CN105690230B - A kind of full-automatic molding line polisher - Google Patents
A kind of full-automatic molding line polisher Download PDFInfo
- Publication number
- CN105690230B CN105690230B CN201610235254.0A CN201610235254A CN105690230B CN 105690230 B CN105690230 B CN 105690230B CN 201610235254 A CN201610235254 A CN 201610235254A CN 105690230 B CN105690230 B CN 105690230B
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- CN
- China
- Prior art keywords
- sanding component
- polishing
- control system
- full
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
- B24B49/04—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a kind of full-automatic molding line polishers, including rack, motor, transfer assembly, polishing mechanism and control system, the polishing mechanism include sanding component, pushing unit and pressure sensor;Wherein, the sanding component is the sanding component of independent drive displacement, pushing unit drives sanding component to move back and forth displacement towards workpiece direction, and the pressure signal of workpiece and sanding component is fed back to control system so that control system adjusts pushing unit and sanding component is driven to be butted on or far from workpiece surface so as to adjust polishing dynamics by pressure sensor.Full-automatic molding line polisher provided by the invention carries out full-automatic sanding polishing using assembly line, and working efficiency, the polishing precision and product quality for reducing production cost, improving product can be improved.
Description
Technical field
The present invention relates to automatically control mechanical field, and in particular to a kind of sanding and polishing equipment.
Background technology
Due to the own characteristic of plastic cement processing technology, usually there is the problem of appearance of spue line in moulding surface, if with
Traditional artificial polishing mode, there are following problems:(1) spue line is polished using manual type, there is labour
The problem that amount is big, efficiency is low, of high cost;(2) since moulding dimensional tolerance is larger, when manual operation, can have error, can not
The size requirement for ensureing workpiece, causing unstable quality, defect rate to increase, increased production cost to make;(3) moulding is outer
When sight face is curved surface, the uneven refraction difference caused on light of hand polish dynamics is to influence appearance.
Invention content
It is an object of the invention to solve the above technical problem, a kind of full-automatic molding line polisher is provided, stream is used
Waterline carries out full-automatic sanding polishing, and working efficiency, the polishing precision and product matter for reducing production cost, improving product can be improved
Amount.
To reach above-mentioned purpose, technical scheme is as follows:
A kind of full-automatic molding line polisher, including rack, motor, transfer assembly and polishing mechanism further include:
Control system, the control system are placed in rack and are electrically connected respectively with motor, polishing mechanism;
The polishing mechanism corresponds to the one or both sides setting of the conveyer chain in transfer assembly;The polishing mechanism packet
Include sanding component, pushing unit and pressure sensor;Pushing unit connects with sanding component and is electrically connected with control system, and pressure passes
Sensor is placed on sanding component and is electrically connected with control system;
Wherein, the sanding component is the sanding component of independent drive displacement, and pushing unit drives sanding component towards workpiece
Direction moves back and forth displacement, and the pressure signal of workpiece and sanding component is fed back to control system so that control by pressure sensor
System adjustment pushing unit drives sanding component to be butted on or far from workpiece surface.
Further, further include monitoring system, the monitoring system is placed in rack and is electrically connected with control system.
Further, the sanding component includes sponge sand lump fixing device and pedestal, and the pedestal side is clamped sponge
Sand lump fixing device, the other side are connect with pushing unit.
Further, the sanding component is by process classification setting polishing group successively, respectively corase grinding group, middle mill group, thin
Mill group and fine mill group.
Further, the polishing group includes at least three sanding components.
Further, it is additionally provided with the rotating disc of loading and unloading in the rack, is matched with conveyer chain, wherein the motor
Driving transmission chain movement simultaneously drives turn disc.
Further, the conveyer chain in the transfer assembly is equipped with the localization tool placed for workplace vertical.
