CN105759745A - Industrial automatic control system - Google Patents
Industrial automatic control system Download PDFInfo
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- CN105759745A CN105759745A CN201410796039.9A CN201410796039A CN105759745A CN 105759745 A CN105759745 A CN 105759745A CN 201410796039 A CN201410796039 A CN 201410796039A CN 105759745 A CN105759745 A CN 105759745A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention relates to an industrial automatic control system and specifically relates a mass production based industrial automatic control system. The industrial automatic control system includes a control module where factory formulas are stored; a user terminal in communicational connection with the control module and capable of performing editing and selection on the factory formulas stored in the control module; a production device in communicational connection with the control module through a field bus, wherein the control module controls the production device for mass production according to the factory formula selected by the user terminal and records and stores production data in real time and displays the data on the user terminal; and the control module includes at least one programmable controller for realizing editing and storing of the factory formulas. The control module includes a production unit and a cleaning unit which are independent from each other. The production unit includes the first programmable controller for controlling the production device for technical production operation.
Description
Technical field
The present invention relates to a kind of industrial automation, be specifically related to a kind of industrial automation control system based on batch production.
Background technology
Industrial processes, according to the state of output products (such as continuous print product stream, discrete batch or discrete quantity), are divided into continuous flow procedure, batch production (Batch) process (batch production process) and discrete production process by people.Development and social progress along with science and technology, in recent years, the industrial industrial structure occurs in that obvious change, is namely changed to small lot, multi-item production mode by high-volume, few variety production mode, so that batch production process becomes an important branch of modern industry production process.In ISAS88, the definition of batch production process: process to obtain the course of processing of limited amount product in one or more equipment by the processing sequence of regulation by limited amount material, the process being about to carry out bulk article production with the operating procedure of order is called batch production process.
At present, owing to batch production process has, such as seriation (namely producing product numerous in variety on the same device), many batch (i.e. load scalable), flexible (namely process units easily combines), equipment investment be little, the production advantage such as updating decision and high added value, it is widely used in the industries such as fine chemistry industry, food and drink and medicine, and it is all produce a certain amount of finished product according to given formula.
But, fast development along with microelectric technique, permitted great producer and all can be developed the Batch product with oneself feature according to ISAS88, the Batch developed due to each producer is all based on oneself automatically controlling the product of product development mostly, compatibility is very low, and owing to the price of Batch exploitation is of a relatively high so that medium-sized and small enterprises are difficult to bear, and then limit it and quickly develop.
Summary of the invention
The application describes a kind of industrial automation control system, and wherein, described system includes: controlling module, storage has factory formula；User side, is connected with described control module communication, the factory formula being stored in described control module can be edited and be selected；Production equipment, is connected with described control module communication by fieldbus, and described molding tuber controls described production equipment according to the factory formula that described user side selects and produces in batches, and creation data real time record is stored, and is shown on described user side；Wherein, described control module includes at least one Programmable Logic Controller, to realize the storage to described factory formula and editor.
Above-mentioned industrial automation control system, wherein, described control module includes separate production unit and cleaning unit；Described production unit includes the first Programmable Logic Controller, carries out explained hereafter operation controlling described production equipment；Described cleaning unit includes the second Programmable Logic Controller, is carried out technique controlling described production equipment；Wherein, described production unit and described cleaning unit realize data sharing by Ethernet.
Above-mentioned industrial automation control system, wherein, the editor of described factory formula includes: adds described factory formula and/or deletes described factory formula and/or revise described factory formula.Above-mentioned industrial automation control system, wherein, described factory formula includes main formula, controls formula, production lot information and production process information；Wherein, described main formula includes device capability information and process unit information, and described control formula includes the facility information producing required control.
Above-mentioned industrial automation control system, wherein, embeds in described Programmable Logic Controller and is provided with process control block (PCB) and batch control program；The structure of described control program includes process unit layer, elementary layer, EM equipment module layer and controls module layer；The described batch of structure controlling program includes a batch key-course；Described batch of key-course is coordinated to control described process unit layer, described elementary layer, described EM equipment module layer and described control module layer according to described factory formula；Wherein, adopt FC block to realize described process unit layer, described elementary layer and described EM equipment module layer, adopt FB block and DB block to realize described control module layer, adopt FC block, FB block and DB block to realize described batch key-course.
