The method that product oil decolouring spent bleaching clay prepares oil base compound oil product drag reducer
Technical field
The present invention relates to the drag reduction of a kind of pipeline drag reduction conveying and increase transferring technology field, particularly to the method that a kind of product oil decolouring spent bleaching clay prepares oil base compound oil product drag reducer.
Background technology
Natural clay is after a series of processes process, prepare the active hargil with bigger surface area, flourishing pore structure and good adsorption properties, some polar compounds in oil product (colloid, asphalitine, sulfur-bearing, nitrogen-containing compound etc.) can be adsorbed, be widely used in the oil decolorization refinement treatment of petroleum chemical industry.Active hargil, after the adsorbance that reaches capacity, loses absorbability, it is necessary to constantly updating, therefore petroleum chemical industry all can produce substantial amounts of spent bleaching clay every year, it is necessary to Regeneration Treatment or harmless treatment, brings corresponding waste and environmental problem.Spent bleaching clay is except some impurity containing absorption, and its microstructure and chemical composition do not change substantially, with Al2O3And SiO2Cellular construction be main, Retreatment method is proper, it is possible to use its nanostructured or chemistry are made, in order to prepare molecular sieve or the raw material of other nanometers, nano composite material.
Due to oil, the yield of oil product, throughput rate uncertainty, oil product conveyance conduit needs certain operating flexibility.Oil product drag reduction increases the drag reducer conveying technique of adding of one of transferring technology and is through the microcosmic effect reduction pipeline delivery pressure of drag reducer molecule or improves the pipe transportation technology of conveying capacity.Conventional oil product drag reducer be molecular weight at millions of polyolefin, reduce friction energy loss in oil product flowing by the elastic deformation of its strand, reduce flow resistance, it is achieved drag reduction increases defeated purpose.The molecular weight of general high polymer is more big, and the more high then drag-reduction effect of noncrystalline degree is more obvious, therefore pursues synthesizing super high molecular weight and the narrower frictional reducing polymer of molecular weight distribution always.But the fault shearing signs of degradation of strand very easily occurs polymer-based nano-composite s polymer in application process, and this shear degradation attribute is permanent, irreversible, and therefore drag reducer loses application performance.So oil product flows through high shear environment, drag reducer need to be supplemented with to maintain its drag-reduction effect, in use take the technique that station, station fills drag reducer continuously to obtain continual and steady drag-reduction effect.Therefore, from the angle of application demand, polymer drag reducer preferably has certain anti-shear performance, reduces filling website, saves cost;From technical development angle, drag reducer constantly improves towards the direction of functionalization, it is necessary to improve drag-reduction effect further, gives some special functions of drag reducer simultaneously, and wherein the anti-shear performance of drag reducer is the direction of a tackling key problem.The present invention is directed to the demand that drag reduction polyolefin application performance improves, utilize the physics and chemistry feature of hargil, spent bleaching clay is carried out innoxious recycling effectively, be a kind of method by spent bleaching clay and drag reduction polyolefin for oil base composite anti-drag agent.
Summary of the invention
The purpose of the present invention is aiming at the drawbacks described above that prior art exists, a kind of product oil decolouring method that spent bleaching clay prepares oil base compound oil product drag reducer is provided, for the demand that spent bleaching clay harmless treatment and oil product drag reducer performance improve, spent bleaching clay and drag reduction polyolefin are carried out effective compound, thus preparing high efficiency composition drag reducer.
