CN105696163A - Home textile fabric and blending method thereof - Google Patents
Home textile fabric and blending method thereof Download PDFInfo
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- CN105696163A CN105696163A CN201610239502.9A CN201610239502A CN105696163A CN 105696163 A CN105696163 A CN 105696163A CN 201610239502 A CN201610239502 A CN 201610239502A CN 105696163 A CN105696163 A CN 105696163A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C17/00—Fulling
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
- D06L1/14—De-sizing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/35—Abrasion, pilling or fibrillation resistance
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a home textile fabric and a blending method thereof.The home textile fabric is formed by blending the three raw materials including Lyocell fibers, Modal fibers and cotton fibers, the number of warp/weft yarns is 80, the warp density is 182 root/inch, the weft density is 120 root/inch, and the fabric weave and is satin weave.The gold matching mode of the three raw materials including the Lyocell fibers, the Modal fibers and the cotton fibers is determined, the home textile fabric produced adopting the matching has the advantages of Lyocell, Modal and cotton, does not easily fade, is green and healthy, good in air permeability and smooth in hand feeling, is environmentally friendly, absorbs and releases sweat, has a pleasant soft touch feeling and a drape effect and also has unique silk surface gloss, and the manufacturing cost is reduced.The detected values of the home textile fabric produced by adopting a home textile fabric blending production process reach the class-II ko-Tex Standard 100.
Description
Technical field
The present invention relates to field of textiles, particularly relate to a kind of family's textile fabric and blending method thereof。
Background technology
Lyocell fiber, Modal both fibers are owned by significantly high reputation in weaving industry。Two kinds of fiber combinations bring lot of advantages, and two kinds of fibers are drawn materials respectively from European beech tree and Eucalyptus, are the Green Products of 100%, first take from wooden unit and make wood pulp again, then pass through advanced technology and make fiber, will be good than the breathability of cotton fiber and hygroscopicity。
In prior art, many with blending such as tencel and Modal, cotton fiber and viscose glues, or with more kinds of fibers blending, but it does not consider the effect after blending, such as bamboo fiber blended cost increases, linen blend complex process, and polyester fiber blending is difficult to promote in household textiles (referred to as home textile) market。And many prior aries all only rest on the conceptual phase, it is proposed that multiple fiber blend, but do not provide relevant technical support, it is difficult to the marketization, scale。
Same in existing weaving technology, very big through 80 high density fabric production difficulties that weft yarn is Lyocell fiber or Modal fiber, owing to the rigidity of fiber is big, not flexible, easy brittle failure, easily breaks end particularly in sizing process, cannot meet requirements of weaving process with current production technology。It is in clothing that Modal fiber is mainly applied, for instance cold-proof underwear, and few in home textile。
Summary of the invention
The shortcoming that the present invention is to solve above-mentioned prior art; provide a kind of family's textile fabric and blending method thereof; proportioning and the blended weave of Lyocell fiber, Modal fiber and three kinds of fibers of cotton fiber can be improved; reduce blended weave cost; can the marketization and scale; the home textile articles for use of output can have good moisture pick-up properties, breathability, it is possible to has pleasant feel and unique gloss。
The present invention is achieved in that a kind of family textile fabric, and this family's textile fabric, by Lyocell fiber, Modal fiber and three kinds of raw material blending of cotton fiber, is 80 through weft yarn, warp-wise density is 182/, latitudinal density is 120/, fabric tissue is satin weave。
It is Lyocell fiber 55-65%, Modal fiber 20-25% that described Lyocell fiber, Modal fiber and three kinds of raw materials of cotton fiber account for the mass ratio of total raw material, and all the other are cotton fiber。
Described Lyocell fiber and Modal fibre length are 35-45mm, cotton fiber length 25-35mm, and the fineness of three kinds of fibers is 1.4-2.0dtex。
The blending step of described family's textile fabric is:
(1) shredding and hair technique: first by independent for Modal fiber shredding 2 times, secondly by Modal fiber, after Homogeneous phase mixing, shredding is once together with cotton fiber, it is simultaneously introduced and crude oil 0.3-0.7% and antistatic additive 0.8-1.2%, regain controls at 17-23%, boil in a covered pot over a slow fire 15 hours after mix homogeneously, again by shredding after the mixture of Modal fiber and cotton fiber and Lyocell fiber Homogeneous phase mixing 1 time, it is simultaneously introduced and crude oil 0.08-0.12% and antistatic additive 0.08-0.12%, regain controls at 12-18%, boil in a covered pot over a slow fire 12 hours after mix homogeneously, again the fiber after blending is sent into Cotton blending in hopper machine through piping, lap is made through lapper after, wherein, percent is mass ratio；
(2) carding process: the quantification of 15-20g/5m of the carded sliver, doffing speed is 18-25r/min, cylinder rotating speed is 280-330r/min, cylinder and licker-in space between 0.12-0.15mm, cylinder and cover plate space between 0.16-0.2mm, cylinder doffer's roller spaces between 0.1-0.12mm, by the linear velocity ratio of cylinder and licker-in between 2.2-2.4；
(3) drawing process: adopt three roads mixed also, separate from for 9-15mm × 14-20mm in the lump between roller, two and separate from for 8-14mm × 13-19mm between roller, three and separate from for 7-13mm × 12-18mm between roller, drafting multiple is 8-10 times, and speed is 180-200m/min；
(4) process of roving: the twist controls between 80-90 sth. made by twisting/m, and spindle speed is 650-800r/min, and regular roving feeding is 4.5-6.5g/10m, and speed is 180-200m/min, and roller nip spaces for 22-28mm × 29-35mm；
(5) spinning process: roll surfaces carries out antistatic agent treatment, yarn twist factor is between 280-360, spun yarn nip gauge is 2.5-6mm, spun yarn spindle speed is 8000-15000r/min, roller back zone is spaced for 15-21mm × 22-28mm, roller diameter 22-28mm, proparea drafting multiple is 26-30, and back zone drafting multiple is 28-32；
(6) winding process: adopting fully-automatic metal rotary traverse winder that yarn is wound into tubular and remove impurity, winder speed is between 850-950m/min, and relative humidity is maintained at 60-70%RH；
(7) warping process: warp thread is drawn into a width yarn sheet from doff bobbin, and in parallel to each other tightly around, on warp beam, adjusting tension in Warping circle, reduces the tension in Warping of warp thread, reduce the elongation of yarn；
(8) sizing operation: using warp sizing machine to carry out sizing, during starching, slurry groove temperature controls between 80-100 DEG C, and the temperature of drying room controls between 85-100 DEG C；
(9) pass operation: adopt, along method of wearing, warp thread is sequentially passed through menopause tablet, heald and reed, adopt four to enter to wear method；
(10) weaving process: adopt air-jet loom in wide size, opening time is 270-310 °, back beam height is 40-60mm, warp let-off time 300-320 °, warp let-off tension force 2000-2400N, speed 420-460r/min, by opening, wefting insertion, beats up, batches and the cooperation of warp let-off five big systems, make to be made into, through weft yarn, the grey cloth that fabric width is 98.5 cun as requested;
(11) grey cloth pre-treatment: first desizing, add desizing enzyme, chelated dispersants, remove cerate and refining agent, every liter of water adds desizing enzyme 5-7g, chelated dispersants 5-9g, removes cerate 6-12g and refining agent 4-7g, temperature 70-80 DEG C, kiering 55-65min, carry out oxygen bleaching again, add hydrogen peroxide 2-3g/L, stabilizer 2-3g/L, temperature 75-80 DEG C, rinsing 25-35min, adds glacial acetic acid and adjusts pH value to be 6-6.5 after washing;
(12) baking operation: forming machine is dried, temperature 105-115 DEG C;
(13) revenue stamp process: dry after printing and dyeing, temperature 130-140 DEG C, 35-40min;
(14) padding dye liquor: after material 15 minutes, padding mangle speed controlled at 20m/min, the ratio of padding liquor is 58g/L, and the raw material of padding liquor consists of dyestuff 5-9g/L；Reserve salt 8-12g/L, multi-functional penetrating agent 0.8-1.2g/L, the buffer agent of sodium carbonate 12-18g/L, tertiary sodium phosphate 8-12g/L and sodium bicarbonate 12-18g/L mixing, adding the dyestuff that concentration is initial padding liquor concentration 2.5 times in first dye vat, the quality of the padding liquor added in second dye vat is the 90% of the dyestuff quality that first dye vat is added；
(15) operation is evaporated: after pad dyeing locomotive, entering steam box, steam temperature 100-110 DEG C, the time is 3-8min；