The application one industrial automation control system, based on batch basis produced, include Programmable Logic Controller by setting and realize the storage to factory formula and editor, and then make client flexibly factory formula can be carried out edit operation according to the production technology carried out needed for different production equipment, and then make the application Auto-control of the process system can adapt to different types of production equipment, it is effectively increased it compatible, and it can also realize the perfect compatibility with traditional industrial automation control system, greatly reduce the cost of existing production system upgrading.
Accompanying drawing explanation
By reading detailed description non-limiting example made with reference to the following drawings, the present invention and feature, profile and advantage will become more apparent upon.The part that labelling instruction identical in whole accompanying drawings is identical.Deliberately it is not drawn to scale accompanying drawing, it is preferred that emphasis is the purport of the present invention is shown.
Fig. 1 is the modular structure schematic diagram of the application industrial automation control system；
Fig. 2 is that in the application one embodiment, process device controls program structure schematic diagram.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further described:
A kind of industrial automation control system, wherein, described system includes: controlling module, storage has factory formula；User side, is connected with described control module communication, the factory formula being stored in described control module can be edited and be selected；Production equipment, is connected with described control module communication by fieldbus, and described molding tuber controls described production equipment according to the factory formula that described user side selects and produces in batches, and creation data real time record is stored, and is shown on described user side；Wherein, described control module includes at least one Programmable Logic Controller, to realize the storage to described factory formula and editor.
Above-mentioned industrial automation control system, wherein, described control module includes separate production unit and cleaning unit；
Described production unit includes the first Programmable Logic Controller, carries out explained hereafter operation controlling described production equipment；Described cleaning unit includes the second Programmable Logic Controller, is carried out technique controlling described production equipment；Wherein, described production unit and described cleaning unit realize data sharing by Ethernet.
Above-mentioned industrial automation control system, wherein, the editor of described factory formula includes: adds described factory formula and/or deletes described factory formula and/or revise described factory formula.Above-mentioned industrial automation control system, wherein, described factory formula includes main formula, controls formula, production lot information and production process information；Wherein, described main formula includes device capability information and process unit information, and described control formula includes the facility information producing required control.
Above-mentioned industrial automation control system, wherein, embeds in described Programmable Logic Controller and is provided with process control block (PCB) and batch control program；The structure of described control program includes process unit layer, elementary layer, EM equipment module layer and controls module layer；The described batch of structure controlling program includes a batch key-course；Described batch of key-course is coordinated to control described process unit layer, described elementary layer, described EM equipment module layer and described control module layer according to described factory formula；Wherein, adopt FC block to realize described process unit layer, described elementary layer and described EM equipment module layer, adopt FB block and DB block to realize described control module layer, adopt FC block, FB block and DB block to realize described batch key-course.
Above presently preferred embodiments of the present invention is described.It is to be appreciated that the invention is not limited in above-mentioned particular implementation, the equipment and the structure that are not wherein described in detail to the greatest extent are construed as and are practiced with the common mode in this area；Any those of ordinary skill in the art, without departing under technical solution of the present invention ambit, all may utilize the method for the disclosure above and technology contents and technical solution of the present invention is made many possible variations and modification, or it being revised as the Equivalent embodiments of equivalent variations, this has no effect on the flesh and blood of the present invention.Therefore, every content without departing from technical solution of the present invention, the technical spirit of the foundation present invention, to any simple modification made for any of the above embodiments, equivalent variations and modification, all still falls within the scope of technical solution of the present invention protection.
Claims (5)
1. an industrial automation control system, wherein, described system includes: controlling module, storage has factory formula；User side, is connected with described control module communication, the factory formula being stored in described control module can be edited and be selected；Production equipment, is connected with described control module communication by fieldbus, and described molding tuber controls described production equipment according to the factory formula that described user side selects and produces in batches, and creation data real time record is stored, and is shown on described user side；Wherein, described control module includes at least one Programmable Logic Controller, to realize the storage to described factory formula and editor.
