CN105774050A - 一种布面瓦楞纸板及其生产方法 - Google Patents
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
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- 238000001035 drying Methods 0.000 claims description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/20—Corrugating; Corrugating combined with laminating to other layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/002—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B29/005—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to another layer of paper or cardboard layer
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- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/08—Corrugated paper or cardboard
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/06—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
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- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/546—Flexural strength; Flexion stiffness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B2307/00—Properties of the layers or laminate
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Abstract
本发明公开了一种布面瓦楞纸板及其生产方法,包括瓦楞纸板,及设置在瓦楞纸板内侧边缘处的粘连层,及与粘连层粘连连接的布面层,及贯穿瓦楞纸板、粘连层和布面层的锁紧件,所述瓦楞纸板包括上瓦楞纸层,及设置在上瓦楞纸层下端的中段瓦楞纸层,及设置在中段瓦楞纸层下端的下瓦楞纸层,所述布面层包括上层布网层和下层布网层,本发明具有使用方便、制造工艺简单,抗拉、抗折、抗压能力好、环保耐用、可适用于不同尺寸包装要求、且可多次重复利用的优点。
Description
技术领域
本发明涉及包装纸领域,具体涉及一种布面瓦楞纸板及其生产方法。
背景技术
众所周知在各行各业的包装领域,瓦楞纸板是最基础和最广泛的包装材料,其造价普遍低廉,其厚度是由三层以上的瓦楞纸相互叠加而成,具有牢固耐用、抗拉强度高、不易破损等优点,但是在包装一些样品机时,由于样品机都是需要拿去展会参展的,其尺寸高度和宽度和实际批量生产的产品都会有区别,特别是一些大型的设备,如油烟机、洗衣机、烤箱、电风扇等等,用通用的包装箱包装会出现样品机太大的情况,经常是长度或者宽度稍微高出一点而导致无法包装,而去找到合适的包装箱子比较困难,高度相同了,其宽度又多出很多,而多出的部分只能用泡沫或者其它碎纸板填充进去,极大增加了在运输过程中出现磕碰的安全隐患,而如果专门定做一个适合出展的包装箱又很不划算,无法满足现有样品机的包装要求,给出展带来诸多不便。
发明内容
本发明要解决的技术问题是提供一种使用方便、制造工艺简单,抗拉、抗折、抗压能力好、环保耐用、可适用于不同尺寸包装要求、且可多次重复利用的布面瓦楞纸板。
为解决上述问题,本发明采用如下技术方案:一种布面瓦楞纸板,包括瓦楞纸板,及设置在瓦楞纸板内侧边缘处的粘连层,及与粘连层粘连连接的布面层,及贯穿瓦楞纸板、粘连层和布面层的锁紧件,所述瓦楞纸板包括上瓦楞纸层,及设置在上瓦楞纸层下端的中段瓦楞纸层,及设置在中段瓦楞纸层下端的下瓦楞纸层,所述布面层包括上层布网层和下层布网层。
进一步的,所述上瓦楞纸层、中段瓦楞纸层和下瓦楞纸层的厚度均相等,且厚度为0.65~0.95mm,所述上瓦楞纸层、中段瓦楞纸层和下瓦楞纸层组合成瓦楞纸板的厚度为0.2~0.35cm。
进一步的,所述中段瓦楞纸层为波浪型结构。
进一步的,所述瓦楞纸板的宽度A为1.5cm~2.5cm。
进一步的,所述上层布网层为编织布、无纺布、针织布或纺织布的其中一种。
进一步的,所述下层布网层为编织布、无纺布、针织布或纺织布的其中一种。
进一步的,所述锁紧件为铆钉或订针。
本发明布面瓦楞纸板还提供一种生产简便、效率高的生产方法,包括以下步骤:
1)、首先把生产完成的上瓦楞纸层、中段瓦楞纸层和下瓦楞纸层放置在热压机上固定位置;2)、在上层布网层和下层布网层放置的同时,在其四周用刷子涂抹上一层粘连层;3)、然后再沿着上瓦楞纸层和下瓦楞纸层缓慢塞入;4)、然后启动热压机向下压紧,并放入到烘干机中烘干,热压机和烘干机的时间为小于或等于20秒;5)、最后用铆钉机或订针机把锁紧件定入到瓦楞纸板上完成固定。
