CN105803279A - Novel high-strength corrosion-resistant solar cell frame - Google Patents

Novel high-strength corrosion-resistant solar cell frame Download PDF

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CN105803279A
CN105803279A CN201610220280.6A CN201610220280A CN105803279A CN 105803279 A CN105803279 A CN 105803279A CN 201610220280 A CN201610220280 A CN 201610220280A CN 105803279 A CN105803279 A CN 105803279A
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solaode
frame
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董超超
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/12Alloys based on aluminium with copper as the next major constituent
    • C22C21/16Alloys based on aluminium with copper as the next major constituent with magnesium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/06Making non-ferrous alloys with the use of special agents for refining or deoxidising
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/12Alloys based on aluminium with copper as the next major constituent
    • C22C21/14Alloys based on aluminium with copper as the next major constituent with silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/057Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/02Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using non-aqueous solutions
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2222/00Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
    • C23C2222/20Use of solutions containing silanes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The invention discloses a novel high-strength corrosion-resistant solar cell frame. The novel high-strength corrosion-resistant solar cell frame comprises, by weight, 0.2% of Mg, 2.0% of Si, 4.0% of Cu, 0.2% of Mn, 0.2% of Fe, 0.1% of Zr, 0.1% of Er, 0.01% of Cr, 0.01% of Ni, 0.1% of Ti, and the balance Al. A finished product is obtained after the solar cell frame is subjected to (1) smelting, (2) adding of three metal refinement modifiers of Al-5Ti-B, Al-10Sr and RE, (3) two hours of standing under the condition of 100 MPa, and forming of a cast ingot, (4) five passes of hot rolling, and three passes of cold rolling under ultrasonic vibration, (5) modification with C laser and V laser, and (6) surface treatment with a octadecyltrichlorosilane solution. According to the novel high-strength corrosion-resistant solar cell frame, various methods are used for conducting modification and treatment on materials of the solar cell frame, the completeness of an oxidation film can still be kept when the solar cell frame is subjected to corrosion under adverse working conditions, so that metal failure is avoided, and the requirements of current industrial development are met.

Description

Novel high-strength anticorrosive solaode frame
Technical field
The present invention relates to photovoltaic art, particularly relate to novel high-strength anticorrosive solaode frame.
Background technology
Solar energy is as a kind of inexhaustible, nexhaustible new green power, by the most attention of various circles of society.With The progress of solar battery technology, and manufacture the reduction of material cost of solaode, photovoltaic power generation technology by Gradually step into the maturation period.Photovoltaic product start from original specialized specific use product gradually to the marketization consumer The direction of product is developed, and its range of application extend to every field.The frame of conventional solar components, usually four aluminum Section bar, including two root length frames, two short frames and four angle keys compositions, by by bonded for four angles at four aluminum frames Mode in inner chamber encapsulates solar panel.
Aluminium alloy is a most widely used class non-ferrous metal structural material in industry, Aeronautics and Astronautics, automobile, machine-building, Boats and ships and chemical industry are widely applied, there is low melting point, corrosion resistance, coating heat-resisting, wear-resisting, easy and processability good etc. Advantage, but, aluminium alloy seldom has steel strength and mouldability so that aluminium alloy cannot replace steel completely with alleviator The weight of equipment, reduces energy resource consumption and pollutant emission.Although aluminium alloy its surface under natural environment can generate one layer of oxidation Film resists corrosion, but the thickness of oxidation film about 4nm that in natural environment, aluminum alloy surface generates, and loose porous and structure is the most uneven Even, corrode under severe operating conditions or from the hole of oxide-film, or occur from the fray of oxide-film, cause metal failure, The requirement of current industrial development cannot be met.
Summary of the invention
For the problems referred to above, it is an object of the invention to provide novel high-strength anticorrosive solaode frame, solve aluminium alloy not There is the technical problem of steel strength and mouldability.
For solving above-mentioned technical problem, the technical solution used in the present invention is novel high-strength anticorrosive solaode frame, institute State solaode frame and include Mg0.2%, Si 2.0%, Cu4.0%, Mn0.2%, Fe0.2%, Zr0.1% by weight percentage, Er0.1%, Cr0.01%, Ni0.01%, Ti0.1%, Al surplus.
Novel high-strength anticorrosive solaode frame preparation method, described solaode frame is be made up of following steps:
(1) heating furnace used in pre-hot smelting at 300 DEG C and fine aluminium 1~2h;(2) fine aluminium after preheating is at decompression state Lower smelting temperature be the heating furnace of 750 DEG C is completely melt after add monocrystal silicon granule, add in aluminum bronze after monocrystal silicon particles fuse Between alloy, aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and A small amount of rare earth element er, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add aluminum Titanium intermediate alloy is completely melt to aluminum titanium intermediate alloy, is cooled to 750 DEG C, skims, and adds pure magnesium, protects under conditions of vacuum Temperature 30~40min;(4) tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE are added, the weight hundred that three adds Proportion by subtraction ratio is 8:1:3;(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to Preheated to the crucible of about 300 DEG C stands under conditions of 100MPa 2h, form ingot casting;(7) described ingot casting cuts into conjunction Carrying out the homogenizing annealing of 12 hours after suitable size under conditions of 550 DEG C, stove is cooled to room temperature;(8) described ingot casting is warming up to It is incubated 3 hours after 420 DEG C, carries out the hot rolling of five passages, after each passage hot rolling is complete, be incubated half an hour at 530 DEG C;(9) heat Carrying out the cold rolling of three passages after rolling, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train, Excited frequency is 12kHz, aluminium alloy supersonic vibration pressurized extend, cold rolling after carry out 2 hours moving back at 240 DEG C to alloy Fire processes, and obtains certain thickness aluminum alloy plate materials;(10) aluminum alloy plate materials is carried out halfhour solution treatment at 540 DEG C, Then shrend;(11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by equal for mixed-powder C and V The even surface being applied in aluminum alloy plate materials, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified, makes Obtain and while aluminum alloy sheet material surface forms nanoscale impression, mixed-powder C and V melted the surface being covered in aluminum alloy plate materials, Using argon to protect in processing procedure, its laser process parameter area is: laser power 1.7kw, sweep speed 13mn/s, Beam spot diameter, is 4mm.(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, with ethanol as solute The octadecyl trichlorosilane alkane solution of configuration 5mM, puts into process 2min in hydrochloric acid solution by the aluminium alloy obtained, use after having processed Sample, to remove unnecessary hydrochloric acid, is positioned over octadecyl trichlorosilane alkane solution by a large amount of deionized water rinsing aluminum alloy surface subsequently Middle immersion 12h, the sample of preparation is dried 30min at 80 DEG C;(14) punching press plastotype.
