CN105821676B - The preparation method that noise reduction damping noise-reducing synthesizes sofa artificial leather - Google Patents

The preparation method that noise reduction damping noise-reducing synthesizes sofa artificial leather Download PDF

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Publication number
CN105821676B
CN105821676B CN201610230402.XA CN201610230402A CN105821676B CN 105821676 B CN105821676 B CN 105821676B CN 201610230402 A CN201610230402 A CN 201610230402A CN 105821676 B CN105821676 B CN 105821676B
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CN
China
Prior art keywords
roller
fixed
guide rail
motor
sliding block
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610230402.XA
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Chinese (zh)
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CN105821676A (en
Inventor
邹格兵
曾金
邹相丞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Apollo Leather Product Co Ltd
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Zhejiang Apollo Leather Product Co Ltd
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Priority to CN201610230402.XA priority Critical patent/CN105821676B/en
Publication of CN105821676A publication Critical patent/CN105821676A/en
Application granted granted Critical
Publication of CN105821676B publication Critical patent/CN105821676B/en
Expired - Fee Related legal-status Critical Current
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/10Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the liquid or other fluent material being supplied from inside the roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/04Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material to opposite sides of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Treatment And Processing Of Natural Fur Or Leather (AREA)

Abstract

The invention provides a kind of preparation method of noise reduction damping noise-reducing synthesis sofa artificial leather.It is excessively complicated that it solves the step of existing manufacture method, and needs manual operation, the technical problems such as manufacture efficiency is low.The preparation method that this noise reduction damping noise-reducing synthesizes sofa artificial leather, the preparation method comprise the following steps:A, basic unit is selected:The ox-hide that can buy of selection in the market or sheepskin cut basic unit as basic unit, by cutter device rectangular;B, flame-retardant layer is coated:Flame-retardant layer is coated by one side of the leather spray painting device in basic unit;It is compound:By compounding machine in the compound one layer of puigging in the another side of flame-retardant layer, the material of puigging is asbestos.The present invention, which has, makes the advantages of simple.

Description

The preparation method that noise reduction damping noise-reducing synthesizes sofa artificial leather
Technical field
The present invention relates to a kind of preparation method, particularly a kind of preparation method of noise reduction damping noise-reducing synthesis sofa artificial leather.
Background technology
Sofa is a kind of more seat chairs equipped with cushion, and the chair equipped with spring or thick foamed plastics etc., both sides have Handrail.It can be divided into:Leather sofa, fabric sofa, bent wooden sofa and rattan sofa, and sofa artificial leather is the main of making leather sofa Raw material, the surface of sofa is being made, the raw material of sofa artificial leather is a lot, there is corium sofa artificial leather, PU sofa artificial leathers, PVC upper leathers etc..
Through retrieval, as Chinese patent literature discloses a kind of manufacture method of fireproof sofa artificial leather【Application number: 200710067555.8;Notification number:CN 101021045A】.The manufacture method of this fireproof sofa artificial leather, including (a) in base fabric On with wet method be coated with layer of polyurethane, (b) in wet half-finished product with dry method bond polyurethane cover, it is characterized in that:(1), base fabric Using common double suede base fabric;(2), the polyurethane resin in (a) step is starched using polyethers, poly- carbon type polyurethane resin, and in wet method Phosphorus flame retardant is added in material;(3), the polyurethane resin in (b) step uses poly- carbons resin, and wherein surface layer is with aliphatic tree Fat, the aromatic resin of tack coat, and add phosphorus flame retardant in two kinds of dry method slurries;(4), by (b) step obtained by system Finished product, which is put into the dipping tank of aqueous, environmental protective retardant solution, to be impregnated, then finished product is made after drying.
Although the manufacture method disclosed in the patent can make sofa artificial leather have ageing-resistant and wear-resisting performance, the system The step of making method is excessively complicated, and needs manual operation, and manufacture efficiency is low, therefore, designs a kind of noise reduction damping noise-reducing and closes Preparation method into sofa artificial leather is necessary.
The content of the invention
The purpose of the present invention is above mentioned problem be present for existing technology, it is proposed that a kind of noise reduction damping noise-reducing synthesis is husky The preparation method for sending out leather, the preparation method, which has, makes the characteristics of simple.
The purpose of the present invention can be realized by following technical proposal:Noise reduction damping noise-reducing synthesizes the making side of sofa artificial leather Method, it is characterised in that the preparation method comprises the following steps:A, basic unit is selected:The ox-hide that can buy of selection in the market or Sheepskin cuts basic unit as basic unit, by cutter device rectangular;B, flame-retardant layer is coated:By leather spray painting device in basic unit One side coating flame-retardant layer;It is compound:By compounding machine in the compound one layer of puigging in the another side of flame-retardant layer, the material of puigging Expect for asbestos.
, can quick Fabrication by coating flame-retardant layer and the complex sound insulation layer on flame-retardant layer in basic unit using above method Go out with fire-retardant and sound insulation function sofa artificial leather, the step of enormously simplify making, make simple.
In above-mentioned step a, the cutter device includes frame, is disposed with the frame for being arranged raw material Placement axle, the conveyer belt for transferring raw material and the disposable box for collecting bulk cargo of volume, it can be driven by placing shaft end and one The stepper motor of rotation is connected, and location-plate is provided with frame, and location-plate is located above conveyer belt, and location-plate and one can drive it The travel mechanism moved horizontally is connected, and the laser head for cutting raw material is fixed with location-plate, is additionally provided with and is used in frame The draw frame machine of finished product blanking.