2. a kind of industrial automation control system according to claim 1, it is characterised in that: described control module includes separate production unit and cleaning unit；Described production unit includes the first Programmable Logic Controller, carries out explained hereafter operation controlling described production equipment；Described cleaning unit includes the second Programmable Logic Controller, is carried out technique controlling described production equipment；Wherein, described production unit and described cleaning unit realize data sharing by Ethernet.
3. a kind of industrial automation control system according to claim 1, it is characterised in that: the editor of described factory formula includes: adds described factory formula and/or deletes described factory formula and/or revise described factory formula.
4. above-mentioned industrial automation control system, wherein, described factory formula includes main formula, controls formula, production lot information and production process information；Wherein, described main formula includes device capability information and process unit information, and described control formula includes the facility information producing required control.
5. a kind of industrial automation control system according to claim 1, it is characterised in that: described Programmable Logic Controller embeds and is provided with process control block (PCB) and batch control program；The structure of described control program includes process unit layer, elementary layer, EM equipment module layer and controls module layer；The described batch of structure controlling program includes a batch key-course；Described batch of key-course is coordinated to control described process unit layer, described elementary layer, described EM equipment module layer and described control module layer according to described factory formula；Wherein, adopt FC block to realize described process unit layer, described elementary layer and described EM equipment module layer, adopt FB block and DB block to realize described control module layer, adopt FC block, FB block and DB block to realize described batch key-course.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410796039.9A CN105759745A (en) | 2014-12-18 | 2014-12-18 | Industrial automatic control system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410796039.9A CN105759745A (en) | 2014-12-18 | 2014-12-18 | Industrial automatic control system |
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| CN105759745A true CN105759745A (en) | 2016-07-13 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108490864A (en) * | 2018-04-12 | 2018-09-04 | 中国船舶重工集团公司第七0三研究所 | Intelligent production flexibility route control system |
| CN109375599A (en) * | 2018-10-31 | 2019-02-22 | 广州龙越自动化工程有限公司 | Automatic electrical control system and control method |
| CN114035516A (en) * | 2021-09-30 | 2022-02-11 | 宜宾天原集团股份有限公司 | Double-layer industrial cooperative control method and system |
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| CN203338087U (en) * | 2013-04-04 | 2013-12-11 | 黑龙江省科学院自动化研究所 | Batch-processing automatic control device |
| CN103728958A (en) * | 2014-01-16 | 2014-04-16 | 东北大学 | Process control method and system for medium-thickness plate heat treatment production line |
| CN104102196A (en) * | 2014-07-04 | 2014-10-15 | 上海德川自动控制***工程有限公司 | Batch production-based industrial automatic control system |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102854855A (en) * | 2012-08-21 | 2013-01-02 | 上海三一精机有限公司 | Flexible production line monitoring system |
| CN203338087U (en) * | 2013-04-04 | 2013-12-11 | 黑龙江省科学院自动化研究所 | Batch-processing automatic control device |
| CN103728958A (en) * | 2014-01-16 | 2014-04-16 | 东北大学 | Process control method and system for medium-thickness plate heat treatment production line |
| CN104102196A (en) * | 2014-07-04 | 2014-10-15 | 上海德川自动控制***工程有限公司 | Batch production-based industrial automatic control system |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108490864A (en) * | 2018-04-12 | 2018-09-04 | 中国船舶重工集团公司第七0三研究所 | Intelligent production flexibility route control system |
| CN109375599A (en) * | 2018-10-31 | 2019-02-22 | 广州龙越自动化工程有限公司 | Automatic electrical control system and control method |
| CN109375599B (en) * | 2018-10-31 | 2021-07-27 | 广州龙越自动化设备有限公司 | Electric automatic control system and control method |
| CN114035516A (en) * | 2021-09-30 | 2022-02-11 | 宜宾天原集团股份有限公司 | Double-layer industrial cooperative control method and system |
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Application publication date: 20160713 |