CN105728880A - Welding module of miniature welding machine - Google Patents
Welding module of miniature welding machine Download PDFInfo
- Publication number
- CN105728880A CN105728880A CN201610233312.6A CN201610233312A CN105728880A CN 105728880 A CN105728880 A CN 105728880A CN 201610233312 A CN201610233312 A CN 201610233312A CN 105728880 A CN105728880 A CN 105728880A
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- China
- Prior art keywords
- welding
- electricity cylinder
- cantor
- heater
- welded
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a welding module of a miniature welding machine. The welding module comprises a welding installation plate, soldering paste and two soldering bits, wherein the two soldering bits are located on the two sides of the soldering paste, and the soldering paste is installed on the welding installation plate through a tin dispensing clamp; the two soldering bits are connected to heaters respectively and are installed on the welding installation plate through heater clamps, and the heaters and solder paste are connected to electric cylinders and move vertically under the effect of the electric cylinders. According to the combination of the welding module, the welding work modes of tin wires and soldering iron for camera welding in the past are changed. The welding module is suitable for miniature welding of cameras, improves the quality of welded products, improves the efficiency and protects the eyes of workers.
Description
Technical field
The invention belongs to welding field, particularly to the welding module of a kind of micro-welder, for the welding of mobile phone products.
Background technology
In the prior art, mobile phone camera leg solder technology is all adopt solder reflow techniques for low-end mobile phone photographic head；Each producer's welding module current is generally solder stick and adds Trimeresurus mucrosquamatus (Cantor). structure, and this welding module is not suitable for the small welding of high-end handsets photographic head leg；Current middle and high end mobile phone camera is all human weld, is manually carry out solder stick weld job under the microscope, inefficiency, product welding quality not good, and the eyes of workman are also affected by injury.
Summary of the invention
It is an object of the invention to provide the welding module of a kind of micro-welder, it is possible to solve the problems referred to above.
nullFor solving above technical problem，The present invention provides following technical scheme: the welding module of a kind of micro-welder，Including welded and installed plate、Solder(ing) paste and two Trimeresurus mucrosquamatus (Cantor).，Said two Trimeresurus mucrosquamatus (Cantor). is positioned at described solder(ing) paste both sides，Described solder(ing) paste is arranged on described welded and installed plate by some stannum fixture，Said two Trimeresurus mucrosquamatus (Cantor). is connected with heater respectively，And it is arranged on described welded and installed plate by heater fixture，Described heater is connected with electricity cylinder respectively with tin cream，And move up and down under the effect of electricity cylinder respectively，Wherein said Trimeresurus mucrosquamatus (Cantor). is graphite material，And graphite material appearance scribbles one layer of cast iron layer，Described Trimeresurus mucrosquamatus (Cantor). is internal is hollow structure，And it is placed with temperature sensor in described hollow structure，Described Trimeresurus mucrosquamatus (Cantor). front-end architecture is identical with the welding shape at position to be welded，Wherein，The real time temperature of described Trimeresurus mucrosquamatus (Cantor). is fed back in the controller of described heater by described temperature sensor，This temperature compares with design temperature，If this temperature value is higher than design temperature，Then heater stops heating，To be restored it is operated to design temperature then Trimeresurus mucrosquamatus (Cantor).；If this temperature is lower than design temperature, then Trimeresurus mucrosquamatus (Cantor). is heated by heater, is heated to design temperature then Trimeresurus mucrosquamatus (Cantor). and is operated.
Preferably, said two Trimeresurus mucrosquamatus (Cantor). is connected with primary heater, secondary heater respectively, and two heaters are used for heating iron head and weld workpiece.
Preferably, described primary heater, secondary heater are connected with the first electricity cylinder, the second electricity cylinder respectively, and described tin cream and the 3rd electricity cylinder connect, and some tin cream is used for carrying out a stannum in welding position and then welds.
Preferably, described first electricity cylinder, the second electricity cylinder and the 3rd electricity cylinder are installed on described welded and installed plate, and the setting height(from bottom) of described first electricity cylinder, the second electricity cylinder is consistent, the setting height(from bottom) of described 3rd electricity cylinder is higher than the setting height(from bottom) of described first electricity cylinder, the second electricity cylinder.