The method that a kind of product oil decolouring spent bleaching clay that the present invention mentions prepares oil base compound oil product drag reducer, comprises the following steps that:
The first step, weighs the spent bleaching clay after decolouring, puts in ball mill and be ground, and then through sieved through sieve, leaves and takes the spent bleaching clay powder leaking through screen cloth, stand-by;
Second step, the spent bleaching clay powder first step obtained is at 80~100 DEG C of dry 24~48h, then is placed in Muffle furnace, passes into nitrogen, 400~600 DEG C of conditions, and roasting cools down stand-by;
3rd step, weighs the spent bleaching clay that quantitative second step processes, and is that 1:5~1:10 adds deionized water according to mass ratio, controls temperature at 20~30 DEG C, and stirring is stand-by;
4th step, according to spent bleaching clay mass ratio 1:1~1:2, titanate esters being slowly added in the spent bleaching clay of the 3rd step, supersound process at 20~30 DEG C;
5th step, according to being that 10:1~5:1 adds cationic surfactant in the solution of the 4th step, controlling temperature at 20~40 DEG C with spent bleaching clay mass ratio, stirring mixing is completely;
6th step, according to being that 100:1~50:1 adds zwitterionic surfactant in the solution of the 5th step, controlling temperature at 30~40 DEG C with spent bleaching clay mass ratio, stirring mixing is completely;
7th step, is positioned in vacuum drying oven by the solution of the 6th step 24~36h, puts in drying basin standby after taking-up;
8th step, 1 part of drag reduction polyolefin is placed in 10 parts of diesel oil, 20~30 DEG C of stirring at low speed are dissolved, it is warming up to 50~60 DEG C, by being that 100:11-100:3 adds the spent bleaching clay handled well of the 7th step with drag reduction polyolefin mass ratio, continue stirring at low speed, make drag reduction polyolefin and the abundant compound of spent bleaching clay, obtain oil base compound oil product drag reducer.
Above-mentioned cationic surfactant adopts Dodecyl trimethyl ammonium chloride or cetyl trimethylammonium bromide.
Above-mentioned zwitterionic surfactant adopts empgen BB or lauryl diethanolamide.
Above-mentioned titanate esters is isopropyl three (dodecyl benzenesulfonyl) titanate esters.
The method that a kind of product oil decolouring spent bleaching clay that the present invention mentions prepares oil base compound oil product drag reducer, the making step including in detailed below:
The first step, weighs the spent bleaching clay after 100 parts of decolourings, puts into and be ground 20-60min in ball mill, sieves then through 400 eye mesh screens, leaves and takes the spent bleaching clay powder leaking through screen cloth, stand-by;
Second step, is placed in baking oven by the spent bleaching clay powder that the first step obtains 80~100 DEG C of dry 24~48h, then is placed in Muffle furnace, passes into nitrogen, 400~600 DEG C of conditions, and roasting 1~4h cools down stand-by;
3rd step, weighs the spent bleaching clay that quantitative second step processes, and is that 1:5~1:10 adds deionized water according to mass ratio, controls temperature at 20~30 DEG C and 100~200r/min, stir 30~60min in beaker, stand-by;
4th step, according to spent bleaching clay mass ratio 1:1~1:2, titanate esters being slowly added in the beaker of the 3rd step, supersound process 30~60min at 20~30 DEG C;
5th step, according to being that 10:1~5:1 adds cationic surfactant in the solution of the 4th step, controlling temperature at 20~40 DEG C and 50~80r/min with spent bleaching clay mass ratio, stirring 30~60min mixing is complete;
6th step, according to being that 100:1~50:1 adds zwitterionic surfactant in the solution of the 5th step, controlling temperature at 30~40 DEG C and 50r/min with spent bleaching clay mass ratio, stirring 10~60min mixing is completely;
7th step, is positioned in vacuum drying oven by the solution of the 6th step 24~36h, puts in drying basin standby after taking-up;
8th step, 10 parts of drag reduction polyolefin are placed in 100 parts of diesel oil, 20~30 DEG C of stirring at low speed are dissolved 4~12 hours, it is warming up to 50~60 DEG C, by being that 100:11-100:3 adds the spent bleaching clay handled well of the 7th step with drag reduction polyolefin mass ratio, continue stirring at low speed 2 hours, make drag reduction polyolefin and the abundant compound of spent bleaching clay, obtain oil base compound oil product drag reducer.
