CN105819216A - Full-automatic and intelligent insert picking-placing system for injection molding machine based on remote control - Google Patents
Full-automatic and intelligent insert picking-placing system for injection molding machine based on remote control Download PDFInfo
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- CN105819216A CN105819216A CN201610280889.2A CN201610280889A CN105819216A CN 105819216 A CN105819216 A CN 105819216A CN 201610280889 A CN201610280889 A CN 201610280889A CN 105819216 A CN105819216 A CN 105819216A
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- Prior art keywords
- station
- lifting
- frame
- injection machine
- picking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Types And Forms Of Lifts (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention relates to an intelligent and automatic picking manipulator capable of being remotely controlled and discloses a full-automatic and intelligent insert picking-placing system for an injection molding machine based on remote control. The system comprises a main support capable of being matched with the injection molding machine and is characterized in that the main support is provided with a storage rack, and the storage rack is provided with a first station and a second station used for supporting accessory plates; the main support is further provided with a jacking and lifting device capable of jacking the accessory plates placed on the first station and the second station; a transverse sliding base capable of sliding on the main support in a reciprocating mode is arranged on the upper side of the main support and is provided with a picking and releasing device, and the picking and releasing device can pick the accessory plates on the first station and place the accessory plates on the second station or pick the accessory plates on the second station and place the accessory plates on the first station. The system aims to solve the technical problems that workers need to transfer the accessory plates placed in order of work-pieces to the part beside the injection molding machine in the prior art and the automation degree is low.
Description
[technical field]
The present invention relates to automatic field, the injection machine fully-automatic intelligent being more specifically based on remotely control picks and places insert system.
[background technology]
Injection machine is widely used in manufacturing industry, at present, when needs carry out injection cladding to workpiece, generally require workman and first the distributor plate placing workpiece is carried to by injection machine, being positioned on mould by workpiece and be molded, labor strength is big and production efficiency is low.
[summary of the invention]
The present invention seeks to overcome needs workman to be first carried to by injection machine by the distributor plate placing workpiece in prior art, the technical problem that automaticity is the highest, it is provided that a kind of injection machine fully-automatic intelligent based on remotely control picks and places insert system.
The present invention is achieved by the following technical solutions:
nullInsert system is picked and placeed based on the injection machine fully-automatic intelligent remotely controlled，Including the main body rack 1 that can match with injection machine，It is characterized in that: described main body rack 1 is provided with storage rack 2，Described storage rack 2 is provided with the first station 203 and the second station 204 for placing distributor plate，Described main body rack 1 is provided with the picking-up lowering or hoisting gear 3 that can be held up by the distributor plate being positioned on the first described station 203 and the second station 204，Be provided with on the upside of described main body rack 1 can the most back and forth slide laterally slide seat 4，The described seat 4 that laterally slides is provided with and fetches release device 5，Described fetch release device 5 can from taking on the first described station 203 distributor plate being placed on the second described station 204，Or from taking on the second described station 204 distributor plate being placed on the first described station 203.
Insert system is picked and placeed as above based on the injection machine fully-automatic intelligent remotely controlled, it is characterized in that: described storage rack 2 back and forth can slide on described main body rack 1, described main body rack 1 is provided with the 3rd station 205, and the 3rd described station 205 is for changing distributor plate when described storage rack 2 slides to above it for people.
Insert system is picked and placeed as above based on the injection machine fully-automatic intelligent remotely controlled, it is characterized in that: described holds up the down fixing rack 301 that lowering or hoisting gear 3 includes being located on described main body rack 1, described down fixing rack 301 is provided with and can hold up frame 302 along its first lifting that lift and the second lifting holds up frame 303, and described down fixing rack 301 is provided with the first lifting described in driving and holds up frame 302 and the second lifting holds up the lifting drive 3a of frame 303 lifting.
