CN105689901A - Processing technology for laser-cut three-dimensional embossing pattern - Google Patents
Processing technology for laser-cut three-dimensional embossing pattern Download PDFInfo
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- CN105689901A CN105689901A CN201610228319.9A CN201610228319A CN105689901A CN 105689901 A CN105689901 A CN 105689901A CN 201610228319 A CN201610228319 A CN 201610228319A CN 105689901 A CN105689901 A CN 105689901A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/60—Preliminary treatment
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- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention relates to a processing technology for a laser-cut three-dimensional embossing pattern. The processing technology comprises a pattern making design technology and an embroidery producing technology. The pattern making design technology specifically comprises the steps that a laser position is firstly set for a pattern band, then an embroidery pattern and a position are obtained in a synthesis manner, then the sequence of lasers and embroidery is set for the designed pattern band through a soft band special for a laser device, and then the embroidery producing technology is executed. The embroidery producing technology specifically comprises the steps that a corresponding embroider material is selected according to the pattern type, the two faces of the embroider material are evenly coated with slurry and then laid on a machine table, then automatic laser cutting is carried out, a preset pattern is pricked on the cut material through embroidery threads, a semi-finished product embroidered with the pattern type is taken down after embroidering is completed, and finally the three-dimensional embossing pattern is obtained through aftertreatment. The special embroider material is adopted as an embroidery substrate, the two faces of the embroider material are coated with the slurry before laser cutting, the specific embroidery threads are adopted for embroidering, laser cutting is matched, and the better three-dimensional embossing pattern can be obtained through processing.
Description
Technical field
The present invention relates to the processing technique of a kind of cut solid sludge ice。
Background technology
Embroidery article is, with pin, silk thread, yarn or other fibers are punctured on fabric coloury refining pattern, is constituted the drapery of decorative pattern stitching mark。Embroidery article is one of traditional handicraft product of folks of china, can be applicable in the articles for daily uses such as clothing, bedding, the tablecloth, or is hung in bedroom and the parlor of public place, stage or family as artistic decoration。Embroidery article enjoys great prestige both at home and abroad, it has also become one of representative of Chinese culture art。Embroidery is troublesome, a very complicated process, want to embroider life-like, vivid embroidery more extremely difficult, existing embroidery is all two-dimentional, even if by changing view effect, embroidery is made to have certain stereoeffect, but, but traditional embroidery article is usually and carries out herein above as substrate embroidering with cloth, the artware obtained can only be a two-dimentional plane pattern, relatively dull, embroidery can not be made to reach life-like, vivid effect, it is impossible to meet the requirement that consumer is growing。
Cloth is embroidered the traditional-handwork technique that riotous with colour space pattern is China, but, make the needs that can not meet the growing material of people with culture life by hand。Development and progress along with science and technology, embroidery process is through the research and development of numerous technical staff, progressively embroider to mechanization from manual, computerized development of embroidering, one of which embroidery process is such that in base fabric superposition color cloth, the patterns such as flower are embroidered out through artificial or machine, then unnecessary color cloth is cut off, such base fabric just constitutes the colored embroidered pattern of beauty, in the art, the shearing of unnecessary painting cloth, it can be artificial shearing, but the application along with the development of computer technology and laser technology, cutting operation also begins to be completed by computer laser cutting operation。
Summary of the invention
The present invention is directed to the defect existing for prior art, it is provided that a kind of simple, the processing technique of the cut solid sludge ice of 3 D stereo sludge ice effect can be prepared。