The operation principle of cutter device is as follows:Basic unit's volume is set in and placed on axle, and makes basic unit's tiling on a moving belt, Location-plate is driven to move horizontally by travel mechanism, location-plate drives laser head to move horizontally, by laser head on conveyer belt Basic unit cut, basic unit is cut rectangular, removed the basic unit of well cutting by draw frame machine, balk material collection is being collected In box, cutting is convenient.
The travel mechanism includes guide rail one, guide rail two, sliding block one, sliding block two, motor one, motor two, gear one, gear 2nd, rack one, rack two and movable stand, guide rail one are horizontally fixed in frame, and sliding block one is arranged on guide rail one, and rack one is solid It is scheduled in frame, and rack one is parallel to each other with guide rail one, motor one is fixed on sliding block one by installing plate one, motor one Output shaft is horizontally disposed with, and gear one is fixed on the output shaft of motor one, and gear one is meshed with rack one, and movable stand is fixed On sliding block one;Guide rail two is horizontally fixed on movable stand, and guide rail two is mutually perpendicular to guide rail one, and sliding block two is arranged on guide rail On two, rack two is fixed on movable stand, and rack two is parallel to each other with guide rail two, and motor two is fixed on cunning by installing plate two On block two, the output shaft of motor two is horizontally disposed with, and gear two is fixed on the output shaft of motor two, and gear two and rack two-phase Engagement, location-plate are fixed on sliding block two.
When needing to move horizontally location-plate, the output shaft rotation of controlled motor one, the output shaft band moving teeth of motor one Wheel one rotates, and gear one is meshed with rack one makes sliding block one movable along guide rail one, and sliding block one is taken to before and after movable stand Mobile, movable stand moves forward and backward location-plate;The output shaft rotation of controlled motor two, two turns of the output shaft driven gear of motor two Dynamic, gear two is meshed with rack two makes sliding block two be moved left and right along guide rail two, and sliding block two takes location-plate to and moved left and right, from And location-plate can be moved horizontally.
The draw frame machine includes manipulator, some suckers, controller and asepwirator pump, and manipulator one end is fixed on frame On, the manipulator other end is connected with mounting bracket, and some suckers are fixed on mounting bracket, and sucker passes through delivery pipe and asepwirator pump phase Even, magnetic valve is additionally provided with delivery pipe, magnetic valve, asepwirator pump and manipulator are connected with the controller.
When needing the basic unit by well cutting to remove, controller control magnetic valve makes delivery pipe be in connected state, opens Asepwirator pump, asepwirator pump make to produce negative pressure in sucker, and controller control machinery hand-motion mounting bracket movement, mounting bracket drives sucker to move It is dynamic, basic unit's contact of sucker and well cutting, removed by sucker, blanking is convenient.
The fume removal unit for removing flue dust is additionally provided with the frame, fume removal unit includes kuppe, the first connection Pipe, the second connecting tube and liquid storage bottle, kuppe can drive its elevating mechanism moved up and down to be connected with one, kuppe import direction Laser head, kuppe outlet are connected with first connecting tube one end, and the first connecting tube other end is connected with liquid storage bottle, and first connects The adapter other end is located at below liquid storage bottle liquid level, and second connecting tube one end is connected with liquid storage bottle, and second connecting tube one end position In liquid storage bottle ullage, the second connecting tube other end can be connected with the external world, and delivery pump is additionally provided with the first connecting tube.
When needing to remove flue dust caused by laser head, kuppe is driven to move up and down by elevating mechanism, by kuppe Suitable position is adjusted, opens delivery pump, flue dust caused by laser head is transported to liquid storage by kuppe by the first connecting tube In bottle, flue dust is stayed in liquid storage bottle, clean air is output to the external world from the second connecting tube, and smoke abatement is convenient.
Filter bag is additionally provided with second connecting tube.
Using above structure, the flue dust of larger particles in the first connecting tube is may filter that by filter bag, filtering is conveniently.
The elevating mechanism includes push-rod electric machine, guide rail three and sliding block three, and guide rail three is fixed on location-plate vertically, sliding block Three are arranged on guide rail three, and push-rod electric machine is fixed on location-plate, the push rod of push-rod electric machine straight down, the push rod of push-rod electric machine End is connected by connecting rod with kuppe.
Using above structure, control the push rod of push-rod electric machine to move up and down, the push rod of push-rod electric machine band movable slider three along Guide rail three moves up and down, and sliding block three drives kuppe to move up and down, and so as to the position-adjustable of kuppe, disclosure satisfy that different Use demand, practicality are good.
In above-mentioned step b, the leather spray painting device includes being sequentially arranged the feeding transmitting device of linking, spraying Room, drying chamber and discharging transmitting device, the spray booth is interior to set some spraying rollers, and some spraying rollers are divided into row's spraying Roller and lower row spray roller, and upper row sprays roller and lower row sprays roller and is distributed in interleaved, and the upper row sprays roller and lower row spraying Material passing passage, one end connection feed pipe of the spraying roller are formed between roller, the spraying roller has hollow storage cavity, the spray Some blacking holes are uniformly distributed on the outer wall of paint roller, the blacking hole connects hollow storage cavity, elasticity is set on the blacking hole Valve nozzle, the both ends of the spraying roller are arranged rolling bearing, support bracket are set below the rolling bearing, and the upper row sprays roller Shaft end is arranged drive gear, and some drive gears are connected by a chain, wherein the end connection driving electricity of a spraying roller Machine, the lower section setting that the lower row sprays roller connect liquid box.