Insert system is picked and placeed as above based on the injection machine fully-automatic intelligent remotely controlled, it is characterized in that: described storage rack 2 is located on the upside of described picking-up lowering or hoisting gear 3, the first described station 203 is provided with the first opening 201, the second described station 204 is provided with the second opening 202, the first described opening 201 can hold up frame 302 for the first described lifting and be protruded upward by the downside of it, and the second described opening 202 can hold up frame 303 for the second described lifting and be protruded upward by the downside of it.
Insert system is picked and placeed as above based on the injection machine fully-automatic intelligent remotely controlled, it is characterized in that: described down fixing rack 301 is provided with riser guide 304, the first described lifting holds up frame 302 and the described second lifting holds up frame 303 and is located on described riser guide 304, and the first described lifting holds up frame 302 and the described second lifting holds up and is equipped with lifting moving seat 305 on frame 303.
Insert system is picked and placeed as above based on the injection machine fully-automatic intelligent remotely controlled, it is characterized in that: described lifting drive 3a includes being connected to make the first described lifting hold up frame 302 with described lifting moving seat 305 and the described second lifting holds up the lifting drive rod 306 that frame 303 lifts, and described down fixing rack 301 is provided with the lifting power plant 307 being in transmission connection with described lifting drive rod 306.
Insert system is picked and placeed as above based on the injection machine fully-automatic intelligent remotely controlled, it is characterised in that: the first described lifting holds up frame 302 and the described second lifting holds up to be equipped with on frame 303 and can stabilize it, when holding up distributor plate, the fixed structure 308 not moved.
Insert system is picked and placeed as above based on the injection machine fully-automatic intelligent remotely controlled, it is characterized in that: described main body rack 1 includes being provided thereon the upper bracket 101 in portion, described upper bracket 101 is provided with cross slide way 401, the described seat 4 that laterally slides is located on described cross slide way 401, and described upper bracket 101 is provided with and laterally slides, described in driving, the first lateral dynamics device 402 that seat 4 laterally slides.
Insert system is picked and placeed as above based on the injection machine fully-automatic intelligent remotely controlled, it is characterized in that: described fetch release device 5 include being located at described laterally slide on seat 4 fetch slide rail 501, the described slide rail 501 that fetches is provided with and can the most back and forth slide the clamp structure 5a that can clamp distributor plate.
Insert system is picked and placeed as above based on the injection machine fully-automatic intelligent remotely controlled, it is characterized in that: described clamp structure 5a includes to fetch, along described, the grip block 502 that slide rail 501 slides, the clamping power set 503 of the grip block 502 slip gripping described in driving, described clamping power set 503 and the described slide rail 501 that fetches are located at and described are laterally slided on the downside of seat 4, and described grip block 502 side inwardly is provided with and takes plate holder groove 504.
Compared with prior art, the present invention has the following advantages:
1, present configuration is compact, can reduce workman transport the labor intensity of accessory automatically by workpiece transport to injection machine dish, and automaticity is high, increases production efficiency.
2, drive mechanism of the present invention is succinct, often after one layer of distributor plate of transport, remaining distributor plate liter can be down to height automatically that properly take, self take up room little, and conevying efficiency is high.The present invention is additionally provided with replacing station, can facilitate and be replaced distributor plate, use more convenient after dispensing is finished.
3, the present invention can receive control signal and concurrently does well parameter information, can remotely be controlled equipment by the Internet, it is not necessary to manually guard equipment, save artificial.
[accompanying drawing explanation]
Fig. 1 is the axonometric chart that the present invention hides main body cover plate；
Fig. 2 is that the present invention uses state reference map；
Fig. 3 is that the present invention uses state diagram；
Fig. 4 is that the present invention uses state diagram；
Fig. 5 is that the present invention uses state diagram；
Fig. 6 is that the present invention uses state diagram；
Tu7Shi partial perspective view of the present invention；
Tu8Shi partial perspective view of the present invention；
Fig. 9 is that the present invention holds up lowering or hoisting gear axonometric chart；
Figure 10 is that the present invention holds up lowering or hoisting gear partial perspective view；
Figure 11 is that the present invention uses state reference map；
Figure 12 is that the present invention uses state reference map.
