CN105780843A - Composite embedding electric bucket tooth and manufacturing method thereof - Google Patents

Composite embedding electric bucket tooth and manufacturing method thereof Download PDF

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Publication number
CN105780843A
CN105780843A CN201610249797.8A CN201610249797A CN105780843A CN 105780843 A CN105780843 A CN 105780843A CN 201610249797 A CN201610249797 A CN 201610249797A CN 105780843 A CN105780843 A CN 105780843A
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China
Prior art keywords
steel
metal rack
ceramic metal
tooth
bucket tooth
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CN201610249797.8A
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Chinese (zh)
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CN105780843B (en
Inventor
张景志
高志刚
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Hebei Top Machinery Technology Co Ltd
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Individual
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/28Small metalwork for digging elements, e.g. teeth scraper bits
    • E02F9/2808Teeth
    • E02F9/285Teeth characterised by the material used
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/28Small metalwork for digging elements, e.g. teeth scraper bits
    • E02F9/2808Teeth
    • E02F9/2858Teeth characterised by shape

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Crushing And Grinding (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The invention discloses a composite embedding electric bucket tooth and a manufacturing method thereof. A first metal ceramic tooth rod is embedded in the front part of a high-manganese steel or alloy steel tooth base; and second metal ceramic tooth rods are respectively embedded in two sides of the front part of the high-manganese steel or alloy steel tooth base and in grooves. A mold is manufactured according to a up-down parting mode; the manufactured mold is embedded in a sand mold; a molding cavity is formed; a prepared ceramic body is fixed on the surface of the sand mold; after the ceramic body is firmly fixed without generating the loosening or falling condition, the casting is prepared through box closing; after high-manganese steel or alloy steel is discharged from a furnace, the high-manganese steel or alloy steel is poured in a bucket tooth molding cavity for casting after standing by 2-4 minutes, and the casting temperature is controlled within 1350-1380 DEG C; when the temperature in the molding cavity is lower than 200 DEG C after the casting is finished, a box is opened; attached sand is removed from a casting after box opening, and gates and risers are removed; a cleaned bucket tooth is put in a heating furnace for insulation by 3-5 hours under the condition of 1050-1080 DEG C; and after the insulation time is reached, the casting is discharged from the furnace for water toughening treatment.

