A kind of comprehensive air supply system for test bench for gas turbine
Technical field
The present invention is a kind of comprehensive air supply system for test bench for gas turbine, belongs to industry gas turbine field.
Background technology
Air supply system is the important component part of test bench for gas turbine, especially possessed the test bench for gas turbine of Multiple Type test, the parameter requests such as compressed-air actuated pressure and flow is more, generally cover and set cushion gas from low-pressure instrument gas to high-pressure high-flow, therefore, it is necessary to the air supply system of Erecting and improving could meet the total demand of test bench for gas turbine.
At present, build two kinds generally according to the actual demand of test bench for gas turbine or air supply system that two or more different parameters requires so that it is low-pressure low discharge source of the gas demand can either be mated, high-pressure high-flow source of the gas demand can be mated again simultaneously.But, due to the system engineering that air supply system construction is more complicated, comprise equipment and parts are numerous, completion time of project is long, fund input is big, and in gas turbine long term test process, equipment operating cost is significantly high, builds numerous different types of air supply system and construction funds invested and operational and administrative expenses can be made to be significantly increased.Accordingly, it would be desirable to a kind of more rational comprehensive air supply system of structure of design so that it is meet test bench for gas turbine for different source of the gas type demands while, additionally it is possible to save the energy and efficiently utilize the energy.
Summary of the invention
For deficiency of the prior art, the present invention designs and a kind of can comprehensively supply, can reclaim heat energy, structural integrity and multiple functional air supply system, can meet the demand of test bench for gas turbine, can recycle again partial heat energy.Simultaneously, in advance compression air can also be stored in caisson when low power consumption, the compression air of reduction regulation release different pressures when needing, it is supplied to test bench for gas turbine to use, or when peak of power consumption, compression air internal energy is converted into electric energy output, classification can also supply while output, accomplish the efficient utilization of the energy.
To achieve these goals, the present invention realizes by the following technical solutions:
A kind of comprehensive air supply system for test bench for gas turbine, including motor, air compression subsystem, caisson, air cleaner, air expansion unit, electromotor and cooling water subsystem;Motor drives air compression subsystem that surrounding air is compressed into low pressure, medium and high pressure compression air, and low-voltage and medium voltage compression air can export respectively to caisson and air cleaner, and high pressure air is directly output to caisson;Compression air in caisson can export respectively to air cleaner and air expansion unit;Air cleaner exports respectively to testing stand after low pressure, medium and high pressure compressed air purifying, filtration;Air expansion unit is connected with generator drive gear, and compression air enters the acting generating of air expansion unit, can export to air cleaner simultaneously, and tail gas enters in air through discharge pipe line;Cooling water subsystem includes water storage device and water pump, exports cooling water to air compression subsystem and air expansion unit respectively under the effect of water pump.
Further, also include thermophore, for the compression air in air compression subsystem being carried out heat absorption cooling, the compression air in air expansion unit is heated, the cooling water exported from air compression subsystem and air expansion unit being carried out the heat absorption cooling before returning water storage device and provides thermal source, described thermophore to be the thermally insulated container that inside is filled with heat transferring medium to external heat source user.
Further, described air compression subsystem includes the centrifugal compressor units of arranged in series and piston type compressed unit, described centrifugal compressor units is multilevel hierarchy, described piston type compressed unit includes medium and high pressure piston compressor, surrounding air is compressed into low-pressure compressed air by described centrifugal compressor units, low-pressure compressed air can export to middle pressure piston compressor respectively after thermophore heat absorption cooling, caisson and air cleaner, the middle pressure compression air of middle pressure piston compressor output can export respectively to high pressure piston compressor after thermophore heat absorption cooling, caisson and air cleaner, the high pressure air of high pressure piston compressor output is directly output to caisson after thermophore heat absorption cooling.
Further, the first low pressure buffer tank it is provided with between described centrifugal compressor units and piston type compressed unit, low-pressure compressed air first exports to the first low pressure buffer tank after thermophore heat absorption cooling, then exports respectively to middle pressure piston compressor, caisson and air cleaner from the first low pressure buffer tank.
Further, in described caisson, the compression air of output can export after the first pressure regulator valve pressure regulation to air cleaner and be eventually fed testing stand use, or exports after the second pressure regulator valve pressure regulation to the acting generating of air expansion unit.
Further, described air expansion unit includes multi-staged air decompressor, compression air exports to air cleaner and next stage air expander respectively after upper level air expander expansion work, compression air heats through thermophore before entering next stage air expander, enters air from the compression air of afterbody air expander output.
