CN105771589A - Separation device for ammonia and carbon dioxide - Google Patents

Separation device for ammonia and carbon dioxide Download PDF

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Publication number
CN105771589A
CN105771589A CN201410855247.1A CN201410855247A CN105771589A CN 105771589 A CN105771589 A CN 105771589A CN 201410855247 A CN201410855247 A CN 201410855247A CN 105771589 A CN105771589 A CN 105771589A
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tower
desorber
carbon dioxide
absorption tower
recovery
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CN105771589B (en
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王讯文
韩晖
刘丹
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Accelergy Shanghai R & D Center Co Ltd
Yashentech Corp
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Accelergy Shanghai R & D Center Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02C—CAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00—Capture or disposal of greenhouse gases
    • Y02C20/40—Capture or disposal of greenhouse gases of CO2

Abstract

The invention relates to a separation device for ammonia and carbon dioxide. The device successively comprises an absorption tower, a recovery tower and a desorption tower, wherein the tower kettles of the absorption tower, the recovery tower and the desorption tower are respectively provided with a reboiler; in addition, the tower tops of the recovery tower and the desorption tower are connected with reflux condensers. By utilizing the device provided by the invention to separate mixed gas of ammonia and carbon dioxide, the mixed gas is delivered into the absorption tower; the process of carbon dioxide adsorption, the process of low-boiling-point substance recovery and the process of carbon dioxide desorption are successively completed in the absorption tower, the recovery tower and the desorption tower; and finally, separation of ammonia and carbon dioxide is realized. Thus, the separation device provided by the invention can effectively solve the problem of incapability of separation due to easy crystallization of ammonia and carbon dioxide, and improves the recovery rate of carbon dioxide.

Description

A kind of segregation apparatus of ammonia and carbon dioxide
Technical field
The present invention relates to the technical field of carbon dioxide removal in mixture, particularly to the segregation apparatus of a kind of ammonia and carbon dioxide.
Background technology
Produce carbamide or by urea synthesis Melamine Production process in can produce the mixing gas containing ammonia and carbon dioxide.How from mixing gas, to isolate ammonia and carbon dioxide efficiently so that it is as recycle stock or co-product/by-product, efficiency and economy to production technology play vital effect.
One special nature of ammonia and carbon dioxide mixture is in that, lower than about 59 DEG C under normal pressure, both easy spontaneous reactions generate aminoquinoxaline solid (Ammoniumcarbamate is called for short first ammonium), very easily cause equipment and/or line clogging.But, owing to the boiling point (being-33 DEG C under normal pressure) of ammonia and the boiling point (for-78 DEG C under normal pressure) of carbon dioxide are far below first ammonium decomposition temperature, therefore cannot adopt conventional rectification method that the separation such as ammonia and carbon dioxide is not resulted in the generation of first ammonium solid.
Dimethyl carbonate (DimethylCarbonate, is called for short DMC, structural formula:), it is in recent years quite by the novel green chemicals paid attention to both at home and abroad, owing to its molecule containing CH3―、CH3O―、CH3O-CO-,-CO-wait multiple functional group, thus there is good reactivity, meet cleaning and produce the requirements of the times with green chemical industry, be widely used in including the numerous areas such as chemical industry synthesis, environmentally friendly solvent, lithium-ion electrolyte especially fuel oil additive.
Alcoholysis of urea prepares the method for dimethyl carbonate (such as, CN102212009B), because its raw materials used carbamide and methanol are cheap and easy to get, and the advantage such as major product dimethyl carbonate quality is high, impurity content is few and become DMC preparation and the research emphasis separated.The reaction output material of alcoholysis of urea relates to the mixing gas containing ammonia, carbon dioxide and Organic substance (such as methanol).How to be efficiently separating the ammonia in reaction output material, carbon dioxide and Organic substance, be the major issue of alcoholysis of urea production technology needs solution.
Hot potash method is a kind of method (abbreviation decarburization) of common removing process carbon dioxide in gas, being applied to the production process of the field acidic mixed gas removal carbon dioxide such as synthesis ammonia, hydrogen manufacturing, liquefied gas and natural gas, such as Chinese patent application CN101168115A, " one removes CO in conversion gas2Method ", Chinese patent application CN1403185A " improved method of a kind of technological process of eliminating CO 2 with hot potash ", Chinese patent application CN102125795A " a kind of from synthetic-ammonia transformation gas, remove CO2Method and device ".Hot potash method decarburization is that admixture of gas is contacted with the solution of potassium carbonate of reverse flow by absorption tower using solution of potassium carbonate as absorbent, and carbon dioxide and other acid impurities gas react with solution of potassium carbonate after generating potassium bicarbonate from mixing removing gas.The rich solution absorbing carbon dioxide enters desorber, and due to part solution heating to boiling point, part potassium bicarbonate decomposes, and the steam of generation is stripped off carbon dioxide from solution.In order to improve absorption/desorption efficiency, absorbent is also added with some activators or auxiliary agent, makes absorption and desorption reaction rate be greatly improved.Due to the difference on activator and technological parameter, the technique occurring in that multiple hot potassium carbonate carbon dioxide removal, as with arsenic trioxide be catalyst containing arsenic hot potash method (G.V. carbon rejection processes), with glycine be catalyst glycine method (or nontoxic carbon rejection processes), with alkyl alcoholamine, diethylentriamine (DETA) be catalyst Ka Tuokabofa (or catalysis hot potash method), be catalyst with diethanolamine Benfield method (or improvement hot potash method) etc..
But a common ground of above-mentioned various hot potash method carbon dioxide removal technique is to can only be used to process sour gas, does not include the alkaline matters such as ammonia in namely handled mixing gas.At present, hot potash decarbonization technology is applied in carbon dioxide removal in the gaseous mixture body technology containing carbon dioxide and ammonia, carries out ammonia and carbon dioxide separation is at home and abroad not yet seen in report.
Summary of the invention
It is an object of the present invention to provide the segregation apparatus of a kind of ammonia and carbon dioxide, this segregation apparatus adopts absorption tower, recovery tower and three towers of desorber to constitute separation system, adopt this device that the mixing gas of ammonia and carbon dioxide is easily separated, can effectively solve ammonia and problem that the easy crystallization of carbon dioxide causes separating, it is achieved ammonia, carbon dioxide high efficiency separation.
For solving above-mentioned technical problem, embodiments of the present invention provide the segregation apparatus of a kind of ammonia and carbon dioxide, and this device includes absorption tower, recovery tower and desorber successively；The tower reactor of described absorption tower, recovery tower and desorber is respectively equipped with reboiler, and:
Described absorption tower is provided with gas-phase feed mouth, absorbent entrance, low-boiling-point substance entrance, rich solution outlet and gaseous phase outlet, and the rich solution outlet on described absorption tower connects the charging aperture of recovery tower；
Described recovery tower is provided with charging aperture, liquid outlet, gaseous phase outlet and refluxing opening, the gaseous phase outlet of described recovery tower connects condensation reflux unit, and the backflow outlet of described condensation reflux unit is connected with the refluxing opening of recovery tower, the low-boiling-point substance entrance on absorption tower and liquid discharging pipeline simultaneously, the charging aperture of the liquid outlet connection desorber of described recovery tower；
Described desorber is provided with charging aperture, lean solution outlet, gaseous phase outlet and refluxing opening, the gaseous phase outlet of described desorber connects condensation reflux unit, the backflow outlet of described condensation reflux unit is connected with the refluxing opening of desorber, the gas outlet of described condensation reflux unit is connected with gaseous phase outlet pipeline, and the lean solution outlet of described desorber connects the absorbent entrance on described absorption tower.