Description

A kind of compound castingin electric bucket tooth and preparation method thereof
Technical field
The present invention relates to a kind of compound castingin electric bucket tooth and preparation method thereof, belong to wear-resisting electric bucket tooth technical field.
Background technology
Power shovel and hydraulic shovel bucket tooth, in mining process, directly contact with ground, Ore, are subject to the extruding of Ore, wash away, and wear and tear very serious.Meanwhile, also suffer from huge shock loading, belong to the easily worn part of power shovel.In large medium-size mine at home, more than 8 cubic metres power shovels, the hydraulic shovel be on active service at present have more than 1000, because not reaching requirement the service life of bucket tooth, year, economic loss was at about 20,000,000 yuan.Simultaneously as change bucket tooth frequently, cause shutdown, stop production and bring bigger indirect loss.
In order to improve the wearability of bucket tooth, current Chinese scholars is by studying, substantially take three kinds of methods, first all antifriction alloy steel being to adopt hard high-strength, such as containing molybdenum, titanium, chromium, nickel steel alloy, this kind of method makes bucket tooth cost high, and the bucket tooth life-span does not significantly improve;The second is at bucket tooth tip build-up wear-resistant layer, and mainly containing titanium carbide Hardmetal materials, but this kind of method makes the finite thickness of wearing layer, and the easy fragmentation of overlay cladding and peeling, do not receive obvious effect yet.Another kind is most advanced to bucket tooth for rich chromium cast iron block castingin, and this method is expected the high rigidity advantage utilizing rich chromium cast iron, but actually used in there is a problem, rich chromium cast iron belongs to two kinds of different materials of physical property from potassium steel, and heat treatment mode is different.These two kinds of materials are placed into and can not organically combine together, can only play a kind of material advantage and weaken another kind of material advantage so that product can not normally use, it is easy to occur that insert comes off problem.
Additionally somebody using hard alloy as rack, potassium steel is as tooth base, hard alloy rack is embedded in the excavator bucket teeth that the front end of potassium steel tooth base makes, this kind of bucket tooth lightweight structure is simple, except crown steel matrix is thicker arrange hard alloy except, all the other positions are relatively thin because of skin, it is impossible to imbedding hard alloy.Although so the adhesion of hard alloy and potassium steel increases, but owing to whole bucket tooth only has the front portion of tooth to inlay rack, the both sides of bucket tooth are all also potassium steel, the abrasion resistance of potassium steel than hard alloy inferior a lot, before ceramic metal rack is but without abrasion, potassium steel tooth base polishes already, have impact on the performance of hard alloy effect, thus failing to play the purpose in the service life of intended prolongation bucket tooth.
Summary of the invention
The invention aims to solve above-mentioned prior art Problems existing, one is that the steel bonded carbide (wear-proof metal ceramic body) adopting hard high-strength is as wear-resisting main material;Two is that wear-proof metal ceramic body is integrated with potassium steel and the organic metallurgical binding of steel alloy by the mode of compound castingin;Three is arrange wear-proof metal ceramic at the place foremost of bucket tooth and two upper and lower side places of bucket tooth.By the electric bucket tooth that this kind of method is manufactured, compared with common potassium steel material, reach to extend the purpose of bucket tooth 2--3 times of effect in service life.
It is an object of the invention to be achieved through the following technical solutions:
A kind of compound castingin electric bucket tooth, including the first ceramic metal rack, the second ceramic metal rack and potassium steel or alloy steel-tooth base, the centre position of described potassium steel or alloy steel-tooth base front portion is provided with groove, the front portion of described potassium steel or alloy steel-tooth base is inlaid with the first ceramic metal rack, is all inlaid with the second ceramic metal rack in the front part sides of described potassium steel or alloy steel-tooth base and groove.
A kind of compound castingin electric bucket tooth, including the first ceramic metal rack, the second ceramic metal rack and potassium steel or alloy steel-tooth base, the front portion of described potassium steel or alloy steel-tooth base is inlaid with the first ceramic metal rack, and the front part sides of described potassium steel or alloy steel-tooth base is all inlaid with the second ceramic metal rack.
The manufacture method of compound castingin electric bucket tooth of the present invention,
Step one, on the front end of potassium steel or alloy steel-tooth base and two sides, arrange the first ceramic metal rack and the second ceramic metal rack;
Step 2, in order to ceramic body is imbedded in bucket tooth, make mould according to the mode of upper and lower typing;
Step 3, the mould embedment sand mold that will make, make die cavity, ready ceramic body be fixed to mould surface.
Step 4, confirmation ceramic body are fixed, and after not havinging the situation of dropping that gets loose, mould assembling prepares casting;
After step 5, potassium steel or steel alloy are come out of the stove, standing and within 2~4 minutes, pour bucket tooth die cavity into and cast, cast temperature controls at 1350~1380 DEG C;
Step 6, cast after can open sandbox when type cavity temperature is lower than 200 DEG C;
Step 7, unpack after foundry goods remove scab, remove cast gate rising head;
Step 8, the trolley sawtooth casting cleaned out being loaded heating furnace, be incubated under 1050~1080 DEG C of conditions, temperature retention time was at 3~5 hours;
After step 9, temperature retention time arrive, foundry goods is come out of the stove and is carried out water-tenacity treatment;