本发明的有益效果是:本发明一种布面瓦楞纸板,其在瓦楞纸板中间位置放置有上层布网层和下层布网层,且在上层布网层和下层布网层四周涂抹有粘连层,可固定住上层布网层和下层布网层,并在瓦楞纸板用锁紧件锁紧,进一步固定上层布网层和下层布网层不易脱出,而上层布网层和下层布网层可以代替传统的瓦楞纸结构,当内部产品尺寸过大时,可以撑开一段距离,且抗拉、抗压和抗折效果非常好,无需再重新找合适的纸箱,且上下层布网层采用抗压抗拉能力高,耐腐蚀和寿命长的网布材料,极大提高使用寿命,同时,此结构可以多次重复利用,减少大量资源的浪费,起到环保的效果。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本发明一种布面瓦楞纸板的主视图;
图2为本发明一种布面瓦楞纸板的剖视图。
具体实施方式
下面结合附图对本发明的优选实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。
参阅图1和图2所示,一种布面瓦楞纸板,包括瓦楞纸板1,及设置在瓦楞纸板1内侧边缘处的粘连层4,及与粘连层4粘连连接的布面层4,及贯穿瓦楞纸板1、粘连层4和布面层4的锁紧件3,所述瓦楞纸板1包括上瓦楞纸层11,及设置在上瓦楞纸层11下端的中段瓦楞纸层12,及设置在中段瓦楞纸层12下端的下瓦楞纸层13,所述布面层4包括上层布网层22和下层布网层21。
所述上瓦楞纸层11、中段瓦楞纸层12和下瓦楞纸层13的厚度均相等,且厚度为0.65~0.95mm,所述上瓦楞纸层11、中段瓦楞纸层12和下瓦楞纸层13组合成瓦楞纸板1的厚度为0.2~0.35cm。
所述中段瓦楞纸层12为波浪型结构。
所述瓦楞纸板1的宽度A为1.5cm~2.5cm。
所述上层布网层22为编织布、无纺布、针织布或纺织布的其中一种。
所述下层布网层21为编织布、无纺布、针织布或纺织布的其中一种。
锁紧件3为铆钉或订针。
一种布面瓦楞纸板的生产方法,包括以下步骤:
1)、首先把生产完成的上瓦楞纸层11、中段瓦楞纸层12和下瓦楞纸层13放置在热压机上固定位置;2)、在上层布网层22和下层布网层21放置的同时,在其四周用刷子涂抹上一层粘连层4;3)、然后再沿着上瓦楞纸层11和下瓦楞纸层13缓慢塞入;4)、然后启动热压机向下压紧,并放入到烘干机中烘干,热压机和烘干机的时间为小于或等于20秒;5)、最后用铆钉机或订针机把锁紧件3定入到瓦楞纸板1上完成固定。
同理,上层布网层22和下层布网层21可以整个覆盖在纸箱的上端或下端,起到相同的效果,也可以是在原有的瓦楞纸板1上端先用粘连层4进行覆盖,再在粘连层4上粘连上层布网层22和下层布网层21,起到相同的效果,且瓦楞纸板1可通过原有的设备完成整个加工生产过程,无需另外购买其它设备进行加工,可大幅度减少生产成本,无需额外的费用。
本发明的有益效果:本发明一种布面瓦楞纸板,其在瓦楞纸板中间位置放置有上层布网层和下层布网层,且在上层布网层和下层布网层四周涂抹有粘连层,可固定住上层布网层和下层布网层,并在瓦楞纸板用锁紧件锁紧,进一步固定上层布网层和下层布网层不易脱出,而上层布网层和下层布网层可以代替传统的瓦楞纸结构,当内部产品尺寸过大时,可以撑开一段距离,且抗拉、抗压和抗折效果非常好,无需再重新找合适的纸箱,且上下层布网层采用抗压抗拉能力高,耐腐蚀和寿命长的网布材料,极大提高使用寿命,同时,此结构可以多次重复利用,减少大量资源的浪费,起到环保的效果。
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本实用新保护范围为准。
Claims (8)
1.一种布面瓦楞纸板,其特征在于:包括瓦楞纸板,及设置在瓦楞纸板内侧边缘处的粘连层,及与粘连层粘连连接的布面层,及贯穿瓦楞纸板、粘连层和布面层的锁紧件,所述瓦楞纸板包括上瓦楞纸层,及设置在上瓦楞纸层下端的中段瓦楞纸层,及设置在中段瓦楞纸层下端的下瓦楞纸层,所述布面层包括上层布网层和下层布网层。
2.根据权利要求1所述的一种布面瓦楞纸板,其特征在于:所述上瓦楞纸层、中段瓦楞纸层和下瓦楞纸层的厚度均相等,且厚度为0.65~0.95mm,所述上瓦楞纸层、中段瓦楞纸层和下瓦楞纸层组合成瓦楞纸板的厚度为0.2~0.35cm。
3.根据权利要求1所述的一种布面瓦楞纸板,其特征在于:所述中段瓦楞纸层为波浪型结构。
4.根据权利要求1所述的一种布面瓦楞纸板,其特征在于:所述瓦楞纸板的宽度A为1.5cm~2.5cm。
5.根据权利要求1所述的一种布面瓦楞纸板,其特征在于:所述上层布网层为编织布、无纺布、针织布或纺织布的其中一种。
6.根据权利要求1所述的一种布面瓦楞纸板,其特征在于:所述下层布网层为编织布、无纺布、针织布或纺织布的其中一种。
7.根据权利要求1所述的一种布面瓦楞纸板,其特征在于:锁紧件为铆钉或订针。
8.根据权利要求1所述的一种布面瓦楞纸板的生产方法,其特征在于:包括以下步骤:
1)、首先把生产完成的上瓦楞纸层、中段瓦楞纸层和下瓦楞纸层放置在热压机上固定位置;
2)、在上层布网层和下层布网层放置的同时,在其四周用刷子涂抹上一层粘连层;
3)、然后再沿着上瓦楞纸层和下瓦楞纸层缓慢塞入;
4)、然后启动热压机向下压紧,并放入到烘干机中烘干,热压机和烘干机的时间为小于或等于20秒;
5)、最后用铆钉机或订针机把锁紧件定入到瓦楞纸板1上完成固定。
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