Further, through the compression air of thermophore heating entering before next stage air expander through the 3rd pressure regulator valve pressure regulation, to mate next stage air expander intake condition.
Further, described discharge pipe line is provided with silencing means.
Further, the second low pressure buffer tank, middle pressure surge tank and high-pressure buffering pot the exhaust line of air cleaner have been arranged in parallel
There is advantages that
1. native system structural integrity, is a comprehensive air supply system, it is provided that the clean gas source that different parameters requires, it is possible to meet the test bench for gas turbine demand for dissimilar source of the gas.
2. native system can realize compression process mesolow, medium and high pressure compression air supplies respectively, and supplies respectively between air expanders at different levels in gas expansion for doing work process, improves the utilization rate of equipment.
3. native system can realize the storage of margin compression air, the real needs according to test bench for gas turbine, when not starting air compression subsystem, is regulated by the first pressure regulator valve and also is able to provide different types of source of the gas into testing stand.
4. native system can utilize time-of-use tariffs difference, the storage compression air when trough, is then supplied to testing stand at different periods and uses, and margin compression air can be connected to the grid by the acting generating of air expansion unit, thus improving energy utilization rate, recovery section electric energy cuts operating costs.
5. native system can reclaim the heat of compression and equipment frictional heat, it is provided that uses to the gas expansion for doing work stage or externally provides thermal source.
Accompanying drawing explanation
Fig. 1 is the workflow diagram of the present invention;
In figure: 1-power supply grid, 2-motor, 3-centrifugal compressor units, 4-the first low pressure buffer tank, the piston type compressed unit of 5-, 6-presses piston compressor, 7-high pressure piston compressor, 8-thermophore, 9-caisson, 10-the first pressure regulator valve, 11-air cleaner, 12-the second low pressure buffer tank, 13-presses surge tank, 14-high-pressure buffering pot, 15-testing stand, 16-the second pressure regulator valve, 17-air expansion unit, 18-air expander, 19-the 3rd pressure regulator valve, 20-silencing means, 21-electromotor, 22-generates electricity electrical network, 23-external heat source user, 24-water storage device, 25-water pump;
1 '-air inlet pipeline, 2 '-the first low-pressure line, 3 '-the second low-pressure line, 4 '-three low-pressure line, pressure pipeline in 5 '-the first, pressure pipeline in 6 '-the second, pressure pipeline in 7 '-three, 8 '-high pressure line, 9 '-gas storage export pipeline, 10 '-air expansion unit admission line, 11 '-air expander admission line, 12 '-air expander exhaust line, 13 '-discharge pipe line, 14 '-the first coolant outlet hose lines, 15 '-the second coolant outlet hose lines, 16 '-CWR line.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and effect and be easy to understand, below in conjunction with detailed description of the invention, the present invention is expanded on further.
Referring to Fig. 1, the present invention provides a kind of technical scheme:
A kind of comprehensive air supply system for test bench for gas turbine, including motor 2, air compression subsystem, caisson 9, air cleaner 11, air expansion unit 17, electromotor 21 and cooling water subsystem;Power supply grid 1 provides power supply to motor 2, motor 2 drives air compression subsystem that surrounding air is compressed into low pressure, medium and high pressure compression air after air inlet pipeline 1 ' sucks, low-voltage and medium voltage compression air can export respectively to caisson 9 and air cleaner 11, and high pressure air is directly output to caisson 9;Compression air in caisson 9 can export to air cleaner 11 and air expansion unit 17 respectively, and it can store low pressure, medium and high pressure compression air, and caisson 9 can be high-pressure bottle or cavern;Air cleaner 11 exports to testing stand 15 respectively after low pressure, medium and high pressure compressed air purifying, filtration, it includes low pressure purge assembly, middle pressure purification assembly and high pressure purge assembly, internal distribution low pressure, three kinds of different pipelines of medium and high pressure, for removing water, the wet goods impurity compressed in air, purification style does not limit molecular sieve adsorption type and mechanical filter formula;Air expansion unit 17 and electromotor 21 are in transmission connection, compression air exports respectively to air cleaner 11 after entering air expansion unit 17 acting generating and enters in air through discharge pipe line 13 ', and the electric energy that compression air expansion acting sends is exported in generating electrical network 22 by electromotor 21;Cooling water subsystem includes water storage device 24 and water pump 25, water storage device 24 can be underground tank or hermetic container, water pump 25 can be one or more, its structure does not limit axial-flow type, mixed-flow or centrifugal pump one or more combination therein, respectively cooling water is exported along two-way under the effect of water pump 25, one curb the first coolant outlet hose line 14 ' output is used for cooling down to air compression subsystem, the output of another curb the second coolant outlet hose line 15 ' is used for cooling down to air expansion unit 17, the cooling water exported from air compression subsystem and air expansion unit 17 is introduced into thermophore 8 and carries out heat exchange (namely cooling down), water storage device 24 is returned again along CWR line 16 '.
