CN105710184B - A kind of double branch pipe internal high pressure forming device and method arranged side by side - Google Patents

A kind of double branch pipe internal high pressure forming device and method arranged side by side Download PDF

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Publication number
CN105710184B
CN105710184B CN201510942283.6A CN201510942283A CN105710184B CN 105710184 B CN105710184 B CN 105710184B CN 201510942283 A CN201510942283 A CN 201510942283A CN 105710184 B CN105710184 B CN 105710184B
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China
Prior art keywords
drift
axial thrust
pipe
built
back pressure
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Expired - Fee Related
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CN201510942283.6A
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Chinese (zh)
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CN105710184A (en
Inventor
肖小亭
陈名涛
肖可畏
崔晓辉
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Guangdong University of Technology
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Guangdong University of Technology
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Priority to CN201510942283.6A priority Critical patent/CN105710184B/en
Publication of CN105710184A publication Critical patent/CN105710184A/en
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Publication of CN105710184B publication Critical patent/CN105710184B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/033Deforming tubular bodies
    • B21D26/037Forming branched tubes

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The present invention is a kind of double branch pipe internal high pressure forming device and method arranged side by side.Including the first axial thrust drift, second axial thrust drift, first back pressure drift, first back pressure drift, built-in plug etc., wherein pipe is provided with four ports communicated respectively with tube chamber set by pipe, built-in plug is put into pipe, and pass through the first port and second port of pipe, pipe is placed in shaping dies, first axial thrust drift and the second axial thrust drift are all installed in shaping dies, and first axial thrust drift one end and the first port of pipe touch, one end of second axial thrust drift and the second port of pipe are touched, cavity set by cavity set by first axial thrust drift and the second axial thrust drift is communicated with the tube chamber of pipe, one end of first back pressure drift and the first back pressure drift is touched with the 3rd port of pipe and the 4th port respectively.The problems such as present invention solves thinning thickness during branch pipe bulging and feed supplement difficulty and easily corrugation and ruptured.