Foundry goods after step 10, water-tenacity treatment is polished cleaning further, and mopping is finished product.
The electric bucket tooth of the present invention, high strength and high hardness ceramic metal rack and potassium steel bucket tooth base material by being distributed to position, bucket tooth tip and both side surface are constituted, and are arranged in the ceramic metal on end face through high temperature casting and potassium steel matrix metallurgical binding, fuse into one.Composite casting Tooth structure includes being distributed in that bucket tooth is most advanced and the cermet body of bucket tooth both side surface and potassium steel or alloy steel matrix.The layout of cermet body takes interlaced arrangement mode, not only improves the wearability of bucket tooth but also save the consumption of high-abrasive material so that cermet body and base material are combined closely, and the service life of electric bucket tooth improves two to three times.
Accompanying drawing explanation
Fig. 1 is the structural representation of compound castingin electric bucket tooth of the present invention.
Fig. 2 is the cross-sectional view at compound castingin electric bucket tooth further groove 4 place of the present invention.
Fig. 3 is the structural representation of embodiment 2 compound castingin electric bucket tooth.
Fig. 4 is the cross-sectional view that embodiment 2 compound castingin electric bucket tooth is anterior.
Accompanying drawing labelling in figure, 1 is the first ceramic metal rack, and 2 is the second ceramic metal rack, and 3 is potassium steel or alloy steel-tooth base, and 4 is groove.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail: the present embodiment is carried out under premised on technical solution of the present invention, gives detailed embodiment, but protection scope of the present invention is not limited to following embodiment.
Embodiment 1
As depicted in figs. 1 and 2, a kind of compound castingin electric bucket tooth involved by the present embodiment, including first ceramic metal rack the 1, second ceramic metal rack 2 and potassium steel or alloy steel-tooth base 3, the centre position of described potassium steel or alloy steel-tooth base 3 front portion is provided with groove 4, the front portion of described potassium steel or alloy steel-tooth base 3 is inlaid with the first ceramic metal rack 1, is all inlaid with the second ceramic metal rack 2 in the front part sides of described potassium steel or alloy steel-tooth base 3 and groove 4.
Described first ceramic metal rack 1 rods arranged in horizontal line or be staggered on potassium steel or alloy steel-tooth base 3.
Described second ceramic metal rack 2 is in the front part sides and groove 4 of potassium steel or alloy steel-tooth base 3 and is staggered.
Described first ceramic metal rack 1 and the second ceramic metal rack 2 are cylindric or block (abnormity is block).
Embodiment 2
As shown in Figure 3 and Figure 4, a kind of compound castingin electric bucket tooth involved by the present embodiment, including first ceramic metal rack the 1, second ceramic metal rack 2 and potassium steel or alloy steel-tooth base 3, the front portion of described potassium steel or alloy steel-tooth base 3 is inlaid with the first ceramic metal rack 1, it is characterized in that, the front part sides of described potassium steel or alloy steel-tooth base 3 is all inlaid with the second ceramic metal rack 2.
Described first ceramic metal rack 1 rods arranged in horizontal line or be staggered on potassium steel or alloy steel-tooth base 3.
Described second ceramic metal rack 2 is in the front part sides of potassium steel or alloy steel-tooth base 3 and is staggered.Described ceramic metal includes WC, TICN, TIN or TIC steel bonded carbide.Can fuse into one by the alloyed high manganese steel with potassium steel or containing Ti, Ni, Cr and Re rare earth element.
Described first ceramic metal rack 1 and the second ceramic metal rack 2 are cylindric or block (abnormity is block), are arranged into the most advanced and two sides of the crown of electric bucket tooth.Employing interval is arranged, reserves the posetionof weld of potassium steel base material so that potassium steel and the organic metallurgical binding of ceramic body, and potassium steel plays connection and supporting role.
Embodiment 3
A kind of manufacture method of compound castingin electric bucket tooth,
Step one, on the front end of potassium steel or alloy steel-tooth base and two sides, arrange the first ceramic metal rack and the second ceramic metal rack;
Step 2, in order to ceramic body is imbedded in bucket tooth, make mould according to the mode of upper and lower typing;
Step 3, the mould embedment sand mold that will make, make die cavity, ready ceramic body be fixed to mould surface.
Step 4, confirmation ceramic body are fixed, and after not havinging the situation of dropping that gets loose, mould assembling prepares casting;
After step 5, potassium steel or steel alloy are come out of the stove, standing and within 2~4 minutes, pour bucket tooth die cavity into and cast, cast temperature controls at 1350~1380 DEG C;
Step 6, cast after can open sandbox when type cavity temperature is lower than 200 DEG C;
Step 7, unpack after foundry goods remove scab, remove cast gate rising head;
Step 8, the trolley sawtooth casting cleaned out being loaded heating furnace, be incubated under 1050~1080 DEG C of conditions, temperature retention time was at 3~5 hours;
After step 9, temperature retention time arrive, foundry goods is come out of the stove and is carried out water-tenacity treatment;
Foundry goods after step 10, water-tenacity treatment is polished cleaning further, and mopping is finished product.
The above; it is only the present invention preferably detailed description of the invention; these detailed description of the invention are all based on the different implementations under general idea of the present invention; and protection scope of the present invention is not limited thereto; any those familiar with the art is in the technical scope that the invention discloses; the change that can readily occur in or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.

