CN105803279A - Novel high-strength corrosion-resistant solar cell frame - Google Patents
Novel high-strength corrosion-resistant solar cell frame Download PDFInfo
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- CN105803279A CN105803279A CN201610220280.6A CN201610220280A CN105803279A CN 105803279 A CN105803279 A CN 105803279A CN 201610220280 A CN201610220280 A CN 201610220280A CN 105803279 A CN105803279 A CN 105803279A
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- solaode
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- aluminum
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- 230000007797 corrosion Effects 0.000 title abstract description 74
- 238000005260 corrosion Methods 0.000 title abstract description 74
- 239000000463 material Substances 0.000 claims abstract description 136
- 229910052751 metal Inorganic materials 0.000 claims abstract description 48
- 239000002184 metal Substances 0.000 claims abstract description 48
- 239000003607 modifier Substances 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 35
- 238000005097 cold rolling Methods 0.000 claims abstract description 27
- 238000005098 hot rolling Methods 0.000 claims abstract description 19
- 238000003723 Smelting Methods 0.000 claims abstract description 17
- 238000011282 treatment Methods 0.000 claims abstract description 15
- 229910045601 alloy Inorganic materials 0.000 claims description 89
- 239000000956 alloy Substances 0.000 claims description 89
- 229910000838 Al alloy Inorganic materials 0.000 claims description 83
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 56
- 238000005266 casting Methods 0.000 claims description 39
- 229910052782 aluminium Inorganic materials 0.000 claims description 36
- -1 aluminum manganese Chemical compound 0.000 claims description 30
- 230000008569 process Effects 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 26
- 239000011812 mixed powder Substances 0.000 claims description 26
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 26
- 229910052720 vanadium Inorganic materials 0.000 claims description 26
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 23
- 230000032683 aging Effects 0.000 claims description 19
- 239000011777 magnesium Substances 0.000 claims description 19
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 14
- 239000004411 aluminium Substances 0.000 claims description 14
- 239000008367 deionised water Substances 0.000 claims description 14
- 229910021641 deionized water Inorganic materials 0.000 claims description 14
- 239000004848 polyfunctional curative Substances 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical compound [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 13
- 238000013532 laser treatment Methods 0.000 claims description 13
- 238000002360 preparation method Methods 0.000 claims description 13
- 238000007654 immersion Methods 0.000 claims description 12
- 229910052710 silicon Inorganic materials 0.000 claims description 12
- 238000000137 annealing Methods 0.000 claims description 11
- 229910000906 Bronze Inorganic materials 0.000 claims description 7
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 7
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 claims description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 7
- QRRWWGNBSQSBAM-UHFFFAOYSA-N alumane;chromium Chemical compound [AlH3].[Cr] QRRWWGNBSQSBAM-UHFFFAOYSA-N 0.000 claims description 7
- DNXNYEBMOSARMM-UHFFFAOYSA-N alumane;zirconium Chemical compound [AlH3].[Zr] DNXNYEBMOSARMM-UHFFFAOYSA-N 0.000 claims description 7
- 229910052786 argon Inorganic materials 0.000 claims description 7
- 239000010974 bronze Substances 0.000 claims description 7
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims description 7
- 238000007872 degassing Methods 0.000 claims description 7
- 239000008187 granular material Substances 0.000 claims description 7
- 229910052749 magnesium Inorganic materials 0.000 claims description 7
- 238000003801 milling Methods 0.000 claims description 7
- 238000004080 punching Methods 0.000 claims description 7
- 238000007670 refining Methods 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- 239000011856 silicon-based particle Substances 0.000 claims description 7
- 238000010792 warming Methods 0.000 claims description 7
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- 239000010931 gold Substances 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 230000004048 modification Effects 0.000 abstract description 9
- 238000012986 modification Methods 0.000 abstract description 9
- 230000002411 adverse Effects 0.000 abstract description 7
- 230000003647 oxidation Effects 0.000 abstract description 3
- 238000007254 oxidation reaction Methods 0.000 abstract description 3
- 238000011161 development Methods 0.000 abstract description 2
- 238000004381 surface treatment Methods 0.000 abstract 1
- PYJJCSYBSYXGQQ-UHFFFAOYSA-N trichloro(octadecyl)silane Chemical compound CCCCCCCCCCCCCCCCCC[Si](Cl)(Cl)Cl PYJJCSYBSYXGQQ-UHFFFAOYSA-N 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 42
- 239000007789 gas Substances 0.000 description 31
- 239000010408 film Substances 0.000 description 21
- 239000012535 impurity Substances 0.000 description 18
- 229910052756 noble gas Inorganic materials 0.000 description 18
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 15
- 230000008901 benefit Effects 0.000 description 15
- 230000000694 effects Effects 0.000 description 13
- 238000005728 strengthening Methods 0.000 description 12
- 239000013078 crystal Substances 0.000 description 10
- 230000006837 decompression Effects 0.000 description 9
- 238000005096 rolling process Methods 0.000 description 9
- 238000002844 melting Methods 0.000 description 8
- 230000008018 melting Effects 0.000 description 8
- 230000007423 decrease Effects 0.000 description 7
- 230000007547 defect Effects 0.000 description 7
- 239000006025 fining agent Substances 0.000 description 7
- 150000002910 rare earth metals Chemical class 0.000 description 7
- 229910052726 zirconium Inorganic materials 0.000 description 7
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 6
- 230000003026 anti-oxygenic effect Effects 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 229910052804 chromium Inorganic materials 0.000 description 6
- 239000011651 chromium Substances 0.000 description 6
- 238000007599 discharging Methods 0.000 description 6
- 238000007499 fusion processing Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 229910052748 manganese Inorganic materials 0.000 description 6
- 239000011572 manganese Substances 0.000 description 6
- 230000001590 oxidative effect Effects 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 238000001338 self-assembly Methods 0.000 description 6
- 229910000077 silane Inorganic materials 0.000 description 6
- 230000003068 static effect Effects 0.000 description 6
- 230000002421 anti-septic effect Effects 0.000 description 5
- 238000000840 electrochemical analysis Methods 0.000 description 5
- 238000000157 electrochemical-induced impedance spectroscopy Methods 0.000 description 5
- 230000005518 electrochemistry Effects 0.000 description 5
- 238000001453 impedance spectrum Methods 0.000 description 5
- 238000001953 recrystallisation Methods 0.000 description 5
- 239000011780 sodium chloride Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000010409 thin film Substances 0.000 description 5
- 230000001629 suppression Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- RZJRJXONCZWCBN-UHFFFAOYSA-N octadecane Chemical compound CCCCCCCCCCCCCCCCCC RZJRJXONCZWCBN-UHFFFAOYSA-N 0.000 description 2
- 229910052691 Erbium Inorganic materials 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229940038384 octadecane Drugs 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- ZDHXKXAHOVTTAH-UHFFFAOYSA-N trichlorosilane Chemical compound Cl[SiH](Cl)Cl ZDHXKXAHOVTTAH-UHFFFAOYSA-N 0.000 description 1
- 239000005052 trichlorosilane Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/16—Alloys based on aluminium with copper as the next major constituent with magnesium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/06—Making non-ferrous alloys with the use of special agents for refining or deoxidising
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/14—Alloys based on aluminium with copper as the next major constituent with silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/057—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/02—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using non-aqueous solutions
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/20—Use of solutions containing silanes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Continuous Casting (AREA)
Abstract
The invention discloses a novel high-strength corrosion-resistant solar cell frame. The novel high-strength corrosion-resistant solar cell frame comprises, by weight, 0.2% of Mg, 2.0% of Si, 4.0% of Cu, 0.2% of Mn, 0.2% of Fe, 0.1% of Zr, 0.1% of Er, 0.01% of Cr, 0.01% of Ni, 0.1% of Ti, and the balance Al. A finished product is obtained after the solar cell frame is subjected to (1) smelting, (2) adding of three metal refinement modifiers of Al-5Ti-B, Al-10Sr and RE, (3) two hours of standing under the condition of 100 MPa, and forming of a cast ingot, (4) five passes of hot rolling, and three passes of cold rolling under ultrasonic vibration, (5) modification with C laser and V laser, and (6) surface treatment with a octadecyltrichlorosilane solution. According to the novel high-strength corrosion-resistant solar cell frame, various methods are used for conducting modification and treatment on materials of the solar cell frame, the completeness of an oxidation film can still be kept when the solar cell frame is subjected to corrosion under adverse working conditions, so that metal failure is avoided, and the requirements of current industrial development are met.