Below in conjunction with the drawings and the specific embodiments, the invention will be further described.
[detailed description of the invention]
nullSuch as Fig. 1、Fig. 3、Fig. 4、Fig. 5、Shown in Fig. 6，Insert system is picked and placeed based on the injection machine fully-automatic intelligent remotely controlled，Including the main body rack 1 that can match with injection machine，Described main body rack 1 is provided with storage rack 2，Described storage rack 2 is provided with the first station 203 and the second station 204 for placing distributor plate，Described main body rack 1 is provided with the picking-up lowering or hoisting gear 3 that can be held up by the distributor plate being positioned on the first described station 203 and the second station 204，Be provided with on the upside of described main body rack 1 can the most back and forth slide laterally slide seat 4，The described seat 4 that laterally slides is provided with and fetches release device 5，Described fetch release device 5 can from taking on the first described station 203 distributor plate being placed on the second described station 204，Or from taking on the second described station 204 distributor plate being placed on the first described station 203.
Specifically, described storage rack 2 back and forth can slide on described main body rack 1, and described main body rack 1 is provided with the 3rd station 205, and the 3rd described station 205 is for changing distributor plate when described storage rack 2 slides to above it for people.Have an advantage in that simple in construction, convenient conveying.
Further, described holds up the down fixing rack 301 that lowering or hoisting gear 3 includes being located on described main body rack 1, described down fixing rack 301 is provided with and can hold up frame 302 along its first lifting that lift and the second lifting holds up frame 303, and described down fixing rack 301 is provided with the first lifting described in driving and holds up frame 302 and the second lifting holds up the lifting drive 3a of frame 303 lifting.Have an advantage in that compact conformation, conveniently the distributor plate on two stations is lifted.
More specifically, described storage rack 2 is located on the upside of described picking-up lowering or hoisting gear 3, the first described station 203 is provided with the first opening 201, the second described station 204 is provided with the second opening 202, the first described opening 201 can hold up frame 302 for the first described lifting and be protruded upward by the downside of it, and the second described opening 202 can hold up frame 303 for the second described lifting and be protruded upward by the downside of it.Have an advantage in that uniform force, it is ensured that stably hold up distributor plate.
Further, described down fixing rack 301 is provided with riser guide 304, the first described lifting holds up frame 302 and the described second lifting holds up frame 303 and is located on described riser guide 304, and the first described lifting holds up frame 302 and the described second lifting holds up and is equipped with lifting moving seat 305 on frame 303.Have an advantage in that drive mechanism is succinct, lift effective.
Yet further, described lifting drive 3a includes being connected to make the first described lifting hold up frame 302 with described lifting moving seat 305 and the described second lifting holds up the lifting drive rod 306 that frame 303 lifts, and described down fixing rack 301 is provided with the lifting power plant 307 being in transmission connection with described lifting drive rod 306.Described lifting power plant 307 is servomotor, and described lifting power plant 307 is connected for belt or chain with described lifting drive rod 306.Have an advantage in that drive mechanism is succinct, lift effective.
The most yet further, the first described lifting holds up frame 302 and the described second lifting holds up to be equipped with on frame 303 and can stabilize it, when holding up distributor plate, the fixed structure 308 not moved.Described fixed structure 308 is locating pin.Have an advantage in that Stability Analysis of Structures, distributor plate difficult drop-off, it is ensured that produce and be smoothed out.
In the present embodiment, described main body rack 1 includes the upper bracket 101 in the portion that is provided thereon, described upper bracket 101 is provided with cross slide way 401, the described seat 4 that laterally slides is located on described cross slide way 401, and described upper bracket 101 is provided with and laterally slides, described in driving, the first lateral dynamics device 402 that seat 4 laterally slides.The first described lateral dynamics device 402 is for driving cylinder.Have an advantage in that horizontal sliding is effective.
In the present embodiment, described fetch release device 5 include being located at described laterally slide on seat 4 fetch slide rail 501, the described slide rail 501 that fetches is provided with and can the most back and forth slide the clamp structure 5a that can clamp distributor plate.Described clamp structure 5a is for being symmetrical arranged.Having an advantage in that compact conformation, gripping is convenient.