Leather spray painting device operation principle is as follows:The basic unit for launching well cutting piecewise first from feeding tank transmits to feeding On device, and ensure the suitable gap of distance between adjacent base layer;Basic unit is transmitted into upper row piecewise by feeding transmitting device Spraying roller and lower row is sprayed in the material passing passage between roller, motor drives row's spraying roller to orient, the rotation of constant speed, under Row's spraying roller accordingly rotates in the case where friction drives, so that basic unit's onwards transmission movement folded by centre;In the moving process of basic unit In, its surface is fitted with spraying the outer wall of roller, and feather valve mouth is depressed in the contour shape of basic unit, makes liquid material from blacking hole Outflow sprays to basic unit, thus completes spraying operation when basic unit covers entire row spraying roller;Then basic unit enters drying chamber Carry out drying operation;Last basic unit is collected into rewinding case by discharging transmitting device, so as to be sprayed in the one side of basic unit One layer of flame-retardant layer.
Leather spray painting device can realize double-face spray painting or one side spraying in once-through operation.When needing to carry out double-face spray painting, Upper row only need to be sprayed to roller and lower row sprays in roller and injects coating;When needing to carry out one side spraying, only upper row need to be sprayed roller Or lower row sprays injection coating in roller.
Transfer station is set in the drying chamber, and the lower section of the transfer station sets electric device for heating dry plate, the transfer station Top sets drying illuminator.
Serpentine-like disk sets resistance wire in the electric device for heating dry plate, and the resistance wire connects battery, the electric device for heating The surface of dry plate sets fin.
The transfer station is by more transfer roller groups into setting gap, the periphery wall of the transfer roller between the transfer roller Upper cladding thermal insulation layer.
The feeding transmitting device includes the first driving shaft and first driven shaft, first driving shaft and first driven shaft Periphery be arranged the first transmission belt, first transmission belt is in tensioning state, the shaft end connection feeding electricity of first driving shaft Machine.
The head end linking feeding tank of first transmission belt, the feeding tank are located at the top of the first transmission belt.
The discharging transmitting device includes the second driving shaft and second driven shaft, second driving shaft and second driven shaft Periphery be arranged the second transmission belt, second transmission belt is in tensioning state, the shaft end connection discharging electricity of second driving shaft Machine.
The tail end linking rewinding case of second transmission belt, the rewinding case are located at the lower section of the second transmission belt.
Traditional spray-type spraying method is changed, spraying method is carried out using the roller being in contact with substrate surface, One, which to can be achieved freely adjust one side in once-through operation, sprays or double-face spray painting, add work flexibility ratio, and economization works Time, lift operating efficiency;Two only trigger elastic valve nozzle by substrate surface, and corresponding face is carried out to the basic unit of irregular shape Long-pending spraying avoids paint waste;Three cause the coating of free surrounding space to pollute to avoid spray-type from spraying, to ensure working environment Cleanliness factor.
In above-mentioned step c, the compounding machine includes workbench, and the inside of the workbench is provided with controlling organization, institute State and form one on the table top of workbench and be used for feeding, gluing and compound processing line, the is disposed with the processing line One unreeling structure, fabric unfold mechanism, adhesive blade coating mechanism, heating arrangements, composite structure and the second unreeling structure, and described the The output end connection rolling-up mechanism of two unreeling structures, described adhesive blade coating mechanism include adhesive brush roll and brush deflector roll, institute State and adhesive input pipe is connected with adhesive brush roll, fabric passage is provided between described adhesive brush roll and brushing deflector roll, it is described The output end connection heating arrangements of adhesive blade coating mechanism, the heating arrangements include automatically controlled heater box, the automatically controlled heater box Upper surface be uniformly provided with some electric heating rollers, some electric heating rollers are in same level, the output end of the heating arrangements Composite structure is connected, fabric composite roll is provided between the heating arrangements and composite structure, the composite structure includes matching The upper composite roll and lower composite roll closed, is provided with fabric passage, the composite structure between the upper composite roll and lower composite roll Output end connect the second unreeling structure, second unreeling structure output end connection rolling-up mechanism.
The operation principle of compounding machine is as follows:First unreeling structure discharges basic unit, and basic unit unfolds mechanism by fabric and unfolded Enter adhesive blade coating mechanism after pressing, the adhesive brush roll that adhesive is scratched in mechanism discharges adhesive and is applied to flame-retardant layer Surface, brush deflector roll and smear adhesive uniform, the flame-retardant layer for scribbling adhesive afterwards enters heating arrangements, heating arrangements general The adhesive fast shaping of fire-retardant layer surface, afterwards flame-retardant layer enter composite structure via fabric composite roll, meanwhile, second unreels The puigging of mechanism release enters fabric composite roll, and enters composite structure after converging with flame-retardant layer at fabric composite roll, hinders Fire layer realized with puigging via the pressing of upper composite roll and lower composite roll in composite structure it is compound, it is compound after sofa artificial leather Wind and conclude by rolling-up mechanism.
The workbench is provided with control panel and temperature adjustment display panel.
Temperature adjustment display panel is used for the temperature for showing heating arrangements, is easy to be monitored temperature, and as needed It is adjusted in real time.
First unreeling structure and the second unreeling structure include support frame, are provided with unreeling shaft on support frame, unreel Axle is connected with tension controller.
The rolling-up mechanism includes reel and controls the motor of spool turns.