Description
Technical field
The present invention relates to photovoltaic art, particularly relate to novel high-strength anticorrosive solaode frame.
Background technology
Solar energy is as a kind of inexhaustible, nexhaustible new green power, by the most attention of various circles of society.With
The progress of solar battery technology, and manufacture the reduction of material cost of solaode, photovoltaic power generation technology by
Gradually step into the maturation period.Photovoltaic product start from original specialized specific use product gradually to the marketization consumer
The direction of product is developed, and its range of application extend to every field.The frame of conventional solar components, usually four aluminum
Section bar, including two root length frames, two short frames and four angle keys compositions, by by bonded for four angles at four aluminum frames
Mode in inner chamber encapsulates solar panel.
Aluminium alloy is a most widely used class non-ferrous metal structural material in industry, Aeronautics and Astronautics, automobile, machine-building,
Boats and ships and chemical industry are widely applied, there is low melting point, corrosion resistance, coating heat-resisting, wear-resisting, easy and processability good etc.
Advantage, but, aluminium alloy seldom has steel strength and mouldability so that aluminium alloy cannot replace steel completely with alleviator
The weight of equipment, reduces energy resource consumption and pollutant emission.Although aluminium alloy its surface under natural environment can generate one layer of oxidation
Film resists corrosion, but the thickness of oxidation film about 4nm that in natural environment, aluminum alloy surface generates, and loose porous and structure is the most uneven
Even, corrode under severe operating conditions or from the hole of oxide-film, or occur from the fray of oxide-film, cause metal failure,
The requirement of current industrial development cannot be met.
Summary of the invention
For the problems referred to above, it is an object of the invention to provide novel high-strength anticorrosive solaode frame, solve aluminium alloy not
There is the technical problem of steel strength and mouldability.
For solving above-mentioned technical problem, the technical solution used in the present invention is novel high-strength anticorrosive solaode frame, institute
State solaode frame and include Mg0.2%, Si 2.0%, Cu4.0%, Mn0.2%, Fe0.2%, Zr0.1% by weight percentage,
Er0.1%, Cr0.01%, Ni0.01%, Ti0.1%, Al surplus.
Novel high-strength anticorrosive solaode frame preparation method, described solaode frame is be made up of following steps:
(1) heating furnace used in pre-hot smelting at 300 DEG C and fine aluminium 1~2h;(2) fine aluminium after preheating is at decompression state
Lower smelting temperature be the heating furnace of 750 DEG C is completely melt after add monocrystal silicon granule, add in aluminum bronze after monocrystal silicon particles fuse
Between alloy, aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and
A small amount of rare earth element er, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add aluminum
Titanium intermediate alloy is completely melt to aluminum titanium intermediate alloy, is cooled to 750 DEG C, skims, and adds pure magnesium, protects under conditions of vacuum
Temperature 30~40min;(4) tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE are added, the weight hundred that three adds
Proportion by subtraction ratio is 8:1:3;(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to
Preheated to the crucible of about 300 DEG C stands under conditions of 100MPa 2h, form ingot casting;(7) described ingot casting cuts into conjunction
Carrying out the homogenizing annealing of 12 hours after suitable size under conditions of 550 DEG C, stove is cooled to room temperature;(8) described ingot casting is warming up to
It is incubated 3 hours after 420 DEG C, carries out the hot rolling of five passages, after each passage hot rolling is complete, be incubated half an hour at 530 DEG C;(9) heat
Carrying out the cold rolling of three passages after rolling, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train,
Excited frequency is 12kHz, aluminium alloy supersonic vibration pressurized extend, cold rolling after carry out 2 hours moving back at 240 DEG C to alloy
Fire processes, and obtains certain thickness aluminum alloy plate materials;(10) aluminum alloy plate materials is carried out halfhour solution treatment at 540 DEG C,
Then shrend;(11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by equal for mixed-powder C and V
The even surface being applied in aluminum alloy plate materials, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified, makes
Obtain and while aluminum alloy sheet material surface forms nanoscale impression, mixed-powder C and V melted the surface being covered in aluminum alloy plate materials,
Using argon to protect in processing procedure, its laser process parameter area is: laser power 1.7kw, sweep speed 13mn/s,
Beam spot diameter, is 4mm.(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, with ethanol as solute
The octadecyl trichlorosilane alkane solution of configuration 5mM, puts into process 2min in hydrochloric acid solution by the aluminium alloy obtained, use after having processed
Sample, to remove unnecessary hydrochloric acid, is positioned over octadecyl trichlorosilane alkane solution by a large amount of deionized water rinsing aluminum alloy surface subsequently
Middle immersion 12h, the sample of preparation is dried 30min at 80 DEG C;(14) punching press plastotype.
Beneficial effects of the present invention:
1, the ratio of each element weight percent of Reasonable adjustment so that formed in solaode frame and keep peak aging strengthening
The Mg of ability2Si phase, increases its elongation percentage while strengthening solaode frame intensity.Add the Cu element of proper proportion, fall
The low natrual ageing adverse effect to material property, forms Mg more tiny, more2Si phase (acicular beta " phase), avoid simultaneously
Solaode frame corrosion stability is reduced after adding Cu element.Adding trace Mn and Cr, can produce disperse phase, suppression alloy is tied again
Crystalline substance, improves alloy strength, increases Alloy Anti intercrystalline corrosion ability, improves alloy property.Appropriate rare earth element adds solar-electricity
In pool side frame, gas in fusion-casting process and objectionable impurities, increase mobility, crystal grain thinning, accelerated ag(e)ing can be reduced or eliminated
Process, and appropriate rare earth element and other elements cooperate and can effectively improve mechanical property and the corrosive nature of alloy.
2, under decompression state, melting solaode frame can be effectively reduced smelting temperature, saves resource.Simultaneously in order to keep adding
Pressure in hot device, heater needs to pour into a certain amount of noble gas while discharging gas, and noble gas the most directly leads to
Enter in molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, go the removal of impurity,
The harmful gas produced during additionally noble gas forces fusion process is discharged therewith, and the gas preventing oxygen etc. to have oxidizing property enters
Enter oxidized metal liquation in heater.
