CN105810759B - A kind of silver-colored aluminum slurry used for solar batteries - Google Patents

A kind of silver-colored aluminum slurry used for solar batteries Download PDF

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CN105810759B
CN105810759B CN201610264780.XA CN201610264780A CN105810759B CN 105810759 B CN105810759 B CN 105810759B CN 201610264780 A CN201610264780 A CN 201610264780A CN 105810759 B CN105810759 B CN 105810759B
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silver
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吴立新
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JIANGYIN TIANBANG PAINT Ltd BY SHARE Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/16Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The invention discloses a kind of silver-colored aluminum slurry, include the following component of percentage by weight:Conducting metal powder 60 85%, graphene 2 10%, glass dust 6 18%, organic binder bond 9 20%, auxiliary agent 1 3% amounts to 100%;The conducting metal powder is silver powder and aluminium powder, and the part by weight of silver powder and aluminium powder is 6:2‑3:5;The glass dust is constituted comprising following component:SiO23 17%, TiO21 2%, Bi2O335 52%, Al2O34 8%, SrCl21 7%, B2O315 38%, SnO22~5%, CaO 0.1~2%, amounts to 100%.Being contained in the silver-colored aluminum slurry of the present invention based on silver powder and aluminium powder causes metal ingredient, wherein the aluminium applied and silver are collectively as conducting metal powder, because aluminium powder instead of the silver powder of part, so the cost of electrocondution slurry is reduced well.Simultaneously the electric conductivity after silver-colored aluminum slurry sintering is added present invention adds black alkene.

Description

A kind of silver-colored aluminum slurry used for solar batteries
Technical field
The present invention relates to semi-conducting material, more particularly to a kind of silver-colored aluminum slurry used for solar batteries, is that a kind of electrode is special Conductive material, belongs to electronic applications, conductive material field.
Background technology
Solar cell is the semiconductor devices converted solar energy into electrical energy.Solar cell is a kind of emerging green The energy, effectively can replace traditional energy using solar energy, reduce the discharge of carbon dioxide, conservation of nature environment, and realization can Sustainable development.
In the processing preparation process of existing solar cell, it is necessary to introduce electrode in the front and back of cell panel, often Electrode material is silver paste, silver-colored aluminum slurry and aluminum slurry.Silver paste is conductive can good, the stronger spy of adaptability Point, but with the development of electronic applications, the consumption of silver paste is increasing.Silver itself is as precious metal material, and price is even more As market conditions significantly increase, directly result in the silver paste price that electronic applications use increases year by year.
Although also there is the producer that part is replaced using silver-colored aluminium paste and aluminium paste in the prior art, the resistance of aluminium paste is relative Higher, and it is big then to there is mixture homogeneity control difficulty as the silver-colored aluminium paste of middle transition, electric conductivity is difficult to reach expected Problem.
The content of the invention
It is an object of the invention to overcome the silver paste price in the presence of prior art high, and there is electric conductivity in substitute Can, there is provided a kind of silver-colored aluminum slurry for the deficiency of problems such as adhesion.The silver-colored aluminum slurry used for solar batteries of the present invention has Mixing uniformity is good, and electric conductivity is protruded, the characteristics of being firmly combined with substrate.
In order to realize foregoing invention purpose, the invention provides following technical scheme:
A kind of silver-colored aluminum slurry, includes the following component of percentage by weight:Conducting metal powder 60-85%, graphene 2- 10%, glass dust 6-18%, organic binder bond 9-20%, auxiliary agent 1-3%, amount to 100%.
The conducting metal powder is silver powder and aluminium powder, and the part by weight of silver powder and aluminium powder is 6:2-3:5.
The glass dust is constituted comprising following component:SiO23-17%, TiO21-2%, Bi2O335-52%, Al2O34- 8%, SrCl21-7%, B2O315-38%, SnO22~5%, CaO 0.1~2%, amounts to 100%.
First, being contained in silver-colored aluminum slurry of the invention causes metal ingredient based on silver powder and aluminium powder, wherein applying Aluminium and silver collectively as conducting metal powder, because aluminium powder instead of the silver powder of part, so the cost of electrocondution slurry is obtained Reduction well.Then, appropriate graphene is added in silver-colored aluminum slurry of the invention, can be with when graphene is used alone Used as conductive material, and show the conductive capability of graphene even than ordinary metallic material more according to reliable research By force, thus mixing graphene in the slurry can promote slurry sinter after electric conductivity.Meanwhile, what is more important graphite Alkene is made up of carbon, can be played reduction protection effect to the aluminium powder in slurry during sintering, be reduced sintering During aluminium powder oxidation generation alundum (Al2O3) ratio, meanwhile, the aluminum oxide on reduction aluminium powder surface reduces the electricity after sintering Boundary layer in extremely, improves the electric conductivity of electrode.