The working method of the full-automatic molding line polisher is as follows:
Step 1: feeding:Start the full-automatic molding line polisher, motor driving transmission chain movement simultaneously drives rotating disc to turn
It is dynamic, polished workpiece is positioned in localization tool one by one;
Step 2: polishing:Motor action simultaneously drives transfer assembly to move, and band is started building when the conveyer chain in transfer assembly rotates
Part is polished through sanding component, and sanding component is corase grinding group, middle mill group, fine grinding group and fine mill by process successively classification setting
Group;
Step 3: monitoring:Monitoring system monitoring and the polishing for detecting workpiece, and detection information is fed back into control system
System;
Step 4: adjusting:When control system receives detection information, control system automatically adjusts pushing unit, and drives
Sponge sand lump on sanding component is resisted against workpiece surface, and the pressure information of sponge sand lump and workpiece is transmitted to by pressure sensor
Control system, control system drive pushing unit again so that sponge sand lump move forward and backward and be resisted against workpiece surface with adjust beat
Grind the polishing dynamics of component;
Step 5: blanking:Polished workpiece is taken out from localization tool.
The advantageous effect of the present invention compared with the existing technology is:
(1) this automatically molds line polisher and carries out sanding and polishing using assembly line, and worker is only needed to carry out simple feeding
It is operated with blanking, improves working efficiency, reduces production cost;
(2) on the one hand the sanding component independent control in this programme can be improved and thrown by process successively classification setting polishing group
On the other hand light precision and working efficiency ensure the service life of sponge sand lump and will not waste;
(3) the monitoring system for automatically molding line polisher can monitor and detect the polishing of workpiece, and will detection
Information feeds back to control system, and the polishing dynamics of sanding component is adjusted by the cooperation of control system and pushing unit, to
The quality for promoting product, ensures that defect rate is preferably minimized;
(4) since sponge sand lump has stronger retractility and flexibility, the spue line progress to curve surface work pieces can be facilitated
Polishing so that the polishing degree of workpiece surface reaches mirror effect, can reduce scale error in addition, ensures that the original appearance of workpiece is made
Type.
Description of the drawings
Attached drawing described herein is used to provide further understanding of the present invention, and constitutes the part of the present invention, this hair
Bright illustrative embodiments and their description are not constituted improper limitations of the present invention for explaining the present invention.In the accompanying drawings:
Fig. 1 is a kind of front view of full-automatic molding line polisher of the present invention;
Fig. 2 is a kind of overlooking surface structural schematic diagram of full-automatic molding line polisher of the present invention;
Fig. 3 is a kind of partial structural diagram of full-automatic molding line polisher of the present invention.
Specific implementation mode
In order to keep technical problems, technical solutions and advantages to be solved clearer, clear, tie below
Drawings and examples are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only used
To explain the present invention, it is not intended to limit the present invention.
As shown in Figs. 1-2, a kind of full-automatic molding line polisher of the present invention, including rack 1, motor 2, transmission group
Part 3 and polishing mechanism 4 further include:
Control system 5, the control system 5 are placed in rack 1 and are electrically connected respectively with motor 2, polishing mechanism 4;
The transfer assembly 3 is made of reduction box 31, transmission shaft 32, sprocket wheel 33, conveyer chain 34;
The polishing mechanism 4 corresponds to the one or both sides setting of the conveyer chain 34 in transfer assembly 3;Such as Fig. 2 and Fig. 3
Shown, the polishing mechanism 4 includes sanding component 41, pushing unit 42 and pressure sensor 43;Pushing unit 42 and polishing group
Part 41 connects and is electrically connected with control system 5, and pressure sensor 43 is placed on sanding component 41 and is electrically connected with control system 5;
Wherein, the sanding component 41 is the sanding component 41 of independent drive displacement, and pushing unit 42 drives sanding component
41 move back and forth displacement towards workpiece direction, and the pressure signal of workpiece and sanding component 41 is fed back to control by pressure sensor 43
System 5 is so that control system 5 adjusts pushing unit 42 and sanding component 41 is driven to be butted on or far from workpiece surface.
More specifically, further including monitoring system 6, the monitoring system 6 is placed in rack 1 and is electrically connected with control system 5.