3, three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use,
Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure,
Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent
Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each
Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.
4, melted pouring metal melt is to having been warmed up standing under conditions of 100MPa 2h to the crucible of about 300 DEG C,
Can prevent from metal liquid process of setting is formed the ingot casting of open structure, thus affect the intensity of solaode frame, exist simultaneously
Advantageously form the ingot casting of compact texture under conditions of high pressure, strengthen the intensity of solaode frame.
5, solaode frame supersonic vibration pressurized at the vibrating amplitude extends, and can reduce the frictional force being subject in the operation of rolling,
Thus reduce the frictional force impact on solaode frame plate surface, and cold rolling relative to static state, the sun that supersonic vibration is cold rolling
Energy battery jamb surface is more smooth, is conducive to carrying out the operation of next step.
6, by mixed-powder C and V uniform application in the surface of solaode frame sheet material, crossing current continuous wave Cq laser is used
It is modified that device carries out laser treatment to solaode frame sheet material, can effectively make solaode frame plate surface form nanometer
While level impression, mixed-powder C and V is melted the surface being covered in solaode frame sheet material, solaode lateral frame board
Material surface forms nano level pit, increases the surface area of solaode frame sheet material, makes next while improving frictional force
The octadecyl trichlorosilane alkane solution of step is easier to enter solaode frame plate surface, at solaode jamb surface
Forming the micro structure of different morphologies, self assembly possesses the silane film of anticorrosion antiwear performance the most from the teeth outwards, thus changes solar energy
The surface nature of battery frame sheet material, and the C-V overlay film that solaode frame plate surface is formed can be effectively improved solar energy
Battery frame sheet material antioxygenic property at high temperature, changes the surface nature of solaode frame sheet material.
Detailed description of the invention
The invention will be further described with the following Examples.
Embodiment one
Novel high-strength anticorrosive solaode frame, described solaode frame includes Mg0.2%, Si by weight percentage
2.0%, Cu4.0%, Mn0.2%, Fe0.2%, Zr0.1%, Er0.1%, Cr0.01%, Ni0.01%, Ti0.1%, Al surplus.
Novel high-strength anticorrosive solaode frame preparation method, described solaode frame is be made up of following steps:
(1) heating furnace used in pre-hot smelting at 300 DEG C and fine aluminium 1~2h;(2) fine aluminium after preheating is at decompression state
Lower smelting temperature be the heating furnace of 750 DEG C is completely melt after add monocrystal silicon granule, add in aluminum bronze after monocrystal silicon particles fuse
Between alloy, aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and
A small amount of rare earth element er, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add aluminum
Titanium intermediate alloy is completely melt to aluminum titanium intermediate alloy, is cooled to 750 DEG C, skims, and adds pure magnesium, protects under conditions of vacuum
Temperature 30~40min;(4) tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE are added, the weight hundred that three adds
Proportion by subtraction ratio is 8:1:3;(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to
Preheated to the crucible of about 300 DEG C stands under conditions of 100MPa 2h, form ingot casting;(7) described ingot casting cuts into conjunction
Carrying out the homogenizing annealing of 12 hours after suitable size under conditions of 550 DEG C, stove is cooled to room temperature;(8) described ingot casting is warming up to
It is incubated 3 hours after 420 DEG C, carries out the hot rolling of five passages, after each passage hot rolling is complete, be incubated half an hour at 530 DEG C;(9) heat
Carrying out the cold rolling of three passages after rolling, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train,
Excited frequency is 12kHz, aluminium alloy supersonic vibration pressurized extend, cold rolling after carry out 2 hours moving back at 240 DEG C to alloy
Fire processes, and obtains certain thickness aluminum alloy plate materials;(10) aluminum alloy plate materials is carried out halfhour solution treatment at 540 DEG C,
Then shrend;(11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by equal for mixed-powder C and V
The even surface being applied in aluminum alloy plate materials, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified, makes
Obtain and while aluminum alloy sheet material surface forms nanoscale impression, mixed-powder C and V melted the surface being covered in aluminum alloy plate materials,
Using argon to protect in processing procedure, its laser process parameter area is: laser power 1.7kw, sweep speed 13mn/s,
Beam spot diameter, is 4mm.(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, with ethanol as solute
The octadecyl trichlorosilane alkane solution of configuration 5mM, puts into process 2min in hydrochloric acid solution by the aluminium alloy obtained, use after having processed
Sample, to remove unnecessary hydrochloric acid, is positioned over octadecyl trichlorosilane alkane solution by a large amount of deionized water rinsing aluminum alloy surface subsequently
Middle immersion 12h, the sample of preparation is dried 30min at 80 DEG C;(14) punching press plastotype.
Tensile strength, yield strength, percentage elongation and the Brinell hardness of the solaode frame sheet material made be respectively 398.4MPa,
325.8MPa, 20%, 112HB.
The ratio of each element weight percent of Reasonable adjustment so that formed in solaode frame and keep peak aging strengthening energy
The Mg of power2Si phase, increases its elongation percentage while strengthening solaode frame intensity.Add the Cu element of proper proportion, reduce
The natrual ageing adverse effect to material property, forms Mg more tiny, more2Si phase (acicular beta " phase), avoid adding simultaneously
Solaode frame corrosion stability is reduced after entering Cu element.Add trace Mn and Cr, disperse phase can be produced, suppress alloy recrystallization,
Improve alloy strength, increase Alloy Anti intercrystalline corrosion ability, improve alloy property.Appropriate rare earth element adds solaode
In frame, gas in fusion-casting process and objectionable impurities, increase mobility, crystal grain thinning, accelerated ag(e)ing mistake can be reduced or eliminated
Journey, and appropriate rare earth element and other elements cooperate and can effectively improve mechanical property and the corrosive nature of alloy.
Under decompression state, melting solaode frame can be effectively reduced smelting temperature, saves resource.Simultaneously in order to keep heating
Pressure in device, heater needs to pour into a certain amount of noble gas while discharging gas, and first noble gas is passed directly into
In molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, go the removal of impurity, separately
Outer noble gas forces the harmful gas produced in fusion process to be discharged therewith, and the gas preventing oxygen etc. to have oxidizing property enters
Oxidized metal liquation in heater.
Three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use,
Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure,
Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent
Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each
Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.By form
Understand, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tension of solaode frame simultaneously
Intensity, yield strength, percentage elongation and Brinell hardness, after wherein in table, data are interpolation fining modifier and without fine degenerate
Solaode frame comparison in various performance indications after agent, uses the solaode frame of three kinds of fining modifiers simultaneously
Tensile strength add 6.892%, yield strength adds 5.974%, percentage elongation add 18.0% and Brinell hardness add
9.821%.
Melted pouring metal melt, to having been warmed up standing under conditions of 100MPa 2h to the crucible of about 300 DEG C, can be prevented
Metal liquid process of setting is only formed the ingot casting of open structure, thus affects the intensity of solaode frame sheet material, exist simultaneously
Advantageously form the ingot casting of compact texture under conditions of high pressure, strengthen the intensity of solaode frame.
Solaode frame supersonic vibration pressurized at the vibrating amplitude extends, and can reduce the frictional force being subject in the operation of rolling, from
And reduce the frictional force impact on solaode frame plate surface, and cold rolling relative to static state, solar energy that supersonic vibration is cold rolling
Battery jamb surface is more smooth, is conducive to carrying out the operation of next step.