In the above-mentioned ammonia provided in embodiments of the present invention and the segregation apparatus of carbon dioxide, absorption tower, recovery tower and desorber are set gradually, to complete the absorption to carbon dioxide, three steps of desorbing to the recovery of low-boiling-point substance and carbon dioxide, specifically:
First, absorption tower is used for carrying out carbon dioxide absorption step: by gas-phase feed mouth, the mixing gas containing ammonia and carbon dioxide is sent into absorption tower, and the absorbent entrance passing through absorption tower introduces the carbon-dioxide absorbent (below also referred to as absorbent) comprising potassium carbonate and carries out counter-current absorption, by gases such as the low-boiling-point substance entrance introducing low-boiling-point substance in the middle part of absorption tower, the gaseous phase outlet extraction ammonia of self-absorption tower top；Absorption tower tower reactor is provided with reboiler, controls tower reactor ammonia density；From the potassium bicarbonate rich solution that the rich solution outlet extraction absorbing tower reactor contains low-boiling-point substance, and by the connection of rich solution outlet with recovery tower charging aperture, this potassium bicarbonate rich solution containing low-boiling-point substance is sent to recovery tower.Being worth special instruction: the absorption tower in embodiments of the present invention adds tower reactor reboiler than conventional suction tower, reboiler adopts steam heating to regulate and control the temperature of described absorption tower tower reactor.The effect of this reboiler is as follows: one, add a control device, namely except absorbent flow and the voltage-controlled system of tower, still temperature also can be adopted to regulate the separation degree of described tower so that tower reactor recovery rate of CO 2 is greatly increased, and strictly controls ammonia content in still liquid.Two, the temperature of the lower semisection control solution on absorption tower can improve reaction rate, makes overwhelming majority carbon dioxide in gas phase quickly be absorbed by solution.
Secondly, recovery tower is for carrying out the recycling step of low-boiling-point substance: by the aforementioned potassium bicarbonate rich solution containing low-boiling-point substance obtained in absorption tower tower reactor, recovery tower is sent into by the charging aperture of recovery tower, carry out the recovery of low-boiling-point substance, recovery tower tower reactor is provided with reboiler heating, from the gaseous phase outlet extraction low-boiling-point substance of recovery tower tower top, low-boiling-point substance enters in the condensation reflux unit being connected with gaseous phase outlet and carries out condensing reflux, due to the backflow of condensation reflux unit export simultaneously with the refluxing opening of recovery tower, the low-boiling-point substance entrance on absorption tower and liquid discharging pipeline are connected, therefore the low-boiling-point substance that condensed backflow obtains partly or entirely returns in the middle part of absorption tower and recycles, remaining low-boiling-point substance or by refluxing opening return recovery tower top again participate in condensing reflux, or reclaimed by liquid discharging pipeline extraction；Obtain potassium bicarbonate rich solution in recovery tower tower reactor, and by the connection of the liquid outlet of recovery tower Yu desorber charging aperture, this potassium bicarbonate rich solution is sent to desorber.
Again, desorber has been used for the desorption procedure of carbon dioxide: by the aforementioned potassium bicarbonate rich solution obtained in recovery tower tower reactor, desorber is sent into by the charging aperture of desorber, steam counter current contacting with the generation of desorber tower reactor reboiler, carbonated gaseous substance is discharged from the gaseous phase outlet of desorber tower top, this gaseous substance enters in the condensation reflux unit being connected with desorber gaseous phase outlet and carries out condensing reflux, the gas outlet of the condensed reflux of carbon dioxide discharges, and by gaseous phase outlet pipeline extraction；The backflow (i.e. aqueous water) of the condensation reflux unit refluxing opening by desorber, backs into desorbing tower top；Meanwhile, the lean solution obtained in desorber tower reactor returns to absorption tower, recycles as carbon-dioxide absorbent.This completes the separation of ammonia and carbon dioxide.
In the process that ammonia and carbon dioxide are easily separated by the above-mentioned device utilizing embodiments of the present invention to provide, utilize solution of potassium carbonate to CO2There is the character that relatively extensive chemical interacts, absorb the CO in mixing gas with it2, this is consistent with the operation principle of hot potash method；But owing to also containing ammonia in mixing gas, and these ammonia also can absorbed liquid be absorbed, and therefore conventional hot potassium carbonate technique can not be used for separation of ammonia and CO2.For these technological difficulties, the present invention arranges reboiler in absorption tower tower reactor, reboiler adopts steam heating regulation and control absorption tower bottom temperature so that the potassium bicarbonate rich solution of tower reactor is in fluidized state, so that the content of ammonia controls in relatively low concentration in the rich solution of tower reactor extraction.But, part potassium bicarbonate also can decompose in the process, the absorption efficiency causing absorption tower significantly declines, therefore further, we have found that being additionally arranged low-boiling-point substance entrance on absorption tower introduces low-boiling-point substance, reduces the temperature of boiling again of absorption tower tower reactor, thus avoiding or be greatly reduced the decomposition of potassium bicarbonate, make, while controlling ammonia density, substantially to maintain original absorption efficiency on absorption tower.Adopt the device that embodiments of the present invention provide that the mixing gas of ammonia and carbon dioxide is easily separated, the response rate of carbon dioxide is close to 99.95%, tower reactor ammonia content, lower than 0.05%, efficiently solves ammonia and problem that the easy crystallization of carbon dioxide causes separating.
Preferably, in ammonia that embodiments of the present invention provide and the segregation apparatus of carbon dioxide, in absorption tower, it is provided with condenser, the low-boiling-point substance steam risen in absorption tower is condensed.
Preferably, in ammonia that embodiments of the present invention provide and the segregation apparatus of carbon dioxide, the absorbent entrance on absorption tower has two, said two absorbent entrance is respectively arranged on top and the middle part on absorption tower, namely absorption tower adopts the mode that two-part absorbs, and two-part absorbs the absorption efficiency that can improve a certain amount of absorbent to mixing gas.In this case, be located at desorber lean solution outlet bottom be connected with two absorbent entrances on absorption tower simultaneously.
Preferably, in ammonia that embodiments of the present invention provide and the segregation apparatus of carbon dioxide, described desorber, except lean solution exports, also can set up semi lean solution outlet.When being simultaneously provided with lean solution outlet and semi lean solution outlet when described desorber, the bottom of desorber is located in the outlet of described lean solution, described semi lean solution exports the middle part being located at desorber, and the outlet of described lean solution is connected with the absorbent entrance on the top being located at absorption tower, the outlet of described semi lean solution is connected with the absorbent entrance at the middle part being located at absorption tower.When adopting above-mentioned this two-part desorbing, the major part preliminary desorbing of rich solution is send in the middle part of absorption tower after semi lean solution, the further desorbing of small part absorbent rich solution is feeding upper end, absorption tower after lean solution, while the mode of two-part desorbing makes to reach identical recovery rate of CO 2, desorber energy consumption is made to significantly reduce and decrease the cooling load of lean solution.
Preferably, in ammonia that embodiments of the present invention provide and the segregation apparatus of carbon dioxide, the bottom of described desorber is provided with water supplement port.Due to the CO that desorber tower top steams2A part of water vapour can be taken away, it is therefore desirable to desorber is carried out moisturizing.
Preferably, in ammonia that embodiments of the present invention provide and the segregation apparatus of carbon dioxide, the tower reactor of described absorption tower, recovery tower and desorber is equipped with still liquid loop exit and the circulation import of still liquid: the still liquid loop exit on described absorption tower is connected with the cold side-entrance of absorption tower reboiler, and the still liquid circulation import on described absorption tower is connected with the cold side outlet port of absorption tower reboiler；The still liquid loop exit of described recovery tower is connected with the cold side-entrance of recovery tower reboiler, and the still liquid circulation import of described recovery tower is connected with the cold side outlet port of recovery tower reboiler；The still liquid loop exit of described desorber is connected with the cold side-entrance of desorption tower reboiler, and the still liquid circulation import of described desorber is connected with the cold side outlet port of desorption tower reboiler.
Preferably, in ammonia that embodiments of the present invention provide and the segregation apparatus of carbon dioxide, described in be connected to recovery tower the condensation reflux unit of gaseous phase outlet include recovery tower condenser, recovery tower return tank and recovery tower reflux pump successively；The condensation reflux unit of the described gaseous phase outlet being connected to desorber includes desorber condenser, desorber return tank and desorber reflux pump successively.
Preferably, in ammonia that embodiments of the present invention provide and the segregation apparatus of carbon dioxide, between rich solution outlet and the charging aperture of described recovery tower on described absorption tower, it is provided with absorption tower tower reactor discharging pump；It is provided with recovery tower tower reactor discharging pump between liquid outlet and the charging aperture of described desorber of described recovery tower；It is provided with lean solution circulating pump and discharging cooler between lean solution outlet and the absorbent entrance on described absorption tower of described desorber.Additionally, above-mentioned absorption tower, recovery tower and desorber respectively packed tower or plate column.