The invention has the beneficial effects as follows: the discarded hargil after oil refinery process has been recycled by the present invention, utilize a series of surface treatment, titanate coupling agent is utilized to improve spent bleaching clay surface nature, certain non-polar conformations is formed on spent bleaching clay surface again through zwitterionic surfactant, cationic surfactant, contribute in the micro structure that spent bleaching clay enters polyolefin drag reducing agents, better form composite anti-drag agent;Meanwhile, utilize the nanoscale structures of spent bleaching clay, by the Al of polymer and spent bleaching clay2O3And SiO2The interphase interaction of cellular construction solve the macromolecular chain irreversible degradation problem under shear action;Composite anti-drag agent preparation method of the present invention, utilizes the cellular construction with nanoscale spent bleaching clay, is controlled by recombination process effectively, in order to strengthen the application performance of polyolefin drag reduction molecule;
It addition, the component that the present invention adopts, it is possible to by optimized proportion, promote synergism between spent bleaching clay and polyolefin, and then promote drag reducer application performance, reduce injecting application cost.
Detailed description of the invention
Embodiment 1: the method that the product oil decolouring spent bleaching clay that the present invention mentions prepares oil base compound oil product drag reducer is as follows:
Weigh the spent bleaching clay after the decolouring of 100g gasoline, put into and ball mill is ground 60min, sieve through 400 eye mesh screens, leave and take the spent bleaching clay powder through screen cloth after 100 DEG C of dry 48h, then be placed in Muffle furnace, under nitrogen protection, 600 DEG C of roasting 4h;
Weigh the spent bleaching clay after 5g roasting, add 50g deionized water, the stirring 60min when 30 DEG C and 200r/min;Weigh 10g titanate esters KR-9S again and be slowly added in beaker, continue at 30 DEG C, supersound process 60min;Now, add 1g cetyl trimethylammonium bromide, control temperature at 40 DEG C, with 80r/min, stirring 60min to mixing completely;Adding 0.05g empgen BB, 40 DEG C and 50r/min, stirring 60min is to mixing completely;
Beaker is placed in vacuum drying oven dry 36 hours, takes out standby after solvent evaporates completely;10g drag reduction polyolefin is joined in 100ml diesel oil, 30 DEG C of stirring at low speed 12 hours, then it is warming up to 60 DEG C, by the 0.3g spent bleaching clay handled well, 30 DEG C are continued stirring at low speed 2 hours, obtain oil base compound oil product drag reducer;
Through diesel oil drag reduction evaluation test system, drag reducer concentration 25ppm, recording common polyolefin drag reducing agents drag reduction efficiency is 36.85%;After adding the composite anti-drag agent of same concentration, drag reducer drag reducing efficiency is increased to 41.66%, and after a pump-shear effect, drag reducing efficiency maintains 16.93%.
Embodiment 2: the method that the product oil decolouring spent bleaching clay that the present invention mentions prepares oil base compound oil product drag reducer is as follows:
Weigh the spent bleaching clay after the decolouring of 100g alkylate oil, put into and ball mill is ground 20min, sieve through 400 eye mesh screens, leave and take the spent bleaching clay powder through screen cloth after 80 DEG C of dry 24h, then be placed in Muffle furnace, under nitrogen protection, 400 DEG C of roasting 1h.
Weigh the spent bleaching clay after 5g roasting, add 25g deionized water, the stirring 30min when 20 DEG C and 100r/min;Weigh 5g titanate esters KR-9S again and be slowly added in beaker, continue at 20 DEG C, supersound process 30min;Now, add 0.5g cetyl trimethylammonium bromide, control temperature at 20 DEG C, with 50r/min, stir 30min;Add 0.1g empgen BB, 30 DEG C and 50r/min, stir 10min.