Preferably, also including vision, described vision is arranged on described welded and installed plate.
Preferably, described primary heater, secondary heater are arranged on described welded and installed plate respectively through primary heater fixture, secondary heater fixture.
The welding module combination of the present invention changes conventional photographic head welding solder stick and flatiron carries out welding job pattern; the welding module of the present invention is suitable for the small welding of photographic head; and improve the quality of welding product, efficiency also improves, and protects the eyes of workman simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation of the welding module of micro-welder of the present invention；
Fig. 2 is the decomposing state schematic diagram of Fig. 1；
Fig. 3 is the structural representation of Trimeresurus mucrosquamatus (Cantor). in the present invention；
Fig. 4 is the top view of Fig. 3；
In figure: 1 first electricity cylinder, 2 second electricity cylinders, 3 the 3rd electricity cylinders, 4 welded and installed plates, 5 visions, 6 primary heaters, 7 primary heater fixtures, 8 tin creams, 9 stannum fixtures, 10 secondary heaters, 11 secondary heater fixtures, 12 cast iron layer, 13 graphite material, 14 hollow structures, 15 Trimeresurus mucrosquamatus (Cantor). rear ends, 16 tooth-shape structures.
Detailed description of the invention
The present invention will be further described in conjunction with the accompanying drawings and embodiments.
A kind of welding module of micro-welder, including welded and installed plate, solder(ing) paste and two Trimeresurus mucrosquamatus (Cantor)., said two Trimeresurus mucrosquamatus (Cantor). is positioned at described solder(ing) paste both sides, described solder(ing) paste is arranged on described welded and installed plate by some stannum fixture, said two Trimeresurus mucrosquamatus (Cantor). is connected with heater respectively, and it being arranged on described welded and installed plate by heater fixture, described heater is connected with electricity cylinder respectively with tin cream, and moves up and down under the effect of electricity cylinder respectively.
As shown in Figure 1, 2, heretofore described two Trimeresurus mucrosquamatus (Cantor). are connected with primary heater 6, secondary heater 10 respectively；Described primary heater 6, secondary heater 10 are connected with first electricity cylinder the 1, second electricity cylinder 2 respectively, and described tin cream 8 is connected with the 3rd electricity cylinder 3, and tin cream 8 is arranged on described welded and installed plate 4 by some stannum fixture 9.
And described first electricity cylinder the 1, second electricity cylinder 2 and the 3rd electricity cylinder 3 are installed on described welded and installed plate 4, and the setting height(from bottom) of described first electricity cylinder 1, second electricity cylinder 2 is consistent, the setting height(from bottom) of described 3rd electricity cylinder 3 is higher than the setting height(from bottom) of described first electricity cylinder the 1, second electricity cylinder 2.
As shown in Figure 3,4, wherein, described Trimeresurus mucrosquamatus (Cantor). is graphite material 13, and graphite material 13 appearance scribbles one layer of cast iron layer 12, described Trimeresurus mucrosquamatus (Cantor). is internal is hollow structure 14, and in described hollow structure 14, it being placed with temperature sensor, described Trimeresurus mucrosquamatus (Cantor). front-end architecture is identical with the welding shape at position to be welded.
Heretofore described Trimeresurus mucrosquamatus (Cantor). front-end architecture is tooth-shape structure 16.The structure of described Trimeresurus mucrosquamatus (Cantor). rear end 15 and the structure of bonding machine upper heater match.
Present invention additionally comprises vision 5, described vision 5 is arranged on described welded and installed plate 4.
Heretofore described primary heater 6, secondary heater 10 are arranged on described welded and installed plate respectively through primary heater fixture, secondary heater fixture.
The welding module of the present invention is arranged on the Z axis of bonding machine, and Z axis drives the movement of described welding module.
Trimeresurus mucrosquamatus (Cantor). in the present invention is graphite material, and graphite material appearance scribbles one layer of cast iron layer, described Trimeresurus mucrosquamatus (Cantor). is internal is hollow structure, and it is placed with temperature sensor in described hollow structure, described Trimeresurus mucrosquamatus (Cantor). front-end architecture is identical with the welding shape at position to be welded, wherein, in the present invention, Trimeresurus mucrosquamatus (Cantor). front-end architecture is tooth-shape structure.