It is worth supplementary notes: in order to reach optimal separation effect, in the process that the mixing gas of ammonia and carbon dioxide is easily separated by the segregation apparatus using embodiments of the present invention to provide, the existing molecular balance affecting carbon dioxide absorption or desorption process balances each other again, its influence factor is many-sided, using on the basis of this segregation apparatus specifically, also can there is a series of preferred separating technology scheme, for instance:
Alternatively, utilizing in the separation process to ammonia and carbon dioxide of device that embodiments of the present invention provide, mixing gas to be separated can also comprise methanol, and described methanol also serves as low-boiling-point substance and participates in separating reaction.If containing suitable low-boiling-point substance in mixing gas to be separated, for instance the mixing gas in alcoholysis of urea preparing dimethyl carbonate technique contains methanol, then it can be utilized as the low-boiling-point substance of the present invention so that at separation of ammonia and CO2While, also such low-boiling-point substance is separated from described mixing gas.
Preferably, utilizing in the separation process to ammonia and carbon dioxide of device that embodiments of the present invention provide, the low-boiling-point substance used is alcohol, ketone, ether or ester；And described alcohol is the alcohol containing carbon number 1～3, described ketone is the ketone containing carbon number 3～5, and described ether is the ether containing carbon number 2～6, and described ester is the ester containing carbon number 2～5.In the separation method that the present invention relates to, choosing for low-boiling-point substance, primary concern is that its boiling point under the operating mode of absorption tower should be as far as possible low, but should be higher than that the temperature of absorbent that self-absorption tower top enters, in order to avoid low-boiling-point substance is escaped from absorbing tower top.Other consider include low-boiling-point substance chemical stability, whether have chemical interaction with other material in system, whether form azeotropic mixture, whether low-boiling-point substance has corrosivity, low-boiling-point substance raw material sources and impurities etc..Namely the present invention is according to above-mentioned principle, have chosen above-mentioned can as the substance classes of the low-boiling-point substance of the present invention.
Preferably, utilize in the separation process to ammonia and carbon dioxide of device that embodiments of the present invention provide, described carbon-dioxide absorbent also comprises potassium bicarbonate, carbon dioxide absorption auxiliary agent and water, the total alkalinity of described carbon-dioxide absorbent is 20～50%, and in described carbon-dioxide absorbent: the mass concentration of potassium carbonate ranges for 5～40%, potassium bicarbonate mass concentration ranges for 5～45%, the mass range of carbon dioxide absorption auxiliary agent is 1～8%, and surplus is water.Above-mentioned carbon dioxide absorption auxiliary agent is generally amine substance, for instance glycine, diethanolamine, diethylentriamine etc.；These amine substances are as the additive helping carbon dioxide absorption, and common feature is to have at least an amine groups, and this amine groups participates in the absorption to carbon dioxide, change the reaction mechanism mechanism of reaction, make response speed be greatly improved.In addition, in theory, the total alkalinity of absorbent is more high, the absorbability of solution is more big, and solution circulation amount is more few, heat of desorption load reduction, but solution total alkalinity is excessive can't significantly improve absorption rate and motive force, increase because solution viscosity increases with total alkalinity, cause solution overall mass transfer coefficient to decline, cause that absorption rate and absorbability reduce.In addition total alkalinity is too high, the easy crystallization of potassium bicarbonate in solution, can cause the blocking of equipment and pipeline；Total alkalinity is too high also makes solution that the corrosivity of carbon steel equipment is strengthened.Total alkalinity is controlled 20～50% by embodiments of the present invention, is conducive to realizing smoothly separation process.
Preferably, utilizing in the separation process to ammonia and carbon dioxide of device that embodiments of the present invention provide, the mass ratio of described absorbent and mixing gas is 1～8:1, and the mass ratio of described low-boiling-point substance and absorbent is 0.1～0.4:1.The existence of low-boiling-point substance makes bottom temperature relatively low, increases absorption driving force, good absorbing effect, it is therefore prevented that potassium bicarbonate rich solution is in absorption tower tower reactor desorbing；But absorb that temperature is too low can reduce absorption rate.Therefore, low-boiling-point substance make consumption that the impact of assimilation effect and absorption rate is very big.It addition, absorbent circulating load is big, then sprinkle density is big, and the abundant moistening of inner-tower filling material, gas-to-liquid contact is effective, and can improve absorption reaction speed, but circulating load is crossed senior general and increased heat consumption and power consumption.Additionally, the circulating load of absorbent is also relevant with the total alkalinity of absorbent, total alkalinity is big, and circulating load can suitably reduce.The mass ratio of low-boiling-point substance, cyclic absorption agent and mixing gas is carried out above-mentioned relatively reasonable restriction by embodiments of the present invention, it is ensured that the smooth realization of separation process.
Preferably, utilizing in the separation process to ammonia and carbon dioxide of device that embodiments of the present invention provide, in described carbon-dioxide absorbent, the 20～80% of potassium carbonate content are converted into potassium bicarbonate.In carbon-dioxide absorbent, potassium carbonate is converted into the percentage ratio of potassium bicarbonate and is conversion degree.Conversion degree more big (i.e. potassium carbonate change into the amount of potassium bicarbonate more many), then the amount of absorbing carbon dioxide is more many, but, owing to being subject to molecular balance and the restriction balanced each other, the equilibrium vapour pressure of carbon dioxide increases, absorption mass transfer rate reduces, and therefore conversion degree increases the absorbability to solution is disadvantageous.Always requiring that desorption process carries out more thorough more good to absorbing, but for desorbing, desorbing more thorough, energy consumption is more big, and therefore, on the whole, conversion degree is not more low more good, and it is subject to the restriction of capacity of equipment and economy.In embodiments of the present invention, the conversion degree of potassium carbonate is 20～80%, it is achieved that strengthens assimilation effect and reduces the balance of energy consumption.
Preferably, utilize in the separation process to ammonia and carbon dioxide of device that embodiments of the present invention provide, during the adopted two-part in absorption tower absorbs, cyclic absorption agent and the mass flow ratio of the cyclic absorption agent of second segment absorption that first paragraph absorbs are 0.1～0.5:1.Additionally, when desorber in embodiments of the present invention adopts two-part desorbing, the mass flow ratio of the semi lean solution of first paragraph desorbing and the lean solution of second segment desorbing is 2～10:1.In embodiments of the present invention, for solving the contradiction that conversion degree is required by absorption and desorption process, have employed two sections of methods absorbed with two sections of desorbings, major part rich solution is be sent to absorption tower hypomere after semi lean solution at the epimere of desorber through preliminary desorbing, fraction rich solution is be sent to upper end, absorption tower after lean solution at desorber hypomere through further desorbing, so both solve absorption rate problem, reduce again desorber thermic load consumption.
Preferably, utilize in the separation process to ammonia and carbon dioxide of device that embodiments of the present invention provide, the operation absolute pressure on described absorption tower is 0.1～1.0MPa, and the operation absolute pressure of described recovery tower is 0.1～0.7MPa, and the operation absolute pressure of described desorber is 0.1～0.9MPa.From the mass transfer force improving absorption process, operation pressure is more high, and in gas phase, partial pressure of carbon dioxide is more big, and the motive force of absorption is also more big, thus absorption rate is also more fast, meanwhile, improves operation pressure, it is also possible to increase the solution absorbability to carbon dioxide.And for desorbing situation contrast, the more low desorption process of desorption pressures carries out more thorough, the carbon dioxide balance vapour pressure of all increase solution is all conducive to the carrying out of desorption process with reducing the measure of partial pressure of carbon dioxide in gas phase.Operation pressure set by absorption tower, recovery tower and desorber has been balanced by embodiments of the present invention in promoting absorption and desorption two.
Preferably, in the separation method of ammonia provided by the present invention and carbon dioxide: the carbon-dioxide absorbent feeding temperature on absorption tower is 50～90 DEG C, the gas temperature of absorption tower tower top is 50～120 DEG C, and the rich solution temperature of absorption tower tower reactor is 80～180 DEG C；The gas temperature of recovery tower tower top is 40～125 DEG C, and the temperature of liquid of recovery tower tower reactor is 105～165 DEG C；The gas temperature of desorber tower top is 80～150 DEG C, and the lean liquid temp of desorber tower reactor is 120～190 DEG C.