(16) washing step: first clear water rinses, and reheating is washed 9 times, and multiple water tanks of soaping carry out, and the temperature of each water tank is 90-100 DEG C, time 4-8min, and last cold water is washed 5 times, time 25-35min, dries；
(17) brightening Anti-Pilling Finishes: softening agent is silicone oil softener, consumption is 20-50g/L, and brightening agent is fluorescent whitening agent, consumption 5-30g/L, adds softening agent and brightening agent soaks, and add anti-gigging-pilling agent 7-10g/L；
(18) shrinking processes: pressure 1-3kg/cm2, treatment temperature 110-130 DEG C, speed 25-40m/min；
(19) finished product is arranged。
Described in step (9) four enter the method for wearing and are: warp thread is through on the 1st, 2,3,4 and 5 pages of heald frames, and each page heald frame is divided into one through interlacing point and four latitude interlacing points, spaced apart through interlacing point on interlacing point with other page of heald frame on each page heald frame。
The described dye set in step (14) becomes: dyestuff 5-9g/L, reserve salt 8-12g/L, multi-functional penetrating agent 0.8-1.2g/L, the buffer agent of sodium carbonate 12-18g/L, tertiary sodium phosphate 8-12g/L and sodium bicarbonate 12-18g/L mixing。
Relative to prior art, the invention has the beneficial effects as follows:
Compared with prior art, having present invention determine that the gold proportioning mode of Lyocell fiber, Modal fiber and three kinds of raw materials of cotton fiber, family's textile fabric that such proportioning is produced has Lyocell fiber, Modal, cotton advantage, not fugitive color concurrently, reduce manufacturing cost, environmental protection, good for health, moisture absorbing and sweat releasing, good permeability, feel is smooth, has pleasant soft touch sense and pendency sense, also has unique silk face gloss。Adopting family's textile fabric that this textile fabric blending production technology is produced, every detection numerical value all reaches?Ko-TexStandard100 II class standard。
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention。
Wherein, 1, through interlacing point, 2, latitude interlacing point。
Detailed description of the invention
Embodiment 1
As it can be seen, a kind of family textile fabric, this family's textile fabric, by Lyocell fiber, Modal fiber and three kinds of raw material blending of cotton fiber, is 80 through weft yarn, warp-wise density is 182/, latitudinal density is 120/, fabric tissue is satin weave。
It is Lyocell fiber 55-65%, Modal fiber 20-25% that described Lyocell fiber, Modal fiber and three kinds of raw materials of cotton fiber account for the mass ratio of total raw material, and all the other are cotton fiber。
Described Lyocell fiber and Modal fibre length are 35-45mm, cotton fiber length 25-35mm, and the fineness of three kinds of fibers is 1.4-2.0dtex。
The blending step of described family's textile fabric is:
(1) shredding and hair technique: first by independent for Modal fiber shredding 2 times, secondly by Modal fiber, after Homogeneous phase mixing, shredding is once together with cotton fiber, it is simultaneously introduced and crude oil 0.3-0.7% and antistatic additive 0.8-1.2%, regain controls at 17-23%, boil in a covered pot over a slow fire 15 hours after mix homogeneously, again by shredding after the mixture of Modal fiber and cotton fiber and Lyocell fiber Homogeneous phase mixing 1 time, it is simultaneously introduced and crude oil 0.08-0.12% and antistatic additive 0.08-0.12%, regain controls at 12-18%, boil in a covered pot over a slow fire 12 hours after mix homogeneously, again the fiber after blending is sent into Cotton blending in hopper machine through piping, lap is made through lapper after, wherein, percent is mass ratio；
(2) carding process: the quantification of 15-20g/5m of the carded sliver, doffing speed is 18-25r/min, cylinder rotating speed is 280-330r/min, cylinder and licker-in space between 0.12-0.15mm, cylinder and cover plate space between 0.16-0.2mm, cylinder doffer's roller spaces between 0.1-0.12mm, by the linear velocity ratio of cylinder and licker-in between 2.2-2.4；
(3) drawing process: adopt three roads mixed also, separate from for 9-15mm × 14-20mm in the lump between roller, two and separate from for 8-14mm × 13-19mm between roller, three and separate from for 7-13mm × 12-18mm between roller, drafting multiple is 8-10 times, and speed is 180-200m/min；
Separating from being roller gauge in this process between roller, it is an important parameter in drawing process；
(4) process of roving: the twist controls between 80-90 sth. made by twisting/m, and spindle speed is 650-800r/min, and regular roving feeding is 4.5-6.5g/10m, and speed is 180-200m/min, and roller nip spaces for 22-28mm × 29-35mm；