Claims (9)

1. a compound castingin electric bucket tooth, including the first ceramic metal rack (1), the second ceramic metal rack (2) and potassium steel or alloy steel-tooth base (3), the centre position of described potassium steel or alloy steel-tooth base (3) front portion is provided with groove (4), the front portion of described potassium steel or alloy steel-tooth base (3) is inlaid with the first ceramic metal rack (1), it is characterized in that, in the front part sides of described potassium steel or alloy steel-tooth base (3) and groove (4), be all inlaid with the second ceramic metal rack (2).
2. compound castingin electric bucket tooth according to claim 1, it is characterised in that described first ceramic metal rack (1) is at the upper rods arranged in horizontal line of potassium steel or alloy steel-tooth base (3) or is staggered.
3. compound castingin electric bucket tooth according to claim 2, it is characterised in that described second ceramic metal rack (2) is in the front part sides and groove (4) of potassium steel or alloy steel-tooth base (3) and is staggered.
4. compound castingin electric bucket tooth according to claim 3, it is characterised in that described first ceramic metal rack (1) and the second ceramic metal rack (2) are cylindric.
5. a compound castingin electric bucket tooth, including the first ceramic metal rack (1), the second ceramic metal rack (2) and potassium steel or alloy steel-tooth base (3), the front portion of described potassium steel or alloy steel-tooth base (3) is inlaid with the first ceramic metal rack (1), it is characterized in that, the front part sides of described potassium steel or alloy steel-tooth base (3) is all inlaid with the second ceramic metal rack (2).
6. compound castingin electric bucket tooth according to claim 5, it is characterised in that described first ceramic metal rack (1) is at the upper rods arranged in horizontal line of potassium steel or alloy steel-tooth base (3) or is staggered.
7. compound castingin electric bucket tooth according to claim 5, it is characterised in that described second ceramic metal rack (2) is in the front part sides of potassium steel or alloy steel-tooth base (3) and is staggered.
8. compound castingin electric bucket tooth according to claim 5, it is characterised in that described first ceramic metal rack (1) and the second ceramic metal rack (2) are cylindric.
9. the manufacture method of the compound castingin electric bucket tooth described in claim 1~8 any claim, it is characterised in that
Step one, on the front end of potassium steel or alloy steel-tooth base and two sides, arrange the first ceramic metal rack and the second ceramic metal rack;
Step 2, in order to ceramic body is imbedded in bucket tooth, make mould according to the mode of upper and lower typing;
Step 3, the mould embedment sand mold that will make, make die cavity, ready ceramic body be fixed to mould surface;
Step 4, confirmation ceramic body are fixed, and after not havinging the situation of dropping that gets loose, mould assembling prepares casting;
After step 5, potassium steel or steel alloy are come out of the stove, standing and within 2~4 minutes, pour bucket tooth die cavity into and cast, cast temperature controls at 1350~1380 DEG C;
Step 6, cast after can open sandbox when type cavity temperature is lower than 200 DEG C;
Step 7, unpack after foundry goods remove scab, remove cast gate rising head;
Step 8, the trolley sawtooth casting cleaned out being loaded heating furnace, be incubated under 1050~1080 DEG C of conditions, temperature retention time was at 3~5 hours;
After step 9, temperature retention time arrive, foundry goods is come out of the stove and is carried out water-tenacity treatment;
Foundry goods after step 10, water-tenacity treatment is polished cleaning further, and mopping is finished product.
CN201610249797.8A 2016-04-21 2016-04-21 A kind of compound castingin electric bucket tooth and preparation method thereof Active CN105780843B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107552767A (en) * 2017-08-24 2018-01-09 昆明理工大学 A kind of manufacture craft of novel wear-resistant bucket tooth
CN108201911A (en) * 2016-12-16 2018-06-26 姚晓宁 A kind of Ceramic Composite toothed plate of jaw crusher and preparation method thereof
CN108201923A (en) * 2016-12-16 2018-06-26 姚晓宁 A kind of Ceramic Composite rod-toothed crusher roller tooth and preparation method thereof
CN108202138A (en) * 2016-12-16 2018-06-26 姚晓宁 A kind of Ceramic Composite tooth plate inlays casting method
CN108201917A (en) * 2016-12-16 2018-06-26 姚晓宁 Ceramic Composite lining plate of cone crusher and preparation method thereof