Accompanying drawing explanation
Fig. 1 is the process principle figure of the segregation apparatus of the ammonia shown in the embodiment of the present invention 1 and carbon dioxide；
Fig. 2 is the schematic diagram of the segregation apparatus of the ammonia in the embodiment of the present invention 2 and carbon dioxide；
Fig. 3 is the schematic diagram of the segregation apparatus of the ammonia in the embodiment of the present invention 3 and carbon dioxide；
Fig. 4 is the schematic diagram of the segregation apparatus of the ammonia in the embodiment of the present invention 4 and carbon dioxide；
Fig. 5 is the schematic diagram of the segregation apparatus of the ammonia in the embodiment of the present invention 5 and carbon dioxide.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, the embodiments of the present invention are explained in detail.But, it will be understood by those skilled in the art that in each embodiment of the present invention, propose many ins and outs in order to make reader be more fully understood that the application.But, even without these ins and outs with based on the many variations of following embodiment and amendment, it is also possible to realize the application each claim technical scheme required for protection.
Embodiment one
First embodiment of the present invention relates to the flow process principle of the segregation apparatus of a kind of ammonia and carbon dioxide, as shown in Figure 1, the separation process of this kind of ammonia and carbon dioxide includes: is sent in the three tower segregation apparatuss including absorption tower 1100, recovery tower 1200 and desorber 1300 by the mixing gas containing ammonia, carbon dioxide and is easily separated.First, carbon dioxide absorption step is carried out: the mixing gas comprising ammonia and carbon dioxide is sent into absorption tower in absorption tower 1100, introducing carbon-dioxide absorbent (below also referred to as absorbent) and low-boiling-point substance in absorption tower respectively, carbon-dioxide absorbent comprises solution of potassium carbonate simultaneously；Tower reactor on absorption tower uses reboiler heating, from the overhead extraction on the absorption tower gaseous material containing ammonia, obtains the potassium bicarbonate rich solution containing low-boiling-point substance from the tower reactor on absorption tower.Then in recovery tower 1200, low-boiling-point substance recycling step is carried out: the potassium bicarbonate rich solution containing low-boiling-point substance obtained in the previous step is sent into recovery tower；Tower reactor at recovery tower uses reboiler heating, obtains low-boiling-point substance from the tower top of recovery tower, after the condensed backflow of described low-boiling-point substance, returns to absorption tower and recycles or extraction recovery, obtain being stripped of the potassium bicarbonate rich solution of low-boiling-point substance from the tower reactor of recovery tower.Finally, carbon dioxide desorption procedure is carried out: desorber sent into by the potassium bicarbonate rich solution being stripped of low-boiling-point substance step (2) obtained in desorber 1300, tower reactor at desorber uses reboiler heating, make the steam counter current contacting that potassium bicarbonate rich solution produces with reboiler, extraction gas phase carbon dioxide after the condensed backflow of gas phase that the tower top of desorber obtains, tower reactor at desorber obtains potassium carbonate lean solution, returns to absorption tower and recycles as carbon-dioxide absorbent.
Specifically, mixing gas is sent into tower middle and lower part, absorption tower 1100, and described absorption tower 1100 adopts packed tower or plate column, operation pressure to be 0.1～1.0MPa (A), or be 0.15～0.8MPa (A) further, or it is further 0.2～0.6MPa (A).Absorbent comprises solution of potassium carbonate (comprising potassium carbonate, potassium bicarbonate, carbon dioxide absorption auxiliary agent and water in practical systems), is 1～8:1 with the described quality liquid-gas ratio mixing gas, or is 2～7:1 further, or is further 3～6:1；Described absorbent total alkalinity (potassium carbonate and potassium bicarbonate mass concentration summation) is 20～50%, or is 20～45% further, or is further 20～40%；In described absorbent total alkalinity, potassium carbonate mass concentration ranges for 5～40%, or is 10～35% further, or is further 20～30%；Potassium bicarbonate mass concentration ranges for 5～45%, or is 7～35% further, or is further 8～25%.The mass content of the carbon dioxide absorption auxiliary agent added in described absorbent is 1～8%, or is 1.5～7% further, or is further 2～5%；The described absorbent conversion degree percentage rate of potassium bicarbonate (potassium carbonate be converted into) is 20～80%, or is 20～70% further, or is further 20～50%.
Absorption tower 1100 adopts two sections of absorptions, cyclic absorption agent from desorber 1300 is cooled to 50～90 DEG C, or it is 55～85 DEG C further, or it is further 60～80 DEG C, then sending into upper end, absorption tower 1100 and carry out first paragraph absorption, carrying out second segment absorption, described first paragraph absorbent and second segment absorbent mass flow ratio in the middle part of the described absorption tower of another part absorbent feeding is 0.1～0.5:1, or be 0.15～0.45:1 further, or it is further 0.15～0.4:1.In absorption tower, gas phase upwards and downward absorbent counter current contacting, carry out gas-liquid mass transfer；The low-boiling-point substance gas phase risen is built condenser condensation and returns tower reactor.Described absorption tower 1100 tower top obtains the gaseous material containing ammonia, and temperature is 50～120 DEG C, or is 55～110 DEG C further, or is further 60～100 DEG C；Absorption tower 1100 tower reactor extraction contains the potassium bicarbonate rich solution of low-boiling-point substance, and temperature is 80～180 DEG C, or is 85～170 DEG C further, or is further 90～160 DEG C.
The potassium bicarbonate rich solution containing low-boiling-point substance at the bottom of the tower of absorption tower 1100 is sent in the middle part of recovery tower 1200.Recovery tower 1200 adopts packed tower or plate column, operation pressure to be 0.1～0.7MPa (A), or is 0.1～0.5MPa (A) further, or is further 0.1～0.4MPa (A).Recovery tower 1200 recovered overhead obtains low-boiling-point substance, and temperature is 40～125 DEG C, or is 40～110 DEG C further, or is further 40～105 DEG C；Part low-boiling-point substance loops back in the middle part of absorption tower 1100, with potassium bicarbonate rich solution in absorption tower tower reactor extraction, the existence of low-boiling-point substance reduces absorption tower bottom temperature, it is therefore prevented that potassium bicarbonate rich solution is in absorption tower tower reactor desorbing, and reduce the ammonia dividing potential drop in tower reactor so that it is go out from absorbing tower top row.The mass ratio of low-boiling-point substance and cyclic absorption agent is 0.1～0.4:1.Recovery tower 1200 tower reactor extraction potassium bicarbonate rich solution, temperature is 105～165 DEG C, or is 105～155 DEG C further, or is further 105～145 DEG C.
Desorber 1300 upper end sent into by potassium bicarbonate rich solution at the bottom of recovery tower 1200 tower.Desorber 1300 adopts packed tower or plate column, operation pressure to be 0.1～0.9MPa (A), or is 0.1～0.6MPa (A) further, or is further 0.1～0.5MPa (A).Solution heating makes potassium bicarbonate decompose to boiling point, and the steam of generation is stripped off carbon dioxide from solution.Desorber 1300 tower top obtains the mixing gas of carbon dioxide and water, and gas phase temperature is 80～150 DEG C, or is 85～140 DEG C further, or is further 90～130 DEG C.Desorber 1300 tower reactor extraction potassium carbonate lean solution, temperature is 120～190 DEG C, or is 120～170 DEG C further, or is further 120～160 DEG C.Described desorber 1300 tower reactor lean solution returns to absorption tower 1100 absorbent entrance and recycles, and described desorber tower reactor supplements a certain amount of water.
Embodiment two
Second embodiment of the present invention relates to separation method and the device of a kind of concrete ammonia and carbon dioxide.As shown in Figure 2: ammonia and the device of carbon dioxide separation in the present embodiment include absorption tower 2101, absorption tower reboiler 2112, absorption tower tower reactor discharging pump 2131, recovery tower 2201, recovery tower reboiler 2212, recovery tower condenser 2211, recovery tower return tank 2221, recovery tower reflux pump 2231, recovery tower tower reactor discharging pump 2232, desorber 2301, desorption tower reboiler 2312, desorber condenser 2311, desorber return tank 2321, desorber reflux pump 2331, lean solution circulating pump 2332, desorber tower reactor discharging cooler 2313.