The twist: twisting is plus certain twist to rove, it is provided that rove is powerful。The twist refers to the number of twists in sliver unit length, generally has following several method for expressing: texcount system: the number of twists (sth. made by twisting/10cm) of sliver in 10cm length；Metric system: the number of twists (sth. made by twisting/m) of sliver in 1m length；Made in Great Britain: the number of twists of sliver in per inch length。
(5) spinning process: spinning front top roller location-appropriate moves forward, reduce spinning triangular zone area, roll surfaces carries out antistatic agent treatment, yarn twist factor is between 280-360, and spun yarn nip gauge is 2.5-6mm, and spun yarn spindle speed is 8000-15000r/min, roller back zone is spaced for 15-21mm × 22-28mm, roller diameter 22-28mm, proparea drafting multiple is 26-30, and back zone drafting multiple is 28-32；
Space and be the roller gauge of spun yarn back zone in roller back zone。
(6) winding process: adopting fully-automatic metal rotary traverse winder that yarn is wound into tubular and remove impurity, remove fault and impurity on yarn, winder speed is between 850-950m/min, and relative humidity is maintained at 60-70%RH；
(7) warping process: from doff bobbin, warp thread is drawn into a width yarn sheet, makes warp thread have uniform tension force, and in parallel to each other tightly around, on warp beam, adjusting tension in Warping circle, reduces the tension in Warping of warp thread, reduce the elongation of yarn；
(8) sizing operation: using warp sizing machine to carry out sizing, during starching, slurry groove temperature controls between 80-100 DEG C, and the temperature of drying room controls between 85-100 DEG C；
(9) pass operation: adopt, along method of wearing, warp thread is sequentially passed through menopause tablet, heald and reed, adopt four to enter to wear method；
(10) weaving process: adopt air-jet loom in wide size, opening time is 270-310 °, back beam height is 40-60mm, warp let-off time 300-320 °, warp let-off tension force 2000-2400N, speed 420-460r/min, by opening, wefting insertion, beats up, batches and the cooperation of warp let-off five big systems, make to be made into, through weft yarn, the grey cloth that fabric width is 98.5 cun as requested;
(11) grey cloth pre-treatment: first desizing, add desizing enzyme, chelated dispersants, remove cerate and refining agent, every liter of water adds desizing enzyme 5-7g, chelated dispersants 5-9g, removes cerate 6-12g and refining agent 4-7g, temperature 70-80 DEG C, kiering 55-65min, carry out oxygen bleaching again, add hydrogen peroxide 2-3g/L, stabilizer 2-3g/L, temperature 75-80 DEG C, rinsing 25-35min, adds glacial acetic acid and adjusts pH value to be 6-6.5 after washing;
(12) baking operation: forming machine is dried, temperature 105-115 DEG C;
(13) revenue stamp process: dry after printing and dyeing, temperature 130-140 DEG C, 35-40min;
(14) padding dye liquor: after material 15 minutes, padding mangle speed controlled at 20m/min, the ratio of padding liquor is 58g/L, and the raw material of padding liquor consists of dyestuff 5-9g/L；Reserve salt 8-12g/L, multi-functional penetrating agent 0.8-1.2g/L, the buffer agent of sodium carbonate 12-18g/L, tertiary sodium phosphate 8-12g/L and sodium bicarbonate 12-18g/L mixing, adding the dyestuff that concentration is initial padding liquor concentration 2.5 times in first dye vat, the quality of the padding liquor added in second dye vat is the 90% of the dyestuff quality that first dye vat is added；
Material refers to and is fused by the raw material of padding liquor。
The volume that the volume of padding liquor is according to dye vat determines, the ratio of padding liquor in the present invention is 58g/L, for instance dye vat is 5L, then padding liquor will 290g。2.5 times of concentration are exactly 2.5*58g；90% mass is exactly 0.9*58g。
(15) operation is evaporated: after pad dyeing locomotive, entering steam box, steam temperature 100-110 DEG C, the time is 3-8min；
(16) washing step: first clear water rinses, and reheating is washed 9 times, and multiple water tanks of soaping carry out, and the temperature of each water tank is 90-100 DEG C, time 4-8min, and last cold water is washed 5 times, time 25-35min, dries；
(17) brightening Anti-Pilling Finishes: softening agent is silicone oil softener, consumption is 20-50g/L, and brightening agent is fluorescent whitening agent, consumption 5-30g/L, adds softening agent and brightening agent soaks, and add anti-gigging-pilling agent 7-10g/L；