Secondly, glass frit component of the invention has selected lead-free glass powder, and it is applied by special into component selections and ratio Adjustment meticulously, using bismuth oxide and boron oxide as the partial substitute of silica, is made with silica, bismuth oxide and boron oxide For the main body of the basic phase of glass.Because both bismuth oxide and boron oxide have good concertedness, substitute after part of silica The agent structure of the basic phase of the glass dust of formation, with more preferable stability and fusing feature, can be played more in sintering process Good cementation, the electrode of sintering curing and the new of solar base plate and degree are more preferable, and what can more be stablized is bonded in thereon, protects Demonstrate,prove the stability and durability of electrode.Particularly the usage ratio control of bismuth oxide and boron oxide is close to 2:When 1 or so, collaboration Property it is optimal, the easy sinterability and caking property of silver-colored aluminum slurry are optimal.After strontium chloride is added, collaboration can be cooperatively formed with boron oxide and is made With reduction sintering temperature.The application of strontium chloride has harmful effect for the structural stability and wearability of glass dust, unsuitable excessive Use.The present invention is by the selection to each component in glass dust and its consumption proportion, and each components matching ratio is suitable so that use Conductive silver paste made from the glass dust has that environment-friendly, sintering character is excellent, electric conductivity is excellent.
Further, the weight percentage of the glass dust is 7-18%, optimizes electricity after the consumption of glass dust, adjustment sintering The accounting of extremely middle glass phase, it is ensured that the bonding stability of conductive electrode is preferable, while because glass phase in conductive electrode Caused resistance rise control is in relatively low scope, it is ensured that the electric conductivity of electrode in solar cells.It is preferred that glass The content of powder is 10-17%, and the caking property and electric conductivity after glass powder sintering are preferable within this range, is particularly and solar energy The combination great efforts of cell basis layer.For more specifically, the weight percentage of the glass dust can for 11%, 13%, 14%th, the specific number such as 16%.
Further, the weight percentage of the organic binder bond is 10-19%, can from suitable organic binder bond It is more preferable with the pattern that coordination electrode is printed during silk-screen printing, close to preferable electrode shape after sintering, for lifting The electricity conversion of solar cell has certain help.Preferably 12-18%, within this range organic binder bond The basic role of performance is optimal, and printing effect is best, and residue is less after organic binder bond carbonization after sintering, for electrode The influence of electric conductivity is small.For more specifically, the weight percentage of the organic binder bond can for 12%, 14%, The 16% specific number of grade.
Further, the organic binder bond is constituted comprising following component:Rosin resin 10-20%, ethyl cellulose 10- 25%, butyl carbitol 5-10%, isophthalic alkyd resin 5-10%, dimethyl succinate 10-20%, terpinol 20- 40%, amount to 100%.The composition that the organic binder bond of the present invention is selected employs rosin resin, ethyl cellulose simultaneously, easily It is uniformly dispersed, does not reunite with silver powder, can be good at ensureing the printing uniformity and thickness control of electrode, and protects sintering shape Looks.The butyl carbitol and terpinol of selection have the effect of the mobility and stability that ensure silver-colored aluminum slurry, it can be ensured that silver Aluminum slurry property more stable and consistent during storage, it is to avoid the window of silver-colored aluminum slurry printing is narrow to cause processing difficulties.Its The isophthalic alkyd resin and Petropols of middle selection are the compositions of electrode preboarding after auxiliary printing, and it coordinates butyl card Must alcohol and when terpinol, be mutually dissolved good dispersion, and after mutually phased soln is scattered can to silver powder, glass dust formation compared with Good package structure, the i.e. distributing homogeneity of silver powder wherein, free-running property are all more protruded, more conducively the printing shaping of electrode. Meanwhile, finely dispersed terpinol and Petropols can react to form specific consolidated structures when sintering so that electricity The relatively reliable stabilization of form extremely in use.