It is provided with mean for the gas-phase feed mouth that mixing gas enters in the middle and lower part on absorption tower 2101, is respectively equipped with absorbent entrance in upper end, absorption tower 2101 and middle part, in the middle part of absorption tower 2101, is provided with low-boiling-point substance entrance.Feeding pipe is connected with absorption tower 2101 gas-phase feed mouth, and top gaseous phase outlet is connected with gaseous phase outlet pipeline.Absorption tower 2101 tower reactor liquid circulation port is connected with absorption tower reboiler 2112 cold side input port, and absorption tower reboiler 2112 cold side outlet port is connected with tower reactor return port.Absorption tower 2101 tower reactor rich solution outlet is connected with absorption tower tower reactor discharging pump 2131 entrance, and tower reactor discharging pump 2131 outlet in absorption tower is connected with recovery tower charging aperture.The outlet of recovery tower 2101 top gaseous phase is connected with the hot side entrance of recovery tower condenser 2211, the hot side outlet of recovery tower condenser 2211 is connected with recovery tower return tank 2221 entrance, recovery tower return tank 2221 liquid-phase outlet is connected with recovery tower reflux pump 2231 entrance, and recovery tower reflux pump 2231 exports and is connected with low-boiling-point substance entrance in the middle part of tower refluxing opening, absorption tower and liquid discharging pipeline respectively.Described recovery tower 2201 tower reactor liquid circulation port is connected with recovery tower reboiler 2212 cold side input port, and recovery tower reboiler 2212 cold side outlet port is connected with tower reactor return port.Recovery tower tower reactor discharging opening is connected with recovery tower tower reactor discharging pump 2232 entrance, and the outlet of recovery tower tower reactor discharging pump 2232 is connected with desorber upper end charging aperture.The outlet of desorber top gaseous phase is connected with the hot side entrance of desorber condenser 2311, the hot side outlet of desorber condenser 2311 is connected with desorber return tank 2321 entrance, desorber return tank 2321 liquid-phase outlet is connected with desorber reflux pump 2331 entrance, and desorber reflux pump 2331 outlet is connected with desorber refluxing opening；Desorber return tank 2321 gaseous phase outlet is connected with gaseous phase outlet pipeline.Desorber 2301 tower reactor liquid circulation port is connected with desorption tower reboiler 2312 cold side input port, and desorption tower reboiler 2312 cold side outlet port is connected with tower reactor return port.The outlet of described desorber tower reactor lean solution is connected with lean solution circulating pump 2332 entrance, lean solution circulating pump 2332 exports and is connected with the desorber hot side entrance of tower reactor discharging cooler 2313 and absorption tower central absorbent agent entrance respectively, and the desorber hot side outlet of tower reactor discharging cooler 2313 is connected with upper end, absorption tower absorbent entrance.Water pipe is connected with described desorber lower end water supplement port.
The separation method of the present embodiment is as follows:
From the mixing gas of alcoholysis of urea process upstream, including ammonia, carbon dioxide, methanol etc., sending into tower middle and lower part, absorption tower 2101, described absorption tower 2101 adopts packed tower, operation pressure to be 0.2MPa (A).Absorbent is 3:1 with the described quality liquid-gas ratio mixing gas；Described absorbent total alkalinity is 30%；In described absorbent total alkalinity, potassium carbonate mass concentration is 24%；Potassium bicarbonate mass concentration is 8.7%.The carbon dioxide absorption auxiliary agent mass content added in described absorbent is 3%；Described absorbent conversion degree is 20%.The mass ratio of low-boiling-point substance methanol and absorbent is 0.35:1.Described absorption tower adopts two sections of absorptions.Described absorbent is sent into desorbing tower reactor discharging cooler 2313 through lean solution circulating pump 2332 supercharging rear portion and is cooled to 60 DEG C, then send into upper end, absorption tower 2101 and carry out first paragraph absorption, carrying out second segment absorption, described first paragraph absorbent and second segment absorbent mass flow ratio in the middle part of the described absorption tower of another part absorbent feeding is 0.3:1.In absorption tower, gas phase upwards and downward absorbent counter current contacting, carry out gas-liquid mass transfer；The methanol vapor phase risen is built condenser condensation and returns tower reactor.Described absorption tower 2101 tower top obtains vapor phase ammonia, and temperature is 60 DEG C；Absorption tower 2101 tower reactor extraction contains the potassium bicarbonate rich solution of methanol, and temperature is 96 DEG C.
At the bottom of the tower of absorption tower 2101, rich solution is sent in the middle part of recovery tower 2201 through absorption tower tower reactor discharging pump 2131.Recovery tower 2201 adopts packed tower, operation pressure to be 0.1MPa (A).Recovery tower 2201 tower top obtains methanol vapor phase, temperature is 65 DEG C, recovery tower return tank 2221 is entered after sending into recovery tower condenser 2211 condensation, the methanol part being condensed is returned tower as backflow by recovery tower reflux pump 2231, a part is discharged from liquid phase mouth as discharging, another part methanol loop returns in the middle part of absorption tower 2101, with potassium bicarbonate rich solution in absorption tower tower reactor extraction, the existence of methanol reduces absorption tower bottom temperature, prevent potassium bicarbonate rich solution in absorption tower tower reactor desorbing, and reduce the ammonia dividing potential drop in tower reactor, it is made to go out from absorbing tower top row.Recovery tower 2201 tower reactor extraction potassium bicarbonate rich solution, temperature is 110 DEG C.Described recovery tower 2201 tower reactor liquid sends into desorber 2301 upper end through recovery tower tower reactor discharging pump 2232.Desorber 2301 adopts packed tower, operation pressure to be 0.1MPa (A).Solution heating makes potassium bicarbonate decompose to boiling point, and the steam of generation is stripped off carbon dioxide from solution.Desorber 2301 tower top obtains the mixing gas of carbon dioxide and water, and gas phase temperature is 105 DEG C；Entering desorber return tank 2321 after sending into desorber condenser 2311 condensation, the water being condensed is delivered to described desorber upper end by desorber reflux pump 2331, and the carbon dioxide not being condensed is discharged from desorber return tank 2321 gas phase mouth.Desorber 2301 tower reactor extraction potassium carbonate lean solution, temperature is 120 DEG C.Described desorber 2301 tower reactor lean solution returns to absorption tower 2101 absorbent entrance and recycles.Described desorber tower reactor supplements a certain amount of water.
In the present embodiment, separation and recovery rate >=99.99% of carbon dioxide at the bottom of the tower of absorption tower 2101, ammonia quality composition≤0.03% at the bottom of tower.
Embodiment three
The schematic diagram of the segregation apparatus involved by embodiments of the invention three is as shown in Figure 3, the ammonia of the present embodiment is identical with embodiment two with carbon dioxide separation device, the separation method of the present embodiment is distinguished by with embodiment two: the mixing gas that the present embodiment to separate comprises ammonia and carbon dioxide, but do not comprise the component that can participate in separating reaction as low-boiling-point substance, additionally, the present embodiment formic acid methyl ester is as low-boiling-point substance.The separation method of the present embodiment is as follows specifically:
By the mixing gas of ammonia and carbon dioxide, sending into tower middle and lower part, absorption tower 3101, described absorption tower 3101 adopts packed tower, operation pressure to be 0.2MPa (A).Absorbent is 3:1 with the described quality liquid-gas ratio mixing gas；Described absorbent total alkalinity is 30%；In described absorbent total alkalinity, potassium carbonate mass concentration is 24%；Potassium bicarbonate mass concentration is 8.7%.The carbon dioxide absorption auxiliary agent mass content added in described absorbent is 3%；Described absorbent conversion degree is 20%.The mass ratio of low-boiling-point substance methyl formate and absorbent is 0.15:1.Described absorption tower adopts two sections of absorptions.Described absorbent is sent into desorbing tower reactor discharging cooler 3313 through lean solution circulating pump 3332 supercharging rear portion and is cooled to 65 DEG C, then send into upper end, absorption tower 3101 and carry out first paragraph absorption, carrying out second segment absorption, described first paragraph absorbent and second segment absorbent mass flow ratio in the middle part of the described absorption tower of another part absorbent feeding is 0.3:1.In absorption tower, gas phase upwards and downward absorbent counter current contacting, carry out gas-liquid mass transfer；The methyl formate gas phase risen is built condenser condensation and returns tower reactor.Described absorption tower 3101 tower top obtains vapor phase ammonia, and temperature is 60 DEG C；Absorption tower 3101 tower reactor extraction contains the potassium bicarbonate rich solution of methyl formate, and temperature is 90 DEG C.