The above-mentioned purpose of the present invention can be carried out by the following technical programs: the processing technique of a kind of cut solid sludge ice, production anglicanum after beating version technique including design and beat version, described design is beaten edition technique and is specifically included: version band first sets laser position, resynthesis embroidery floral pattern and position, then the version bandpass designed is crossed the special soft ribbons of laser machine and set the precedence of laser and embroidery, subsequently into producing anglicanum；
Described production anglicanum specifically includes: select to embroider accordingly material according to flower pattern, slurry first it is coated with equably on the two sides of embroidery material, then the embroidery material after starching and the water soluble paper are layered on board, cut after automatic aligning, again embroidery material useless after cut is taken off, then with embroidering the upper pattern preset of line thorn, after embroider, take off the semi-finished product having embroidered flower pattern, finally post-treated obtain three-dimensional sludge ice。
As preferably, described embroidery material includes hard substrate and/or soft substrate, embroiders line and forms default embroidery pattern through soft substrate and/or hard substrate。
It is preferred that, when described embroidery material is hard substrate and soft substrate, soft substrate is arranged on the surface of described hard substrate, embroiders line and forms default embroidery pattern through soft substrate and hard substrate。
Further preferred, the material of described hard substrate is the one in metal, plastics, timber, bamboo, synthetic material；Described soft substrate includes one or more in foam, sponge, paper, gauze, Cotton Gossypii or embroidery line。
As preferably, when embroidery material carries out automatic laser cutting, cut power is 2000-2800W, and cutting speed is 0.8-1.2m/min。
As preferably, when cut track reaches corner, cutting head stops 0.2-0.4s, and cut power is 800-1500W, and cutting speed is 0.2-0.6m/min。
As preferably, when cut track leaves turning, cutting head stops 0.2-0.4s, and cut power is 2000-2800W, and cutting speed is 0.8-1.2m/min。
Further preferred, cutting utilizes nozzle injection assist gas that otch is cooled down when terminating, the flow velocity of nozzle injection assist gas is 30-50cm3/min。
Further preferred, described assist gas is the one in carbon dioxide, nitrogen, oxygen。
The present invention first coats auxiliary slurry before cut on the two sides of embroidery material, then carries out cutting power, cutting speed cut as above, has a characteristic that (1) reliable product quality, and cutting accuracy is high。(2) surface roughness is little, and cuts parallel degree is good。(3) without the wear of work, it is easy to numerical control or computer control, and can operate by multistation, as, in laser cutting process, positioned without clamping, without " cutter " abrasion, act on workpiece without " cutting force "。(4) cutting speed is fast, cleaning, noise are low, safe and pollution-free, substantially improves the working environment of workman。
And the present invention is by adjusting the speed of laser cutting machine and power, completes the cutting to embroidery material, simultaneously around the corner by adjusting speed and the power of cutting machine, decrease the slight crack cutting appearance on material around the corner, it is to avoid a large amount of burr occurs in otch。Utilizing cutting technique provided by the invention, the cut of its thick material is narrower, and joint-cutting both sides are parallel and vertical with surface, and after cut, heat affected area width is only small, and near joint-cutting, the performance of material is also barely affected。Cutting speed is fast, cutting efficiency is high simultaneously, and during cut, cutting torch is contactless with paper, is absent from the abrasion of instrument, and the finished product cubic floating flower-shape shape that processing obtains is true to nature。
As preferably, described line of embroidering has core yarn structure and the covering being made up of composite fibre yarn, at least one core that described core yarn structure is made up of, the described mixed yarn that composite fibre yarn is carbon fiber, ramee and cotton fiber polyfilament yarn。