Fabric storage work is completed in the rotation of motor driven reel.
First unreeling structure and fabric, which are unfolded, is provided with some directive wheels between mechanism, second unreeling structure with Some directive wheels are provided between rolling-up mechanism.
Directive wheel is used for the running orbit for controlling pending fabric, prevents fabric from derailing.
The upper composite roll on lower composite roll with being connected with cylinder.
The input of described adhesive blade coating mechanism is provided with fabric orientation roller, and the inside of described adhesive blade coating mechanism is provided with Fabric guide roller.
Compounding machine is provided with heating arrangements, and heating arrangements are arranged at the rear of adhesive blade coating mechanism, when basic unit via Adhesive blade coating mechanism uniformly enters heating arrangements after painting wipes binding agent, and heating arrangements dry to the fabric of oiling adhesive It is dry, it is heated evenly, temperature can adjust, and makes adhesive fast shaping and will not cause the volatilization of adhesive ingredients.
Compared with prior art, the preparation method of this noise reduction damping noise-reducing synthesis sofa artificial leather has advantages below:
1st, can quick Fabrication by coating flame-retardant layer and the complex sound insulation layer on flame-retardant layer in basic unit in this preparation method Go out with fire-retardant and sound insulation function sofa artificial leather, the step of making can be enormously simplify, make simple.
2nd, basic unit is tiled on a moving belt in cutter device, basic unit cut by laser head, will by sucker The basic unit of well cutting removes, and cutting is convenient.
3rd, traditional spray-type spraying method is changed in leather spray painting device, utilizes the rolling being in contact with substrate surface Formula carries out spraying method, and one to can be achieved freely to adjust one side spraying or double-face spray painting in once-through operation, adds work spirit Activity, the economization working time, lift operating efficiency;Two only trigger elastic valve nozzle by substrate area, to irregular shape The spraying that spraying carries out corresponding area avoids paint waste;Three cause the dyestuff of free surrounding space dirty to avoid spray-type from spraying Dye, to ensure the cleanliness factor of working environment.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of cutter device.
Fig. 2 is the planar structure schematic diagram that cutter device removes part.
Fig. 3 is the dimensional structure diagram that cutter device removes part.
Fig. 4 is the structural representation of leather spray painting device.
Fig. 5 is the structural representation of compounding machine.
In figure, 1, frame;2nd, rack one;3rd, laser head;4th, location-plate;5th, gear one;6th, motor one;7th, installing plate one; 8th, disposable box;9th, movable stand;10th, sliding block one;11st, guide rail one;12nd, axle is placed;13rd, conveyer belt;14th, the second connecting tube;15th, One connecting tube;16th, delivery pump;17th, push-rod electric machine;18th, sliding block three;19th, guide rail three;20th, connecting rod;21st, kuppe;22nd, liquid storage Bottle;23rd, manipulator;24th, delivery pipe;25th, magnetic valve;26th, asepwirator pump;27th, mounting bracket;28th, sucker;29th, controller;31st, send Expect transmitting device;32nd, roller is sprayed;33rd, elastic valve nozzle;34th, transfer station;35th, electric device for heating dry plate;36th, illuminator is dried;37th, go out Expect transmitting device;41st, the first unreeling structure;42nd, fabric unfolds mechanism;43rd, adhesive blade coating mechanism;44th, adhesive brush roll; 45th, deflector roll is brushed;46th, adhesive input pipe;47th, heating arrangements;48th, electric heating roller;49th, composite structure;50th, upper composite roll; 51st, lower composite roll;52nd, the second unreeling structure;53rd, rolling-up mechanism;54th, workbench;55th, fabric composite roll.
Embodiment
It is the specific embodiment of the present invention and with reference to accompanying drawing below, technical scheme is further described, But the present invention is not limited to these embodiments.
The preparation method that this noise reduction damping noise-reducing synthesizes sofa artificial leather, the preparation method comprise the following steps:A, basic unit is selected: The ox-hide or sheepskin that selection in the market can be bought are as basic unit, in the present embodiment, the sheep for selecting in the market to buy Skin is as basic unit;Basic unit cut by cutter device rectangular;B, flame-retardant layer is coated:By leather spray painting device in basic unit One side coats flame-retardant layer;It is compound:By compounding machine in the compound one layer of puigging in the another side of flame-retardant layer, the material of puigging For asbestos;Using this method, by coating flame-retardant layer and the complex sound insulation layer on flame-retardant layer in basic unit, can quick Fabrication provide There is fire-retardant and sound insulation function sofa artificial leather, the step of making can be enormously simplify, make simple.
As shown in figure 1, in step a, cutter device includes frame 1, is disposed with frame 1 for being arranged stock roll Placement axle 12, the conveyer belt 13 for transferring raw material and the disposable box 8 for collecting bulk cargo, the material of disposable box 8 is organic Plate;Conveyer belt 13 is between placement axle 12 and disposable box 8;Place the end of axle 12 and a stepper motor phase that it can be driven to rotate Even, location-plate 4 is provided with frame 1, the material of location-plate 4 is aluminium alloy;Location-plate 4 is located at the top of conveyer belt 13, location-plate 4 With one its travel mechanism moved horizontally can be driven to be connected, the laser head 3 for cutting raw material is fixed with location-plate 4, positioned Laser head 3, the existing product that laser head 3 can be bought using in the market are fixed with plate 4 by bolted connection;Frame The draw frame machine for finished product blanking is additionally provided with 1.