At the bottom of the tower of absorption tower 3101, rich solution is sent in the middle part of recovery tower 3201 through absorption tower tower reactor discharging pump 3131.Recovery tower 3201 adopts packed tower, operation pressure to be 0.2MPa (A).Recovery tower 3201 tower top obtains methyl formate gas phase, temperature is 51 DEG C, recovery tower return tank 3221 is entered after sending into recovery tower condenser 3211 condensation, the methyl formate part being condensed is returned tower as backflow by recovery tower reflux pump 3231, a part is discharged from liquid phase mouth as discharging, another part methyl formate loops back in the middle part of absorption tower 3101, with potassium bicarbonate rich solution in absorption tower tower reactor extraction, the existence of methyl formate reduces absorption tower bottom temperature, prevent potassium bicarbonate rich solution in absorption tower tower reactor desorbing, and reduce the ammonia dividing potential drop in tower reactor, it is made to go out from absorbing tower top row.Recovery tower 3201 tower reactor extraction potassium bicarbonate rich solution, temperature is 115 DEG C.Described recovery tower 3201 tower reactor liquid sends into desorber 3301 upper end through recovery tower tower reactor discharging pump 3232.Desorber 3301 adopts packed tower, operation pressure to be 0.1MPa (A).Solution heating makes potassium bicarbonate decompose to boiling point, and the steam of generation is stripped off carbon dioxide from solution.Desorber 3301 tower top obtains the mixing gas of carbon dioxide and water, and gas phase temperature is 105 DEG C；Entering desorber return tank 3321 after sending into desorber condenser 3311 condensation, the water being condensed is delivered to described desorber upper end by desorber reflux pump 3331, and the carbon dioxide not being condensed is discharged from desorber return tank 3321 gas phase mouth.Desorber 3301 tower reactor extraction potassium carbonate lean solution, temperature is 120 DEG C.Described desorber 3301 tower reactor lean solution returns to absorption tower 3101 absorbent entrance and recycles.Described desorber tower reactor supplements a certain amount of water.
In the present embodiment, separation and recovery rate >=99.99% of carbon dioxide at the bottom of the tower of absorption tower 3101, ammonia quality composition≤0.03% at the bottom of tower.
Embodiment four
The schematic diagram of the segregation apparatus involved by embodiments of the invention four is as shown in Figure 4, the ammonia of the present embodiment is roughly the same with carbon dioxide separation device and embodiment two, three, the separation method of the present embodiment is distinguished by with embodiment two: the mixing gas that the present embodiment to separate is except comprising ammonia, carbon dioxide and methanol, also comprise dimethyl ether, should this need from mixing gas, separate dimethyl ether together with ammonia.The segregation apparatus of the present embodiment and method are as follows specifically:
The device of a kind of ammonia and carbon dioxide separation includes absorption tower 4101, absorption tower reboiler 4112, absorption tower tower reactor discharging pump 4131, recovery tower 4201, recovery tower reboiler 4212, recovery tower condenser 4211, recovery tower return tank 4221, recovery tower reflux pump 4231, recovery tower tower reactor discharging pump 4232, desorber 4301, desorption tower reboiler 4312, desorber condenser 4311, desorber return tank 4321, desorber reflux pump 4331, lean solution circulating pump 4332, desorber tower reactor discharging cooler 4313.
Middle and lower part, described absorption tower is provided with gas-phase feed mouth, and upper end, absorption tower and middle part are respectively equipped with absorbent entrance, is provided with low-boiling-point substance entrance in the middle part of absorption tower.Feeding pipe is connected with absorption tower gas-phase feed mouth.The outlet of described top gaseous phase is connected with gaseous phase outlet pipeline.Described absorption tower 4101 tower reactor liquid circulation port is connected with absorption tower reboiler 4112 cold side input port, and absorption tower reboiler 4112 cold side outlet port is connected with tower reactor return port.The tower reactor rich solution outlet of described absorption tower is connected with absorption tower tower reactor discharging pump 4131 entrance, and tower reactor discharging pump 4131 outlet in absorption tower is connected with recovery tower charging aperture.The outlet of recovery tower top gaseous phase is connected with the hot side entrance of recovery tower condenser 4211, the hot side outlet of recovery tower condenser 4211 is connected with recovery tower return tank 4221 entrance, recovery tower return tank 4221 liquid-phase outlet is connected with recovery tower reflux pump 4231 entrance, and recovery tower reflux pump 4231 exports and is connected with low-boiling-point substance entrance in the middle part of tower refluxing opening, absorption tower and liquid discharging pipeline respectively.Described recovery tower 4201 tower reactor liquid circulation port is connected with recovery tower reboiler 4212 cold side input port, and recovery tower reboiler 4212 cold side outlet port is connected with tower reactor return port.Described recovery tower tower reactor liquid outlet is connected with recovery tower tower reactor discharging pump 4232 entrance, and recovery tower tower reactor discharging pump 4232 exports and is connected with desorber charging aperture respectively.The outlet of desorber top gaseous phase is connected with the hot side entrance of desorber condenser 4311, the hot side outlet of desorber condenser 4311 is connected with desorber return tank 4321 entrance, desorber return tank 4321 liquid-phase outlet is connected with desorber reflux pump 4331 entrance, and desorber reflux pump 4331 outlet is connected with tower refluxing opening；Desorber return tank 4321 gaseous phase outlet is connected with gaseous phase outlet pipeline.Described desorber 4301 tower reactor liquid circulation port is connected with desorption tower reboiler 4312 cold side input port, and desorption tower reboiler 4312 cold side outlet port is connected with tower reactor return port.The outlet of described desorber tower reactor lean solution is connected with lean solution circulating pump 4332 entrance, lean solution circulating pump 4332 exports and is connected with the desorber hot side entrance of tower reactor discharging cooler 4313 and absorption tower central absorbent agent entrance respectively, and the desorber hot side outlet of tower reactor discharging cooler 4313 is connected with upper end, absorption tower absorbent entrance.Described desorber tower reactor supplements a certain amount of water.
The separation method of the present embodiment is as follows:
Mixing gas from alcoholysis of urea process upstream, mass flow is 2000kg/h, and quality forms: ammonia 30%, carbon dioxide 10%, methanol 50%, dimethyl ether 10%, sends into tower middle and lower part, absorption tower 4101, described absorption tower 4101 adopts packed tower, operation pressure to be 0.2MPa (A).Absorbent is 4:1 with the described quality liquid-gas ratio mixing gas；Described absorbent total alkalinity is 40%；In described absorbent total alkalinity, potassium carbonate mass concentration is 30%；Potassium bicarbonate mass concentration is 14.5%.The mass content of the carbon dioxide absorption auxiliary agent added in described absorbent is 3%；Described absorbent conversion degree is 25%.The mass ratio of low-boiling-point substance methanol and absorbent is 0.3:1.Described absorption tower adopts two sections of absorptions.Described absorbent is sent into desorber tower reactor discharging cooler 4313 through lean solution circulating pump 4332 supercharging rear portion and is cooled to 65 DEG C, then send into upper end, absorption tower 4101 and carry out first paragraph absorption, carrying out second segment absorption, described first paragraph absorbent and second segment absorbent mass flow ratio in the middle part of the described absorption tower of another part absorbent feeding is 0.35:1.In absorption tower, gas phase upwards and downward absorbent counter current contacting, carry out gas-liquid mass transfer；The methanol vapor phase risen is built condenser condensation and returns tower reactor.Described absorption tower 4101 tower top obtains ammonia and dimethyl ether mixing gas, and gas phase temperature is 68 DEG C；Gas mass flow is 833kg/h, and quality forms: ammonia 72%, dimethyl ether 24%, water 4%.Absorption tower 4101 tower reactor extraction contains the potassium bicarbonate rich solution of methanol, and temperature is 98 DEG C.At the bottom of the tower of absorption tower 4101, rich solution is sent in the middle part of recovery tower 4201 through absorption tower tower reactor discharging pump 4131.Recovery tower 4201 adopts packed tower, operation pressure to be 0.1MPa (A).Recovery tower 4201 tower top obtains methanol gas, and gas phase temperature is 64 DEG C；Recovery tower return tank 4221 is entered after sending into recovery tower condenser 4211 condensation, the methanol being condensed is delivered to described recovery tower upper end by recovery tower reflux pump 4231 part as backflow, a part is discharged from liquid phase mouth as discharging, mass flow is 1000kg/h, another part methanol loop returns in the middle part of absorption tower 4101, with potassium bicarbonate rich solution in absorption tower tower reactor extraction, the existence of methanol reduces absorption tower bottom temperature, prevent potassium bicarbonate rich solution in absorption tower tower reactor desorbing, and reduce the ammonia dividing potential drop in tower reactor so that it is go out from absorbing tower top row.Recovery tower 4201 tower reactor extraction potassium bicarbonate rich solution temperature is 110 DEG C.Described recovery tower 4201 tower reactor liquid sends into desorber 4301 upper end through recovery tower tower reactor discharging pump 4232.Desorber 4301 adopts packed tower, operation pressure to be 0.1MPa (A).Solution heating makes potassium bicarbonate decompose to boiling point, and the steam of generation is stripped off carbon dioxide from solution.Desorber 4301 tower top obtains the mixing gas of carbon dioxide and water, and gas phase temperature is 105 DEG C；Desorber return tank 4321 is entered after sending into desorber condenser 4311 condensation, the water being condensed is delivered to described desorber upper end by desorber reflux pump 4331, the gas mass flow not being condensed is 200kg/h, quality forms: carbon dioxide 98%, water 2%, discharges from desorber return tank 4321 gas phase mouth.Desorber 4301 tower reactor extraction potassium carbonate lean solution, temperature is 120 DEG C.Described desorber 4301 tower reactor lean solution returns to absorption tower 4101 absorbent entrance and recycles.Desorber tower reactor is supplemented water quality flow and is about 50kg/h.