A kind of comprehensive air supply system for test bench for gas turbine of the present invention also includes thermophore 8, described thermophore 8 is the internal thermally insulated container being filled with heat transferring medium, and thermophore 8 for carrying out heat absorption cooling, the compression air in air expansion unit 17 is heated, the cooling water exported from air compression subsystem and air expansion unit 17 being carried out the heat absorption cooling before returning water storage device 24 and provides thermal source to external heat source user 23 to the compression air in air compression subsystem.The heat energy (including the air heat of compression and equipment frictional heat) produced in air compression subsystem work process stores in thermophore 8 by heat exchange, for for participating in the compression air heating of expansion work and externally providing thermal source.
Described air compression subsystem includes centrifugal compressor units 3 and the piston type compressed unit 5 of arranged in series, centrifugal compressor units 3 and piston type compressed unit 5 are driven by a motor 2 respectively, centrifugal compressor units 3 is multilevel hierarchy, the present embodiment only illustrates 2 grades, surrounding air reaches low-pressure gas source requirement needed for system after 2 grades are compressed, and described piston type compressed unit 5 includes the middle pressure piston compressor 6 and the high pressure piston compressor 7 that are cascaded.Surrounding air is compressed into low-pressure compressed air by described centrifugal compressor units 3, low-pressure compressed air enters through the first low-pressure line 2 ' and is segmented into three road air-flows after thermophore 8 heat absorption cooling, one tunnel exports to middle pressure piston compressor 6, another road second low-pressure line 3 ' exports to caisson 9, and last Lu Jing tri-low-pressure line 4 ' exports to air cleaner 11.The low-pressure compressed air of entrance is compressed into middle pressure compression air by middle pressure piston compressor 6 further, the middle pressure compression air of its output enters through pressure pipeline 5 ' in first can also be divided into three road air-flows after thermophore 8 heat absorption cooling, one tunnel exports to high pressure piston compressor 7, in another road second, pressure pipeline 6 ' exports to caisson 9, and in last Lu Jing tri-, pressure pipeline 7 ' exports to air cleaner 11.The middle pressure compression air entered is compressed into high pressure air by high pressure piston compressor 7 further, the high pressure air of its output enters through high pressure line 8 ' and is directly output to caisson 9 after thermophore 8 heat absorption cooling, and exports to air cleaner 11 through gas storage export pipeline 9 ' from caisson 9.In the 3rd low-pressure line 4 ' and the 3rd, pressure pipeline 7 ' is designed with pressure regulator valve and effusion meter, is used for regulating low-voltage and medium voltage compression air parameter.Described low pressure, medium and high pressure compression air is fully contacted heat exchange with the heat transferring medium in thermophore, the heat of compression is stored in thermophore.
Air compression subsystem can realize classification supply, and when having only to low-pressure gas source, piston type compressed unit 5 does not run, and low-pressure compressed air only exports to air cleaner 11 along the 3rd low-pressure line 4 ';When two kinds of sources of the gas of needs low-voltage and medium voltage, high pressure piston compressor 7 exports to air cleaner 11 without load running, low-pressure compressed air and middle pressure compression air difference pressure pipeline 7 ' along the 3rd low-pressure line 4 ' and the 3rd;When having only to middle pressurized air source, high pressure piston compressor 7 is without load running, and low-pressure compressed air fully enters middle pressure piston compressor 6, and middle pressure compression air pressure pipeline 7 ' along the 3rd of generation exports to air cleaner 11;When having only to high-pressure air source, low-pressure compressed air fully enters middle pressure piston compressor 6, the middle pressure compression air produced fully enters high pressure piston compressor 7, the high pressure air produced exports to caisson 9, and exports to air cleaner 11 through gas storage export pipeline 9 ' from caisson 9;When two kinds of sources of the gas of needs medium and high pressure, low-pressure compressed air fully enters middle pressure piston compressor 6, the middle pressure compression air produced is partly in high pressure piston compressor 7 and produces high pressure air, and another part pressure pipeline 7 ' along the 3rd exports to air cleaner 11;When needs low pressure and two kinds of sources of the gas of high pressure, a low-pressure compressed air part exports to air cleaner 11 along the 3rd low-pressure line 4 ', another part enters into middle pressure piston compressor 6, and the middle pressure compression air of generation is all introduced in high pressure piston compressor 7.