Further, 10-20% lecithin is also included in organic binder bond.Lecithin is applied to belong to first in silver-colored aluminum slurry Secondary to attempt, lecithin is to be present in one group of filemot oil material among animal vegetable tissue and yolk, and it is constituted into Dividing includes phosphoric acid, choline, aliphatic acid, glycerine, glycolipid, triglyceride and phosphatide (such as phosphatidyl choline, phosphatidyl-ethanolamine And phosphatidylinositols).Inventor has found, after lecithin and silver-colored aluminum slurry mixing, can combine, realize with silver powder particulate component For the peptizaiton of silver powder particle, it is often more important that lecithin can also interact with graphene, exist in lecithin In the case of, graphene dispersion is more uniform, and the electric conductivity increase for electrode has great importance.In lecithin and stone The unique design feature of black alkene, when sintering curing, can be combined with each other reaction, realize unique attachment structure, enhancing The Performance Strength of electrode.
Further, the auxiliary agent is polyamide wax.Polyamide wax is a kind of thixotropy additive, is formed in silver-colored aluminum slurry Powerful network structure, its excellent thixotropic property, with excellent resist sagging ability, anti-settling ability, can keep slurry Storage stability, prevent slurry be layered wash rice liquid the problems such as occur.Electrode during screen printing electrode can preferably be controlled Pattern, improve electrode sintering before structural stability.Preferred promoter consumption is 1-1.4%.
A kind of method for preparing above-mentioned silver-colored aluminum slurry, comprises the following steps:
Step (1) prepares glass dust
Take glass dust raw material to be well mixed in proportion, be put into crucible, smelting temperature is 1100-1250 DEG C, and melting 1-2 is small When;After the completion of melting, water smoke quenching, ball milling obtains the glass dust that particle diameter is not more than 5 microns after drying.
Step (2) prepares premixed solution
Raw material is weighed in proportion, other compositions beyond rosin resin are mixed, 80-110 DEG C is heated to, and stirs 0.5-2 Hour, it is well mixed, obtains premixed solution.
Step (3) prepares silver-colored aluminum slurry
Premixed solution prepared by step 2, insulation adds silver powder, aluminium powder, glass dust and graphene, is uniformly mixed, Rosin resin and polyamide wax are eventually adding, is ground 10-60 minutes with three-high mill, prepares conductive silver aluminum slurry.
Compared with prior art, beneficial effects of the present invention:
1. cause metal ingredient based on silver powder and aluminium powder are contained in the silver-colored aluminum slurry of the present invention, wherein the aluminium applied With silver collectively as conducting metal powder, because aluminium powder instead of the silver powder of part, so the cost of electrocondution slurry is obtained very well Reduction.
, can be as leading when graphene is used alone 2. add appropriate graphene in the silver-colored aluminum slurry of the present invention Electric material is used, and shows that the conductive capability of graphene is even more stronger than ordinary metallic material according to reliable research, therefore The graphene of mixing in the slurry can promote the electric conductivity after slurry sintering.
3. the graphene of the present invention is made up of carbon, the aluminium powder in slurry can be played during sintering Reduction protection is acted on, the aluminum oxide on reduction aluminium powder surface, is reduced the boundary layer in the electrode after sintering, is improved the electric conductivity of electrode Energy.
4. the glass frit component mixing ratio of the present invention is suitable, glass dust is used as using silica, bismuth oxide and boron oxide The bulk composition of basic phase, reduces sintering temperature, with excellent sintering character, meanwhile, the compatibility with organic adhesive Good, the electrode of sintering curing and the new of solar base plate and degree are more preferable, and what can more be stablized be bonded in thereon, it is ensured that electrode it is steady Qualitative and durability.
Embodiment
The present invention additionally provides a kind of method for preparing above-mentioned silver-colored aluminum slurry simultaneously, comprises the following steps:
Step (1) prepares glass dust
Following raw material is taken in proportion:SiO23-17%, TiO21-2%, Bi2O335-52%, Al2O34-8%, SrCl21-7%, B2O315-38%, SnO22~5%, CaO 0.1~2%, amounts to 100%.It is well mixed, it is put into crucible In, smelting temperature is 1100-1250 DEG C, melting 1-2 hours.After the completion of melting, water smoke quenching, ball milling obtains particle diameter after drying No more than 5 microns of glass dust.
Step (2) prepares premixed solution
Raw material is weighed in proportion, other compositions beyond rosin resin are mixed, 80-110 DEG C is heated to, and stirs 0.5-2 Hour, preferably 1-1.5 hours, it is well mixed, obtains premixed solution.
Step (3) prepares silver-colored aluminum slurry
Premixed solution prepared by step 2, insulation adds silver powder, aluminium powder, glass dust and graphene, is uniformly mixed, Rosin resin and polyamide wax are eventually adding, is ground 10-60 minutes with three-high mill, prepares conductive silver aluminum slurry.
