.Foaming geo-polymer refers to the expanded material prepared with geology polymer material as matrix or by geo-polymer method, uniform pore diameter, and curing rate is fast, intensity is high, good endurance, production efficiency is high, is a kind of fire prevention, durable, the geo-polymer expanded material of thermal insulation.Meanwhile, foaming geo-polymer is with solid waste as primary raw material, and preparation technology is simple, low cost, is conducive to economizing on resources, the energy and protection environment.
Summary of the invention
The purpose of the present invention essentially consists in, the problem big for China's ferronickel slag discharge capacity, utilization rate is low, big for environment pollution, provide a kind of Foamed Nickel scum geology polymer material, have low cost, technique is simple, consumption is big, the feature of nontoxic pollution-free, is the effective way realizing ferronickel slag recycling.
Another object of the present invention is to, it is provided that the preparation method of this Foamed Nickel scum geology polymer material.
It is an object of the invention to be achieved through the following technical solutions:
A kind of Foamed Nickel scum geo-polymer, is made up of the component of following parts by weight: ferronickel slag 100 parts, alkali-activator 5-20 part, foaming agent 0.1-1.5 part, water 20-40 part.
Described alkali-activator is made up of the component of following parts by weight: waterglass 100 parts, hydrotalcite 0.1-1.0 part, sodium abietate 0.1-1.0 part, sodium sulfate of polyethenoxy ether of fatty alcohol 0.1-1.0 part.
Described foaming agent is made up of the component of following parts by weight: hydrogen peroxide 20-40 part, neopelex 1-5 part, water 60-70 part.
The preparation method of the present invention above-mentioned Foamed Nickel scum geo-polymer, comprises the following steps:
1) weighed or measured waterglass, hydrotalcite, sodium abietate and sodium sulfate of polyethenoxy ether of fatty alcohol to add in mixing plant by proportioning, stir, obtain alkali-activator;
2) weighed or measured hydrogen peroxide, neopelex and water to add in mixing plant by proportioning, stir, obtain foaming agent;
3) weighing by proportioning or measure ferronickel slag, alkali-activator, foaming agent and water, in mixer, stirring 5-20min, obtains foaming slurry;
4) being injected in mould by foaming slurry, after foaming at normal temp 6-24h, the demoulding obtains foaming block;
5) by steam-cured for foaming block 40-80 DEG C 12-24h, Foamed Nickel scum geo-polymer is obtained.
In the alkali-activator of the present invention, hydrotalcite is a kind of metal oxide with positive charge, and its interlayer is associated by hydrogen bond and the electrostatic force of hydroxyl.Trace metal ion in ferronickel slag, such as polyvalent metal ions such as calcium, magnesium, iron, produces complex reaction with hydrotalcite, makes ferronickel slag surface active and form huge network chelation structure, significantly improving the mechanical strength of Foamed Nickel scum geo-polymer.Sodium abietate and sodium sulfate of polyethenoxy ether of fatty alcohol have good emulsion dispersion effect and good lubrication, the two synergy, are remarkably improved the excitating performance of waterglass, reduce the cost of alkali-activator.Hydrotalcite, sodium abietate, sodium sulfate of polyethenoxy ether of fatty alcohol act on jointly with waterglass, can realize exciting the over-superimposed effect of ferronickel refuse lac gel material activity, and the stimulating activity of gained alkali-activator is greatly enhanced, and significantly improves the hydration activity of ferronickel slag.
Foaming agent adds surfactant sodium dodecyl base benzene sulfonic acid sodium salt, can reduce the surface energy of system and make system tend towards stability, and bubble surface is the most flexible simultaneously, it is difficult to rupture, so, when the gas cell distribution in sample is relatively not added with surfactant after solidification evenly, seldom there is gross blow hole to occur.
Beneficial effects of the present invention:
1. the Foamed Nickel scum geo-polymer of the present invention is with ferronickel slag as primary raw material, it is possible to utilize ferronickel slag in a large number, can effectively process industrial solid castoff, reduces environmental pollution;Raw material is sufficient, and low cost, it is achieved that the recycling of ferronickel slag has good economic and social benefit.
2. the Foamed Nickel scum geo-polymer uniform pore diameter of the present invention, curing rate is fast, and intensity is high, good endurance, and production efficiency is high, is a kind of fire prevention, durable, the geo-polymer expanded material of thermal insulation.