By mixed-powder C and V uniform application in the surface of solaode frame sheet material, use crossing current continuous wave Cq laser instrument pair
It is modified that solaode frame sheet material carries out laser treatment, can effectively make solaode frame plate surface form nanoscale pressure
While trace, mixed-powder C and V is melted the surface being covered in solaode frame sheet material, solaode frame sheet material table
Face forms nano level pit, increases the surface area of solaode frame sheet material, makes next step while improving frictional force
Octadecyl trichlorosilane alkane solution be easier to enter solaode frame plate surface, solaode jamb surface formed
The micro structure of different morphologies, self assembly possesses the silane film of anticorrosion antiwear performance the most from the teeth outwards, thus changes solaode
The surface nature of frame sheet material, and the C-V overlay film that solaode frame plate surface is formed can be effectively improved solaode
Frame sheet material antioxygenic property at high temperature, changes the surface nature of solaode frame sheet material.
In order to measure solaode jamb surface produced film layer corrosion resisting property in saline solution, use Tafel curve and electrochemistry
Impedance spectrum evaluates the antiseptic property of thin film, when carrying out all samples all immersions one section in NaCl solution before electro-chemical test
Between, electrochemical impedance spectroscopy and Plan Curve stably measure afterwards at open circuit point position (OCP), obtain solaode lateral frame board
Corrosion potential (the E of materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that inclining of the highest sample etches of corrosion potential
Xiang Yue little, and the corrosion rate of corrosion electric current density the least expression sample is the least, corrosion resisting property is the best.Measure the solar energy obtained
Corrosion potential (the E of battery frame sheet materialcorr) it is-545.8mV, the corrosion electric current density (I of solaode frame sheet materialcorr)
It is 1.421 μ Acm-2, and untreated solaode frame is-1057mV, undressed solaode frame
Corrosion electric current density (Icorr) it is 4.303 μ Acm-2, it follows that the solaode frame sheet material corrosion resistance of the present invention
Promote compared to untreated solaode frame.
Embodiment two
Novel high-strength anticorrosive solaode frame, described solaode frame includes Mg0.6% by weight percentage,
Si3.5%, Cu6.0%, Mn0.3%, Fe0.3%, Zr0.5%, Er0.5%, Cr0.02%, Ni0.02%, Ti0.2%, Al surplus.
Novel high-strength anticorrosive solaode frame preparation method, described solaode frame is be made up of following steps:
(1) heating furnace used in 320 times pre-hot smeltings and fine aluminium 1~2h;(2) the fine aluminium melting under a reduced pressure after preheating
Temperature be the heating furnace of 750 DEG C is completely melt after add monocrystal silicon granule, add after monocrystal silicon particles fuse aluminum bronze intermediate alloy,
Aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and a small amount of rare earth
Element erbium, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add and close in the middle of aluminum titanium
Gold is completely melt to aluminum titanium intermediate alloy, is cooled to 750 DEG C, skims, adds pure magnesium, is incubated 30~40min under conditions of vacuum;
(4) adding tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE, the percentage by weight ratio that three adds is 8:1:3;
(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to having been warmed up to 300 DEG C of left sides
Right crucible stands under conditions of 100MPa 2.5h, forms ingot casting;(7) in 550 DEG C after described ingot casting cuts into suitable dimension
Under conditions of carry out the homogenizing annealing of 12 hours, stove is cooled to room temperature;(8) it is incubated 3 hours after described ingot casting is warming up to 420 DEG C,
Carry out the hot rolling of five passages, after each passage hot rolling is complete, be incubated half an hour at 530 DEG C;(9) three passages are carried out after hot rolling
Cold rolling, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train, and excited frequency is 14kHz,
Aluminium alloy supersonic vibration pressurized extends, cold rolling after alloy carried out at 240 DEG C the annealing of 2~3 hours, obtain certain
The aluminum alloy plate materials of thickness;(10) aluminum alloy plate materials is carried out halfhour solution treatment, then shrend at 540 DEG C;(11)
Aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by mixed-powder C and V uniform application in aluminium alloy plate
The surface of material, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified so that aluminum alloy sheet material surface
While forming nanoscale impression, mixed-powder C and V is melted the surface being covered in aluminum alloy plate materials, processing procedure uses argon
Gas is protected, and its laser process parameter area is: laser power 2.0kw, sweep speed 15mn/s, beam spot diameter, is 4mm.
(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, the octadecane being solute configuration 5mM with ethanol
Base trichlorosilane solution, puts into the aluminium alloy obtained process 2min in hydrochloric acid solution, uses a large amount of deionized water rinsing after having processed
Sample, to remove unnecessary hydrochloric acid, is positioned in octadecyl trichlorosilane alkane solution immersion 12h, preparation by aluminum alloy surface subsequently
Sample at 80 DEG C be dried 30min;(14) punching press plastotype.
Tensile strength, yield strength, percentage elongation and the Brinell hardness of the solaode frame sheet material made be respectively 427.2MPa,
341.8MPa, 16%, 107HB.
Three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use,
Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure,
Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent
Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each
Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.By form
Understand, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tension of solaode frame simultaneously
Intensity, yield strength, percentage elongation and Brinell hardness, after wherein in table, data are interpolation fining modifier and without fine degenerate
Solaode frame comparison in various performance indications after agent.
The ratio of each element weight percent of Reasonable adjustment so that formed in solaode frame and keep peak aging strengthening energy
The Mg of power2Si phase, increases its elongation percentage while strengthening solaode frame intensity.Add the Cu element of proper proportion, reduce
The natrual ageing adverse effect to material property, forms Mg more tiny, more2Si phase (acicular beta " phase), avoid adding simultaneously
Solaode frame corrosion stability is reduced after entering Cu element.Add trace Mn and Cr, disperse phase can be produced, suppress alloy recrystallization,
Improve alloy strength, increase Alloy Anti intercrystalline corrosion ability, improve alloy property.Appropriate rare earth element adds solaode
In frame, gas in fusion-casting process and objectionable impurities, increase mobility, crystal grain thinning, accelerated ag(e)ing mistake can be reduced or eliminated
Journey, and appropriate rare earth element and other elements cooperate and can effectively improve mechanical property and the corrosive nature of alloy.
Under decompression state, melting solaode frame can be effectively reduced smelting temperature, saves resource.Simultaneously in order to keep heating
Pressure in device, heater needs to pour into a certain amount of noble gas while discharging gas, and first noble gas is passed directly into
In molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, go the removal of impurity, separately
Outer noble gas forces the harmful gas produced in fusion process to be discharged therewith, and the gas preventing oxygen etc. to have oxidizing property enters
Oxidized metal liquation in heater.
Three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use,
Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure,
Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent
Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each
Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.By form
Understand, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tension of solaode frame simultaneously
Intensity, yield strength, percentage elongation and Brinell hardness, after wherein in table, data are interpolation fining modifier and without fine degenerate
Solaode frame comparison in various performance indications after agent, uses the solaode frame of three kinds of fining modifiers simultaneously
Tensile strength add 7.234%, yield strength adds 6.704%, percentage elongation add 20.0% and Brinell hardness add
10.758%.