Beneficial effects of the present invention:
1, the ratio of each element weight percent of Reasonable adjustment so that formed in solaode frame and keep peak aging strengthening The Mg of ability2Si phase, increases its elongation percentage while strengthening solaode frame intensity.Add the Cu element of proper proportion, fall The low natrual ageing adverse effect to material property, forms Mg more tiny, more2Si phase (acicular beta " phase), avoid simultaneously Solaode frame corrosion stability is reduced after adding Cu element.Adding trace Mn and Cr, can produce disperse phase, suppression alloy is tied again Crystalline substance, improves alloy strength, increases Alloy Anti intercrystalline corrosion ability, improves alloy property.Appropriate rare earth element adds solar-electricity In pool side frame, gas in fusion-casting process and objectionable impurities, increase mobility, crystal grain thinning, accelerated ag(e)ing can be reduced or eliminated Process, and appropriate rare earth element and other elements cooperate and can effectively improve mechanical property and the corrosive nature of alloy.
2, under decompression state, melting solaode frame can be effectively reduced smelting temperature, saves resource.Simultaneously in order to keep adding Pressure in hot device, heater needs to pour into a certain amount of noble gas while discharging gas, and noble gas the most directly leads to Enter in molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, go the removal of impurity, The harmful gas produced during additionally noble gas forces fusion process is discharged therewith, and the gas preventing oxygen etc. to have oxidizing property enters Enter oxidized metal liquation in heater.
3, three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use, Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure, Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.
4, melted pouring metal melt is to having been warmed up standing under conditions of 100MPa 2h to the crucible of about 300 DEG C, Can prevent from metal liquid process of setting is formed the ingot casting of open structure, thus affect the intensity of solaode frame, exist simultaneously Advantageously form the ingot casting of compact texture under conditions of high pressure, strengthen the intensity of solaode frame.
5, solaode frame supersonic vibration pressurized at the vibrating amplitude extends, and can reduce the frictional force being subject in the operation of rolling, Thus reduce the frictional force impact on solaode frame plate surface, and cold rolling relative to static state, the sun that supersonic vibration is cold rolling Energy battery jamb surface is more smooth, is conducive to carrying out the operation of next step.
6, by mixed-powder C and V uniform application in the surface of solaode frame sheet material, crossing current continuous wave Cq laser is used It is modified that device carries out laser treatment to solaode frame sheet material, can effectively make solaode frame plate surface form nanometer While level impression, mixed-powder C and V is melted the surface being covered in solaode frame sheet material, solaode lateral frame board Material surface forms nano level pit, increases the surface area of solaode frame sheet material, makes next while improving frictional force The octadecyl trichlorosilane alkane solution of step is easier to enter solaode frame plate surface, at solaode jamb surface Forming the micro structure of different morphologies, self assembly possesses the silane film of anticorrosion antiwear performance the most from the teeth outwards, thus changes solar energy The surface nature of battery frame sheet material, and the C-V overlay film that solaode frame plate surface is formed can be effectively improved solar energy Battery frame sheet material antioxygenic property at high temperature, changes the surface nature of solaode frame sheet material.
Detailed description of the invention
The invention will be further described with the following Examples.
Embodiment one
Novel high-strength anticorrosive solaode frame, described solaode frame includes Mg0.2%, Si by weight percentage 2.0%, Cu4.0%, Mn0.2%, Fe0.2%, Zr0.1%, Er0.1%, Cr0.01%, Ni0.01%, Ti0.1%, Al surplus.
Novel high-strength anticorrosive solaode frame preparation method, described solaode frame is be made up of following steps:
(1) heating furnace used in pre-hot smelting at 300 DEG C and fine aluminium 1~2h;(2) fine aluminium after preheating is at decompression state Lower smelting temperature be the heating furnace of 750 DEG C is completely melt after add monocrystal silicon granule, add in aluminum bronze after monocrystal silicon particles fuse Between alloy, aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and A small amount of rare earth element er, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add aluminum Titanium intermediate alloy is completely melt to aluminum titanium intermediate alloy, is cooled to 750 DEG C, skims, and adds pure magnesium, protects under conditions of vacuum Temperature 30~40min;(4) tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE are added, the weight hundred that three adds Proportion by subtraction ratio is 8:1:3;(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to Preheated to the crucible of about 300 DEG C stands under conditions of 100MPa 2h, form ingot casting;(7) described ingot casting cuts into conjunction Carrying out the homogenizing annealing of 12 hours after suitable size under conditions of 550 DEG C, stove is cooled to room temperature;(8) described ingot casting is warming up to It is incubated 3 hours after 420 DEG C, carries out the hot rolling of five passages, after each passage hot rolling is complete, be incubated half an hour at 530 DEG C;(9) heat Carrying out the cold rolling of three passages after rolling, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train, Excited frequency is 12kHz, aluminium alloy supersonic vibration pressurized extend, cold rolling after carry out 2 hours moving back at 240 DEG C to alloy Fire processes, and obtains certain thickness aluminum alloy plate materials;(10) aluminum alloy plate materials is carried out halfhour solution treatment at 540 DEG C, Then shrend;(11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by equal for mixed-powder C and V The even surface being applied in aluminum alloy plate materials, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified, makes Obtain and while aluminum alloy sheet material surface forms nanoscale impression, mixed-powder C and V melted the surface being covered in aluminum alloy plate materials, Using argon to protect in processing procedure, its laser process parameter area is: laser power 1.7kw, sweep speed 13mn/s, Beam spot diameter, is 4mm.(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, with ethanol as solute The octadecyl trichlorosilane alkane solution of configuration 5mM, puts into process 2min in hydrochloric acid solution by the aluminium alloy obtained, use after having processed Sample, to remove unnecessary hydrochloric acid, is positioned over octadecyl trichlorosilane alkane solution by a large amount of deionized water rinsing aluminum alloy surface subsequently Middle immersion 12h, the sample of preparation is dried 30min at 80 DEG C;(14) punching press plastotype.
Tensile strength, yield strength, percentage elongation and the Brinell hardness of the solaode frame sheet material made be respectively 398.4MPa, 325.8MPa, 20%, 112HB.