3. the Foamed Nickel scum geo-polymer ferronickel slag utilization rate of the present invention is high, and preparation method is simple and convenient, it is easy to operation, it is not necessary to high-temperature calcination, saves the substantial amounts of energy and resource, reduces CO2Discharge, to save the energy, twice laid and protection environment significant.
Detailed description of the invention
Below in conjunction with specific embodiment, the detailed description of the invention of the present invention is further described.Following example are only used for clearly illustrating that technical scheme, scope are not limited to embodiments of the invention.
Embodiment
1
100 parts of waterglass, 0.1 part of hydrotalcite, 0.1 part of sodium abietate and 0.1 part of sodium sulfate of polyethenoxy ether of fatty alcohol are added in mixing plant, stirs, obtain alkali-activator A1;20 parts of hydrogen peroxide, 1 part of neopelex and 60 parts of water are added in mixing plant, stirs, obtain foaming agent B1;100 parts of ferronickel slags, 5 parts of alkali-activator A1,0.1 part of foaming agent B1 and 20 parts of water stir in mixer 5min must foam slurry;Being injected in mould by foaming slurry, after foaming at normal temp 12h, the demoulding obtains foaming block;60 DEG C of steam-cured 12h of foaming block are obtained Foamed Nickel scum geo-polymer.Surveying its compression strength and pore structure, its basic index is as follows: compression strength is 6.23MPa, and the porosity is about 60%, and bulk density is 0.65g/cm3Left and right.
Embodiment
2
100 parts of waterglass, 0.5 part of hydrotalcite, 0.2 part of sodium abietate and 0.2 part of sodium sulfate of polyethenoxy ether of fatty alcohol are added in mixing plant, stirs, obtain alkali-activator A2;20 parts of hydrogen peroxide, 2 parts of neopelexes and 65 parts of water are added in mixing plant, stirs, obtain foaming agent B2;100 parts of ferronickel slags, 8 parts of alkali-activator A2,0.5 part of foaming agent B2 and 25 parts of water stir in mixer 10min must foam slurry;Being injected in mould by foaming slurry, after foaming at normal temp 12h, the demoulding obtains foaming block;60 DEG C of steam-cured 12h of foaming block are obtained Foamed Nickel scum geo-polymer.Surveying its compression strength and pore structure, its basic index is as follows: compression strength is 7.68MPa, and the porosity is about 65%, and bulk density is 0.61g/cm3Left and right.
Embodiment
3
100 parts of waterglass, 0.5 part of hydrotalcite, 0.5 part of sodium abietate and 0.5 part of sodium sulfate of polyethenoxy ether of fatty alcohol are added in mixing plant, stirs, obtain alkali-activator A3;30 parts of hydrogen peroxide, 5 parts of neopelexes and 70 parts of water are added in mixing plant, stirs, obtain foaming agent B3;100 parts of ferronickel slags, 15 parts of alkali-activator A3,0.8 part of foaming agent B3 and 30 parts of water being stirred in mixer, 15min must foam slurry;Being injected in mould by foaming slurry, after foaming at normal temp 24h, the demoulding obtains foaming block;80 DEG C of steam-cured 24h of foaming block are obtained Foamed Nickel scum geo-polymer.Surveying its compression strength and pore structure, its basic index is as follows: compression strength is 9.37MPa, and the porosity is about 70%, and bulk density is 0.57g/cm3Left and right.
Embodiment
4
100 parts of waterglass, 0.8 part of hydrotalcite, 0.8 part of sodium abietate and 0.8 part of sodium sulfate of polyethenoxy ether of fatty alcohol are added in mixing plant, stirs, obtain alkali-activator A4;40 parts of hydrogen peroxide, 3 parts of neopelexes and 60 parts of water are added in mixing plant, stirs, obtain foaming agent B4;100 parts of ferronickel slags, 20 parts of alkali-activator A4,1.0 parts of foaming agent B4 and 40 parts of water stir in mixer 20min must foam slurry;Being injected in mould by foaming slurry, after foaming at normal temp 24h, the demoulding obtains foaming block;60 DEG C of steam-cured 12h of foaming block are obtained Foamed Nickel scum geo-polymer.Surveying its compression strength and pore structure, its basic index is as follows: compression strength is 5.12MPa, and the porosity is about 80%, and bulk density is 0.46g/cm3Left and right.