As shown in figure 1, travel mechanism include guide rail 1, guide rail two, sliding block 1, sliding block two, motor 1, motor two, Gear 1, gear two, rack 1, rack two and movable stand 9, guide rail 1 are horizontally fixed in frame 1, and guide rail 1 passes through Bolted mode is fixed in frame 1;Sliding block 1 is arranged on guide rail 1, and rack 1 is fixed in frame 1, tooth Bar 1 is fixed in frame 1 by bolted connection;And rack 1 is parallel to each other with guide rail 1, motor 1 passes through Installing plate 1 is fixed on sliding block 1, and installing plate 1 is fixed on sliding block 1, and motor 1 is fixed on installing plate 1; The output shaft of motor 1 is horizontally disposed with, and gear 1 is fixed on the output shaft of motor 1, the side that gear 1 passes through key connection Formula is fixed on the output shaft of motor 1;And gear 1 is meshed with rack 1, movable stand 9 is fixed on sliding block 1, is moved Moving frame 9 is fixed on sliding block 1 by bolted connection;Guide rail two is horizontally fixed on movable stand 9, and guide rail two passes through Bolted mode is fixed on movable stand 9;And guide rail two is mutually perpendicular to guide rail 1, sliding block two is arranged on guide rail two On, rack two is fixed on movable stand 9, and rack two is fixed on movable stand 9 by bolted connection;And rack two is with leading Rail two is parallel to each other, and motor two is fixed on sliding block two by installing plate two, and installing plate two is fixed on sliding block two, and motor two is solid It is scheduled on installing plate two;The output shaft of motor two is horizontally disposed with, and gear two is fixed on the output shaft of motor two, and gear two passes through The mode of key connection is fixed on the output shaft of motor two;And gear two is meshed with rack two, location-plate 4 is fixed on sliding block two On, location-plate 4 is fixed on sliding block two by bolted connection.
As shown in figure 3, draw frame machine includes manipulator 23, some suckers 28, controller 29 and asepwirator pump 26, manipulator 23 One end is fixed in frame 1, and the other end of manipulator 23 is connected with mounting bracket 27, and some suckers 28 are fixed on mounting bracket 27, In the present embodiment, four suckers 28 are fixed on mounting bracket 27 by bolted connection;Sucker 28 passes through the He of delivery pipe 24 Asepwirator pump 26 is connected, and is additionally provided with magnetic valve 25 in delivery pipe 24, magnetic valve 25, asepwirator pump 26 and manipulator 23 with the control Device 29 is connected, the single-chip microcomputer that controller 29 can be bought using in the market, the program of single-chip microcomputer control magnetic valve, pump and manipulator To be existing, its program need not update.
As shown in Fig. 2 be additionally provided with the fume removal unit for removing flue dust in frame 1, fume removal unit include kuppe 21, First connecting tube 15, the second connecting tube 14 and liquid storage bottle 22, water is contained with liquid storage bottle 22;Kuppe 21 and one can drive thereon The elevating mechanism of lower movement is connected, and the import of kuppe 21 is towards laser head 3, and kuppe 21 exports and one end phase of the first connecting tube 15 Even, the other end of the first connecting tube 15 is connected with liquid storage bottle 22, and the other end of the first connecting tube 15 is located under the liquid level of liquid storage bottle 22 Side, the one end of the second connecting tube 14 is connected with liquid storage bottle 22, and the one end of the second connecting tube 14 is located at the ullage of liquid storage bottle 22, the The other end of two connecting tube 14 can be connected with the external world, and delivery pump 16 is additionally provided with the first connecting tube 15;In second connecting tube 14 Filter bag is additionally provided with, using the structure, the flue dust of larger particles in the first connecting tube 15, filtering side are may filter that by filter bag Just.
As shown in Fig. 2 elevating mechanism includes push-rod electric machine 17, guide rail 3 19 and sliding block 3 18, guide rail 3 19 is fixed vertically On location-plate 4, guide rail 3 19 is fixed on location-plate 4 by bolted connection;Sliding block 3 18 is arranged on guide rail 3 19 On, push-rod electric machine 17 is fixed on location-plate 4, and push-rod electric machine 17 is fixed on location-plate 4 by bolted connection;Push rod Straight down, the push rod end of push-rod electric machine 17 is connected the push rod of motor 17 by connecting rod 20 with kuppe 21.
The operation principle of cutter device is as follows:Basic unit's volume is set in and placed on axle 12, and basic unit is laid in conveyer belt On 13;The output shaft rotation of controlled motor 1, the output shaft driven gear 1 of motor 1 rotate, gear 1 and rack 1 Being meshed makes sliding block 1 movable along guide rail 1, and sliding block 1 takes movable stand 9 to and moved forward and backward, and movable stand 9 makes fixed Position plate 4 is movable;The output shaft rotation of controlled motor two, the output shaft driven gear two of motor two rotate, gear two and tooth Bar two, which is meshed, makes sliding block two be moved left and right along guide rail two, and sliding block two takes location-plate 4 to and moved left and right;Location-plate 4, which drives, to swash Shaven head 3 is moved horizontally, and the basic unit on conveyer belt 13 is cut by laser head 3;It is defeated that controller 29 controls magnetic valve 25 to make Send pipe 24 to be in connected state, open asepwirator pump 26, asepwirator pump 26 makes to produce negative pressure, the control machinery hand of controller 29 in sucker 28 23 drive mounting brackets 27 move, and mounting bracket 27 drives sucker 28 to move, and basic unit's contact of sucker 28 and well cutting, pass through sucker 28 Removed, for balk material collection in disposable box 8, cutting is convenient;When needing to remove flue dust caused by laser head 3, push rod is controlled The push rod of motor 17 moves up and down, and the push rod band movable slider 3 18 of push-rod electric machine 17 moves up and down along guide rail 3 19, sliding block three 18 drive kuppes 21 are moved up and down, and kuppe 21 adjusted into suitable position, open delivery pump 16, and kuppe 21 is by laser Flue dust caused by first 3 is transported in liquid storage bottle 22 by the first connecting tube 15, and flue dust is stayed in liquid storage bottle 22, clean air The external world is output to from the second connecting tube 14, smoke abatement is convenient.