A kind of welding procedure utilizing above-mentioned micro-welder to carry out, comprises the following steps:
(1) product to be welded runs to visual system and takes pictures position, wherein, take pictures an X, Y, Z coordinate is default value, and visual system carries out once photo taking, obtain the angle of inclination of current production, by U axis mechanism correct product angle of inclination to 0 angle of inclination, carry out secondary take pictures obtain product Y-axis before and after side-play amount, this side-play amount is the side-play amount that the initial product Y-axis coordinate with default compares；
(2) W axis mechanism runs clockwise to 45 degree of angles of photographic head leg inclination on one side, Z axis drops to visual system picture-taking position and takes pictures, and wherein, Z coordinate is default value, obtaining the X.Y axial coordinate of photographic head first welding foot of leg on one side, X.Y axial coordinate is that system program calculates automatically；
(3) X, Y, product is run to some stannum position by Z tri-axle, the X.Y axial coordinate of some stannum position is visual system is taken pictures first leg point stannum coordinate after program computation by vision, and Z axis coordinate is the Z axis side-play amount after first leg point stannum Z axis coordinate that system sets for the first time is calculated by sin angle plus the side-play amount then program before and after product Y-axis that obtains of being taken pictures by vision；
(4) some stannum electricity cylinder drops to leg point stannum position and carries out a stannum, and then X-axis moves and carries out next leg point stannum, until all leg point stannum completes；
(5) X, Y, product is run to leg welding position by Z tri-axle, welding mechanism X.Y axle runs takes pictures the welding coordinate of first leg after program computation to by vision, and Z axis coordinate is the Z axis side-play amount after first leg welding Z axis coordinate that system sets for the first time is calculated by sin angle plus the side-play amount then program before and after product Y-axis that obtains of being taken pictures by vision；
(6) the first electricity cylinder drops to welding position and welds, original position is risen to after stopping the several seconds, W axis mechanism runs counterclockwise to 45 degree of angles of photographic head another side leg inclination, Z axis drops to visual system picture-taking position and takes pictures, wherein, Z coordinate is default value, obtains the X.Y axial coordinate of first welding foot of photographic head another side leg, and X.Y axial coordinate is that system program calculates automatically;
(7) X, Y, product another side leg is run to some stannum position by Z tri-axle, the X.Y axial coordinate of some stannum position is visual system is taken pictures first leg point stannum coordinate of another side leg after program computation by vision, and Z axis coordinate is that system sets the Z axis side-play amount after first leg point stannum Z axis coordinate of another side leg is calculated by sin angle plus the side-play amount then program before and after product Y-axis that obtains of being taken pictures by vision for the first time；
(8) some stannum electricity cylinder drops to another side leg point stannum position and carries out a stannum, and then X-axis moves and carries out next leg point stannum, until all leg point stannum completes；
(9) X, Y, product is run to another side leg welding position by Z tri-axle, welding mechanism X.Y axle is run to first leg welding coordinate of the another side leg taken pictures after program computation by vision, and Z axis coordinate is that system sets the Z axis side-play amount after first leg welding Z axis coordinate of another side leg is calculated by sin angle plus the side-play amount then program before and after product Y-axis that obtains of being taken pictures by vision for the first time；
(10) the 3rd electricity cylinders drop to welding position and weld, and rise to original position, X after stopping the several seconds, and the operation of Y mechanism carries out being soldered to a module to second product and welded.
Detailed description of the invention of the present invention is not intended that the restriction to the application scope; within every spirit at present inventive concept and principle, any amendment that one of skill in the art can make, equivalent replacement and improvement etc. should be included within protection scope of the present invention.
Claims (6)
1. the welding module of a micro-welder, it is characterized in that, including welded and installed plate, solder(ing) paste and two Trimeresurus mucrosquamatus (Cantor)., said two Trimeresurus mucrosquamatus (Cantor). is positioned at described solder(ing) paste both sides, described solder(ing) paste is arranged on described welded and installed plate by some stannum fixture, said two Trimeresurus mucrosquamatus (Cantor). is connected with heater respectively, and it is arranged on described welded and installed plate by heater fixture, described heater is connected with electricity cylinder respectively with tin cream, and move up and down under the effect of electricity cylinder respectively, wherein said Trimeresurus mucrosquamatus (Cantor). is graphite material, and graphite material appearance scribbles one layer of cast iron layer, described Trimeresurus mucrosquamatus (Cantor). is internal is hollow structure, and it is placed with temperature sensor in described hollow structure, described Trimeresurus mucrosquamatus (Cantor). front-end architecture is identical with the welding shape at position to be welded.