(18) shrinking processes: pressure 1-3kg/cm2, treatment temperature 110-130 DEG C, speed 25-40m/min；
(19) finished product is arranged。
Described in step (9) four enter the method for wearing and are: warp thread is through on the 1st, 2,3,4 and 5 pages of heald frames, and each page heald frame is divided into one through interlacing point 1 and four latitude interlacing points 2, spaced apart through interlacing point 1 on interlacing point 1 with other page of heald frame on each page heald frame。
The described dye set in step (14) becomes: dyestuff 5-9g/L, reserve salt 8-12g/L, multi-functional penetrating agent 0.8-1.2g/L, the buffer agent of sodium carbonate 12-18g/L, tertiary sodium phosphate 8-12g/L and sodium bicarbonate 12-18g/L mixing。
In fabrication processes, by Lyocell fiber, Modal and cotton carry out blending, improve the structure of existing product, after repeatedly proportioning is tested, find Lyocell fiber, it is Lyocell fiber 55-65% that Modal fiber and three kinds of raw materials of cotton fiber account for the mass ratio of total raw material, Modal fiber 20-25%, all the other are cotton fiber, this ratio is gold proportioning mode, family's textile fabric that such proportioning is produced has Lyocell fiber concurrently, Modal, cotton advantage, not fugitive color, reduce manufacturing cost, environmental protection, good for health, moisture absorbing and sweat releasing, good permeability, feel is smooth, there is pleasant soft touch sense and pendency sense, also has unique silk face gloss。Adopting family's textile fabric that this textile fabric blending production technology is produced, every detection numerical value all reaches?Ko-TexStandard100 II class standard。
Other embodiments
As it can be seen, a kind of family textile fabric, its family's textile fabric, by Lyocell fiber, Modal fiber and three kinds of raw material blending of cotton fiber, is 80 through weft yarn, warp-wise density is 182/, latitudinal density is 120/, fabric tissue is satin weave。
Table 1
Described Lyocell fiber, Modal fiber and three kinds of raw materials of cotton fiber account for the mass ratio of total raw material and account for the mass ratio of total raw material according to Lyocell fiber, Modal fiber and cotton fiber in each embodiment in table 1。
Table 2
Length and the fineness of described Lyocell fiber, Modal fiber and cotton fiber is determined according to the combination in any of each variable in table 2, the length of Lyocell fiber, Modal fiber and cotton fiber and fineness range for Lyocell fiber and Modal fibre length is 35-45mm, cotton fiber length 25-35mm, the fineness of three kinds of fibers is 1.4-2.0dtex。
The blending step of described family's textile fabric is:
Table 3
Implement the steps of according to the embodiment combination in any of each variable in table 3:
(1) shredding and hair technique: first by independent for Modal fiber shredding 2 times, secondly by Modal fiber, after Homogeneous phase mixing, shredding is once together with cotton fiber, it is simultaneously introduced and crude oil 0.3-0.7% and antistatic additive 0.8-1.2%, regain controls at 17-23%, boil in a covered pot over a slow fire 15 hours after mix homogeneously, again by shredding after the mixture of Modal fiber and cotton fiber and Lyocell fiber Homogeneous phase mixing 1 time, it is simultaneously introduced and crude oil 0.08-0.12% and antistatic additive 0.08-0.12%, regain controls at 12-18%, boil in a covered pot over a slow fire 12 hours after mix homogeneously, again the fiber after blending is sent into Cotton blending in hopper machine through piping, lap is made through lapper after, wherein, percent is mass ratio；
(2) carding process: the quantification of 15-20g/5m of the carded sliver, doffing speed is 18-25r/min, cylinder rotating speed is 280-330r/min, cylinder and licker-in space between 0.12-0.15mm, cylinder and cover plate space between 0.16-0.2mm, cylinder doffer's roller spaces between 0.1-0.12mm, by the linear velocity ratio of cylinder and licker-in between 2.2-2.4；
(3) drawing process: adopt three roads mixed also, separate from for 9-15mm × 14-20mm in the lump between roller, two and separate from for 8-14mm × 13-19mm between roller, three and separate from for 7-13mm × 12-18mm between roller, drafting multiple is 8-10 times, and speed is 180-200m/min；
Separating from being roller gauge in this process between roller, it is an important parameter in drawing process。
(4) process of roving: the twist controls between 80-90 sth. made by twisting/m, and spindle speed is 650-800r/min, and regular roving feeding is 4.5-6.5g/10m, and speed is 180-200m/min, and roller nip spaces for 22-28mm × 29-35mm；