The production of described common core yarn rotates owing to adopting or pools capital so cost is especially high, and general pure short fiber yarn is not suitable for use in sewing thread or embroidery yarn。The embroidery line of the present invention has core yarn structure, and the covering of this heart yarn being made up of composite fibre yarn specifically and tightly should be fixed relative to core material。And the present invention selects the mixed yarn of different fiber to make covering, play the advantage between each fiber。The excellent in mechanical performance of carbon fiber, being remarkably improved the crushing resistance of hybrid yams, tear resistance, to improve single carbon fiber toughness poor etc. simultaneously, and carbon fiber light weight。And ramee has the property that one, antibacterial bacteriostatic function, same amount of antibacterial is examined under a microscope, and antibacterial can multiply in a large number in cotton, wool fibre goods, and the antibacterial on Boehmeria goods is killed about 75% after 24 hours。This is because ramee contain give repeated exhortations, the trace element such as pyrimidine, purine, staphylococcus aureus, bacillus pyocyaneus, escherichia coli etc. are played inhibition, there is natural bacteriostatic, anti-demodicid mite, deodorant function。Tests prove that, after 50 cyclic washings, its sterilization effect still reaches more than 98%, can effectively check the antibacterial of textile, acarid secondary pollution problem。Two, deodorization adsorption function, the internal special ultrafine micropore structure of ramee makes it have powerful absorbability, can formaldehyde in absorbed air, benzene, toluene, the harmful substance such as ammonia, eliminate bad smell。After Exposure to Sunlight, it is possible to the harmful substance of absorption is vapored away so that its adsorption function automatic regeneration。Three, moisture absorption airing function, ramee has the good reputation of " king of natural fiber ", its exclusive active cavity leads antiperspirant fibre structure can make the sweat saturation of suction and quickly derive in cavity, it is allowed to have possessed superior breathability and conductivity of heat, absorb water many and wet dissipation is fast, there is the cooling feeling making people very pleasantly surprised, four, mildew-resistant wear-resisting functions, ramee is very tough and tensile, powerful big and ductility is little, plus being susceptible to mold corrosion and damaging by worms, it is described as " not rotten soft gold in thousand ", thus it is widely used in flight parachute, safety rope, the fields such as home textile, there is superpower mildew-resistant wear-resisting functions, extend the service life of article well。Mixed yarn carbon fiber, ramee and cotton fiber mixed makes to embroider the covering of line, merge the advantage of three, yarn feel is smooth, the intensity of existing carbon fiber and the advantage of light weight, alleviate weight, improve and embroider the tear resistance of line, toughness, have again ramee antibacterial bacteriostatic, hydroscopic fast-drying, the aspect such as biodegradable the feature of environmental protection with functional, make finally to embroider line and there is good performance, especially there is good intensity and corrosion resistance。
It is preferred that, described core yarn structure accounts for 60-85% and 15-40% embroidering line respectively with covering (by mass percentage)。
It is preferred that, carbon fiber in described composite fibre yarn, ramee and cotton fiber (by mass percentage) account for 5-10%, 5-10% and the 80-90% of covering respectively。
It is preferred that, the polyfilament yarn of described core is multifilament flat yarn, multifilament textured yarns or the Texturized yarn of multifilament jet。
Compared with the processing solid sludge ice of prior art, present invention have the advantage that
1, adopting the thick material of certain material to do the base embroidered, and be first coated with spreading mass before cut on the two sides of embroidery material, this slurry coordinates cut, it is possible to the 3 D stereo sludge ice processing better；
2, the embroidery line of the present invention is for having core and covering, core is polyfilament yarn, the yarn of covering adopts three kinds of fiber composite resultant yarns, has merged the advantage of three, and yarn feel is smooth, the intensity of existing carbon fiber and the advantage of light weight, alleviate weight, improve and embroider the tear resistance of line, toughness, have again ramee antibacterial bacteriostatic, hydroscopic fast-drying, the aspect such as biodegradable the feature of environmental protection with functional, make finally to embroider line and there is good performance, especially there is good intensity and corrosion resistance。
Detailed description of the invention
The following is specific embodiments of the invention, technical scheme is further described, but the present invention is not limited to these embodiments。
Embodiment 1