As shown in figure 4, in stepb, leather spray painting device includes being sequentially arranged the feeding transmitting device 31 of linking, spraying Room, drying chamber and discharging transmitting device 37, spray booth is interior to set some spraying rollers 32, and some spraying rollers 32 are divided into row's spray Paint roller and lower row spray roller, and upper row sprays roller and lower row sprays roller and is distributed in interleaved, and upper row sprays roller and lower row sprays roller Between form material passing passage, one end connection feed pipe of spraying roller 32, spraying roller 32 has a hollow storage cavity, outside spraying roller 32 Some blacking holes are uniformly distributed on wall, blacking hole connects hollow storage cavity, and elastic valve nozzle 33 is set on blacking hole, spraying roller 32 Both ends are arranged rolling bearing, and support bracket is set below rolling bearing, and the shaft end that upper row sprays roller is arranged drive gear, some drives Moving gear is connected by a chain, wherein the end connection motor of a spraying roller, the lower section setting that lower row sprays roller connect Liquid box.
As shown in figure 4, setting transfer station 34 in drying chamber, the lower section of transfer station 34 sets electric device for heating dry plate 35, transmission The top of platform 34 sets drying illuminator 36.
As shown in figure 4, serpentine-like disk sets resistance wire, resistance wire connection battery, electric device for heating in electric device for heating dry plate 35 The surface of dry plate 35 sets fin.
As shown in figure 4, transfer station 34 by more transfer roller groups into setting gap, the periphery wall of transfer roller between transfer roller Upper cladding thermal insulation layer.
As shown in figure 4, feeding transmitting device 31 includes the first driving shaft and first driven shaft, the first driving shaft and first from The periphery of moving axis is arranged the first transmission belt, and the first transmission belt is in tensioning state, and the shaft end of the first driving shaft connects feeding motor.The The head end linking feeding tank of one transmission belt, feeding tank are located at the top of the first transmission belt.
As shown in figure 4, discharging transmitting device 37 includes the second driving shaft and second driven shaft, the second driving shaft and second from The periphery of moving axis is arranged the second transmission belt, and the second transmission belt is in tensioning state, and the shaft end of the second driving shaft connects discharging machine.The The tail end linking rewinding case of two transmission belts, rewinding case are located at the lower section of the second transmission belt.
The operation principle of leather spray painting device is as follows:Basic unit is launched piecewise first from feeding tank to feeding transmitting device 31 On, and ensure the suitable gap of distance between adjacent base layer;Basic unit is transmitted piecewise by feeding transmitting device 31 and sprayed into upper row Paint roller and lower row are sprayed in the material passing passage between roller, and motor drives row's spraying roller to orient, the rotation of constant speed, lower row Spraying roller accordingly rotates in the case where friction drives, so that basic unit's onwards transmission movement folded by centre;In the moving process of basic unit, Its surface is fitted with spraying the outer wall of roller 32, and feather valve mouth 33 is depressed in the contour shape of basic unit, makes liquid material from blacking hole Middle outflow sprays to basic unit, thus completes one side spraying when basic unit covers entire row spraying roller 32;Then basic unit, which enters, dries Dry chamber carries out coating drying operation;Last basic unit is collected into rewinding case by discharging transmitting device 37.
Leather spray painting device can realize double-face spray painting or one side spraying in once-through operation.When needing to carry out double-face spray painting, Upper row only need to be sprayed to roller and lower row sprays in roller and injects coating;When needing to carry out one side spraying, only upper row need to be sprayed roller Or lower row sprays injection coating in roller.
Leather spray painting device changes traditional spray-type spraying method, is entered using the roller being in contact with leather surface Row spraying method, one to can be achieved freely to adjust one side spraying or double-face spray painting in once-through operation, adds work flexibility ratio, The economization working time, lift operating efficiency;Two only trigger elastic valve nozzle 33 by substrate area, to the basic unit of irregular shape The spraying for carrying out corresponding area avoids paint waste;Three cause the coating of free surrounding space to pollute to avoid spray-type from spraying, with Ensure the cleanliness factor of working environment.
As shown in figure 5, in step c, compounding machine includes workbench 54, and the inside of workbench 54 is provided with controlling organization, work Make formation one on the table top of platform and be used for feeding, gluing and compound processing line, the first unreeling machine is disposed with processing line Structure 41, fabric unfold mechanism 42, adhesive blade coating mechanism 43, heating arrangements 47, the unreeling structure 52 of composite structure 49 and second, the The output end connection rolling-up mechanism 53 of two unreeling structures 52, adhesive blade coating mechanism 43 include adhesive brush roll 44 and brush deflector roll 45, it is connected with adhesive input pipe 46 on adhesive brush roll 44, adhesive brush roll 44 and brushes and be provided with fabric passage between deflector roll 45, The output end connection heating arrangements 47 of adhesive blade coating mechanism 43, heating arrangements 47 include automatically controlled heater box, automatically controlled heater box Upper surface is uniformly provided with some electric heating rollers 48, and some electric heating rollers 48 are in same level, the output end of heating arrangements 47 Composite structure 49 is connected, fabric composite roll 55 is provided between heating arrangements 47 and composite structure 49, composite structure 49 includes phase The upper composite roll 50 and lower composite roll 51 coordinated, is provided with fabric passage between upper composite roll 50 and lower composite roll 51, upper compound Roller 50 connects the second unreeling structure 52, the second unreeling machine with being connected with cylinder, the output end of composite structure 49 on lower composite roll 51 The output end connection rolling-up mechanism 53 of structure 52.