The twist: twisting is plus certain twist to rove, it is provided that rove is powerful。The twist refers to the number of twists in sliver unit length, generally has following several method for expressing: texcount system: the number of twists (sth. made by twisting/10cm) of sliver in 10cm length；Metric system: the number of twists (sth. made by twisting/m) of sliver in 1m length；Made in Great Britain: the number of twists of sliver in per inch length。
Table 4
Implement the steps of according to the embodiment combination in any of each variable in table 4:
(5) spinning process: spinning front top roller location-appropriate moves forward, reduce spinning triangular zone area, roll surfaces carries out antistatic agent treatment, yarn twist factor is between 280-360, and spun yarn nip gauge is 2.5-6mm, and spun yarn spindle speed is 8000-15000r/min, roller back zone is spaced for 15-21mm × 22-28mm, roller diameter 22-28mm, proparea drafting multiple is 26-30, and back zone drafting multiple is 28-32；
Space and be the roller gauge of spun yarn back zone in roller back zone。
(6) winding process: adopting fully-automatic metal rotary traverse winder that yarn is wound into tubular and remove impurity, remove fault and impurity on yarn, winder speed is between 850-950m/min, and relative humidity is maintained at 60-70%RH；
(7) warping process: from doff bobbin, warp thread is drawn into a width yarn sheet, makes warp thread have uniform tension force, and in parallel to each other tightly around, on warp beam, adjusting tension in Warping circle, reduces the tension in Warping of warp thread, reduce the elongation of yarn；
(8) sizing operation: using warp sizing machine to carry out sizing, during starching, slurry groove temperature controls between 80-100 DEG C, and the temperature of drying room controls between 85-100 DEG C；
(9) pass operation: adopt, along method of wearing, warp thread is sequentially passed through menopause tablet, heald and reed, adopt four to enter to wear method；
(10) weaving process: adopt air-jet loom in wide size, opening time is 270-310 °, back beam height is 40-60mm, warp let-off time 300-320 °, warp let-off tension force 2000-2400N, speed 420-460r/min, by opening, wefting insertion, beats up, batches and the cooperation of warp let-off five big systems, make to be made into, through weft yarn, the grey cloth that fabric width is 98.5 cun as requested;
(11) grey cloth pre-treatment: first desizing, add desizing enzyme, chelated dispersants, remove cerate and refining agent, every liter of water adds desizing enzyme 5-7g, chelated dispersants 5-9g, removes cerate 6-12g and refining agent 4-7g, temperature 70-80 DEG C, kiering 55-65min, carry out oxygen bleaching again, add hydrogen peroxide 2-3g/L, stabilizer 2-3g/L, temperature 75-80 DEG C, rinsing 25-35min, adds glacial acetic acid and adjusts pH value to be 6-6.5 after washing;
Table 5
Implement the steps of according to the embodiment combination in any of each variable in table 5:
(12) baking operation: forming machine is dried, temperature 105-115 DEG C;
(13) revenue stamp process: dry after printing and dyeing, temperature 130-140 DEG C, 35-40min;
(14) padding dye liquor: after material 15 minutes, padding mangle speed controlled at 20m/min, the ratio of padding liquor is 58g/L, and the raw material of padding liquor consists of dyestuff 5-9g/L；Reserve salt 8-12g/L, multi-functional penetrating agent 0.8-1.2g/L, the buffer agent of sodium carbonate 12-18g/L, tertiary sodium phosphate 8-12g/L and sodium bicarbonate 12-18g/L mixing, adding the dyestuff that concentration is initial padding liquor concentration 2.5 times in first dye vat, the quality of the padding liquor added in second dye vat is the 90% of the dyestuff quality that first dye vat is added；
Material refers to and is fused by the raw material of padding liquor。
The volume that the volume of padding liquor is according to dye vat determines, the ratio of padding liquor in the present invention is 58g/L, for instance dye vat is 5L, then padding liquor will 290g。2.5 times of concentration are exactly 2.5*58g；90% mass is exactly 0.9*58g。
(15) operation is evaporated: after pad dyeing locomotive, entering steam box, steam temperature 100-110 DEG C, the time is 3-8min；
(16) washing step: first clear water rinses, and reheating is washed 9 times, and multiple water tanks of soaping carry out, and the temperature of each water tank is 90-100 DEG C, time 4-8min, and last cold water is washed 5 times, time 25-35min, dries；
(17) brightening Anti-Pilling Finishes: softening agent is silicone oil softener, consumption is 20-50g/L, and brightening agent is fluorescent whitening agent, consumption 5-30g/L, adds softening agent and brightening agent soaks, and add anti-gigging-pilling agent 7-10g/L；