A kind of processing technique of cut solid sludge ice, production anglicanum after beating version technique including design and beat version, described design is beaten edition technique and is specifically included: version band first sets laser position, resynthesis embroidery floral pattern and position, then the version bandpass designed is crossed the special soft ribbons of laser machine and set the precedence of laser and embroidery, subsequently into producing anglicanum；
Described production anglicanum specifically includes: select to embroider accordingly material according to flower pattern, embroidery material is hard substrate and soft substrate, soft substrate is arranged on the surface of described hard substrate, and the material of hard substrate is plastics, described one layer of Cotton Gossypii of soft substrate, warp layer cloth；Slurry first it is coated with equably on the two sides of embroidery material, then the embroidery material after starching and the water soluble paper are layered on board, cut after automatic aligning, again embroidery material useless after cut is taken off, then with embroidering the upper pattern preset of line thorn, the semi-finished product having embroidered flower pattern are taken off, finally post-treated three-dimensional sludge ice after having embroidered。
Wherein, when embroidery material carries out automatic laser cutting, cut power is 2500W, and cutting speed is 1.0m/min；When cut track reaches corner, cutting head stops 0.3s, and cut power is 1000W, and cutting speed is 0.4m/min；When cut track leaves turning, cutting head stops 0.3s, and cut power is 2400W, and cutting speed is 1.0m/min；Cutting utilizes nozzle injection assist gas carbon dioxide that otch is cooled down when terminating, the flow velocity of nozzle injection assist gas is 40cm3/ min。Described line of embroidering has core yarn structure and the covering being made up of composite fibre yarn, and core yarn structure accounts for respectively with covering (by mass percentage) and embroiders the 70% and 30% of line；Two cores that described core yarn structure is made up of multifilament flat yarn, described composite fibre yarn is the mixed yarn that 8%, 8% and 84% carbon fiber, ramee and cotton fiber mix by mass percentage。
Embodiment 2
A kind of processing technique of cut solid sludge ice, production anglicanum after beating version technique including design and beat version, described design is beaten edition technique and is specifically included: version band first sets laser position, resynthesis embroidery floral pattern and position, then the version bandpass designed is crossed the special soft ribbons of laser machine and set the precedence of laser and embroidery, subsequently into producing anglicanum；
Described production anglicanum specifically includes: select to embroider accordingly material according to flower pattern, embroidery material is the hard substrate of plastics, slurry first it is coated with equably on the two sides of embroidery material, then the embroidery material after starching and the water soluble paper are layered on board, cut after automatic aligning, then embroidery material useless after cut is taken off, then with embroidering the upper pattern preset of line thorn, the semi-finished product having embroidered flower pattern are taken off, finally post-treated three-dimensional sludge ice after having embroidered。
Wherein, when embroidery material carries out automatic laser cutting, cut power is 2200W, and cutting speed is 1.1m/min；When cut track reaches corner, cutting head stops 0.3s, and cut power is 1000W, and cutting speed is 0.5m/min；When cut track leaves turning, cutting head stops 0.3s, and cut power is 2300W, and cutting speed is 0.9m/min；Cutting utilizes nozzle injection assist gas oxygen that otch is cooled down when terminating, the flow velocity of nozzle injection assist gas is 35cm3/ min。Described line of embroidering has core yarn structure and the covering being made up of composite fibre yarn, and core yarn structure accounts for respectively with covering (by mass percentage) and embroiders the 80% and 20% of line；The core that described core yarn structure is made up of multifilament flat yarn, described composite fibre yarn is the mixed yarn that 6%, 9% and 85% carbon fiber, ramee and cotton fiber mix by mass percentage。
Embodiment 3
A kind of processing technique of cut solid sludge ice, production anglicanum after beating version technique including design and beat version, described design is beaten edition technique and is specifically included: version band first sets laser position, resynthesis embroidery floral pattern and position, then the version bandpass designed is crossed the special soft ribbons of laser machine and set the precedence of laser and embroidery, subsequently into producing anglicanum；