As shown in figure 5, workbench 54 is provided with control panel and temperature adjustment display panel;Temperature adjustment display panel is used In the temperature of display heating arrangements, it is easy to be monitored temperature, and be adjusted in real time as needed.
As shown in figure 5, the first unreeling structure 41 and the second unreeling structure 52 include support frame, it is provided with and puts on support frame Spool, unreeling shaft are connected with tension controller.
As shown in figure 5, rolling-up mechanism 53 includes reel and controls the motor of spool turns.The rotation of motor driven reel is completed Fabric stores work.
As shown in figure 5, the first unreeling structure 41 and fabric are provided with some directive wheels between unfolding mechanism 42, second unreels Some directive wheels are provided between mechanism 52 and rolling-up mechanism 53;Directive wheel is used for the running orbit for controlling pending fabric, prevents Only fabric derails.
Anticipate as shown in figure 5, the input of adhesive blade coating mechanism 43 is provided with one side to roller, adhesive blade coating mechanism 43 Inside is provided with a fabric guide roller.
The operation principle of compounding machine is as follows:First unreeling structure 41 discharges basic unit, and mechanism 42 is unfolded by fabric by basic unit Enter adhesive blade coating mechanism 43 after unfolding pressing, the adhesive brush roll 44 that adhesive is scratched in mechanism 43 discharges adhesive painting The surface of flame-retardant layer is put on, deflector roll 45 is brushed and smears adhesive uniformly, the flame-retardant layer for scribbling adhesive afterwards enters heater Structure 47, heating arrangements 47 enter the adhesive fast shaping of fire-retardant layer surface, afterwards flame-retardant layer multiple via fabric composite roll 55 Mechanism 49 is closed, meanwhile, the puigging of the second unreeling structure 52 release enters fabric composite roll 55, and compound in fabric with flame-retardant layer Enter composite structure 49 after converging at roller 55, flame-retardant layer and puigging in composite structure 49 via upper composite roll 50 and under it is compound The pressing of roller 51 realize it is compound, it is compound after sofa artificial leather by rolling-up mechanism 53 winding conclude.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.

Claims (6)

1. the preparation method that noise reduction damping noise-reducing synthesizes sofa artificial leather, it is characterised in that the preparation method comprises the following steps:A, select Select basic unit:The ox-hide that can buy of selection in the market or sheepskin cut basic unit as basic unit, by cutter device rectangular; B, flame-retardant layer is coated:Flame-retardant layer is coated by one side of the leather spray painting device in basic unit;It is compound:By compounding machine in flame-retardant layer The compound one layer of puigging in another side, the material of puigging is asbestos;In above-mentioned step a, the cutter device includes Frame, it is disposed with the frame and places axle, the conveyer belt for transferring raw material and for receiving for be arranged stock roll Collect the disposable box of bulk cargo, placing shaft end can drive its stepper motor rotated to be connected with one, and location-plate is provided with frame, fixed Position plate is located above conveyer belt, and location-plate can drive its travel mechanism moved horizontally to be connected, use is fixed with location-plate with one In the laser head of cutting raw material, the draw frame machine for finished product blanking is additionally provided with frame;The travel mechanism includes guide rail First, guide rail two, sliding block one, sliding block two, motor one, motor two, gear one, gear two, rack one, rack two and movable stand, lead Rail one is horizontally fixed in frame, and sliding block one is arranged on guide rail one, and rack one is fixed in frame, and rack one and guide rail one It is parallel to each other, motor one is fixed on sliding block one by installing plate one, and the output shaft of motor one is horizontally disposed with, and gear one is fixed on On the output shaft of motor one, and gear one is meshed with rack one, and movable stand is fixed on sliding block one;Guide rail two is horizontally fixed on On movable stand, and guide rail two is mutually perpendicular to guide rail one, and sliding block two is arranged on guide rail two, and rack two is fixed on movable stand, And rack two is parallel to each other with guide rail two, motor two is fixed on sliding block two by installing plate two, and the output shaft of motor two is horizontal Set, gear two is fixed on the output shaft of motor two, and gear two is meshed with rack two, and location-plate is fixed on sliding block two On;The draw frame machine includes manipulator, some suckers, controller and asepwirator pump, and manipulator one end is fixed in frame, machinery The hand other end is connected with mounting bracket, and some suckers are fixed on mounting bracket, and sucker is connected by delivery pipe with asepwirator pump, delivery pipe In be additionally provided with magnetic valve, magnetic valve, asepwirator pump and manipulator are connected with the controller;It is additionally provided with and is used in the frame Remove the fume removal unit of flue dust, fume removal unit includes kuppe, the first connecting tube, the second connecting tube and liquid storage bottle, kuppe and One can drive its elevating mechanism moved up and down to be connected, and kuppe import is towards laser head, and kuppe exports and the first connecting tube One end is connected, and the first connecting tube other end is connected with liquid storage bottle, and the first connecting tube other end is located at below liquid storage bottle liquid level, Second connecting tube one end is connected with liquid storage bottle, and second connecting tube one end is located at liquid storage bottle ullage, and the second connecting tube is another One end can be connected with the external world, and delivery pump is additionally provided with the first connecting tube;Filter bag is additionally provided with second connecting tube; The elevating mechanism includes push-rod electric machine, guide rail three and sliding block three, and guide rail three is fixed on location-plate vertically, and sliding block three is arranged on On guide rail three, push-rod electric machine is fixed on location-plate, and straight down, the push rod end of push-rod electric machine passes through the push rod of push-rod electric machine Connecting rod is connected with kuppe.