(18) shrinking processes: pressure 1-3kg/cm2, treatment temperature 110-130 DEG C, speed 25-40m/min；
(19) finished product is arranged。
Described in step (9) four enter the method for wearing and are: warp thread is through on the 1st, 2,3,4 and 5 pages of heald frames, and each page heald frame is divided into one through interlacing point 1 and four latitude interlacing points 2, spaced apart through interlacing point 1 on interlacing point 1 with other page of heald frame on each page heald frame。
The described dye set in step (14) becomes: dyestuff 5-9g/L, reserve salt 8-12g/L, multi-functional penetrating agent 0.8-1.2g/L, the buffer agent of sodium carbonate 12-18g/L, tertiary sodium phosphate 8-12g/L and sodium bicarbonate 12-18g/L mixing。
In fabrication processes, by Lyocell fiber, Modal and cotton carry out blending, improve the structure of existing product, after repeatedly proportioning is tested, find Lyocell fiber, it is Lyocell fiber 55-65% that Modal fiber and three kinds of raw materials of cotton fiber account for the mass ratio of total raw material, Modal fiber 20-25%, all the other are cotton fiber, this ratio is gold proportioning mode, family's textile fabric that such proportioning is produced has Lyocell fiber concurrently, Modal, cotton advantage, not fugitive color, reduce manufacturing cost, environmental protection, good for health, moisture absorbing and sweat releasing, good permeability, feel is smooth, there is pleasant soft touch sense and pendency sense, also has unique silk face gloss。Adopting family's textile fabric that this textile fabric blending production technology is produced, every detection numerical value all reaches?Ko-TexStandard100 II class standard。
Embodiment described above, the simply one of the present invention more preferably detailed description of the invention, the usual variations and alternatives that those skilled in the art carries out within the scope of technical solution of the present invention are intended to be included in protection scope of the present invention。
Claims (6)
1. family's textile fabric, it is characterised in that: family's textile fabric, by Lyocell fiber, Modal fiber and three kinds of raw material blending of cotton fiber, is 80 through weft yarn, and warp-wise density is 182/, latitudinal density is 120/, fabric tissue is satin weave。
2. a kind of family according to claim 1 textile fabric, it is characterised in that: it is Lyocell fiber 55-65%, Modal fiber 20-25% that described Lyocell fiber, Modal fiber and three kinds of raw materials of cotton fiber account for the mass ratio of total raw material, and all the other are cotton fiber。
3. a kind of family according to claim 1 textile fabric, it is characterised in that: described Lyocell fiber and Modal fibre length are 35-45mm, cotton fiber length 25-35mm, and the fineness of three kinds of fibers is 1.4-2.0dtex。
4. its blending method of a kind of textile fabric according to claim 1, it is characterised in that: comprise the steps:
(1) shredding and hair technique: first by independent for Modal fiber shredding 2 times, secondly by Modal fiber, after Homogeneous phase mixing, shredding is once together with cotton fiber, it is simultaneously introduced and crude oil 0.3-0.7% and antistatic additive 0.8-1.2%, regain controls at 17-23%, boil in a covered pot over a slow fire 15 hours after mix homogeneously, again by shredding after the mixture of Modal fiber and cotton fiber and Lyocell fiber Homogeneous phase mixing 1 time, it is simultaneously introduced and crude oil 0.08-0.12% and antistatic additive 0.08-0.12%, regain controls at 12-18%, boil in a covered pot over a slow fire 12 hours after mix homogeneously, again the fiber after blending is sent into Cotton blending in hopper machine through piping, lap is made through lapper after, wherein, percent is mass ratio；
(2) carding process: the quantification of 15-20g/5m of the carded sliver, doffing speed is 18-25r/min, cylinder rotating speed is 280-330r/min, cylinder and licker-in space between 0.12-0.15mm, cylinder and cover plate space between 0.16-0.2mm, cylinder doffer's roller spaces between 0.1-0.12mm, by the linear velocity ratio of cylinder and licker-in between 2.2-2.4；
(3) drawing process: adopt three roads mixed also, separate from for 9-15mm × 14-20mm in the lump between roller, two and separate from for 8-14mm × 13-19mm between roller, three and separate from for 7-13mm × 12-18mm between roller, drafting multiple is 8-10 times, and speed is 180-200m/min；