Further, ball milling processing is carried out using planetary ball mill when ball milling in step 1.It is preferred that ball milling process In, ethanol solution protection.It is fast with ball milling speed using Alcohol Protection ball milling, the high advantage of ball milling quality.Further, Ball milling is carried out using a diameter of 3-15mm zirconium oxide bead.Hardness is suitable, and grinding efficiency is high, and ball mill grinding granularity is tiny.
Further, when step 2 preferably prepares premixed solution, during heating stirring is mixed, when temperature is increased to 70 When more than DEG C, it is protected by using nitrogen atmosphere.
Further, in step 3, when adding silver powder, aluminium powder, glass dust and graphene, sequentially add in the following order: Glass dust, silver powder, aluminium powder, graphene.Often add after a component, stirring adds next component in 5-20 minutes.
With reference to test example and embodiment, the present invention is described in further detail.But this should not be understood Following embodiment is only limitted to for the scope of above-mentioned theme of the invention, it is all that this is belonged to based on the technology that present invention is realized The scope of invention.Not specified percentage is weight percentage in the present invention.
Embodiment 1-5
Prepare glass dust
Following raw material is taken in proportion:SiO23-17%, TiO21-2%, Bi2O335-52%, Al2O34-8%, SrCl21-7%, B2O315-38%, SnO22~5%, CaO 0.1~2%, amounts to 100%.It is well mixed, it is put into crucible In, smelting temperature is 1100-1250 DEG C, melting 1-2 hours.After the completion of melting, water smoke quenching, ball milling obtains particle diameter after drying No more than 5 microns of glass dust.Specific embodiment 1-5 material rate see the table below.
The glass dust raw material component ratio of table 1
Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5
SiO2 4.3 11.9 10.4 12.7 16.9
TiO2 1.3 1.3 1.1 1.4 1.9
Bi2O3 38.9 51.8 47.4 36.1 43.6
Al2O3 4.1 4.8 6.2 5.2 7.1
SrCl2 7.0 1.2 4.3 2.2 4.6
B2O3 39.4 24.6 27.2 37.9 22.3
SnO2 4.1 4.2 2.9 3.2 3.3
CaO 1.0 0.1 0.4 1.3 0.4
Embodiment 6-13
Prepare conductive silver aluminum slurry
Raw material is taken in the ratio of table 2.Other compositions beyond rosin resin will be mixed, be heated to 80-110 DEG C, stirring 0.5-2 hours, preferably 1-1.5 hours, it is well mixed, obtains premixed solution.Premixed solution is incubated, silver powder, aluminium powder, glass is added Glass powder and graphene, are uniformly mixed, and are eventually adding rosin resin and polyamide wax, are ground 10-60 minutes with three-high mill, Prepare conductive silver aluminum slurry.Specific embodiment 6-13 material rate see the table below.It is prepared by embodiment 6-7 Application Examples 1 Glass dust, embodiment 8-9 Application Examples 2 prepare glass dust, embodiment 10-13 Application Examples 5 prepare glass dust.
The conductive silver aluminum slurry component ratio of table 2
Embodiment 6 Embodiment 7 Embodiment 8 Embodiment 9 Embodiment 10 Embodiment 11 Embodiment 12 Embodiment 13
Silver powder 35.7 43.0 41.4 43.9 41.3 47.6 38.2 28.5
Aluminium powder 32.3 17.0 35.6 20.1 26.7 23.4 34.8 41.5
Graphene 7.0 5.0 8.0 7.0 5.0 4.0 5.0
Glass dust 12.0 14.0 6.0 14.0 10.0 12.0 9.0 10.0
Rosin resin 2.9 3.4 1.3 1.3 2.4 1.7 2.1 2.2
Ethyl cellulose 3.8 3.8 1.9 2.9 3.2 2.4 1.3 2.6
Butyl carbitol 1.4 1.6 0.7 1.1 0.7 0.7 0.8 0.9
Isophthalic alkyd resin 1.4 1.4 0.6 0.8 1.1 0.9 1.0 0.8
Dimethyl succinate 3.1 2.7 1.7 1.3 1.7 1.9 1.8 1.4
Terpinol 5.4 5.0 3.8 4.6 4.9 2.4 3.1 5.1
Auxiliary agent 2.0 1.0 2.0 2.0 1.0 1.0 2.0 1.0
Lecithin 1.0 2.0 1.0
Test case
The electrode of the sunny energy battery of technique printing printed to the silver-colored aluminum slurry of above-described embodiment 6-13 preparations using printed network, The resistance of electrode is tested, pulling force, softening temperature is as a result as shown in the table.