Through diesel oil drag reduction evaluation test system, drag reducer concentration 25ppm, recording common polyolefin drag reducing agents drag reduction efficiency is 36.85%;After adding the composite anti-drag agent of same concentration, drag reducer drag reducing efficiency is increased to 39.10%, and after a pump-shear effect, drag reducing efficiency maintains 13.27%.
Embodiment 3: the method that the product oil decolouring spent bleaching clay that the present invention mentions prepares oil base compound oil product drag reducer is as follows:
Weigh the spent bleaching clay after 100g diesel decoloration, put into and ball mill is ground 40min, sieve through 400 eye mesh screens, leave and take the spent bleaching clay powder through screen cloth after 90 DEG C of dry 36h, then be placed in Muffle furnace, under nitrogen protection, 400 DEG C of roasting 3h.
Weigh the spent bleaching clay after 5g roasting, add 40g deionized water, the stirring 45min when 25 DEG C and 150r/min;Weigh 8g titanate esters KR-9S again and be slowly added in beaker, continue at 25 DEG C, supersound process 50min;Now, add 0.8g Dodecyl trimethyl ammonium chloride, control temperature at 30 DEG C, with 70r/min, stir 50min;Add 0.08g lauryl diethanolamide, 35 DEG C and 50r/min, stir 40min.
Through diesel oil drag reduction evaluation test system, drag reducer concentration 25ppm, recording common polyolefin drag reducing agents drag reduction efficiency is 36.85%;After adding the composite anti-drag agent of same concentration, drag reducer drag reducing efficiency is increased to 40.03%, and after a pump-shear effect, drag reducing efficiency maintains 14.37%.
Embodiment 4: the method that the product oil decolouring spent bleaching clay that the present invention mentions prepares oil base compound oil product drag reducer is as follows:
Weigh the spent bleaching clay after the decolouring of 100g gasoline, put into and ball mill is ground 30min, sieve through 400 eye mesh screens, leave and take the spent bleaching clay powder through screen cloth after 100 DEG C of dry 44h, then be placed in Muffle furnace, under nitrogen protection, 500 DEG C of roasting 4h.
Weigh the spent bleaching clay after 5g roasting, add 30g deionized water, the stirring 45min when 28 DEG C and 175r/min;Weigh 7g titanate esters KR-9S again and be slowly added in beaker, continue at 25 DEG C, supersound process 45min;Now, add 0.7g cetyl trimethylammonium bromide, control temperature at 35 DEG C, with 60r/min, stir 45min;Add 0.07g empgen BB, 35 DEG C and 50r/min, stir 55min.
Through diesel oil drag reduction evaluation test system, drag reducer concentration 25ppm, recording common polyolefin drag reducing agents drag reduction efficiency is 36.85%;After adding the composite anti-drag agent of same concentration, drag reducer drag reducing efficiency is increased to 40.58%, and after a pump-shear effect, drag reducing efficiency maintains 14.72%.
Table 1 drag reducer anti-shear performance contrasts
This example utilizes the discarded hargil after gasoline, diesel oil or alkylate oil decolouring, by grinding, sieve, drying and calcination process, coupling agent is adopted to carry out surface processing modification again, improve spent bleaching clay surface property, by adding cationic surfactant and zwitterionic surfactant, modulation spent bleaching clay surface oil-wet behavior.Then in diesel oil medium, with the oil base compound oil product drag reducer that blend method obtains.Nanoscale structures and surface modification due to hargil, it is possible to better with nonpolar polyolefin drag reducing agents compound, utilize the microcosmic physicochemical property of granule, improve the anti-shearing application performance of the drag reduction sum of polyolefin draft reduction material.
The above, be only the part preferred embodiment of the present invention, and equivalent technical scheme is revised or be revised as to any those of ordinary skill in the art all technical schemes possibly also with above-mentioned elaboration.Therefore, any simple modification carried out according to technical scheme or substitute equivalents, belong to the greatest extent the scope of protection of present invention.