The ratio of each element weight percent of Reasonable adjustment so that formed in solaode frame and keep peak aging strengthening energy The Mg of power2Si phase, increases its elongation percentage while strengthening solaode frame intensity.Add the Cu element of proper proportion, reduce The natrual ageing adverse effect to material property, forms Mg more tiny, more2Si phase (acicular beta " phase), avoid adding simultaneously Solaode frame corrosion stability is reduced after entering Cu element.Add trace Mn and Cr, disperse phase can be produced, suppress alloy recrystallization, Improve alloy strength, increase Alloy Anti intercrystalline corrosion ability, improve alloy property.Appropriate rare earth element adds solaode In frame, gas in fusion-casting process and objectionable impurities, increase mobility, crystal grain thinning, accelerated ag(e)ing mistake can be reduced or eliminated Journey, and appropriate rare earth element and other elements cooperate and can effectively improve mechanical property and the corrosive nature of alloy.
Under decompression state, melting solaode frame can be effectively reduced smelting temperature, saves resource.Simultaneously in order to keep heating Pressure in device, heater needs to pour into a certain amount of noble gas while discharging gas, and first noble gas is passed directly into In molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, go the removal of impurity, separately Outer noble gas forces the harmful gas produced in fusion process to be discharged therewith, and the gas preventing oxygen etc. to have oxidizing property enters Oxidized metal liquation in heater.
Three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use, Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure, Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.By form Understand, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tension of solaode frame simultaneously Intensity, yield strength, percentage elongation and Brinell hardness, after wherein in table, data are interpolation fining modifier and without fine degenerate Solaode frame comparison in various performance indications after agent, uses the solaode frame of three kinds of fining modifiers simultaneously Tensile strength add 6.892%, yield strength adds 5.974%, percentage elongation add 18.0% and Brinell hardness add 9.821%.
Melted pouring metal melt, to having been warmed up standing under conditions of 100MPa 2h to the crucible of about 300 DEG C, can be prevented Metal liquid process of setting is only formed the ingot casting of open structure, thus affects the intensity of solaode frame sheet material, exist simultaneously Advantageously form the ingot casting of compact texture under conditions of high pressure, strengthen the intensity of solaode frame.
Solaode frame supersonic vibration pressurized at the vibrating amplitude extends, and can reduce the frictional force being subject in the operation of rolling, from And reduce the frictional force impact on solaode frame plate surface, and cold rolling relative to static state, solar energy that supersonic vibration is cold rolling Battery jamb surface is more smooth, is conducive to carrying out the operation of next step.
By mixed-powder C and V uniform application in the surface of solaode frame sheet material, use crossing current continuous wave Cq laser instrument pair It is modified that solaode frame sheet material carries out laser treatment, can effectively make solaode frame plate surface form nanoscale pressure While trace, mixed-powder C and V is melted the surface being covered in solaode frame sheet material, solaode frame sheet material table Face forms nano level pit, increases the surface area of solaode frame sheet material, makes next step while improving frictional force Octadecyl trichlorosilane alkane solution be easier to enter solaode frame plate surface, solaode jamb surface formed The micro structure of different morphologies, self assembly possesses the silane film of anticorrosion antiwear performance the most from the teeth outwards, thus changes solaode The surface nature of frame sheet material, and the C-V overlay film that solaode frame plate surface is formed can be effectively improved solaode Frame sheet material antioxygenic property at high temperature, changes the surface nature of solaode frame sheet material.
In order to measure solaode jamb surface produced film layer corrosion resisting property in saline solution, use Tafel curve and electrochemistry Impedance spectrum evaluates the antiseptic property of thin film, when carrying out all samples all immersions one section in NaCl solution before electro-chemical test Between, electrochemical impedance spectroscopy and Plan Curve stably measure afterwards at open circuit point position (OCP), obtain solaode lateral frame board Corrosion potential (the E of materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that inclining of the highest sample etches of corrosion potential Xiang Yue little, and the corrosion rate of corrosion electric current density the least expression sample is the least, corrosion resisting property is the best.Measure the solar energy obtained Corrosion potential (the E of battery frame sheet materialcorr) it is-545.8mV, the corrosion electric current density (I of solaode frame sheet materialcorr) It is 1.421 μ Acm-2, and untreated solaode frame is-1057mV, undressed solaode frame Corrosion electric current density (Icorr) it is 4.303 μ Acm-2, it follows that the solaode frame sheet material corrosion resistance of the present invention Promote compared to untreated solaode frame.
Embodiment two
Novel high-strength anticorrosive solaode frame, described solaode frame includes Mg0.6% by weight percentage, Si3.5%, Cu6.0%, Mn0.3%, Fe0.3%, Zr0.5%, Er0.5%, Cr0.02%, Ni0.02%, Ti0.2%, Al surplus.
Novel high-strength anticorrosive solaode frame preparation method, described solaode frame is be made up of following steps: (1) heating furnace used in 320 times pre-hot smeltings and fine aluminium 1~2h;(2) the fine aluminium melting under a reduced pressure after preheating Temperature be the heating furnace of 750 DEG C is completely melt after add monocrystal silicon granule, add after monocrystal silicon particles fuse aluminum bronze intermediate alloy, Aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and a small amount of rare earth Element erbium, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add and close in the middle of aluminum titanium Gold is completely melt to aluminum titanium intermediate alloy, is cooled to 750 DEG C, skims, adds pure magnesium, is incubated 30~40min under conditions of vacuum; (4) adding tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE, the percentage by weight ratio that three adds is 8:1:3; (5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to having been warmed up to 300 DEG C of left sides Right crucible stands under conditions of 100MPa 2.5h, forms ingot casting;(7) in 550 DEG C after described ingot casting cuts into suitable dimension Under conditions of carry out the homogenizing annealing of 12 hours, stove is cooled to room temperature;(8) it is incubated 3 hours after described ingot casting is warming up to 420 DEG C, Carry out the hot rolling of five passages, after each passage hot rolling is complete, be incubated half an hour at 530 DEG C;(9) three passages are carried out after hot rolling Cold rolling, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train, and excited frequency is 14kHz, Aluminium alloy supersonic vibration pressurized extends, cold rolling after alloy carried out at 240 DEG C the annealing of 2~3 hours, obtain certain The aluminum alloy plate materials of thickness;(10) aluminum alloy plate materials is carried out halfhour solution treatment, then shrend at 540 DEG C;(11) Aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by mixed-powder C and V uniform application in aluminium alloy plate The surface of material, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified so that aluminum alloy sheet material surface While forming nanoscale impression, mixed-powder C and V is melted the surface being covered in aluminum alloy plate materials, processing procedure uses argon Gas is protected, and its laser process parameter area is: laser power 2.0kw, sweep speed 15mn/s, beam spot diameter, is 4mm. (13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, the octadecane being solute configuration 5mM with ethanol Base trichlorosilane solution, puts into the aluminium alloy obtained process 2min in hydrochloric acid solution, uses a large amount of deionized water rinsing after having processed Sample, to remove unnecessary hydrochloric acid, is positioned in octadecyl trichlorosilane alkane solution immersion 12h, preparation by aluminum alloy surface subsequently Sample at 80 DEG C be dried 30min;(14) punching press plastotype.