The test result of table 3
Resistance (string resistance) Pulling force Softening temperature (DEG C)
Embodiment 6 0.045 1.7 494
Embodiment 7 0.032 2.5 505
Embodiment 8 0.029 3.4 510
Embodiment 9 0.031 2.9 476
Embodiment 10 0.033 2.4 481
Embodiment 11 0.024 2.8 479
Embodiment 12 0.027 2.9 484
Embodiment 13 0.024 3.2 482
From passing through test result, conductive silver aluminum slurry of the invention has conductive characteristic good, and stretching resistance is stronger, burns The characteristics of junction temperature is low, is used as the resistance control that can be good at ensureing inside solar energy battery after the electrode print of solar cell System is conducive to improving the electricity conversion of solar cell, improves the utilization rate of solar energy in extremely low level.
The above results show that graphene in the slurry can promote the electric conductivity after slurry sintering, embodiment 11-13 Result show that after application graphene and lecithin is added in slurry simultaneously, the mixing ratios of various components is suitable, Neng Gougeng Plus the resistance effectively reduced after the resistance characteristic of electrode, electrode sintering curing shows extremely low level, for improving the sun The optical energy utilization efficiency of energy battery has great importance.Moreover, embodiment 11-13 silver-colored aluminium paste formula can also provide compared with Good stretching resistance performance, it is ensured that silver-colored aluminum slurry printing is made after electrode, can during long-term use good holding electrode With the adhesion of solar cell substrate, the damage for preventing external force from causing improves the service life of solar cell.
Finally, additionally by the contrast to softening temperature, it can be found that the overall softening temperature of the silver-colored aluminum slurry of the present invention It is relatively low, when using silver-colored aluminum slurry, it can preferably reduce damage of the electrode sintering process high temperature for solar cell Wound, improves the electricity conversion of solar cell.Graphene and lecithin are played in embodiment after particularly coordinating and optimizing Chemiluminescence, the properties of silver-colored aluminum slurry have greatly improved or lifted, with important actual application value.

Claims (7)

1. a kind of silver-colored aluminum slurry, includes the following component of percentage by weight:Conducting metal powder 60-85%, graphene 2-10%, Glass dust 10-17%, organic binder bond 9-20%, auxiliary agent 1-3%, amount to 100%;
The conducting metal powder is silver powder and aluminium powder, and the part by weight of silver powder and aluminium powder is 6:2-3:5;
The glass dust is constituted comprising following component:SiO23-17%, TiO21-2%, Bi2O335-52%, Al2O3 4- 8%, SrCl21-7%, B2O315-38%, SnO22~5%, CaO 0.1~2%, amounts to 100%;
The auxiliary agent is polyamide wax.
2. silver aluminum slurry as claimed in claim 1, it is characterised in that the weight percentage of organic binder bond is 10-19%.
3. silver aluminum slurry as claimed in claim 2, it is characterised in that the weight percentage of organic binder bond is 12-18%.
4. silver aluminum slurry as claimed in claim 1, it is characterised in that the organic binder bond includes following component and constituted:Rosin Resin 10-20%, ethyl cellulose 10-25%, butyl carbitol 5-10%, isophthalic alkyd resin 5-10%, fourth two Dimethyl phthalate 10-20%, terpinol 20-40%, amount to 100%.
5. silver aluminum slurry as claimed in claim 4, it is characterised in that 10-20% lecithin is also included in organic binder bond.
6. silver aluminum slurry as claimed in claim 5, it is characterised in that auxiliary dosage is 1-1.4%.
7. a kind of method for preparing the silver-colored aluminum slurries of claim 4-6, comprises the following steps:
Step (1) prepares glass dust
Following raw material is taken in proportion:SiO23-17%, TiO21-2%, Bi2O335-52%, Al2O34-8%, SrCl2 1- 7%, B2O3 15-38%, SnO2 2~5%, CaO 0.1~2%, amount to 100%;It is well mixed, it is put into crucible, melting Temperature is 1100-1250 DEG C, melting 1-2 hours;After the completion of melting, water smoke quenching, ball milling obtains particle diameter after drying and is not more than 5 The glass dust of micron;
Step (2) prepares premixed solution
Raw material is weighed in proportion, other compositions beyond rosin resin are mixed, 80-110 DEG C is heated to, and is stirred 0.5-2 hours, It is well mixed, obtain premixed solution;
Step (3) prepares silver-colored aluminum slurry
Premixed solution prepared by step 2, insulation adds silver powder, aluminium powder, glass dust and graphene, is uniformly mixed, finally Rosin resin and polyamide wax are added, is ground 10-60 minutes with three-high mill, prepares conductive silver aluminum slurry.
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