Description

A kind of double branch pipe internal high pressure forming device and method arranged side by side
Technical field
The present invention is a kind of double branch pipe internal high pressure forming device and method arranged side by side, belongs to double branch pipe internal high pressure forming dress arranged side by side Put and method innovative technology.
Background technology
Traditional double branch pipe side by side(Fig. 1)It is most of to use casting, be welded to connect shaping and the making of expansion forming technique, extensively Using fields such as chemical industry, daily lifes.In above-mentioned three kinds of manufacturing process, casting is forming technology the simplest, can be obtained More complicated and higher branch pipe double branch pipe part arranged side by side, but the characteristics of due to casting technique itself, it is molded double branch pipe institute arranged side by side It is limited in the quality of item after material and shaping in certain scope and is used;It is welded to connect figuration manufacture double branch pipe arranged side by side Technique be first to be drilled on supervisor, then by branch pipe welding to supervisor, form double branch pipe arranged side by side.It is double side by side relative to casting Branch pipe technology, being welded to connect shaping, this can carry out being welded to connect shaping to high-quality tubing, and the height of branch pipe does not have any limitation, But the shortcoming of the process program is so welding of supervisor and branch pipe because perforate is again by branch pipe welding on supervisor on supervisor Line is exactly a complicated space curve, and just because of the presence of space sealing wire, welding slag, hole are easily produced in welding region Hole, causes weld seam to be corroded, and causes seepy question;In order to overcome casting and weld the shortcoming of double branch pipe arranged side by side, using pair Straight-through tubing is subject to inner high voltage and forms it into the method for branch pipe that the double branch pipe arranged side by side of monoblock type can be obtained.Due to inner high voltage formation simultaneously Row double branch pipe is obtained by the method for Plastic Forming, so its quality is good, overcomes casting and welding method to product quality The deficiency brought, this is also the reason for much wishing double branch pipe arranged side by side using expansion forming using the occasion of double branch pipe arranged side by side at present One of.Therefore the method in internal high pressure forming double branch pipe road arranged side by side is also attracted attention and is paid attention to.However, existing use inner high voltage into The method of shape double branch pipe arranged side by side, because the wall thickness of the generally branch pipe during tubing is led directly to by inner high voltage formation branch pipe is thinning, The height by direct expansion forming double branch pipe arranged side by side is caused to be restricted, this has also had a strong impact on internal high pressure forming double branch pipe arranged side by side Use.Therefore, a kind of method that can improve shaping double branch pipe height arranged side by side of research and development, higher-quality side by side for acquisition Double branch pipe tool is of great significance.
The content of the invention
A kind of double branch pipe internal high pressure forming device arranged side by side is provided it is an object of the invention to consider above mentioned problem.The present invention The problems such as solving thinning thickness during branch pipe bulging and feed supplement difficulty and easily corrugation and rupture.
It is a kind of simple to operate another object of the present invention is to provide, it is easy to accomplish double branch pipe inner high voltage arranged side by side into Shape method.
The technical scheme is that:The double branch pipe internal high pressure forming device arranged side by side of the present invention, includes first and axially pushes away Power drift, the second axial thrust drift, the first replenishing valve, the second replenishing valve, balancing spring built in first, equilibrium bomb built in second Spring, shaping dies, the first back pressure drift, the first back pressure drift, pipe, built-in plug, wherein pipe provided with respectively with pipe institute If four ports that tube chamber is communicated, built-in plug is put into pipe, and through the first port and second port of pipe, pipe is put Put in shaping dies, the first axial thrust drift and the second axial thrust drift are all installed in shaping dies, and first axle Touched to the first port of one end of thrust drift and pipe, one end of the second axial thrust drift and the second port of pipe are touched Connect, balancing spring built in first is installed in the cavity set by the first axial thrust drift, and one of balancing spring built in first One end with built-in plug is held to touch, the chamber of cavity set by the other end of balancing spring built in first and the first axial thrust drift Wall is touched, and balancing spring built in second is installed in the cavity set by the second axial thrust drift, and balancing spring built in second One end and the other end of built-in plug touch, chamber set by the other end of balancing spring built in second and the second axial thrust drift The cavity wall of body is touched, tube chamber of the cavity with pipe set by cavity set by the first axial thrust drift and the second axial thrust drift Communicate, the first replenishing valve is installed on the first axial thrust drift, the second replenishing valve is installed on the second axial thrust drift, it is high Press liquid is by the way that in cavity, highly pressurised liquid passes through the second replenishing valve set by the first replenishing valve energy topping up to the first axial thrust drift Can be set by topping up to the second axial thrust drift in cavity, the first back pressure drift and the first back pressure drift are installed in shaping dies On, and one end of the first back pressure drift and the first back pressure drift touches with the 3rd port of pipe and the 4th port respectively.
The manufacturing process of the double branch pipe internal high pressure forming device arranged side by side of the present invention, including have the following steps:
1)Built-in plug is put into set by pipe in tube chamber, pipe is placed into shaping dies, passes through the first built-in balance Balancing spring built in spring and second makes built-in plug be maintained at the position of requirement, at this moment, closes the first replenishing valve and second and fills Liquid valve;
2)The first axial thrust drift 1 and the second axial thrust drift at two ends is firmly set to be moved to the direction of pipe, will Pipe upsetting squeeze carries out poly- material to centre;