2. the welding module of micro-welder according to claim 1, it is characterised in that said two Trimeresurus mucrosquamatus (Cantor). is connected with primary heater, secondary heater respectively.
3. the welding module of micro-welder according to claim 2, it is characterised in that described primary heater, secondary heater are connected with the first electricity cylinder, the second electricity cylinder respectively, described tin cream and the 3rd electricity cylinder connect.
4. the welding module of micro-welder according to claim 3, it is characterized in that, described first electricity cylinder, the second electricity cylinder and the 3rd electricity cylinder are installed on described welded and installed plate, and the setting height(from bottom) of described first electricity cylinder, the second electricity cylinder is consistent, the setting height(from bottom) of described 3rd electricity cylinder is higher than the setting height(from bottom) of described first electricity cylinder, the second electricity cylinder.
5. the welding module of the micro-welder according to claim 1-4 any one, it is characterised in that also include vision, described vision is arranged on described welded and installed plate.
6. the welding module of the micro-welder according to claim 2-4 any one, it is characterised in that described primary heater, secondary heater are arranged on described welded and installed plate respectively through primary heater fixture, secondary heater fixture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610233312.6A CN105728880A (en) | 2016-04-15 | 2016-04-15 | Welding module of miniature welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610233312.6A CN105728880A (en) | 2016-04-15 | 2016-04-15 | Welding module of miniature welding machine |
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| Publication Number | Publication Date |
|---|---|
| CN105728880A true CN105728880A (en) | 2016-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610233312.6A Pending CN105728880A (en) | 2016-04-15 | 2016-04-15 | Welding module of miniature welding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106493444A (en) * | 2016-12-03 | 2017-03-15 | 无锡职业技术学院 | High performance graphite material superconduction welding system |
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| JP2001252764A (en) * | 2000-03-08 | 2001-09-18 | Sony Corp | Solder supply device, standby equipment of solder supply device, solder paste charging device, device and method for soldering |
| CN202667853U (en) * | 2012-05-03 | 2013-01-16 | 东莞市珍世好电子科技有限公司 | Automatic triaxial floating machine |
| CN204108496U (en) * | 2014-07-24 | 2015-01-21 | 亳州联滔电子有限公司 | Semi-automatic welding machine |
| US20150108202A1 (en) * | 2013-10-21 | 2015-04-23 | Shenzhen Ami Technology Co. Ltd. | Automatic Soldering System |
| CN104722876A (en) * | 2015-03-13 | 2015-06-24 | 东莞市三信精密机械有限公司 | Welding machine and welding processing method thereof |
| CN204504444U (en) * | 2015-03-13 | 2015-07-29 | 东莞市三信精密机械有限公司 | Bonding machine |
-
2016
- 2016-04-15 CN CN201610233312.6A patent/CN105728880A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001252764A (en) * | 2000-03-08 | 2001-09-18 | Sony Corp | Solder supply device, standby equipment of solder supply device, solder paste charging device, device and method for soldering |
| CN202667853U (en) * | 2012-05-03 | 2013-01-16 | 东莞市珍世好电子科技有限公司 | Automatic triaxial floating machine |
| US20150108202A1 (en) * | 2013-10-21 | 2015-04-23 | Shenzhen Ami Technology Co. Ltd. | Automatic Soldering System |
| CN204108496U (en) * | 2014-07-24 | 2015-01-21 | 亳州联滔电子有限公司 | Semi-automatic welding machine |
| CN104722876A (en) * | 2015-03-13 | 2015-06-24 | 东莞市三信精密机械有限公司 | Welding machine and welding processing method thereof |
| CN204504444U (en) * | 2015-03-13 | 2015-07-29 | 东莞市三信精密机械有限公司 | Bonding machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106493444A (en) * | 2016-12-03 | 2017-03-15 | 无锡职业技术学院 | High performance graphite material superconduction welding system |
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Application publication date: 20160706 |