Tensile strength, yield strength, percentage elongation and the Brinell hardness of the solaode frame sheet material made be respectively 427.2MPa, 341.8MPa, 16%, 107HB.
Three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use, Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure, Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.By form Understand, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tension of solaode frame simultaneously Intensity, yield strength, percentage elongation and Brinell hardness, after wherein in table, data are interpolation fining modifier and without fine degenerate Solaode frame comparison in various performance indications after agent.
The ratio of each element weight percent of Reasonable adjustment so that formed in solaode frame and keep peak aging strengthening energy The Mg of power2Si phase, increases its elongation percentage while strengthening solaode frame intensity.Add the Cu element of proper proportion, reduce The natrual ageing adverse effect to material property, forms Mg more tiny, more2Si phase (acicular beta " phase), avoid adding simultaneously Solaode frame corrosion stability is reduced after entering Cu element.Add trace Mn and Cr, disperse phase can be produced, suppress alloy recrystallization, Improve alloy strength, increase Alloy Anti intercrystalline corrosion ability, improve alloy property.Appropriate rare earth element adds solaode In frame, gas in fusion-casting process and objectionable impurities, increase mobility, crystal grain thinning, accelerated ag(e)ing mistake can be reduced or eliminated Journey, and appropriate rare earth element and other elements cooperate and can effectively improve mechanical property and the corrosive nature of alloy.
Under decompression state, melting solaode frame can be effectively reduced smelting temperature, saves resource.Simultaneously in order to keep heating Pressure in device, heater needs to pour into a certain amount of noble gas while discharging gas, and first noble gas is passed directly into In molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, go the removal of impurity, separately Outer noble gas forces the harmful gas produced in fusion process to be discharged therewith, and the gas preventing oxygen etc. to have oxidizing property enters Oxidized metal liquation in heater.
Three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use, Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure, Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.By form Understand, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tension of solaode frame simultaneously Intensity, yield strength, percentage elongation and Brinell hardness, after wherein in table, data are interpolation fining modifier and without fine degenerate Solaode frame comparison in various performance indications after agent, uses the solaode frame of three kinds of fining modifiers simultaneously Tensile strength add 7.234%, yield strength adds 6.704%, percentage elongation add 20.0% and Brinell hardness add 10.758%.
Melted pouring metal melt, can to having been warmed up standing under conditions of 100MPa 2.5h to the crucible of about 300 DEG C Prevent from metal liquid process of setting is formed the ingot casting of open structure, thus affect the intensity of solaode frame sheet material, simultaneously Under conditions of high pressure, advantageously form the ingot casting of compact texture, strengthen the intensity of solaode frame.
Solaode frame supersonic vibration pressurized at the vibrating amplitude extends, and can reduce the frictional force being subject in the operation of rolling, from And reduce the frictional force impact on solaode frame plate surface, and cold rolling relative to static state, solar energy that supersonic vibration is cold rolling Battery jamb surface is more smooth, is conducive to carrying out the operation of next step.
By mixed-powder C and V uniform application in the surface of solaode frame sheet material, use crossing current continuous wave Cq laser instrument pair It is modified that solaode frame sheet material carries out laser treatment, can effectively make solaode frame plate surface form nanoscale pressure While trace, mixed-powder C and V is melted the surface being covered in solaode frame sheet material, solaode frame sheet material table Face forms nano level pit, increases the surface area of solaode frame sheet material, makes next step while improving frictional force Octadecyl trichlorosilane alkane solution be easier to enter solaode frame plate surface, solaode jamb surface formed The micro structure of different morphologies, self assembly possesses the silane film of anticorrosion antiwear performance the most from the teeth outwards, thus changes solaode The surface nature of frame sheet material, and the C-V overlay film that solaode frame plate surface is formed can be effectively improved solaode Frame sheet material antioxygenic property at high temperature, changes the surface nature of solaode frame sheet material.
In order to measure solaode jamb surface produced film layer corrosion resisting property in saline solution, use Tafel curve and electrochemistry Impedance spectrum evaluates the antiseptic property of thin film, when carrying out all samples all immersions one section in NaCl solution before electro-chemical test Between, electrochemical impedance spectroscopy and Plan Curve stably measure afterwards at open circuit point position (OCP), obtain solaode lateral frame board Corrosion potential (the E of materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that inclining of the highest sample etches of corrosion potential Xiang Yue little, and the corrosion rate of corrosion electric current density the least expression sample is the least, corrosion resisting property is the best.Measure the solar energy obtained Corrosion potential (the E of battery frame sheet materialcorr) it is-564.2mV, the corrosion electric current density (I of solaode frame sheet materialcorr) It is 1.145 μ Acm-2, and untreated solaode frame is-1057mV, undressed solaode frame Corrosion electric current density (Icorr) it is 4.303 μ Acm-2, it follows that the solaode frame sheet material corrosion resistance of the present invention Promote compared to untreated solaode frame.
Embodiment three
Novel high-strength anticorrosive solaode frame, described solaode frame includes Mg0.6% by weight percentage, Si2.0%, Cu5.0%, Mn0.25%, Fe0.25%, Zr0.3%, Er0.3%, Cr0.015%, Ni0.015%, Ti0.015%, Al surplus.