Melted pouring metal melt, can to having been warmed up standing under conditions of 100MPa 2.5h to the crucible of about 300 DEG C
Prevent from metal liquid process of setting is formed the ingot casting of open structure, thus affect the intensity of solaode frame sheet material, simultaneously
Under conditions of high pressure, advantageously form the ingot casting of compact texture, strengthen the intensity of solaode frame.
Solaode frame supersonic vibration pressurized at the vibrating amplitude extends, and can reduce the frictional force being subject in the operation of rolling, from
And reduce the frictional force impact on solaode frame plate surface, and cold rolling relative to static state, solar energy that supersonic vibration is cold rolling
Battery jamb surface is more smooth, is conducive to carrying out the operation of next step.
By mixed-powder C and V uniform application in the surface of solaode frame sheet material, use crossing current continuous wave Cq laser instrument pair
It is modified that solaode frame sheet material carries out laser treatment, can effectively make solaode frame plate surface form nanoscale pressure
While trace, mixed-powder C and V is melted the surface being covered in solaode frame sheet material, solaode frame sheet material table
Face forms nano level pit, increases the surface area of solaode frame sheet material, makes next step while improving frictional force
Octadecyl trichlorosilane alkane solution be easier to enter solaode frame plate surface, solaode jamb surface formed
The micro structure of different morphologies, self assembly possesses the silane film of anticorrosion antiwear performance the most from the teeth outwards, thus changes solaode
The surface nature of frame sheet material, and the C-V overlay film that solaode frame plate surface is formed can be effectively improved solaode
Frame sheet material antioxygenic property at high temperature, changes the surface nature of solaode frame sheet material.
In order to measure solaode jamb surface produced film layer corrosion resisting property in saline solution, use Tafel curve and electrochemistry
Impedance spectrum evaluates the antiseptic property of thin film, when carrying out all samples all immersions one section in NaCl solution before electro-chemical test
Between, electrochemical impedance spectroscopy and Plan Curve stably measure afterwards at open circuit point position (OCP), obtain solaode lateral frame board
Corrosion potential (the E of materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that inclining of the highest sample etches of corrosion potential
Xiang Yue little, and the corrosion rate of corrosion electric current density the least expression sample is the least, corrosion resisting property is the best.Measure the solar energy obtained
Corrosion potential (the E of battery frame sheet materialcorr) it is-564.2mV, the corrosion electric current density (I of solaode frame sheet materialcorr)
It is 1.145 μ Acm-2, and untreated solaode frame is-1057mV, undressed solaode frame
Corrosion electric current density (Icorr) it is 4.303 μ Acm-2, it follows that the solaode frame sheet material corrosion resistance of the present invention
Promote compared to untreated solaode frame.
Embodiment three
Novel high-strength anticorrosive solaode frame, described solaode frame includes Mg0.6% by weight percentage,
Si2.0%, Cu5.0%, Mn0.25%, Fe0.25%, Zr0.3%, Er0.3%, Cr0.015%, Ni0.015%, Ti0.015%,
Al surplus.
Novel high-strength anticorrosive solaode frame preparation method, described solaode frame is be made up of following steps:
(1) heating furnace used in pre-hot smelting at 330 DEG C and fine aluminium 1~2h;(2) fine aluminium after preheating melts under a reduced pressure
Refine and add monocrystal silicon granule after the heating furnace that temperature is 750 DEG C is completely melt, add after monocrystal silicon particles fuse and close in the middle of aluminum bronze
Gold, aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and a small amount of
Rare earth element er, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add in aluminum titanium
Between alloy be completely melt to aluminum titanium intermediate alloy, be cooled to 750 DEG C, skim, add pure magnesium, under conditions of vacuum be incubated 30~
40min;(4) adding tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE, the weight percent that three adds is frequently
Example is 8:1:3;(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to having been warmed up
To the crucibles of about 300 DEG C, under conditions of 100MPa, stand 3h, form ingot casting;(7) described ingot casting cuts into suitable dimension
After under conditions of 550 DEG C, carry out the homogenizing annealing of 12 hours, stove is cooled to room temperature;(8) after described ingot casting is warming up to 420 DEG C
It is incubated 3 hours, carries out the hot rolling of five passages, after each passage hot rolling is complete, be incubated half an hour at 530 DEG C;(9) hot rolling is laggard
Three passages of row cold rolling, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train, exciting
Frequency is 15kHz, and aluminium alloy supersonic vibration pressurized extends, cold rolling after alloy carried out at 240 DEG C the annealing of 2~3 hours
Process, obtain certain thickness aluminum alloy plate materials;(10) aluminum alloy plate materials is carried out halfhour solution treatment at 540 DEG C,
Then shrend;(11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by equal for mixed-powder C and V
The even surface being applied in aluminum alloy plate materials, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified, makes
Obtain and while aluminum alloy sheet material surface forms nanoscale impression, mixed-powder C and V melted the surface being covered in aluminum alloy plate materials,
Using argon to protect in processing procedure, its laser process parameter area is: laser power 2.1kw, sweep speed 18mm/s,
Beam spot diameter, is 4mm.(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, with ethanol as solute
The octadecyl trichlorosilane alkane solution of configuration 5mM, puts into process 2min in hydrochloric acid solution by the aluminium alloy obtained, use after having processed
Sample, to remove unnecessary hydrochloric acid, is positioned over octadecyl trichlorosilane alkane solution by a large amount of deionized water rinsing aluminum alloy surface subsequently
Middle immersion 12h, the sample of preparation is dried 30min at 80 DEG C;(14) punching press plastotype.
Tensile strength, yield strength, percentage elongation and the Brinell hardness of the solaode frame sheet material made be respectively 402.3MPa,
331.2MPa, 18%, 109HB.The ratio of each element weight percent of Reasonable adjustment so that formed in solaode frame
Keep the Mg of peak aging strengthening ability2Si phase, increases its elongation percentage while strengthening solaode frame intensity.Add suitably
The Cu element of ratio, reduces the natrual ageing adverse effect to material property, forms Mg more tiny, more2Si phase (acicular beta "
Phase), reduce solaode frame corrosion stability after avoiding adding Cu element simultaneously.Add trace Mn and Cr, disperse phase can be produced,
Suppression alloy recrystallization, improves alloy strength, increases Alloy Anti intercrystalline corrosion ability, improves alloy property.Appropriate rare earth element
Add in solaode frame, gas in fusion-casting process and objectionable impurities, increase mobility, refinement crystalline substance can be reduced or eliminated
Grain, accelerated ag(e)ing process, and appropriate rare earth element and other elements cooperate and can effectively improve the mechanical property of alloy
Energy and corrosive nature.
Under decompression state, melting solaode frame can be effectively reduced smelting temperature, saves resource.Simultaneously in order to keep heating
Pressure in device, heater needs to pour into a certain amount of noble gas while discharging gas, and first noble gas is passed directly into
In molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, go the removal of impurity, separately
Outer noble gas forces the harmful gas produced in fusion process to be discharged therewith, and the gas preventing oxygen etc. to have oxidizing property enters
Oxidized metal liquation in heater.
Three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use,
Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure,
Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent
Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each
Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.By form
Understand, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tension of solaode frame simultaneously
Intensity, yield strength, percentage elongation and Brinell hardness, after wherein in table, data are interpolation fining modifier and without fine degenerate
Solaode frame comparison in various performance indications after agent, uses the solaode frame of three kinds of fining modifiers simultaneously
Tensile strength add 8.126%, yield strength adds 7.237%, percentage elongation add 22.0% and Brinell hardness add
11.594%.