In the present embodiment, at the bottom of the tower of absorption tower 4101, the separation and recovery rate of carbon dioxide is close to 99.95%, ammonia quality composition≤0.02% at the bottom of tower.
Embodiment five
Ammonia involved by embodiments of the invention five and the structural representation of the segregation apparatus of carbon dioxide are as shown in Figure 5, segregation apparatus in the present embodiment and previous embodiment are different in that: the desorber of segregation apparatus adopts two-part desorbing, the major part preliminary desorbing of rich solution is send into the absorbent absorbed as two-stage nitration in the middle part of absorption tower after semi lean solution, the further desorbing of small part absorbent rich solution is send into upper end, absorption tower after lean solution as one section of absorbent absorbed, while this method makes to reach identical recovery rate of CO 2, the energy consumption making desorber significantly reduces and decreases the cooling load of lean solution.
Specifically, the device of the ammonia in the present embodiment and carbon dioxide separation includes absorption tower 5101, absorption tower reboiler 5112, absorption tower tower reactor discharging pump 5131, recovery tower 5201, recovery tower reboiler 5212, recovery tower condenser 5211, recovery tower return tank 5221, recovery tower reflux pump 5231, recovery tower tower reactor discharging pump 5232, desorber 5301, desorption tower reboiler 5312, desorber condenser 5311, desorber return tank 5321, desorber reflux pump 5331, lean solution circulating pump 5332, semi lean solution circulating pump 5333, desorber tower reactor discharging cooler 5313.
Middle and lower part, described absorption tower 5101 is provided with gas-phase feed mouth, and upper end, absorption tower 5101 and middle part are respectively equipped with absorbent entrance, are provided with low-boiling-point substance entrance in the middle part of absorption tower 5101.Feeding pipe is connected with absorption tower gas-phase feed mouth.The outlet of described top gaseous phase is connected with gaseous phase outlet pipeline.Described absorption tower 5101 tower reactor liquid circulation port is connected with absorption tower reboiler 5112 cold side input port, and absorption tower reboiler 5112 cold side outlet port is connected with tower reactor return port.The tower reactor rich solution outlet of described absorption tower is connected with absorption tower tower reactor discharging pump 5131 entrance, and tower reactor discharging pump 5131 outlet in absorption tower is connected with recovery tower charging aperture.The outlet of recovery tower top gaseous phase is connected with the hot side entrance of recovery tower condenser 5211, the hot side outlet of recovery tower condenser 5211 is connected with recovery tower return tank 5221 entrance, recovery tower return tank 5221 liquid-phase outlet is connected with recovery tower reflux pump 5231 entrance, and recovery tower reflux pump 5231 exports and is connected with low-boiling-point substance entrance in the middle part of tower refluxing opening, absorption tower and liquid discharging pipeline respectively.Described recovery tower 5201 tower reactor liquid circulation port is connected with recovery tower reboiler 5212 cold side input port, and recovery tower reboiler 5212 cold side outlet port is connected with tower reactor return port.Described recovery tower tower reactor discharging opening is connected with recovery tower tower reactor discharging pump 5232 entrance, and the outlet of recovery tower tower reactor discharging pump 5232 is connected with desorber charging aperture.The outlet of desorber top gaseous phase is connected with the hot side entrance of desorber condenser 5311, the hot side outlet of desorber condenser 5311 is connected with desorber return tank 5321 entrance, desorber return tank 5321 liquid-phase outlet is connected with desorber reflux pump 5331 entrance, and desorber reflux pump 5331 outlet is connected with tower refluxing opening；Desorber return tank 5321 gaseous phase outlet is connected with gaseous phase outlet pipeline.Described desorber 5301 tower reactor liquid circulation port is connected with desorption tower reboiler 5312 cold side input port, and desorption tower reboiler 5312 cold side outlet port is connected with tower reactor return port.The outlet of described desorber tower reactor lean solution is connected with lean solution circulating pump 5332 entrance, lean solution circulating pump 5332 outlet is connected with the hot side entrance of desorber tower reactor discharging cooler 5313, and the desorber hot side outlet of tower reactor discharging cooler 5313 is connected with upper end, absorption tower absorbent lean solution entrance；In the middle part of described desorber, semi lean solution outlet is connected with semi lean solution circulating pump 5333 entrance, and semi lean solution circulating pump 5333 outlet is connected with semi lean solution absorbent entrance in the middle part of absorption tower.Described desorber tower reactor supplements a certain amount of water.
The separation method of the present embodiment is as follows:
Mixing gas from alcoholysis of urea process upstream, mass flow is 21ton/h, and quality forms: ammonia 20%, carbon dioxide 10%, methanol 60%, dimethyl ether 10%, sends into tower middle and lower part, absorption tower 5101, described absorption tower 5101 adopts packed tower, operation pressure to be 0.8MPa (A).Absorbent is 4:1 with the described quality liquid-gas ratio mixing gas；Described absorbent total alkalinity is 35%；In described lean solution absorbent, potassium carbonate mass concentration is 26%, and potassium bicarbonate mass concentration is 13%；In described semi lean solution absorbent, potassium carbonate mass concentration is 21%, and potassium bicarbonate mass concentration is 20%.The mass content of the carbon dioxide absorption auxiliary agent added in described absorbent is 2%.Described absorption tower adopts two sections of absorptions, described desorber to adopt two sections of desorbings；Described absorbent semi lean solution conversion degree is 40%, and lean solution conversion degree is 26%.The mass ratio of low-boiling-point substance methanol and absorbent is 0.16:1.Described lean solution is sent into desorber tower reactor discharging cooler 5313 after lean solution circulating pump 5332 supercharging and is cooled to 70 DEG C, then send into upper end, absorption tower 5101 to absorb, described semi lean solution is sent into after semi lean solution circulating pump 5333 supercharging and is absorbed in the middle part of described absorption tower, and described lean solution and semi lean solution absorbent mass flow ratio are 0.4:1.In absorption tower, gas phase upwards and downward absorbent counter current contacting, carry out gas-liquid mass transfer；The methanol vapor phase risen is built condenser condensation and returns tower reactor.Described absorption tower 5101 tower top obtains ammonia and dimethyl ether mixing gas, and gas phase temperature is 90 DEG C；Mass flow is 7.12ton/h, and quality forms: ammonia 57%, dimethyl ether 30%, water 13%, the absorption tower 5101 tower reactor extraction potassium bicarbonate rich solution containing methanol, temperature is 160 DEG C.