Embodiment
5
100 parts of waterglass, 1.0 parts of hydrotalcites, 1.0 parts of sodium abietates and 1.0 parts of sodium sulfate of polyethenoxy ether of fatty alcohol are added in mixing plant, stirs, obtain alkali-activator A5;30 parts of hydrogen peroxide, 3 parts of neopelexes and 60 parts of water are added in mixing plant, stirs, obtain foaming agent B5;100 parts of ferronickel slags, 8 parts of alkali-activator A5,1.5 parts of foaming agent B5 and 25 parts of water stir in mixer 15min must foam slurry;Being injected in mould by foaming slurry, after foaming at normal temp 24h, the demoulding obtains foaming block;60 DEG C of steam-cured 12h of foaming block are obtained Foamed Nickel scum geo-polymer.Surveying its compression strength and pore structure, its basic index is as follows: compression strength is 4.78MPa, and the porosity is about 80%, and bulk density is 0.45g/cm3Left and right.
Claims (4)
1. a Foamed Nickel scum geo-polymer, it is characterised in that be made up of the component of following parts by weight: ferronickel slag 100 parts, alkali-activator 5-20 part, foaming agent 0.1-1.5 part, water 20-40 part.
Foamed Nickel scum geo-polymer the most according to claim 1, it is characterized in that, described alkali-activator is made up of the component of following parts by weight: waterglass 100 parts, hydrotalcite 0.1-1.0 part, sodium abietate 0.1-1.0 part, sodium sulfate of polyethenoxy ether of fatty alcohol 0.1-1.0.
Foamed Nickel scum geo-polymer the most according to claim 1, it is characterised in that described foaming agent is made up of the component of following parts by weight: hydrogen peroxide 20-40 part, neopelex 1-5 part, water 60-70 part.
4. the preparation method of the Foamed Nickel scum geo-polymer described in a claim 1, it is characterised in that comprise the following steps:
1) weighed or measured waterglass, hydrotalcite, sodium abietate and sodium sulfate of polyethenoxy ether of fatty alcohol to add in mixing plant by proportioning, stir, obtain alkali-activator;
2) weighed or measured hydrogen peroxide, neopelex and water to add in mixing plant by proportioning, stir, obtain foaming agent;
3) weighing by proportioning or measure ferronickel slag, alkali-activator, foaming agent and water, in mixer, stirring 5-20min, obtains foaming slurry;
4) being injected in mould by foaming slurry, after foaming at normal temp 6-24h, the demoulding obtains foaming block;
5) by steam-cured for foaming block 40-80 DEG C 6-24h, Foamed Nickel scum geo-polymer is obtained.
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CN108164198A (en) * | 2018-02-28 | 2018-06-15 | 冯恩芳 | A kind of inorganic foamed thermal insulation material and preparation method thereof |
CN109608072A (en) * | 2018-12-24 | 2019-04-12 | 杭州中荷智慧城市科技有限公司 | A kind of metallurgical slag processing geo-polymer and preparation method thereof |
CN110615692A (en) * | 2019-09-28 | 2019-12-27 | 山东地球村集成房有限公司 | Novel foaming cement heat-insulating material and preparation method thereof |
CN110862271A (en) * | 2018-08-28 | 2020-03-06 | 湖南中大再生资源与环保工程有限公司 | Geopolymer open-cell foam material and preparation method and application thereof |
CN112079586A (en) * | 2020-09-18 | 2020-12-15 | 昆明理工大学 | Geopolymer porous material and application thereof |
CN112830717A (en) * | 2021-01-18 | 2021-05-25 | 北京科技大学 | Method for preparing foamed geopolymer from silicomanganese slag |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108164198A (en) * | 2018-02-28 | 2018-06-15 | 冯恩芳 | A kind of inorganic foamed thermal insulation material and preparation method thereof |
CN110862271A (en) * | 2018-08-28 | 2020-03-06 | 湖南中大再生资源与环保工程有限公司 | Geopolymer open-cell foam material and preparation method and application thereof |
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CN112079586A (en) * | 2020-09-18 | 2020-12-15 | 昆明理工大学 | Geopolymer porous material and application thereof |
CN112830717A (en) * | 2021-01-18 | 2021-05-25 | 北京科技大学 | Method for preparing foamed geopolymer from silicomanganese slag |
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