In order to stabilizing low voltage compresses air, the first low pressure buffer tank 4 it is provided with between centrifugal compressor units 3 and piston type compressed unit 5, low-pressure compressed air enters through the first low-pressure line 2 ' and first exports to the first low pressure buffer tank 4 after thermophore 8 cooling, then exports respectively to middle pressure piston compressor 6, caisson 9 and air cleaner 11 from the first low pressure buffer tank 4.
In described caisson 9, the compression air of output is divided into two-way, one tunnel exports to air cleaner 11 through gas storage export pipeline 9 ', gas storage export pipeline 9 ' is provided with the first pressure regulator valve 10, pressure regulation by the first pressure regulator valve 10, it is embodied as test bench for gas turbine and the compression air of different pressures grade is provided, another road exports to air expansion unit 17 through air expansion unit admission line 10 ', air expansion unit admission line 10 ' is provided with the second pressure regulator valve 16, for regulating compression air parameter, the intake condition making the first order air expander in itself and air expansion unit 17 matches.Owing to native system being provided with caisson 9, therefore according to the actual demand of testing stand, can supply to testing stand when not starting air compression subsystem.
Air expansion unit 17 includes being in series by multi-staged air decompressor 18, and the present embodiment only illustrates quarternary structure.Compression air enters into expansion work in first order air expander 18 along air expansion unit admission line 10 ', expand two pipeline outputs of tailing edge, one curb air expander admission line 11 ' enters in next stage air expander 18 after thermophore 8 is heated, and another curb air expander exhaust line 12 ' exports to air cleaner 11.Air expander admission line 11 ' is provided with the 3rd pressure regulator valve 19, is used for regulating compression air parameter so that it is the intake condition of air expanders 18 at different levels matches with air expansion unit 17.Air expander exhaust line 12 ' is also equipped with pressure regulator valve and effusion meter, for regulating the compression air parameter entered in air cleaner 11.Compression air on the exhaust line 12 ' of first three grade of air expander 18 can pass through pressure regulator valve and control the compression air parameter to air cleaner 11 output respectively, such that it is able to improve the utilization rate of equipment.Enter air from the compression air of fourth stage air expander 18 output along discharge pipe line 13 ', for the noise produced when eliminating discharges compressed air, discharge pipe line 13 ' is provided with silencing means.
In order to stablize the compression air of each rank, being arranged in parallel the second low pressure buffer tank 12, middle pressure surge tank 13 and high-pressure buffering pot 14 on the exhaust line of air cleaner 11, the second low pressure buffer tank 12, middle pressure surge tank 13 connect with the low pressure purge assembly in air cleaner 11, middle pressure purification assembly and high pressure purge assembly respectively with high-pressure buffering pot 14.
A kind of comprehensive air supply system structural integrity for test bench for gas turbine of the present invention, is a comprehensive air supply system, it is provided that the clean gas source that different parameters requires, it is possible to meet the test bench for gas turbine demand for dissimilar source of the gas.Time-of-use tariffs difference can be utilized simultaneously, the storage compression air when trough, is then supplied to testing stand at different periods and uses, and margin compression air can be connected to the grid by the acting generating of air expansion unit, thus improving energy utilization rate, recovery section electric energy cuts operating costs.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described, to those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when without departing substantially from the spirit of the present invention or basic feature, it is possible to realize the present invention in other specific forms.Therefore, no matter from which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the invention rather than described above limits, it is intended that all changes in the implication of the equivalency dropping on claim and scope included in the present invention.Any accompanying drawing labelling in claim should be considered as the claim that restriction is involved.
In addition, it is to be understood that, although this specification is been described by according to embodiment, but not each embodiment only comprises an independent technical scheme, this narrating mode of description is only for clarity sake, description should be made as a whole by those skilled in the art, and the technical scheme in each embodiment through appropriately combined, can also form other embodiments that it will be appreciated by those skilled in the art that.