Specifically, described clamp structure 5a includes to fetch, along described, the grip block 502 that slide rail 501 slides, the clamping power set 503 of the grip block 502 slip gripping described in driving, described clamping power set 503 and the described slide rail 501 that fetches are located at and described are laterally slided on the downside of seat 4, and described grip block 502 side inwardly is provided with and takes plate holder groove 504.Described clamping power set 503 are for driving cylinder.Having an advantage in that compact conformation, gripping is convenient.
Operation principle of the present invention:
First being pulled on the 3rd station 205 by storage rack 2, then the distributor plate superposition that will be equipped with workpiece is positioned on the second station 204, the second station 204 will be as benchmark.Starting device, the first lateral dynamics device 402 i.e. drives and laterally slides seat 4 and move above distributor plate, and clamping power set 503 i.e. drive the outside sliding of grip block 502, reserve, between two grip blocks 502, the distance that can clamp distributor plate.Lifting power plant 307 i.e. drives the second lifting picking-up frame 303 to stretch out from the second opening 202, and the second lifting holds up frame 303 and holds up the height that distributor plate is extremely suitable for gripping, and clamping power set 503 drive the inside sliding of grip block 502 to grip distributor plate immediately.After gripping, lifting power plant 307 i.e. drives the second lifting picking-up frame 303 to decline.After decline, the first lateral dynamics device 402 i.e. drives and laterally slides seat 4 and move above the first station 203.Lifting power plant 307 i.e. drives the first lifting picking-up frame 302 to stretch out from the first opening 201 and jacking distributor plate.After jacking, fetch release device 5 and i.e. discharge distributor plate.Lifting power plant 307 drives the first lifting to hold up frame 302 to decline immediately, and the first lateral dynamics device 402 i.e. drives and laterally slides seat 4 and be reset on the second station 204；
Pickup conveying mechanical arm 7 takes out workpiece on the first station 203, and is positioned on mould by workpiece, to carry out injection cladding.When making benchmark placement such as distributor plate with the first station 203, pickup conveying mechanical arm 7 also can carry out pickup from the second station 204, and when the workpiece on accessory plate is finished, equipment will repeat above-mentioned flow process.
Claims (10)
- null1. pick and place insert system based on the injection machine fully-automatic intelligent remotely controlled，Including the main body rack (1) that can match with injection machine，It is characterized in that: described main body rack (1) is provided with storage rack (2)，Described storage rack (2) is provided with the first station (203) for placing distributor plate and the second station (204)，Described main body rack (1) is provided with the picking-up lowering or hoisting gear (3) that can be held up by the distributor plate being positioned on described the first station (203) and the second station (204)，Described main body rack (1) upside be provided with can the most back and forth slide laterally slide seat (4)，The described seat (4) that laterally slides is provided with and fetches release device (5)，Described fetch release device (5) can from taking on described the first station (203) distributor plate being placed on described the second station (204)，Or from taking on described the second station (204) distributor plate being placed on described the first station (203).
- Injection machine fully-automatic intelligent based on remotely control the most according to claim 1 picks and places insert system, it is characterized in that: described storage rack (2) back and forth can slide on described main body rack (1), described main body rack (1) is provided with the 3rd station (205), and the 3rd described station (205) is for changing distributor plate when described storage rack (2) slides to above it for people.
- Injection machine fully-automatic intelligent based on remotely control the most according to claim 1 picks and places insert system, it is characterized in that: described picking-up lowering or hoisting gear (3) includes the down fixing rack (301) being located on described main body rack (1), described down fixing rack (301) is provided with and can hold up frame (302) and the second lifting picking-up frame (303) along its first lifting lifted, described down fixing rack (301) is provided with the first lifting picking-up frame (302) described in driving and the second lifting holds up the lifting drive (3a) that frame (303) lifts.