At the bottom of the tower of absorption tower 5101, rich solution is sent in the middle part of recovery tower 5201 through absorption tower tower reactor discharging pump 5131.Recovery tower 5201 adopts packed tower, operation pressure to be 0.4MPa (A).Recovery tower 5201 tower top obtains methanol gas, and gas phase temperature is 104 DEG C；Recovery tower return tank 5221 is entered after sending into recovery tower condenser 5211 condensation, the methanol being condensed is delivered to described recovery tower upper end by recovery tower reflux pump 5231 part as backflow, a part is discharged from liquid phase mouth as discharging, mass flow is 12.6ton/h, another part methanol loop returns in the middle part of absorption tower 5101, with potassium bicarbonate rich solution in absorption tower tower reactor extraction, the existence of methanol reduces absorption tower bottom temperature, prevent potassium bicarbonate rich solution in absorption tower tower reactor desorbing, and reduce the ammonia dividing potential drop in tower reactor so that it is go out from absorbing tower top row.Recovery tower 5201 tower reactor extraction potassium bicarbonate rich solution temperature is 145 DEG C.Described recovery tower 5201 tower reactor liquid sends into desorber 5301 upper end through recovery tower tower reactor discharging pump 5232.Desorber 5301 adopts packed tower, operation pressure to be 0.7MPa (A).Solution heating makes potassium bicarbonate decompose to boiling point, and the steam of generation is stripped off carbon dioxide from solution.Desorber 5301 tower top obtains the mixing gas of carbon dioxide and water, and gas phase temperature is 130 DEG C；Desorber return tank 5321 is entered after sending into desorber condenser 5311 condensation, the water being condensed is delivered to described desorber upper end by desorber reflux pump 5331, the gas mass flow not being condensed is 2.1ton/h, quality forms: carbon dioxide 99%, water 1%, discharges from desorber return tank 5321 gas phase mouth.By extraction semi lean solution in the middle part of described desorber 5301, temperature is 140 DEG C, conversion degree is about 40%, delivers to absorption tower 5101 central absorbent agent entrance and recycle after semi lean solution circulating pump 5333 supercharging；By described desorber 5301 tower reactor extraction potassium carbonate lean solution, temperature is 162 DEG C, conversion degree is about 26%, delivers to upper end, absorption tower 5101 absorbent entrance through lean solution circulating pump 5332 supercharging, desorber tower reactor discharging cooler 5313 and recycle after first after being cooled to 80 DEG C.It is 900kg/h that desorber tower reactor supplements water quality flow.
In the present embodiment, at the bottom of the tower of absorption tower 5101, the separation and recovery rate of carbon dioxide is close to 99.98%, ammonia quality composition≤0.01% at the bottom of tower.
It will be understood by those skilled in the art that the respective embodiments described above are to realize specific embodiments of the invention, and in actual applications, it is possible in the form and details it is done various change, without departing from the spirit and scope of the present invention.

Claims (12)

1. the segregation apparatus of an ammonia and carbon dioxide, it is characterised in that include absorption tower, recovery tower and desorber successively；The tower reactor of described absorption tower, recovery tower and desorber is respectively equipped with reboiler, and:
Described absorption tower is provided with gas-phase feed mouth, absorbent entrance, low-boiling-point substance entrance, rich solution outlet and gaseous phase outlet, and the rich solution outlet on described absorption tower connects the charging aperture of recovery tower；
Described recovery tower is provided with charging aperture, liquid outlet, gaseous phase outlet and refluxing opening, the gaseous phase outlet of described recovery tower connects condensation reflux unit, and the backflow outlet of described condensation reflux unit is connected with the refluxing opening of recovery tower, the low-boiling-point substance entrance on absorption tower and liquid discharging pipeline simultaneously, the charging aperture of the liquid outlet connection desorber of described recovery tower；
Described desorber is provided with charging aperture, lean solution outlet, gaseous phase outlet and refluxing opening, the gaseous phase outlet of described desorber connects condensation reflux unit, the backflow outlet of described condensation reflux unit is connected with the refluxing opening of desorber, the gas outlet of described condensation reflux unit is connected with gaseous phase outlet pipeline, and the lean solution outlet of described desorber connects the absorbent entrance on described absorption tower.
2. the segregation apparatus of ammonia according to claim 1 and carbon dioxide, it is characterised in that be additionally provided with condenser in described absorption tower.
3. the segregation apparatus of ammonia according to claim 1 and carbon dioxide, it is characterised in that described in be located at the reboiler of absorption tower tower reactor and adopt steam heating to regulate and control the temperature of described absorption tower tower reactor.
4. the segregation apparatus of ammonia according to claim 1 and carbon dioxide, it is characterised in that the absorbent entrance on described absorption tower has two, said two absorbent entrance is respectively arranged on top and the middle part on absorption tower.
5. the segregation apparatus of ammonia according to claim 4 and carbon dioxide, it is characterised in that the lean solution outlet of described desorber is located at the bottom of desorber and is connected with two absorbent entrances on described absorption tower simultaneously.
6. the segregation apparatus of ammonia according to claim 4 and carbon dioxide, it is characterised in that described desorber is additionally provided with semi lean solution outlet.
7. the segregation apparatus of ammonia according to claim 6 and carbon dioxide, it is characterised in that；The lean solution outlet of described desorber is located at the bottom of desorber, is connected with the absorbent entrance on the top being located at absorption tower；The semi lean solution outlet of described desorber is located at the middle part of desorber, is connected with the absorbent entrance at the middle part being located at absorption tower.
8. the segregation apparatus of ammonia according to claim 1 and carbon dioxide, it is characterised in that the bottom of described desorber is provided with water supplement port.
9. the segregation apparatus of ammonia according to claim 1 and carbon dioxide, it is characterised in that the tower reactor of described absorption tower, recovery tower and desorber is equipped with still liquid loop exit and the circulation import of still liquid,
The still liquid loop exit on described absorption tower is connected with the cold side-entrance of absorption tower reboiler, and the still liquid circulation import on described absorption tower is connected with the cold side outlet port of absorption tower reboiler；
The still liquid loop exit of described recovery tower is connected with the cold side-entrance of recovery tower reboiler, and the still liquid circulation import of described recovery tower is connected with the cold side outlet port of recovery tower reboiler；
The still liquid loop exit of described desorber is connected with the cold side-entrance of desorption tower reboiler, and the still liquid circulation import of described desorber is connected with the cold side outlet port of desorption tower reboiler.
10. the segregation apparatus of ammonia according to claim 1 and carbon dioxide, it is characterised in that described in be connected to recovery tower the condensation reflux unit of gaseous phase outlet include recovery tower condenser, recovery tower return tank and recovery tower reflux pump successively；The condensation reflux unit of the described gaseous phase outlet being connected to desorber includes desorber condenser, desorber return tank and desorber reflux pump successively.
11. the segregation apparatus of ammonia according to claim 1 and carbon dioxide, it is characterised in that be provided with absorption tower tower reactor discharging pump between rich solution outlet and the charging aperture of described recovery tower on described absorption tower；It is provided with recovery tower tower reactor discharging pump between liquid outlet and the charging aperture of described desorber of described recovery tower；It is provided with lean solution circulating pump and discharging cooler between lean solution outlet and the absorbent entrance on described absorption tower of described desorber.
12. ammonia according to any one of claim 1 to 11 and the segregation apparatus of carbon dioxide, it is characterised in that described absorption tower, recovery tower and desorber respectively packed tower or plate column.
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CN108970359A (en) * 2018-06-28 2018-12-11 山东师范大学 A method of utilizing carbon dioxide in solution of potassium carbonate trapping flue gas
CN115228254A (en) * 2022-07-12 2022-10-25 广东韶钢松山股份有限公司 Desulfurization analysis system and switching method thereof

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CN104142043A (en) * 2014-08-06 2014-11-12 中国成达工程有限公司 Ammonia and carbon separation device and ammonia and carbon separation technology

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CN104129802A (en) * 2014-08-06 2014-11-05 中国成达工程有限公司 Device and process for separating mixed gas containing NH3 and CO2
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CN108970359A (en) * 2018-06-28 2018-12-11 山东师范大学 A method of utilizing carbon dioxide in solution of potassium carbonate trapping flue gas
CN115228254A (en) * 2022-07-12 2022-10-25 广东韶钢松山股份有限公司 Desulfurization analysis system and switching method thereof

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