Novel high-strength anticorrosive solaode frame preparation method, described solaode frame is be made up of following steps: (1) heating furnace used in pre-hot smelting at 330 DEG C and fine aluminium 1~2h;(2) fine aluminium after preheating melts under a reduced pressure Refine and add monocrystal silicon granule after the heating furnace that temperature is 750 DEG C is completely melt, add after monocrystal silicon particles fuse and close in the middle of aluminum bronze Gold, aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and a small amount of Rare earth element er, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add in aluminum titanium Between alloy be completely melt to aluminum titanium intermediate alloy, be cooled to 750 DEG C, skim, add pure magnesium, under conditions of vacuum be incubated 30~ 40min;(4) adding tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE, the weight percent that three adds is frequently Example is 8:1:3;(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to having been warmed up To the crucibles of about 300 DEG C, under conditions of 100MPa, stand 3h, form ingot casting;(7) described ingot casting cuts into suitable dimension After under conditions of 550 DEG C, carry out the homogenizing annealing of 12 hours, stove is cooled to room temperature;(8) after described ingot casting is warming up to 420 DEG C It is incubated 3 hours, carries out the hot rolling of five passages, after each passage hot rolling is complete, be incubated half an hour at 530 DEG C;(9) hot rolling is laggard Three passages of row cold rolling, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train, exciting Frequency is 15kHz, and aluminium alloy supersonic vibration pressurized extends, cold rolling after alloy carried out at 240 DEG C the annealing of 2~3 hours Process, obtain certain thickness aluminum alloy plate materials;(10) aluminum alloy plate materials is carried out halfhour solution treatment at 540 DEG C, Then shrend;(11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by equal for mixed-powder C and V The even surface being applied in aluminum alloy plate materials, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified, makes Obtain and while aluminum alloy sheet material surface forms nanoscale impression, mixed-powder C and V melted the surface being covered in aluminum alloy plate materials, Using argon to protect in processing procedure, its laser process parameter area is: laser power 2.1kw, sweep speed 18mm/s, Beam spot diameter, is 4mm.(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, with ethanol as solute The octadecyl trichlorosilane alkane solution of configuration 5mM, puts into process 2min in hydrochloric acid solution by the aluminium alloy obtained, use after having processed Sample, to remove unnecessary hydrochloric acid, is positioned over octadecyl trichlorosilane alkane solution by a large amount of deionized water rinsing aluminum alloy surface subsequently Middle immersion 12h, the sample of preparation is dried 30min at 80 DEG C;(14) punching press plastotype.
Tensile strength, yield strength, percentage elongation and the Brinell hardness of the solaode frame sheet material made be respectively 402.3MPa, 331.2MPa, 18%, 109HB.The ratio of each element weight percent of Reasonable adjustment so that formed in solaode frame Keep the Mg of peak aging strengthening ability2Si phase, increases its elongation percentage while strengthening solaode frame intensity.Add suitably The Cu element of ratio, reduces the natrual ageing adverse effect to material property, forms Mg more tiny, more2Si phase (acicular beta " Phase), reduce solaode frame corrosion stability after avoiding adding Cu element simultaneously.Add trace Mn and Cr, disperse phase can be produced, Suppression alloy recrystallization, improves alloy strength, increases Alloy Anti intercrystalline corrosion ability, improves alloy property.Appropriate rare earth element Add in solaode frame, gas in fusion-casting process and objectionable impurities, increase mobility, refinement crystalline substance can be reduced or eliminated Grain, accelerated ag(e)ing process, and appropriate rare earth element and other elements cooperate and can effectively improve the mechanical property of alloy Energy and corrosive nature.
Under decompression state, melting solaode frame can be effectively reduced smelting temperature, saves resource.Simultaneously in order to keep heating Pressure in device, heater needs to pour into a certain amount of noble gas while discharging gas, and first noble gas is passed directly into In molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, go the removal of impurity, separately Outer noble gas forces the harmful gas produced in fusion process to be discharged therewith, and the gas preventing oxygen etc. to have oxidizing property enters Oxidized metal liquation in heater.
Three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use, Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure, Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.By form Understand, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tension of solaode frame simultaneously Intensity, yield strength, percentage elongation and Brinell hardness, after wherein in table, data are interpolation fining modifier and without fine degenerate Solaode frame comparison in various performance indications after agent, uses the solaode frame of three kinds of fining modifiers simultaneously Tensile strength add 8.126%, yield strength adds 7.237%, percentage elongation add 22.0% and Brinell hardness add 11.594%.
Melted pouring metal melt, to having been warmed up standing under conditions of 100MPa 3h to the crucible of about 300 DEG C, can be prevented Metal liquid process of setting is only formed the ingot casting of open structure, thus affects the intensity of solaode frame sheet material, exist simultaneously Advantageously form the ingot casting of compact texture under conditions of high pressure, strengthen the intensity of solaode frame.
Solaode frame supersonic vibration pressurized at the vibrating amplitude extends, and can reduce the frictional force being subject in the operation of rolling, from And reduce the frictional force impact on solaode frame plate surface, and cold rolling relative to static state, solar energy that supersonic vibration is cold rolling Battery jamb surface is more smooth, is conducive to carrying out the operation of next step.
By mixed-powder C and V uniform application in the surface of solaode frame sheet material, use crossing current continuous wave Cq laser instrument pair It is modified that solaode frame sheet material carries out laser treatment, can effectively make solaode frame plate surface form nanoscale pressure While trace, mixed-powder C and V is melted the surface being covered in solaode frame sheet material, solaode frame sheet material table Face forms nano level pit, increases the surface area of solaode frame sheet material, makes next step while improving frictional force Octadecyl trichlorosilane alkane solution be easier to enter solaode frame plate surface, solaode jamb surface formed The micro structure of different morphologies, self assembly possesses the silane film of anticorrosion antiwear performance the most from the teeth outwards, thus changes solaode The surface nature of frame sheet material, and the C-V overlay film that solaode frame plate surface is formed can be effectively improved solaode Frame sheet material antioxygenic property at high temperature, changes the surface nature of solaode frame sheet material.
In order to measure solaode jamb surface produced film layer corrosion resisting property in saline solution, use Tafel curve and electrochemistry Impedance spectrum evaluates the antiseptic property of thin film, when carrying out all samples all immersions one section in NaCl solution before electro-chemical test Between, electrochemical impedance spectroscopy and Plan Curve stably measure afterwards at open circuit point position (OCP), obtain solaode lateral frame board Corrosion potential (the E of materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that inclining of the highest sample etches of corrosion potential Xiang Yue little, and the corrosion rate of corrosion electric current density the least expression sample is the least, corrosion resisting property is the best.Measure the solar energy obtained Corrosion potential (the E of battery frame sheet materialcorr) it is-627.1mV, the corrosion electric current density (I of solaode frame sheet materialcorr) It is 1.298 μ Acm-2, and untreated solaode frame is-1057mV, undressed solaode frame Corrosion electric current density (Icorr) it is 4.303 μ Acm-2, it follows that the solaode frame sheet material corrosion resistance of the present invention Promote compared to untreated solaode frame.