3)When the first axial thrust drift and the second axial thrust drift reach certain position, after the completion of gathering material, the is opened One replenishing valve and the second replenishing valve, highly pressurised liquid by set by the first replenishing valve topping up to the first axial thrust drift in cavity, Highly pressurised liquid by set by the second replenishing valve topping up to the second axial thrust drift in cavity, meanwhile, the first back pressure drift and One back pressure drift is pushed to the direction of the 3rd port of pipe and the 4th port;
4)In the pressure of the axial thrust and highly pressurised liquid of the first axial thrust drift and the second axial thrust drift and Under the collective effect of the back pressure of one back pressure drift and the first back pressure drift, pipe is set to be configured to double branch pipe arranged side by side.
The present invention uses inner high voltage process forming double branch pipe arranged side by side, can be by the body of poly- hopper set by the built-in plug of adjustment Product size controls the volume of branch pipe, solves the rare problem of branch pipe bulging feed supplement.In addition, by adding built-in core in pipe internal diameter Rod, internal high pressure forming is carried out to pipe, efficiently solves the problem of pipe flexing and corrugation, and the present invention is a kind of operation side Just, it is easy to accomplish double branch pipe internal high pressure forming device arranged side by side and manufacturing process.
Brief description of the drawings
Fig. 1 is the structural representation of double branch pipe arranged side by side;
Fig. 2 is the poly- material schematic diagram of double branch pipe preform arranged side by side.Pipe and plug are placed in mould, left and right thrust drift axle To feeding drift to the original state of pipe end, tubing jumping-up causes material to fill the view of the poly- hopper of plug;
Fig. 3 is the end-state of the internal high pressure forming of double branch pipe arranged side by side.
Embodiment
Embodiment:
The present invention structural representation as shown in Figure 1, 2, 3, double branch pipe internal high pressure forming device arranged side by side of the invention, including There are the first axial thrust drift 1, the second axial thrust drift 10, the first replenishing valve 2, second the 11, first built-in balance of replenishing valve Balancing spring 9, shaping dies 4, the first back pressure drift 5, the first back pressure drift 6, pipe 7, built-in plug built in spring 3, second 8, wherein pipe 7 is provided with four ports communicated respectively with tube chamber set by pipe 7, and built-in plug 8 is put into pipe 7, and is passed through The first port and second port of pipe 7, pipe 7 are placed in shaping dies 4, the first axial thrust drift 1 and the second axial direction Thrust drift 10 is all installed in shaping dies 4, and one end of the first axial thrust drift 1 and the first port of pipe 7 are touched, One end of second axial thrust drift 10 and the second port of pipe 7 are touched, and balancing spring 3 built in first is installed in first axially In cavity set by thrust drift 1, and one end of balancing spring 3 built in first and one end of built-in plug 8 are touched, built in first The cavity wall of the other end of balancing spring 3 and cavity set by the first axial thrust drift 1 is touched, and balancing spring 9 is installed built in second In the cavity set by the second axial thrust drift 10, and one end of balancing spring 9 built in second and the other end of built-in plug 8 Touch, the cavity wall of the other end of balancing spring 9 built in second and cavity set by the second axial thrust drift 10 is touched, first axially Tube chamber of the cavity with pipe 7 set by cavity set by thrust drift 1 and the second axial thrust drift 10 is communicated, the first replenishing valve 2 It is installed on the first axial thrust drift 1, the second replenishing valve 11 is installed on the second axial thrust drift 10, and highly pressurised liquid passes through First replenishing valve 2 can be set by topping up to the first axial thrust drift 1 in cavity, and highly pressurised liquid can topping up by the second replenishing valve 11 To in cavity, the first back pressure drift 5 and the first back pressure drift 6 are installed on shaping dies 4 set by the second axial thrust drift 10, And first one end of back pressure drift 5 and the first back pressure drift 6 touched respectively with the 3rd port of pipe 6 and the 4th port.This hair The bright volume size by poly- hopper set by the built-in plug of adjustment controls the volume of branch pipe, solves branch pipe bulging feed supplement and seldom asks Topic.In addition, by adding built-in plug in the internal diameter of pipe 7, internal high pressure forming is carried out to pipe 7, efficiently solve pipe and bend The problem of bent and corrugation.
In the present embodiment, the other end of above-mentioned back pressure drift 5 and the first back pressure drift 6 is placed on outside shaping dies 4.On The other end for stating the first axial thrust drift 1 and the second axial thrust drift 10 is placed on outside shaping dies 4.
The manufacturing process of the double branch pipe internal high pressure forming device arranged side by side of the present invention, including have the following steps:
1)Built-in plug 8 is put into set by pipe 7 in tube chamber, pipe 7 is placed into shaping dies 4, by built in first Balancing spring 9 built in balancing spring 3 and second makes built-in plug 8 be maintained at the position of requirement, at this moment, closes the first replenishing valve 2 With the second replenishing valve 11;
2)The first axial thrust drift 1 and the second axial thrust drift 10 at two ends is firmly set to be moved to the direction of pipe 6, The upsetting squeeze of pipe 6 to centre is subjected to poly- material;
3)When the first axial thrust drift 1 and the second axial thrust drift 10 reach certain position, gather after the completion of material, open First replenishing valve 2 and the second replenishing valve 11, highly pressurised liquid pass through set by the topping up of the first replenishing valve 2 to the first axial thrust drift 1 In cavity, highly pressurised liquid by set by the topping up of the second replenishing valve 11 to the second axial thrust drift 10 in cavity, meanwhile, first back of the body The pressure back pressure drift 6 of drift 5 and first is pushed to the direction of the 3rd port of pipe 7 and the 4th port;
4)The first axial thrust drift 1 and the second axial thrust drift 10 axial thrust and highly pressurised liquid pressure and Under the collective effect of the back pressure of first back pressure drift 5 and the first back pressure drift 6, pipe 7 is set to be configured to double branch pipe arranged side by side.
In the present embodiment, axial thrust, the high pressure liquid of above-mentioned first axial thrust drift 1 and the second axial thrust drift 10 The pressure of body, the relation of the back pressure of back pressure drift 5 are the relations mutually constrained, in order to obtain high branch pipe, can pass through experiment Or by existing empirical data Reasonable adjustment axial thrust, s and back pressure, to meet the knot of formation of parts The requirement of structure size.