(4) process of roving: the twist controls between 80-90 sth. made by twisting/m, and spindle speed is 650-800r/min, and regular roving feeding is 4.5-6.5g/10m, and speed is 180-200m/min, and roller nip spaces for 22-28mm × 29-35mm；
(5) spinning process: roll surfaces carries out antistatic agent treatment, yarn twist factor is between 280-360, spun yarn nip gauge is 2.5-6mm, spun yarn spindle speed is 8000-15000r/min, roller back zone is spaced for 15-21mm × 22-28mm, roller diameter 22-28mm, proparea drafting multiple is 26-30, and back zone drafting multiple is 28-32；
(6) winding process: adopting fully-automatic metal rotary traverse winder that yarn is wound into tubular and remove impurity, winder speed is between 850-950m/min, and relative humidity is maintained at 60-70%RH；
(7) warping process: warp thread is drawn into a width yarn sheet from doff bobbin, and in parallel to each other tightly around, on warp beam, adjusting tension in Warping circle, reduces the tension in Warping of warp thread, reduce the elongation of yarn；
(8) sizing operation: using warp sizing machine to carry out sizing, during starching, slurry groove temperature controls between 80-100 DEG C, and the temperature of drying room controls between 85-100 DEG C；
(9) pass operation: adopt, along method of wearing, warp thread is sequentially passed through menopause tablet, heald and reed, adopt four to enter to wear method；
(10) weaving process: adopt air-jet loom in wide size, opening time is 270-310 °, back beam height is 40-60mm, warp let-off time 300-320 °, warp let-off tension force 2000-2400N, speed 420-460r/min, by opening, wefting insertion, beats up, batches and the cooperation of warp let-off five big systems, make to be made into, through weft yarn, the grey cloth that fabric width is 98.5 cun as requested;
(11) grey cloth pre-treatment: first desizing, add desizing enzyme, chelated dispersants, remove cerate and refining agent, every liter of water adds desizing enzyme 5-7g, chelated dispersants 5-9g, removes cerate 6-12g and refining agent 4-7g, temperature 70-80 DEG C, kiering 55-65min, carry out oxygen bleaching again, add hydrogen peroxide 2-3g/L, stabilizer 2-3g/L, temperature 75-80 DEG C, rinsing 25-35min, adds glacial acetic acid and adjusts pH value to be 6-6.5 after washing;
(12) baking operation: forming machine is dried, temperature 105-115 DEG C;
(13) revenue stamp process: dry after printing and dyeing, temperature 130-140 DEG C, 35-40min;
(14) padding dye liquor: after material 15 minutes, padding mangle speed controlled at 20m/min, the ratio of padding liquor is 58g/L, and the raw material of padding liquor consists of dyestuff 5-9g/L；Reserve salt 8-12g/L, multi-functional penetrating agent 0.8-1.2g/L, the buffer agent of sodium carbonate 12-18g/L, tertiary sodium phosphate 8-12g/L and sodium bicarbonate 12-18g/L mixing, adding the dyestuff that concentration is initial padding liquor concentration 2.5 times in first dye vat, the quality of the padding liquor added in second dye vat is the 90% of the dyestuff quality that first dye vat is added；
(15) operation is evaporated: after pad dyeing locomotive, entering steam box, steam temperature 100-110 DEG C, the time is 3-8min；
(16) washing step: first clear water rinses, and reheating is washed 9 times, and multiple water tanks of soaping carry out, and the temperature of each water tank is 90-100 DEG C, time 4-8min, and last cold water is washed 5 times, time 25-35min, dries；
(17) brightening Anti-Pilling Finishes: softening agent is silicone oil softener, consumption is 20-50g/L, and brightening agent is fluorescent whitening agent, consumption 5-30g/L, adds softening agent and brightening agent soaks, and add anti-gigging-pilling agent 7-10g/L；
(18) shrinking processes: pressure 1-3kg/cm2, treatment temperature 110-130 DEG C, speed 25-40m/min；
(19) finished product is arranged。
5. the blending method of a kind of textile fabric according to claim 4, it is characterized in that: described in step (9) four enter the method for wearing and are: warp thread is through on the 1st, 2,3,4 and 5 pages of heald frames, each page heald frame is divided into one through interlacing point (1) and four latitude interlacing points (2), spaced apart through interlacing point (1) on interlacing point (1) with other page of heald frame on each page heald frame。
6. the blending method of a kind of textile fabric according to claim 4, it is characterized in that: the described dye set in step (14) becomes: dyestuff 5-9g/L, reserve salt 8-12g/L, the buffer agent that multi-functional penetrating agent 0.8-1.2g/L, sodium carbonate 12-18g/L, tertiary sodium phosphate 8-12g/L and sodium bicarbonate 12-18g/L mix。
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