Embodiment four
Novel high-strength anticorrosive solaode frame, described solaode frame includes Mg0.3%, Si by weight percentage 2.5%, Cu4.5%, Mn0.25%, Fe0.2%, Zr0.2%, Er0.2%, Cr0.01%, Ni0.01%, Ti0.1%, Al surplus.
Novel high-strength anticorrosive solaode frame preparation method, described solaode frame is be made up of following steps: (1) heating furnace used in pre-hot smelting at 340 DEG C and fine aluminium 1~2h;(2) fine aluminium after preheating melts under a reduced pressure Refine and add monocrystal silicon granule after the heating furnace that temperature is 750 DEG C is completely melt, add after monocrystal silicon particles fuse and close in the middle of aluminum bronze Gold, aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and a small amount of Rare earth element er, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add in aluminum titanium Between alloy be completely melt to aluminum titanium intermediate alloy, be cooled to 750 DEG C, skim, add pure magnesium, under conditions of vacuum be incubated 30~ 40min;(4) adding tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE, the weight percent that three adds is frequently Example is 8:1:3;(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to having been warmed up To the crucibles of about 300 DEG C, under conditions of 100MPa, stand 3.5h, form ingot casting;(7) described ingot casting cuts into suitable chi Carrying out the homogenizing annealing of 12 hours after very little under conditions of 550 DEG C, stove is cooled to room temperature;(8) described ingot casting is warming up to 420 DEG C Rear insulation 3 hours, carries out the hot rolling of five passages, is incubated half an hour at 530 DEG C after each passage hot rolling is complete;(9) after hot rolling Carrying out the cold rolling of three passages, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train, swashs Vibration frequency is 16kHz, and aluminium alloy supersonic vibration pressurized extends, cold rolling after alloy carried out at 240 DEG C 2~move back for 3 hours Fire processes, and obtains certain thickness aluminum alloy plate materials;(10) aluminum alloy plate materials is carried out halfhour solution treatment at 540 DEG C, Then shrend;(11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by equal for mixed-powder C and V The even surface being applied in aluminum alloy plate materials, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified, makes Obtain and while aluminum alloy sheet material surface forms nanoscale impression, mixed-powder C and V melted the surface being covered in aluminum alloy plate materials, Using argon to protect in processing procedure, its laser process parameter area is: laser power 2.3kw, sweep speed 19mn/s, Beam spot diameter, is 4mm.(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, with ethanol as solute The octadecyl trichlorosilane alkane solution of configuration 5mM, puts into process 2min in hydrochloric acid solution by the aluminium alloy obtained, use after having processed Sample, to remove unnecessary hydrochloric acid, is positioned over octadecyl trichlorosilane alkane solution by a large amount of deionized water rinsing aluminum alloy surface subsequently Middle immersion 12h, the sample of preparation is dried 30min at 80 DEG C;(14) punching press plastotype.
Tensile strength, yield strength, percentage elongation and the Brinell hardness of the solaode frame sheet material made be respectively 412.3MPa, 311.6MPa, 21%, 110HB.The ratio of each element weight percent of Reasonable adjustment so that formed in solaode frame Keep the Mg of peak aging strengthening ability2Si phase, increases its elongation percentage while strengthening solaode frame intensity.Add suitably The Cu element of ratio, reduces the natrual ageing adverse effect to material property, forms Mg more tiny, more2Si phase (acicular beta " Phase), reduce solaode frame corrosion stability after avoiding adding Cu element simultaneously.Add trace Mn and Cr, disperse phase can be produced, Suppression alloy recrystallization, improves alloy strength, increases Alloy Anti intercrystalline corrosion ability, improves alloy property.Appropriate rare earth element Add in solaode frame, gas in fusion-casting process and objectionable impurities, increase mobility, refinement crystalline substance can be reduced or eliminated Grain, accelerated ag(e)ing process, and appropriate rare earth element and other elements cooperate and can effectively improve the mechanical property of alloy Energy and corrosive nature.
Under decompression state, melting solaode frame can be effectively reduced smelting temperature, saves resource.Simultaneously in order to keep heating Pressure in device, heater needs to pour into a certain amount of noble gas while discharging gas, and first noble gas is passed directly into In molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, go the removal of impurity, separately Outer noble gas forces the harmful gas produced in fusion process to be discharged therewith, and the gas preventing oxygen etc. to have oxidizing property enters Oxidized metal liquation in heater.
Three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use, Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure, Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.By form Understand, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tension of solaode frame simultaneously Intensity, yield strength, percentage elongation and Brinell hardness, after wherein in table, data are interpolation fining modifier and without fine degenerate Solaode frame comparison in various performance indications after agent, uses the solaode frame of three kinds of fining modifiers simultaneously Tensile strength add 6.092%, yield strength adds 5.124%, percentage elongation add 15.0% and Brinell hardness add 8.067%.
Melted pouring metal melt, can to having been warmed up standing under conditions of 100MPa 3.5h to the crucible of about 300 DEG C Prevent from metal liquid process of setting is formed the ingot casting of open structure, thus affect the intensity of solaode frame sheet material, simultaneously Under conditions of high pressure, advantageously form the ingot casting of compact texture, strengthen the intensity of solaode frame.
Solaode frame supersonic vibration pressurized at the vibrating amplitude extends, and can reduce the frictional force being subject in the operation of rolling, from And reduce the frictional force impact on solaode frame plate surface, and cold rolling relative to static state, solar energy that supersonic vibration is cold rolling Battery jamb surface is more smooth, is conducive to carrying out the operation of next step.
By mixed-powder C and V uniform application in the surface of solaode frame sheet material, use crossing current continuous wave Cq laser instrument pair It is modified that solaode frame sheet material carries out laser treatment, can effectively make solaode frame plate surface form nanoscale pressure While trace, mixed-powder C and V is melted the surface being covered in solaode frame sheet material, solaode frame sheet material table Face forms nano level pit, increases the surface area of solaode frame sheet material, makes next step while improving frictional force Octadecyl trichlorosilane alkane solution be easier to enter solaode frame plate surface, solaode jamb surface formed The micro structure of different morphologies, self assembly possesses the silane film of anticorrosion antiwear performance the most from the teeth outwards, thus changes solaode The surface nature of frame sheet material, and the C-V overlay film that solaode frame plate surface is formed can be effectively improved solaode Frame sheet material antioxygenic property at high temperature, changes the surface nature of solaode frame sheet material.