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CN102182223A (en) * 2011-03-29 2011-09-14 中国地质大学(北京) Composite dipper tooth of excavator and manufacturing method thereof
CN202538849U (en) * 2011-12-29 2012-11-21 昆明理工大学 Wear-proof crusher hammer
CN103603408A (en) * 2013-11-07 2014-02-26 宁波宇翔机械铸造有限公司 Wear-resistant bucket tooth with cleaning runner and manufacturing method of wear-resistant bucket tooth
CN103669466A (en) * 2013-11-07 2014-03-26 宁波宇翔机械铸造有限公司 Wear-resisting bucket tooth with adjustable tooth seam and manufacturing method of wear-resisting bucket tooth
CN205591275U (en) * 2016-04-21 2016-09-21 张景志 Compound castingin power shovel bucket tooth

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Publication number Priority date Publication date Assignee Title
JPS59218255A (en) * 1983-05-24 1984-12-08 Kawasaki Heavy Ind Ltd Wear-resistant casting parts
CN102182223A (en) * 2011-03-29 2011-09-14 中国地质大学(北京) Composite dipper tooth of excavator and manufacturing method thereof
CN202538849U (en) * 2011-12-29 2012-11-21 昆明理工大学 Wear-proof crusher hammer
CN103603408A (en) * 2013-11-07 2014-02-26 宁波宇翔机械铸造有限公司 Wear-resistant bucket tooth with cleaning runner and manufacturing method of wear-resistant bucket tooth
CN103669466A (en) * 2013-11-07 2014-03-26 宁波宇翔机械铸造有限公司 Wear-resisting bucket tooth with adjustable tooth seam and manufacturing method of wear-resisting bucket tooth
CN205591275U (en) * 2016-04-21 2016-09-21 张景志 Compound castingin power shovel bucket tooth

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108201911A (en) * 2016-12-16 2018-06-26 姚晓宁 A kind of Ceramic Composite toothed plate of jaw crusher and preparation method thereof
CN108201923A (en) * 2016-12-16 2018-06-26 姚晓宁 A kind of Ceramic Composite rod-toothed crusher roller tooth and preparation method thereof
CN108202138A (en) * 2016-12-16 2018-06-26 姚晓宁 A kind of Ceramic Composite tooth plate inlays casting method
CN108201917A (en) * 2016-12-16 2018-06-26 姚晓宁 Ceramic Composite lining plate of cone crusher and preparation method thereof
CN108201911B (en) * 2016-12-16 2019-10-18 邯郸史威新材料有限公司 A kind of preparation method of Ceramic Composite toothed plate of jaw crusher
CN108201923B (en) * 2016-12-16 2019-10-18 邯郸史威新材料有限公司 A kind of preparation method of Ceramic Composite rod-toothed crusher roller tooth
CN108202138B (en) * 2016-12-16 2019-10-22 邯郸史威新材料有限公司 A kind of Ceramic Composite tooth plate inlays casting method
CN108201917B (en) * 2016-12-16 2019-11-08 邯郸史威新材料有限公司 The preparation method of Ceramic Composite lining plate of cone crusher
CN107552767A (en) * 2017-08-24 2018-01-09 昆明理工大学 A kind of manufacture craft of novel wear-resistant bucket tooth

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Address after: 062453 Bei Zhang Zhuang village, North Shihezi Township, Hejian City, Cangzhou, Hebei

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