More specifically, as shown in figure 3, the sanding component 41 includes sponge sand lump fixing device 411 and pedestal 412, institute
412 side of pedestal clamping sponge sand lump fixing device 411 is stated, the other side is connect with pushing unit 42.
More specifically, the sanding component is by process classification setting polishing group successively, respectively corase grinding group, middle mill group, thin
Mill group and fine mill group.
More specifically, the polishing group includes at least three sanding components.
More specifically, being additionally provided with the rotating disc 7 of loading and unloading in the rack 1, matched with conveyer chain, wherein the electricity
Machine 2 drives conveyer chain 34 to move and rotating disc 7 is driven to rotate.
More specifically, the conveyer chain 34 in the transfer assembly 3 is equipped with the localization tool 8 placed for workplace vertical.
The working method of the full-automatic molding line polisher is as follows:
Step 1: feeding:Start the full-automatic molding line polisher, motor 2 drives reduction box 31 and drives transmission shaft 32
It drives sprocket wheel 33 to rotate, to make 34 shuttling movement of conveyer chain and rotating disc 7 is driven to rotate, polished workpiece is positioned over one by one
In localization tool 8;
Step 2: polishing:Motor 2 acts and transfer assembly 3 is driven to move, when the conveyer chain 34 in transfer assembly 3 rotates
Workpiece is driven to polish through sanding component 41, sanding component 41 is corase grinding group, middle mill group, fine grinding by process successively classification setting
Group and fine mill group;
Step 3: monitoring:Monitoring system 6 monitors and detects the polishing of workpiece, and detection information is fed back to control
System 5;
Step 4: adjusting:When control system 5 receives detection information, control system 5 automatically adjusts pushing unit 42, and
The sponge sand lump on sanding component 41 is driven to be resisted against workpiece surface, pressure sensor 43 believes the pressure of sponge sand lump and workpiece
Breath is transmitted to control system 5, and control system 5 drives pushing unit 42 so that sponge sand lump moves forward and backward and is resisted against workpiece again
Surface is to adjust the polishing dynamics of sanding component 41;
Step 5: blanking:Polished workpiece is taken out from localization tool 8.
The preferred embodiment of the present invention has shown and described in above description, as previously described, it should be understood that the present invention is not office
Be limited to form disclosed herein, be not to be taken as excluding other embodiments, and can be used for various other combinations, modification and
Environment, and can be changed by the above teachings or related fields of technology or knowledge in the scope of the invention is set forth herein
It is dynamic.And changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, then it all should be appended by the present invention
In scope of the claims.
Claims (6)
1. a kind of full-automatic molding line polisher, including rack, motor, transfer assembly and polishing mechanism, it is characterised in that:Also wrap
It includes:
Control system, the control system are placed in rack and are electrically connected respectively with motor, polishing mechanism;
The polishing mechanism corresponds to the one or both sides setting of the conveyer chain in transfer assembly;The polishing mechanism includes beating
Grind component, pushing unit and pressure sensor;Pushing unit connects with sanding component and is electrically connected with control system, pressure sensor
It is placed on sanding component and is electrically connected with control system;
Wherein, the sanding component is the sanding component of independent drive displacement, and pushing unit drives sanding component towards workpiece direction
Displacement is moved back and forth, and the pressure signal of workpiece and sanding component is fed back to control system so that control system by pressure sensor
Adjusting pushing unit drives sanding component to be butted on or far from workpiece surface;
Further include monitoring system, the monitoring system is placed in rack and is electrically connected with control system;
The sanding component includes sponge sand lump fixing device and pedestal, and the pedestal side is clamped sponge sand lump fixing device,
The other side is connect with pushing unit.
2. a kind of full-automatic molding line polisher as described in claim 1, it is characterised in that:The sanding component by process according to
Polishing group, respectively corase grinding group, middle mill group, fine grinding group and fine mill group is arranged in subseries.
3. a kind of full-automatic molding line polisher as claimed in claim 2, it is characterised in that:The polishing group includes at least three
A sanding component.