Described production anglicanum specifically includes: selecting to embroider accordingly material according to flower pattern, embroidery material is soft substrate, and the material of soft substrate is one layer of sponge, warp layer cloth；Slurry first it is coated with equably on the two sides of embroidery material, then the embroidery material after starching and the water soluble paper are layered on board, cut after automatic aligning, again embroidery material useless after cut is taken off, then with embroidering the upper pattern preset of line thorn, the semi-finished product having embroidered flower pattern are taken off, finally post-treated three-dimensional sludge ice after having embroidered。
Wherein, when embroidery material carries out automatic laser cutting, cut power is 2600W, and cutting speed is 0.8m/min；When cut track reaches corner, cutting head stops 0.2s, and cut power is 400W, and cutting speed is 0.2m/min；When cut track leaves turning, cutting head stops 0.2s, and cut power is 2600W, and cutting speed is 0.8m/min；Cutting utilizes nozzle injection assist gas nitrogen that otch is cooled down when terminating, the flow velocity of nozzle injection assist gas is 45cm3/ min。Described line of embroidering has core yarn structure and the covering being made up of composite fibre yarn, and core yarn structure accounts for respectively with covering (by mass percentage) and embroiders the 85% and 15% of line；Two cores that described core yarn structure is made up of the Texturized yarn of multifilament jet, described composite fibre yarn is the mixed yarn that 5%, 5% and 90% carbon fiber, ramee and cotton fiber mix by mass percentage。
Embodiment 4
A kind of processing technique of cut solid sludge ice, production anglicanum after beating version technique including design and beat version, described design is beaten edition technique and is specifically included: version band first sets laser position, resynthesis embroidery floral pattern and position, then the version bandpass designed is crossed the special soft ribbons of laser machine and set the precedence of laser and embroidery, subsequently into producing anglicanum；
Described production anglicanum specifically includes: select to embroider accordingly material according to flower pattern, embroidery material is hard substrate and soft substrate, soft substrate is arranged on the surface of described hard substrate, and the material of hard substrate is one layer of plastics, soft substrate one layer of foam of one layer of paper；Slurry first it is coated with equably on the two sides of embroidery material, then the embroidery material after starching and the water soluble paper are layered on board, cut after automatic aligning, again embroidery material useless after cut is taken off, then with embroidering the upper pattern preset of line thorn, the semi-finished product having embroidered flower pattern are taken off, finally post-treated three-dimensional sludge ice after having embroidered。
Wherein, when embroidery material carries out automatic laser cutting, cut power is 2000W, and cutting speed is 1.2m/min；When cut track reaches corner, cutting head stops 0.4s, and cut power is 800W, and cutting speed is 0.6m/min；When cut track leaves turning, cutting head stops 0.4s, and cut power is 2000W, and cutting speed is 1.2m/min；Cutting utilizes nozzle injection assist gas carbon dioxide that otch is cooled down when terminating, the flow velocity of nozzle injection assist gas is 50cm3/ min。Described line of embroidering has core yarn structure and the covering being made up of composite fibre yarn, and core yarn structure accounts for respectively with covering (by mass percentage) and embroiders the 85% and 15% of line；The core that described core yarn structure is made up of multifilament textured yarns, described composite fibre yarn is the mixed yarn that 10%, 10% and 80% carbon fiber, ramee and cotton fiber mix by mass percentage。
In sum, the present invention adopts the embroidery material of certain material to do the substrate embroidered, and is first coated with spreading mass before cut on the two sides of embroidery material, and this slurry coordinates cut, it is possible to the 3 D stereo sludge ice processing better。Additionally the embroidery line of the present invention is for having core and covering, core is polyfilament yarn, the yarn of covering adopts three kinds of fiber composite resultant yarns, merge the advantage of three, yarn feel is smooth, the intensity of existing carbon fiber and the advantage of light weight, alleviate weight, improve and embroider the tear resistance of line, toughness, have again ramee antibacterial bacteriostatic, hydroscopic fast-drying, the aspect such as biodegradable the feature of environmental protection with functional, make finally to embroider line and there is good performance, especially there is good intensity and corrosion resistance, and then it is true to nature to make finally to process the 3 D stereo sludge ice shape obtained。