Melted pouring metal melt, to having been warmed up standing under conditions of 100MPa 3h to the crucible of about 300 DEG C, can be prevented
Metal liquid process of setting is only formed the ingot casting of open structure, thus affects the intensity of solaode frame sheet material, exist simultaneously
Advantageously form the ingot casting of compact texture under conditions of high pressure, strengthen the intensity of solaode frame.
Solaode frame supersonic vibration pressurized at the vibrating amplitude extends, and can reduce the frictional force being subject in the operation of rolling, from
And reduce the frictional force impact on solaode frame plate surface, and cold rolling relative to static state, solar energy that supersonic vibration is cold rolling
Battery jamb surface is more smooth, is conducive to carrying out the operation of next step.
By mixed-powder C and V uniform application in the surface of solaode frame sheet material, use crossing current continuous wave Cq laser instrument pair
It is modified that solaode frame sheet material carries out laser treatment, can effectively make solaode frame plate surface form nanoscale pressure
While trace, mixed-powder C and V is melted the surface being covered in solaode frame sheet material, solaode frame sheet material table
Face forms nano level pit, increases the surface area of solaode frame sheet material, makes next step while improving frictional force
Octadecyl trichlorosilane alkane solution be easier to enter solaode frame plate surface, solaode jamb surface formed
The micro structure of different morphologies, self assembly possesses the silane film of anticorrosion antiwear performance the most from the teeth outwards, thus changes solaode
The surface nature of frame sheet material, and the C-V overlay film that solaode frame plate surface is formed can be effectively improved solaode
Frame sheet material antioxygenic property at high temperature, changes the surface nature of solaode frame sheet material.
In order to measure solaode jamb surface produced film layer corrosion resisting property in saline solution, use Tafel curve and electrochemistry
Impedance spectrum evaluates the antiseptic property of thin film, when carrying out all samples all immersions one section in NaCl solution before electro-chemical test
Between, electrochemical impedance spectroscopy and Plan Curve stably measure afterwards at open circuit point position (OCP), obtain solaode lateral frame board
Corrosion potential (the E of materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that inclining of the highest sample etches of corrosion potential
Xiang Yue little, and the corrosion rate of corrosion electric current density the least expression sample is the least, corrosion resisting property is the best.Measure the solar energy obtained
Corrosion potential (the E of battery frame sheet materialcorr) it is-627.1mV, the corrosion electric current density (I of solaode frame sheet materialcorr)
It is 1.298 μ Acm-2, and untreated solaode frame is-1057mV, undressed solaode frame
Corrosion electric current density (Icorr) it is 4.303 μ Acm-2, it follows that the solaode frame sheet material corrosion resistance of the present invention
Promote compared to untreated solaode frame.
Embodiment four
Novel high-strength anticorrosive solaode frame, described solaode frame includes Mg0.3%, Si by weight percentage
2.5%, Cu4.5%, Mn0.25%, Fe0.2%, Zr0.2%, Er0.2%, Cr0.01%, Ni0.01%, Ti0.1%, Al surplus.
Novel high-strength anticorrosive solaode frame preparation method, described solaode frame is be made up of following steps:
(1) heating furnace used in pre-hot smelting at 340 DEG C and fine aluminium 1~2h;(2) fine aluminium after preheating melts under a reduced pressure
Refine and add monocrystal silicon granule after the heating furnace that temperature is 750 DEG C is completely melt, add after monocrystal silicon particles fuse and close in the middle of aluminum bronze
Gold, aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and a small amount of
Rare earth element er, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add in aluminum titanium
Between alloy be completely melt to aluminum titanium intermediate alloy, be cooled to 750 DEG C, skim, add pure magnesium, under conditions of vacuum be incubated 30~
40min;(4) adding tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE, the weight percent that three adds is frequently
Example is 8:1:3;(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to having been warmed up
To the crucibles of about 300 DEG C, under conditions of 100MPa, stand 3.5h, form ingot casting;(7) described ingot casting cuts into suitable chi
Carrying out the homogenizing annealing of 12 hours after very little under conditions of 550 DEG C, stove is cooled to room temperature;(8) described ingot casting is warming up to 420 DEG C
Rear insulation 3 hours, carries out the hot rolling of five passages, is incubated half an hour at 530 DEG C after each passage hot rolling is complete;(9) after hot rolling
Carrying out the cold rolling of three passages, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train, swashs
Vibration frequency is 16kHz, and aluminium alloy supersonic vibration pressurized extends, cold rolling after alloy carried out at 240 DEG C 2~move back for 3 hours
Fire processes, and obtains certain thickness aluminum alloy plate materials;(10) aluminum alloy plate materials is carried out halfhour solution treatment at 540 DEG C,
Then shrend;(11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by equal for mixed-powder C and V
The even surface being applied in aluminum alloy plate materials, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified, makes
Obtain and while aluminum alloy sheet material surface forms nanoscale impression, mixed-powder C and V melted the surface being covered in aluminum alloy plate materials,
Using argon to protect in processing procedure, its laser process parameter area is: laser power 2.3kw, sweep speed 19mn/s,
Beam spot diameter, is 4mm.(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, with ethanol as solute
The octadecyl trichlorosilane alkane solution of configuration 5mM, puts into process 2min in hydrochloric acid solution by the aluminium alloy obtained, use after having processed
Sample, to remove unnecessary hydrochloric acid, is positioned over octadecyl trichlorosilane alkane solution by a large amount of deionized water rinsing aluminum alloy surface subsequently
Middle immersion 12h, the sample of preparation is dried 30min at 80 DEG C;(14) punching press plastotype.
Tensile strength, yield strength, percentage elongation and the Brinell hardness of the solaode frame sheet material made be respectively 412.3MPa,
311.6MPa, 21%, 110HB.The ratio of each element weight percent of Reasonable adjustment so that formed in solaode frame
Keep the Mg of peak aging strengthening ability2Si phase, increases its elongation percentage while strengthening solaode frame intensity.Add suitably
The Cu element of ratio, reduces the natrual ageing adverse effect to material property, forms Mg more tiny, more2Si phase (acicular beta "
Phase), reduce solaode frame corrosion stability after avoiding adding Cu element simultaneously.Add trace Mn and Cr, disperse phase can be produced,
Suppression alloy recrystallization, improves alloy strength, increases Alloy Anti intercrystalline corrosion ability, improves alloy property.Appropriate rare earth element
Add in solaode frame, gas in fusion-casting process and objectionable impurities, increase mobility, refinement crystalline substance can be reduced or eliminated
Grain, accelerated ag(e)ing process, and appropriate rare earth element and other elements cooperate and can effectively improve the mechanical property of alloy
Energy and corrosive nature.
Under decompression state, melting solaode frame can be effectively reduced smelting temperature, saves resource.Simultaneously in order to keep heating
Pressure in device, heater needs to pour into a certain amount of noble gas while discharging gas, and first noble gas is passed directly into
In molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, go the removal of impurity, separately
Outer noble gas forces the harmful gas produced in fusion process to be discharged therewith, and the gas preventing oxygen etc. to have oxidizing property enters
Oxidized metal liquation in heater.