4. a kind of full-automatic molding line polisher as claimed in claim 3, it is characterised in that:It is additionally provided in the rack up and down
The rotating disc of material, matches with conveyer chain, wherein motor driving transmits chain movement and drives turn disc.
5. a kind of full-automatic molding line polisher as claimed in claim 4, it is characterised in that:Transmission in the transfer assembly
Chain is equipped with the localization tool placed for workplace vertical.
6. a kind of working method of full-automatic molding line polisher, with a kind of full-automatic conjunction of claim 1-5 any one of them
The working method of loft polishing machine, it is characterised in that:
Step 1: feeding:Starting the full-automatic molding line polisher, motor driving transmission chain movement simultaneously drives turn disc,
Polished workpiece is positioned in localization tool one by one;
Step 2: polishing:Motor action simultaneously drives transfer assembly to move, and workpiece warp is driven when the conveyer chain in transfer assembly rotates
Sanding component is polished, and sanding component is corase grinding group, middle mill group, fine grinding group and fine mill group by process successively classification setting;
Step 3: monitoring:Monitoring system monitoring and the polishing for detecting workpiece, and detection information is fed back into control system;
Step 4: adjusting:When control system receives detection information, control system automatically adjusts pushing unit, and drives polishing
Sponge sand lump on component is resisted against workpiece surface, and the pressure information of sponge sand lump and workpiece is transmitted to control by pressure sensor
System, control system drives pushing unit again so that sponge sand lump moves forward and backward and is resisted against workpiece surface to adjust polishing group
The polishing dynamics of part;
Step 5: blanking:Polished workpiece is taken out from localization tool.
Priority Applications (1)
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CN201610235254.0A CN105690230B (en) | 2016-04-15 | 2016-04-15 | A kind of full-automatic molding line polisher |
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CN201610235254.0A CN105690230B (en) | 2016-04-15 | 2016-04-15 | A kind of full-automatic molding line polisher |
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CN105690230A CN105690230A (en) | 2016-06-22 |
CN105690230B true CN105690230B (en) | 2018-09-18 |
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CN106141840A (en) * | 2016-07-01 | 2016-11-23 | 芜湖中驰机床制造有限公司 | A kind of self-monitoring high-precision workpiece end face grinding apparatus |
CN106112758B (en) * | 2016-07-01 | 2018-11-09 | 芜湖中驰机床制造有限公司 | A kind of self-monitoring high-precision workpiece polishing control system |
CN106181623A (en) * | 2016-07-01 | 2016-12-07 | 芜湖中驰机床制造有限公司 | A kind of rotary type plane polisher bed |
CN106112717A (en) * | 2016-07-01 | 2016-11-16 | 芜湖中驰机床制造有限公司 | A kind of efficient plane polishing machine tool of continuous polishing |
CN106041656B (en) * | 2016-07-01 | 2018-09-25 | 芜湖中驰机床制造有限公司 | A kind of efficient plane polishing machine tool automatic control system |
CN115056069B (en) * | 2022-05-31 | 2024-03-22 | 湖南华鑫新型耐磨材料科技有限责任公司 | Casting production line compound line equipment of polishing |
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CN205497187U (en) * | 2016-04-15 | 2016-08-24 | 厦门攸信信息技术有限公司 | Full -automatic break line burnishing machine |
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KR100909429B1 (en) * | 2008-01-04 | 2009-07-28 | 재단법인 한국화학시험연구원 | Plastic test piece processing equipment |
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CN101224556A (en) * | 2008-02-04 | 2008-07-23 | 东华大学 | Precise magnetic flowage polishing system for optics parts and method thereof |
CN202861944U (en) * | 2012-11-14 | 2013-04-10 | 天津中屹铭科技有限公司 | Full-automatic casting joint line grinding production line |
CN203993435U (en) * | 2014-08-19 | 2014-12-10 | 深圳市联懋塑胶有限公司 | Product plastic shell automatic grinding device |
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