Above example is merely to illustrate technical scheme but not limiting the scope of the invention; although the present invention being explained in detail with reference to preferred embodiment; it will be understood by those within the art that; technical scheme can be modified or equivalent replacement, without deviating from the spirit and scope of technical solution of the present invention。
Claims (9)
1. the processing technique of a cut solid sludge ice, production anglicanum after beating version technique including design and beat version, it is characterized in that, described design is beaten edition technique and is specifically included: version band first sets laser position, resynthesis embroidery floral pattern and position, then the version bandpass designed is crossed the special soft ribbons of laser machine and set the precedence of laser and embroidery, subsequently into producing anglicanum；
Described production anglicanum specifically includes: select to embroider accordingly material according to flower pattern, slurry first it is coated with equably on the two sides of embroidery material, then the embroidery material after starching and the water soluble paper are layered on board, cut after automatic aligning, again embroidery material useless after cut is taken off, then with embroidering the upper pattern preset of line thorn, after embroider, take off the semi-finished product having embroidered flower pattern, finally post-treated obtain three-dimensional sludge ice。
2. the processing technique of cut solid sludge ice according to claim 1, it is characterised in that described embroidery material includes hard substrate and/or soft substrate, embroiders line and forms default embroidery pattern through soft substrate and/or hard substrate。
3. the processing technique of cut solid sludge ice according to claim 2, it is characterized in that, described embroidery material is hard substrate and soft substrate, and soft substrate is arranged on the surface of described hard substrate, embroiders line and forms default embroidery pattern through soft substrate and hard substrate。
4. the processing technique of cut solid sludge ice according to claim 3, it is characterised in that the material of described hard substrate is the one in metal, plastics, timber, bamboo, synthetic material；Described soft substrate includes one or more in foam, sponge, paper, gauze, Cotton Gossypii or embroidery line。
5. the processing technique of cut solid sludge ice according to claim 1, it is characterised in that when embroidery material carries out automatic laser cutting, cut power is 2000-2800W, and cutting speed is 0.8-1.2m/min。
6. the processing technique of cut solid sludge ice according to claim 1, it is characterised in that when cut track reaches corner, cutting head stops 0.2-0.4s, and cut power is 800-1500W, and cutting speed is 0.2-0.6m/min。
7. the processing technique of cut solid sludge ice according to claim 1, it is characterised in that when cut track leaves turning, cutting head stops 0.2-0.4s, and cut power is 2000-2800W, and cutting speed is 0.8-1.2m/min。
8. the processing technique of cut solid sludge ice according to claim 1, it is characterised in that cutting utilizes nozzle injection assist gas that otch is cooled down when terminating, the flow velocity of nozzle injection assist gas is 30-50cm3/min。
9. the processing technique of cut solid sludge ice according to claim 8, it is characterised in that described assist gas is the one in carbon dioxide, nitrogen, oxygen。
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610228319.9A CN105689901A (en) | 2016-04-13 | 2016-04-13 | Processing technology for laser-cut three-dimensional embossing pattern |
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| CN201610228319.9A CN105689901A (en) | 2016-04-13 | 2016-04-13 | Processing technology for laser-cut three-dimensional embossing pattern |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112647209A (en) * | 2020-10-06 | 2021-04-13 | 泗阳捷锋帽业有限公司 | Manufacturing process of ultra-small printing embroidery combined armband |
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| US5555827A (en) * | 1993-07-28 | 1996-09-17 | Kabushiki Kaisha Tanabe Shishu | Sewing machine including a laser cutting system, a sewing method, and an embroidering method |
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| CN112647209A (en) * | 2020-10-06 | 2021-04-13 | 泗阳捷锋帽业有限公司 | Manufacturing process of ultra-small printing embroidery combined armband |
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Application publication date: 20160622 |