Three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use,
Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure,
Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent
Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each
Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.By form
Understand, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tension of solaode frame simultaneously
Intensity, yield strength, percentage elongation and Brinell hardness, after wherein in table, data are interpolation fining modifier and without fine degenerate
Solaode frame comparison in various performance indications after agent, uses the solaode frame of three kinds of fining modifiers simultaneously
Tensile strength add 6.092%, yield strength adds 5.124%, percentage elongation add 15.0% and Brinell hardness add
8.067%.
Melted pouring metal melt, can to having been warmed up standing under conditions of 100MPa 3.5h to the crucible of about 300 DEG C
Prevent from metal liquid process of setting is formed the ingot casting of open structure, thus affect the intensity of solaode frame sheet material, simultaneously
Under conditions of high pressure, advantageously form the ingot casting of compact texture, strengthen the intensity of solaode frame.
Solaode frame supersonic vibration pressurized at the vibrating amplitude extends, and can reduce the frictional force being subject in the operation of rolling, from
And reduce the frictional force impact on solaode frame plate surface, and cold rolling relative to static state, solar energy that supersonic vibration is cold rolling
Battery jamb surface is more smooth, is conducive to carrying out the operation of next step.
By mixed-powder C and V uniform application in the surface of solaode frame sheet material, use crossing current continuous wave Cq laser instrument pair
It is modified that solaode frame sheet material carries out laser treatment, can effectively make solaode frame plate surface form nanoscale pressure
While trace, mixed-powder C and V is melted the surface being covered in solaode frame sheet material, solaode frame sheet material table
Face forms nano level pit, increases the surface area of solaode frame sheet material, makes next step while improving frictional force
Octadecyl trichlorosilane alkane solution be easier to enter solaode frame plate surface, solaode jamb surface formed
The micro structure of different morphologies, self assembly possesses the silane film of anticorrosion antiwear performance the most from the teeth outwards, thus changes solaode
The surface nature of frame sheet material, and the C-V overlay film that solaode frame plate surface is formed can be effectively improved solaode
Frame sheet material antioxygenic property at high temperature, changes the surface nature of solaode frame sheet material.
In order to measure solaode jamb surface produced film layer corrosion resisting property in saline solution, use Tafel curve and electrochemistry
Impedance spectrum evaluates the antiseptic property of thin film, when carrying out all samples all immersions one section in NaCl solution before electro-chemical test
Between, electrochemical impedance spectroscopy and Plan Curve stably measure afterwards at open circuit point position (OCP), obtain solaode lateral frame board
Corrosion potential (the E of materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that inclining of the highest sample etches of corrosion potential
Xiang Yue little, and the corrosion rate of corrosion electric current density the least expression sample is the least, corrosion resisting property is the best.Measure the solar energy obtained
Corrosion potential (the E of battery frame sheet materialcorr) it is-603.2mV, the corrosion electric current density (I of solaode frame sheet materialcorr)
It is 1.389 μ Acm-2, and untreated solaode frame is-1057mV, undressed solaode frame
Corrosion electric current density (Icorr) it is 4.303 μ Acm-2, it follows that the solaode frame sheet material corrosion resistance of the present invention
Promote compared to untreated solaode frame.
Embodiment five
Novel high-strength anticorrosive solaode frame, described solaode frame includes Mg0.5%, Si by weight percentage
2.0~3.5%, Cu5.0%, Mn0.25%, Fe0.3%, Zr0.4%, Er0.4%, Cr0.015%, Ni0.015%, Ti0.015%,
Al surplus.
Novel high-strength anticorrosive solaode frame preparation method, described solaode frame is be made up of following steps:
(1) heating furnace used in pre-hot smelting at 350 DEG C and fine aluminium 1~2h;(2) fine aluminium after preheating is at decompression state
Lower smelting temperature be the heating furnace of 750 DEG C is completely melt after add monocrystal silicon granule, add in aluminum bronze after monocrystal silicon particles fuse
Between alloy, aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and
A small amount of rare earth element er, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add aluminum
Titanium intermediate alloy is completely melt to aluminum titanium intermediate alloy, is cooled to 750 DEG C, skims, and adds pure magnesium, protects under conditions of vacuum
Temperature 30~40min;(4) tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE are added, the weight hundred that three adds
Proportion by subtraction ratio is 8:1:3;(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to
Preheated to the crucible of about 300 DEG C stands under conditions of 100MPa 4h, form ingot casting;(7) described ingot casting cuts into conjunction
Carrying out the homogenizing annealing of 12 hours after suitable size under conditions of 550 DEG C, stove is cooled to room temperature;(8) described ingot casting is warming up to
It is incubated 3 hours after 420 DEG C, carries out the hot rolling of five passages, after each passage hot rolling is complete, be incubated half an hour at 530 DEG C;(9) heat
Carrying out the cold rolling of three passages after rolling, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train,
Excited frequency is 18kHz, aluminium alloy supersonic vibration pressurized extends, cold rolling after alloy carried out at 240 DEG C 2~3 hours
Annealing, obtains certain thickness aluminum alloy plate materials;(10) aluminum alloy plate materials is carried out at halfhour solid solution at 540 DEG C
Reason, then shrend;(11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by mixed-powder C and V
Uniform application, in the surface of aluminum alloy plate materials, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified,
While making aluminum alloy sheet material surface form nanoscale impression, mixed-powder C and V is melted the surface being covered in aluminum alloy plate materials,
Using argon to protect in processing procedure, its laser process parameter area is: laser power 2.5kw, sweep speed 20mm/s,
Beam spot diameter, is 4mm.(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, with ethanol as solute
The octadecyl trichlorosilane alkane solution of configuration 5mM, puts into process 2min in hydrochloric acid solution by the aluminium alloy obtained, use after having processed
Sample, to remove unnecessary hydrochloric acid, is positioned over octadecyl trichlorosilane alkane solution by a large amount of deionized water rinsing aluminum alloy surface subsequently
Middle immersion 12h, the sample of preparation is dried 30min at 80 DEG C;(14) punching press plastotype.
Tensile strength, yield strength, percentage elongation and the Brinell hardness of the solaode frame sheet material made be respectively 395.5MPa,
329.1MPa, 21%, 111HB.The ratio of each element weight percent of Reasonable adjustment so that formed in solaode frame
Keep the Mg of peak aging strengthening ability2Si phase, increases its elongation percentage while strengthening solaode frame intensity.Add suitably
The Cu element of ratio, reduces the natrual ageing adverse effect to material property, forms Mg more tiny, more2Si phase (acicular beta "
Phase), reduce solaode frame corrosion stability after avoiding adding Cu element simultaneously.Add trace Mn and Cr, disperse phase can be produced,
Suppression alloy recrystallization, improves alloy strength, increases Alloy Anti intercrystalline corrosion ability, improves alloy property.Appropriate rare earth element
Add in solaode frame, gas in fusion-casting process and objectionable impurities, increase mobility, refinement crystalline substance can be reduced or eliminated
Grain, accelerated ag(e)ing process, and appropriate rare earth element and other elements cooperate and can effectively improve the mechanical property of alloy
Energy and corrosive nature.
Under decompression state, melting solaode frame can be effectively reduced smelting temperature, saves resource.Simultaneously in order to keep heating
Pressure in device, heater needs to pour into a certain amount of noble gas while discharging gas, and first noble gas is passed directly into
In molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, go the removal of impurity, separately
Outer noble gas forces the harmful gas produced in fusion process to be discharged therewith, and the gas preventing oxygen etc. to have oxidizing property enters
Oxidized metal liquation in heater.