In order to measure solaode jamb surface produced film layer corrosion resisting property in saline solution, use Tafel curve and electrochemistry Impedance spectrum evaluates the antiseptic property of thin film, when carrying out all samples all immersions one section in NaCl solution before electro-chemical test Between, electrochemical impedance spectroscopy and Plan Curve stably measure afterwards at open circuit point position (OCP), obtain solaode lateral frame board Corrosion potential (the E of materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that inclining of the highest sample etches of corrosion potential Xiang Yue little, and the corrosion rate of corrosion electric current density the least expression sample is the least, corrosion resisting property is the best.Measure the solar energy obtained Corrosion potential (the E of battery frame sheet materialcorr) it is-603.2mV, the corrosion electric current density (I of solaode frame sheet materialcorr) It is 1.389 μ Acm-2, and untreated solaode frame is-1057mV, undressed solaode frame Corrosion electric current density (Icorr) it is 4.303 μ Acm-2, it follows that the solaode frame sheet material corrosion resistance of the present invention Promote compared to untreated solaode frame.
Embodiment five
Novel high-strength anticorrosive solaode frame, described solaode frame includes Mg0.5%, Si by weight percentage 2.0~3.5%, Cu5.0%, Mn0.25%, Fe0.3%, Zr0.4%, Er0.4%, Cr0.015%, Ni0.015%, Ti0.015%, Al surplus.
Novel high-strength anticorrosive solaode frame preparation method, described solaode frame is be made up of following steps:
(1) heating furnace used in pre-hot smelting at 350 DEG C and fine aluminium 1~2h;(2) fine aluminium after preheating is at decompression state Lower smelting temperature be the heating furnace of 750 DEG C is completely melt after add monocrystal silicon granule, add in aluminum bronze after monocrystal silicon particles fuse Between alloy, aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and A small amount of rare earth element er, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add aluminum Titanium intermediate alloy is completely melt to aluminum titanium intermediate alloy, is cooled to 750 DEG C, skims, and adds pure magnesium, protects under conditions of vacuum Temperature 30~40min;(4) tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE are added, the weight hundred that three adds Proportion by subtraction ratio is 8:1:3;(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to Preheated to the crucible of about 300 DEG C stands under conditions of 100MPa 4h, form ingot casting;(7) described ingot casting cuts into conjunction Carrying out the homogenizing annealing of 12 hours after suitable size under conditions of 550 DEG C, stove is cooled to room temperature;(8) described ingot casting is warming up to It is incubated 3 hours after 420 DEG C, carries out the hot rolling of five passages, after each passage hot rolling is complete, be incubated half an hour at 530 DEG C;(9) heat Carrying out the cold rolling of three passages after rolling, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train, Excited frequency is 18kHz, aluminium alloy supersonic vibration pressurized extends, cold rolling after alloy carried out at 240 DEG C 2~3 hours Annealing, obtains certain thickness aluminum alloy plate materials;(10) aluminum alloy plate materials is carried out at halfhour solid solution at 540 DEG C Reason, then shrend;(11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by mixed-powder C and V Uniform application, in the surface of aluminum alloy plate materials, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified, While making aluminum alloy sheet material surface form nanoscale impression, mixed-powder C and V is melted the surface being covered in aluminum alloy plate materials, Using argon to protect in processing procedure, its laser process parameter area is: laser power 2.5kw, sweep speed 20mm/s, Beam spot diameter, is 4mm.(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, with ethanol as solute The octadecyl trichlorosilane alkane solution of configuration 5mM, puts into process 2min in hydrochloric acid solution by the aluminium alloy obtained, use after having processed Sample, to remove unnecessary hydrochloric acid, is positioned over octadecyl trichlorosilane alkane solution by a large amount of deionized water rinsing aluminum alloy surface subsequently Middle immersion 12h, the sample of preparation is dried 30min at 80 DEG C;(14) punching press plastotype.
Tensile strength, yield strength, percentage elongation and the Brinell hardness of the solaode frame sheet material made be respectively 395.5MPa, 329.1MPa, 21%, 111HB.The ratio of each element weight percent of Reasonable adjustment so that formed in solaode frame Keep the Mg of peak aging strengthening ability2Si phase, increases its elongation percentage while strengthening solaode frame intensity.Add suitably The Cu element of ratio, reduces the natrual ageing adverse effect to material property, forms Mg more tiny, more2Si phase (acicular beta " Phase), reduce solaode frame corrosion stability after avoiding adding Cu element simultaneously.Add trace Mn and Cr, disperse phase can be produced, Suppression alloy recrystallization, improves alloy strength, increases Alloy Anti intercrystalline corrosion ability, improves alloy property.Appropriate rare earth element Add in solaode frame, gas in fusion-casting process and objectionable impurities, increase mobility, refinement crystalline substance can be reduced or eliminated Grain, accelerated ag(e)ing process, and appropriate rare earth element and other elements cooperate and can effectively improve the mechanical property of alloy Energy and corrosive nature.
Under decompression state, melting solaode frame can be effectively reduced smelting temperature, saves resource.Simultaneously in order to keep heating Pressure in device, heater needs to pour into a certain amount of noble gas while discharging gas, and first noble gas is passed directly into In molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, go the removal of impurity, separately Outer noble gas forces the harmful gas produced in fusion process to be discharged therewith, and the gas preventing oxygen etc. to have oxidizing property enters Oxidized metal liquation in heater.
Three kinds of fining modifiers have positive role to solaode frame, but have some limitations when being single use, Make Metamorphism treatment, the tendency aggravation of alloy air-breathing as being individually added into Sr, drop low-alloyed compactness, be easily formed serious columanar structure, Causing mechanical property to decline on the contrary, rare earth easily aoxidizes, and modification effect is held time short etc.;And the antidamping of Al-5Ti-B fining agent Performance is the most unsatisfactory, and is easily poisoned by Zr atom and lose the ability of crystal grain thinning, it is impossible to give full play to it each Advantage.And triplicity is used and can give full play to respective advantage while overcoming the defect itself having.By form Understand, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tension of solaode frame simultaneously Intensity, yield strength, percentage elongation and Brinell hardness, after wherein in table, data are interpolation fining modifier and without fine degenerate Solaode frame comparison in various performance indications after agent, uses the solaode frame of three kinds of fining modifiers simultaneously Tensile strength increase by 8.126%, yield strength increase by 7.237%, percentage elongation increase by 22.0%% and Brinell hardness add 11.594%.
Melted pouring metal melt, to having been warmed up standing under conditions of 100MPa 4h to the crucible of about 300 DEG C, can be prevented Metal liquid process of setting is only formed the ingot casting of open structure, thus affects the intensity of solaode frame sheet material, exist simultaneously Advantageously form the ingot casting of compact texture under conditions of high pressure, strengthen the intensity of solaode frame.