Claims (5)

1. a kind of double branch pipe internal high pressure forming device arranged side by side, it is characterised in that include the first axial thrust drift, second axially Thrust drift, the first replenishing valve, the second replenishing valve, balancing spring built in first, balancing spring, shaping dies, built in second One back pressure drift, the second back pressure drift, pipe, built-in plug, wherein pipe are provided with four communicated respectively with tube chamber set by pipe Individual port, built-in plug is put into pipe, and built-in plug is provided with poly- hopper, and through the first port and second port of pipe, Pipe is placed in shaping dies, and the first axial thrust drift and the second axial thrust drift are all installed in shaping dies, and One end of first axial thrust drift and the first port of pipe are touched, one end of the second axial thrust drift and the second of pipe Port is touched, and balancing spring built in first is installed in the cavity set by the first axial thrust drift, and equilibrium bomb built in first One end of spring and one end of built-in plug are touched, chamber set by the other end of balancing spring built in first and the first axial thrust drift The cavity wall of body is touched, and balancing spring built in second is installed in the cavity set by the second axial thrust drift, and horizontalization in second One end of weighing apparatus spring and the other end of built-in plug are touched, the other end of balancing spring built in second and the second axial thrust drift The cavity wall of set cavity is touched, and cavity set by cavity set by the first axial thrust drift and the second axial thrust drift is and pipe Tube chamber communicate, the first replenishing valve is installed on the first axial thrust drift, the second replenishing valve be installed in the second axial thrust punching On head, highly pressurised liquid is by the way that in cavity, highly pressurised liquid passes through set by the first replenishing valve energy topping up to the first axial thrust drift Set by two replenishing valve energy topping ups to the second axial thrust drift in cavity, the first back pressure drift and the second back pressure drift are installed in into On shape mould, and one end of the first back pressure drift and the second back pressure drift is touched with the 3rd port of pipe and the 4th port respectively Connect.
2. double branch pipe internal high pressure forming device arranged side by side according to claim 1, it is characterised in that above-mentioned first back pressure drift And second the other end of back pressure drift be placed on outside shaping dies.
3. double branch pipe internal high pressure forming device arranged side by side according to claim 1, it is characterised in that above-mentioned first axial thrust The other end of drift and the second axial thrust drift is placed on outside shaping dies.
4. a kind of manufacturing process of double branch pipe internal high pressure forming device arranged side by side according to claim 1, it is characterised in that bag Include and have the following steps:
1)Built-in plug is put into set by pipe in tube chamber, pipe is placed into shaping dies, passes through balancing spring built in first And balancing spring built in second makes built-in plug be maintained at the position of requirement, at this moment, closes the first replenishing valve and the second replenishing valve;
2)The first axial thrust drift and the second axial thrust drift at two ends is firmly set to be moved to the direction of pipe, by pipe upsetting Poly- hopper set by being extruded into built-in plug carries out poly- material;
3)When the first axial thrust drift and the second axial thrust drift reach certain position, gather after the completion of material, open first and fill Liquid valve and the second replenishing valve, highly pressurised liquid is by set by the first replenishing valve topping up to the first axial thrust drift in cavity, high pressure Liquid by set by the second replenishing valve topping up to the second axial thrust drift in cavity, meanwhile, the first back pressure drift and second back of the body Pressure drift is pushed to the direction of the 3rd port of pipe and the 4th port;
4)Carried on the back in the first axial thrust drift and the axial thrust and the pressure of highly pressurised liquid of the second axial thrust drift and first Under the collective effect of back pressure for pressing drift and the second back pressure drift, pipe is set to be configured to double branch pipe arranged side by side.
5. the manufacturing process of double branch pipe internal high pressure forming device arranged side by side according to claim 4, it is characterised in that above-mentioned The axial thrust of one axial thrust drift and the second axial thrust drift, the pressure of highly pressurised liquid, the back pressure of back pressure drift Relation is the relation mutually constrained, by experiment or by existing empirical data adjust axial thrust, s and Back pressure, to meet the physical dimension requirement of formation of parts.
CN201510942283.6A 2015-12-16 2015-12-16 A kind of double branch pipe internal high pressure forming device and method arranged side by side Expired - Fee Related CN105710184B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510942283.6A CN105710184B (en) 2015-12-16 2015-12-16 A kind of double branch pipe internal high pressure forming device and method arranged side by side

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Application Number Priority Date Filing Date Title
CN201510942283.6A CN105710184B (en) 2015-12-16 2015-12-16 A kind of double branch pipe internal high pressure forming device and method arranged side by side

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CN105710184A CN105710184A (en) 2016-06-29
CN105710184B true CN105710184B (en) 2017-09-12

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3889506A (en) * 1974-03-25 1975-06-17 Western Electric Co Method and apparatus for forming a tubular billet about a mandrel using multi-directional stress
JPS58167033A (en) * 1982-03-29 1983-10-03 Agency Of Ind Science & Technol Formation of tube side projection by liquid pressure bulging
SU1142192A1 (en) * 1982-09-10 1985-02-28 Ленинградский Ордена Ленина Политехнический Институт Им.М.И.Калинина Die for manufacturing hollow articles with branches
US5642640A (en) * 1995-12-13 1997-07-01 Norsk Hydro A. S. Back extrusion process for forming a manifold port
CN205393277U (en) * 2015-12-16 2016-07-27 广东工业大学 Interior high -pressure forming device of double bend parallels

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Granted publication date: 20170912

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