2. the preparation method of noise reduction damping noise-reducing synthesis sofa artificial leather according to claim 1, it is characterised in that above-mentioned In step b, the leather spray painting device includes being sequentially arranged the feeding transmitting device of linking, spray booth, drying chamber and discharging biography Defeated device, the spray booth is interior to set some spraying rollers, and some spraying rollers are divided into row and spray roller and lower row spraying roller, on Arrange spraying roller and lower row sprays roller and is distributed in interleaved, forming punishment in advance between upper row's spraying roller and lower row spraying roller leads to Road, one end connection feed pipe of the spraying roller, the spraying roller have a hollow storage cavity, on the outer wall of the spraying roller uniformly Some blacking holes are distributed, the blacking hole connects hollow storage cavity, and elastic valve nozzle is set on the blacking hole, the spraying roller Both ends are arranged rolling bearing, and support bracket is set below the rolling bearing, and the shaft end that the upper row sprays roller is arranged sliding tooth Wheel, some drive gears are connected by a chain, wherein the end connection motor of a spraying roller, the lower row spray roller Lower section set connect liquid box.
3. the preparation method of noise reduction damping noise-reducing synthesis sofa artificial leather according to claim 2, it is characterised in that the drying Indoor setting transfer station, the lower section of the transfer station set electric device for heating dry plate, and the top of the transfer station sets drying illuminator; Serpentine-like disk sets resistance wire in the electric device for heating dry plate, and the resistance wire connects battery, the table of the electric device for heating dry plate Face sets fin;The transfer station by more transfer roller groups into, gap is set between the transfer roller, the transfer roller it is outer Thermal insulation layer is coated on perisporium.
4. the preparation method of noise reduction damping noise-reducing synthesis sofa artificial leather according to claim 3, it is characterised in that the feeding Transmitting device includes the first driving shaft and first driven shaft, and the periphery of first driving shaft and first driven shaft is arranged the first biography Defeated band, first transmission belt are in tensioning state, and the shaft end of first driving shaft connects feeding motor;First transmission belt Head end linking feeding tank, the feeding tank is located at the top of the first transmission belt.
5. the preparation method of noise reduction damping noise-reducing synthesis sofa artificial leather according to claim 4, it is characterised in that the discharging Transmitting device includes the second driving shaft and second driven shaft, and the periphery of second driving shaft and second driven shaft is arranged the second biography Defeated band, second transmission belt are in tensioning state, and the shaft end of second driving shaft connects discharging machine;Second transmission belt Tail end linking rewinding case, the rewinding case is located at the lower section of the second transmission belt.
6. the preparation method of noise reduction damping noise-reducing synthesis sofa artificial leather according to claim 1, it is characterised in that described compound Machine includes workbench, and the inside of the workbench is provided with controlling organization, formed on the table top of the workbench one be used for feeding, Gluing and compound processing line, the first unreeling structure are disposed with the processing line, fabric unfolds mechanism, adhesive blade coating Mechanism, heating arrangements, composite structure and the second unreeling structure, the output end connection rolling-up mechanism of second unreeling structure, institute Stating adhesive blade coating mechanism includes adhesive brush roll and brushes deflector roll, and adhesive input pipe, institute are connected with described adhesive brush roll State and fabric passage is provided between adhesive brush roll and brushing deflector roll, the output end connection heater of described adhesive blade coating mechanism Structure, the heating arrangements include automatically controlled heater box, and the upper surface of the automatically controlled heater box is uniformly provided with some electric heating rollers, some Electric heating roller is in same level, the output end connection composite structure of the heating arrangements, the heating arrangements and compounding machine Fabric composite roll is provided between structure, the composite structure includes the upper composite roll being engaged and lower composite roll, described compound It is provided with fabric passage between roller and lower composite roll, the output end of the composite structure connects the second unreeling structure, and described second The output end connection rolling-up mechanism of unreeling structure;The workbench is provided with control panel and temperature adjustment display panel;It is described First unreeling structure and the second unreeling structure include support frame, and unreeling shaft is provided with support frame, and unreeling shaft is connected with tension force control Device processed;The rolling-up mechanism includes reel and controls the motor of spool turns;First unreeling structure unfolds mechanism with fabric Between be provided with some directive wheels, be provided with some directive wheels between second unreeling structure and rolling-up mechanism;It is described multiple Roller is closed with being connected with cylinder on lower composite roll;The input of described adhesive blade coating mechanism is provided with fabric orientation roller, the bonding The inside of agent blade coating mechanism is provided with fabric guide roller.
CN201610230402.XA 2016-04-13 2016-04-13 The preparation method that noise reduction damping noise-reducing synthesizes sofa artificial leather Expired - Fee Related CN105821676B (en)

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