Solaode frame supersonic vibration pressurized at the vibrating amplitude extends, and can reduce the frictional force being subject in the operation of rolling, from And reduce the frictional force impact on solaode frame plate surface, and cold rolling relative to static state, solar energy that supersonic vibration is cold rolling Battery jamb surface is more smooth, is conducive to carrying out the operation of next step.
By mixed-powder C and V uniform application in the surface of solaode frame sheet material, use crossing current continuous wave Cq laser instrument pair It is modified that solaode frame sheet material carries out laser treatment, can effectively make solaode frame plate surface form nanoscale pressure While trace, mixed-powder C and V is melted the surface being covered in solaode frame sheet material, solaode frame sheet material table Face forms nano level pit, increases the surface area of solaode frame sheet material, makes next step while improving frictional force Octadecyl trichlorosilane alkane solution be easier to enter solaode frame plate surface, solaode jamb surface formed The micro structure of different morphologies, self assembly possesses the silane film of anticorrosion antiwear performance the most from the teeth outwards, thus changes solaode The surface nature of frame sheet material, and the C-V overlay film that solaode frame plate surface is formed can be effectively improved solaode Frame sheet material antioxygenic property at high temperature, changes the surface nature of solaode frame sheet material.
In order to measure solaode jamb surface produced film layer corrosion resisting property in saline solution, use Tafel curve and electrochemistry Impedance spectrum evaluates the antiseptic property of thin film, when carrying out all samples all immersions one section in NaCl solution before electro-chemical test Between, electrochemical impedance spectroscopy and Plan Curve stably measure afterwards at open circuit point position (OCP), obtain solaode lateral frame board Corrosion potential (the E of materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that inclining of the highest sample etches of corrosion potential Xiang Yue little, and the corrosion rate of corrosion electric current density the least expression sample is the least, corrosion resisting property is the best.Measure the solar energy obtained Corrosion potential (the E of battery frame sheet materialcorr) it is-541.6mV, the corrosion electric current density (I of solaode frame sheet materialcorr) It is 1.385 μ Acm-2, and untreated solaode frame is-1057mV, undressed solaode frame Corrosion electric current density (Icorr) it is 4.303 μ Acm-2, it follows that the solaode frame sheet material corrosion resistance of the present invention Promote compared to untreated solaode frame.
Last it should be noted that, above example is only in order to illustrate technical scheme, rather than to scope Restriction, although having made to explain to the present invention with reference to preferred embodiment, it will be understood by those within the art that, Technical scheme can be modified or equivalent, without deviating from the spirit and scope of technical solution of the present invention.

Claims (2)

1. novel high-strength anticorrosive solaode frame, it is characterised in that described solaode frame includes by weight percentage Mg0.2%, Si 2.0%, Cu4.0%, Mn0.2%, Fe0.2%, Zr0.1%, Er0.1%, Cr0.01%, Ni0.01%, Ti0.1%, Al surplus.
Novel high-strength the most according to claim 1 anticorrosive solaode frame, it is characterised in that described solaode Frame is be made up of following steps:
(1) heating furnace used in pre-hot smelting at 300 DEG C and fine aluminium 1~2h;(2) fine aluminium after preheating melts under a reduced pressure Refine and add monocrystal silicon granule after the heating furnace that temperature is 750 DEG C is completely melt, add after monocrystal silicon particles fuse and close in the middle of aluminum bronze Gold, aluminum manganese intermediate alloy, aluminium chromium hardener, aluminum nickel intermediate alloy, ferro-aluminum intermediate alloy, aluminium zirconium hardener and a small amount of Rare earth element er, and be incubated a period of time and be completely melt to intermediate alloy, after being sufficiently stirred for, heating furnace is heated up, add in aluminum titanium Between alloy be completely melt to aluminum titanium intermediate alloy, be cooled to 750 DEG C, skim, add pure magnesium, under conditions of vacuum be incubated 30~ 40min;(4) adding tri-kinds of metal fining modifiers of Al-5Ti-B, Al-lOSr and RE, the weight percent that three adds is frequently Example is 8:1:3;(5) add refining agent fully to react, degasification, slagging-off,;(6) melted pouring metal melt is to having been warmed up To the crucibles of about 300 DEG C, under conditions of 100MPa, stand 2h, form ingot casting;(7) described ingot casting cuts into suitable dimension After under conditions of 550 DEG C, carry out the homogenizing annealing of 12 hours, stove is cooled to room temperature;(8) after described ingot casting is warming up to 420 DEG C It is incubated 3 hours, carries out the hot rolling of five passages, after each passage hot rolling is complete, be incubated half an hour at 530 DEG C;(9) hot rolling is laggard Three passages of row cold rolling, aluminium alloy one end is relatively fixed and connects ultrasonic vibration apparatus, and the other end enters in milling train, exciting Frequency is 12kHz, and aluminium alloy supersonic vibration pressurized extends, cold rolling after alloy carried out at 240 DEG C 2 hours annealing treatment Reason, obtains certain thickness aluminum alloy plate materials;(10) aluminum alloy plate materials is carried out halfhour solution treatment at 540 DEG C, so Rear shrend;(11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C;(12) by uniform for mixed-powder C and V It is applied in the surface of aluminum alloy plate materials, uses crossing current continuous wave Cq laser instrument that aluminum alloy plate materials carries out laser treatment modified so that While aluminum alloy sheet material surface formation nanoscale impression, mixed-powder C and V is melted the surface being covered in aluminum alloy plate materials, place Using argon to protect during reason, its laser process parameter area is: laser power 1.7kw, sweep speed 13mn/s, Beam spot diameter, is 4mm.(13) configuration hydrochloric acid volume is the hydrochloric acid solution of 2:1 with deionized water volume ratio, with ethanol as solute The octadecyl trichlorosilane alkane solution of configuration 5mM, puts into process 2min in hydrochloric acid solution by the aluminium alloy obtained, use after having processed Sample, to remove unnecessary hydrochloric acid, is positioned over octadecyl trichlorosilane alkane solution by a large amount of deionized water rinsing aluminum alloy surface subsequently Middle immersion 12h, the sample of preparation is dried 30min at 80 DEG C;(14) punching press plastotype.
CN201610220280.6A 2016-04-08 2016-04-08 Novel high-strength corrosion-resistant solar cell frame Pending CN105803279A (en)

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Application publication date: 20160727