Three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use,
Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure,
Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent
Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each
Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.By form
Understand, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tension of solaode frame simultaneously
Intensity, yield strength, percentage elongation and Brinell hardness, after wherein in table, data are interpolation fining modifier and without fine degenerate
Solaode frame comparison in various performance indications after agent, uses the solaode frame of three kinds of fining modifiers simultaneously
Tensile strength increase by 8.126%, yield strength increase by 7.237%, percentage elongation increase by 22.0%% and Brinell hardness add
11.594%.
Melted pouring metal melt, to having been warmed up standing under conditions of 100MPa 4h to the crucible of about 300 DEG C, can be prevented
Metal liquid process of setting is only formed the ingot casting of open structure, thus affects the intensity of solaode frame sheet material, exist simultaneously
Advantageously form the ingot casting of compact texture under conditions of high pressure, strengthen the intensity of solaode frame.
Solaode frame supersonic vibration pressurized at the vibrating amplitude extends, and can reduce the frictional force being subject in the operation of rolling, from
And reduce the frictional force impact on solaode frame plate surface, and cold rolling relative to static state, solar energy that supersonic vibration is cold rolling
Battery jamb surface is more smooth, is conducive to carrying out the operation of next step.
By mixed-powder C and V uniform application in the surface of solaode frame sheet material, use crossing current continuous wave Cq laser instrument pair
It is modified that solaode frame sheet material carries out laser treatment, can effectively make solaode frame plate surface form nanoscale pressure
While trace, mixed-powder C and V is melted the surface being covered in solaode frame sheet material, solaode frame sheet material table
Face forms nano level pit, increases the surface area of solaode frame sheet material, makes next step while improving frictional force
Octadecyl trichlorosilane alkane solution be easier to enter solaode frame plate surface, solaode jamb surface formed
The micro structure of different morphologies, self assembly possesses the silane film of anticorrosion antiwear performance the most from the teeth outwards, thus changes solaode
The surface nature of frame sheet material, and the C-V overlay film that solaode frame plate surface is formed can be effectively improved solaode
Frame sheet material antioxygenic property at high temperature, changes the surface nature of solaode frame sheet material.
In order to measure solaode jamb surface produced film layer corrosion resisting property in saline solution, use Tafel curve and electrochemistry
Impedance spectrum evaluates the antiseptic property of thin film, when carrying out all samples all immersions one section in NaCl solution before electro-chemical test
Between, electrochemical impedance spectroscopy and Plan Curve stably measure afterwards at open circuit point position (OCP), obtain solaode lateral frame board
Corrosion potential (the E of materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that inclining of the highest sample etches of corrosion potential
Xiang Yue little, and the corrosion rate of corrosion electric current density the least expression sample is the least, corrosion resisting property is the best.Measure the solar energy obtained
Corrosion potential (the E of battery frame sheet materialcorr) it is-541.6mV, the corrosion electric current density (I of solaode frame sheet materialcorr)
It is 1.385 μ Acm-2, and untreated solaode frame is-1057mV, undressed solaode frame
Corrosion electric current density (Icorr) it is 4.303 μ Acm-2, it follows that the solaode frame sheet material corrosion resistance of the present invention
Promote compared to untreated solaode frame.
Last it should be noted that, above example is only in order to illustrate technical scheme, rather than to scope
Restriction, although having made to explain to the present invention with reference to preferred embodiment, it will be understood by those within the art that,
Technical scheme can be modified or equivalent, without deviating from the spirit and scope of technical solution of the present invention.
Claims (2)
1. novel high-strength anticorrosive solaode frame, it is characterised in that described solaode frame includes by weight percentage
Mg0.2%, Si 2.0%, Cu4.0%, Mn0.2%, Fe0.2%, Zr0.1%, Er0.1%, Cr0.01%, Ni0.01%, Ti0.1%,
Al surplus.
Novel high-strength the most according to claim 1 anticorrosive solaode frame, it is characterised in that described solaode
Frame is be made up of following steps:
(1) heating furnace used in pre-hot smelting at 300 DEG C and fine aluminium 1~2h;(2) fine aluminium after preheating melts under a reduced pressure
Refine and add monocrystal silicon granule after the heating furnace that temperature is 750 DEG C is completely melt, add after monocrystal silicon particles fuse and close in the middle of aluminum bronze
Gold, aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and a small amount of
Rare earth element er, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add in aluminum titanium
Between alloy be completely melt to aluminum titanium intermediate alloy, be cooled to 750 DEG C, skim, add pure magnesium, under conditions of vacuum be incubated 30~
40min;(4) adding tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE, the weight percent that three adds is frequently
Example is 8:1:3;(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to having been warmed up
To the crucibles of about 300 DEG C, under conditions of 100MPa, stand 2h, form ingot casting;(7) described ingot casting cuts into suitable dimension
After under conditions of 550 DEG C, carry out the homogenizing annealing of 12 hours, stove is cooled to room temperature;(8) after described ingot casting is warming up to 420 DEG C
It is incubated 3 hours, carries out the hot rolling of five passages, after each passage hot rolling is complete, be incubated half an hour at 530 DEG C;(9) hot rolling is laggard
Three passages of row cold rolling, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train, exciting
Frequency is 12kHz, and aluminium alloy supersonic vibration pressurized extends, cold rolling after alloy carried out at 240 DEG C 2 hours annealing treatment
Reason, obtains certain thickness aluminum alloy plate materials;(10) aluminum alloy plate materials is carried out halfhour solution treatment at 540 DEG C, so
Rear shrend;(11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by uniform for mixed-powder C and V
It is applied in the surface of aluminum alloy plate materials, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified so that
While aluminum alloy sheet material surface formation nanoscale impression, mixed-powder C and V is melted the surface being covered in aluminum alloy plate materials, place
Using argon to protect during reason, its laser process parameter area is: laser power 1.7kw, sweep speed 13mn/s,
Beam spot diameter, is 4mm.(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, with ethanol as solute
The octadecyl trichlorosilane alkane solution of configuration 5mM, puts into process 2min in hydrochloric acid solution by the aluminium alloy obtained, use after having processed
Sample, to remove unnecessary hydrochloric acid, is positioned over octadecyl trichlorosilane alkane solution by a large amount of deionized water rinsing aluminum alloy surface subsequently
Middle immersion 12h, the sample of preparation is dried 30min at 80 DEG C;(14) punching press plastotype.
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CN103273026A (en) * | 2013-06-07 | 2013-09-04 | 中南大学 | Multiple-energy-field asymmetric sunken type cast-rolling method for preparing aluminium alloy plates and strips for deep drawing |
CN103993208A (en) * | 2014-05-29 | 2014-08-20 | 合肥工业大学 | Al-Mg-Si-Cu-Mn-Er alloy material and preparation method thereof |
CN104928676A (en) * | 2015-07-12 | 2015-09-23 | 北京工业大学 | Preparation method for coating material for strengthening and repairing airplane landing gear |
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CN101765674A (en) * | 2007-07-27 | 2010-06-30 | 爱尔康何纳吕公司 | Extruded products in aluminium alloy al-mn with improved mechanical strength |
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