- Injection machine fully-automatic intelligent based on remotely control the most according to claim 3 picks and places insert system, it is characterized in that: described storage rack (2) is located at described picking-up lowering or hoisting gear (3) upside, described the first station (203) is provided with the first opening (201), described the second station (204) is provided with the second opening (202), described the first opening (201) can hold up frame (302) for the first described lifting and be protruded upward by the downside of it, described the second opening (202) can hold up frame (303) for the second described lifting and be protruded upward by the downside of it.
- Injection machine fully-automatic intelligent based on remotely control the most according to claim 3 picks and places insert system, it is characterized in that: described down fixing rack (301) is provided with riser guide (304), the first described lifting holds up frame (302) and the described second lifting holds up frame (303) and is located on described riser guide (304), and the first described lifting holds up frame (302) and the described second lifting holds up and is equipped with lifting moving seat (305) on frame (303).
- Injection machine fully-automatic intelligent based on remotely control the most according to claim 5 picks and places insert system, it is characterized in that: described lifting drive (3a) includes being connected to make the first described lifting hold up frame (302) with described lifting moving seat (305) and the described second lifting holds up the lifting drive rod (306) that frame (303) lifts, and described down fixing rack (301) is provided with the lifting power plant (307) being in transmission connection with described lifting drive rod (306).
- Injection machine fully-automatic intelligent based on remotely control the most according to claim 3 picks and places insert system, it is characterised in that: the first described lifting holds up frame (302) and the described second lifting holds up to be equipped with on frame (303) and can stabilize it, when picking-up distributor plate, the fixed structure (308) not moved.
- Injection machine fully-automatic intelligent based on remotely control the most according to claim 1 picks and places insert system, it is characterized in that: described main body rack (1) includes being provided thereon the upper bracket (101) in portion, described upper bracket (101) is provided with cross slide way (401), the described seat (4) that laterally slides is located on described cross slide way (401), and described upper bracket (101) is provided with and laterally slides, described in driving, the first lateral dynamics device (402) that seat (4) laterally slides.
- Injection machine fully-automatic intelligent based on remotely control the most according to claim 1 picks and places insert system, it is characterized in that: described fetch release device (5) include being located at described laterally slide on seat (4) fetch slide rail (501), the described slide rail (501) that fetches is provided with and can the most back and forth slide the clamp structure (5a) that can clamp distributor plate.
- Injection machine fully-automatic intelligent based on remotely control the most according to claim 9 picks and places insert system, it is characterized in that: described clamp structure (5a) includes to fetch, along described, the grip block (502) that slide rail (501) slides, the clamping power set (503) of grip block (502) the slip gripping described in driving, described laterally sliding on the downside of seat (4) be located at by described clamping power set (503) and the described slide rail (501) that fetches, and described grip block (502) side inwardly is provided with and takes plate holder groove (504).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610280889.2A CN105819216B (en) | 2016-04-29 | 2016-04-29 | Injection machine fully-automatic intelligent based on remote control picks and places insert system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610280889.2A CN105819216B (en) | 2016-04-29 | 2016-04-29 | Injection machine fully-automatic intelligent based on remote control picks and places insert system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105819216A true CN105819216A (en) | 2016-08-03 |
| CN105819216B CN105819216B (en) | 2018-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610280889.2A Expired - Fee Related CN105819216B (en) | 2016-04-29 | 2016-04-29 | Injection machine fully-automatic intelligent based on remote control picks and places insert system |
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| CN (1) | CN105819216B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107322871A (en) * | 2017-07-19 | 2017-11-07 | 三威塑胶电子（珠海）有限公司 | Car horn metal terminal insert molding method and device |
| CN107498781A (en) * | 2017-08-04 | 2017-12-22 | 广东长盈精密技术有限公司 | A kind of automatical feeding system of injection machine |
| CN109622799A (en) * | 2018-12-29 | 2019-04-16 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | The rotary feeder of rotary machine hand continuous punching automatic production line |
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| Publication number | Publication date |
|---|---|
| CN105819216B (en) | 2018-03-06 |
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Granted publication date: 20180306 |